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Table Of Contents - Panasonic DP-C305 Service Manual

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Operating instructions manual (112 pages)

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Table Of Contents

Table of Contents

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Table of Contents

How To Turn Off The Power4

Important Notice4

Unpacking Caution6

For Your Safety8

Operating Safeguards9

Consumable Safeguards9

Table Of Contents15

Specifications Table17

Copy Function17

Fax, Printer And Internet Fax Functions28

Network Scanner Function35

Internet Fax Function36

Sd Memory Card On The Sc Pcb (Not The Front Slot)38

System Combination For Dp-C405 Series39

Options And Supplies For Dp-C405 Series40

Option Configuration42

Options And Supplies For Dp-C354/C322 Series43

External View48

Standard Configuration48

With Optional System Console And Finisher Configuration49

Space Requirements With Options50

Serial Number Contents51

Control Panel52

Clutches And Switches56

Disassembly Instructions57

General Disassembly57

Inverting-Automatic Document Feeder (I-Adf) Unit58

Control Panel Unit78

Replacing The Battery78

Auto Duplex Unit (Adu)104

Paper Exit Transportation112

Lower Right Side Cover Unit116

Cleaning The Ohp Detection Reflector117

Right Cover Open Sensor118

Cleaning The Adu 4Th Roller119

Paper Path Sensor (Adu2)120

Cleaning The Adu 3Rd Roller122

Cleaning The Registration Roller122

Sheet Bypass Unit123

Cleaning Pickup Roller126

Cleaning Paper Feed Roller126

Str Unit And Intermediate Transfer (It) Unit127

Cleaning The Initial Point Sensor129

Cleaning The Toner Density Registration Sensor130

Reinstalling The It Unit142

Resetting The Pm Counters143

Process Unit144

Replacing The Developer Unit144

Replacing The Developer150

Pouring The Developer150

Cleaning The Lsu Aperture Glass155

Paper Feed Module156

Cleaning The Pickup Roller157

Cleaning The Dfp Roller157

Cleaning The Feed Roller158

Cleaning The Intermediate Roller159

System Console160

Pc Boards, Hvps, Hdd163

Removing The Motor Assemblies167

Removing The Hard Disk Drive Unit170

Hardware Identification Template179

Maintenance, Adjustments And Check Points183

Preventive Maintenance183

Precautions For Disassembly, And Adjustment183

Data Security Precautions184

Required Tools185

Preventive Maintenance Method185

Preventive Maintenance Points186

Preventive Maintenance Check List187

Resetting The P/M (Preventive Maintenance) Counter190

Lubrication Point192

Easy Maintenance (Dp-C405 Series)192

Register Service History194

Print Example (Simulated List)198

Print Example (Machine Usage List)199

Print Example (Machine Diagnostic List)200

Print Example (Maintenance List)201

Maintenance Info. Clear202

Maintenance Information Manager203

Change Category Of Business203

Counter / Parameter Auto Backup206

Counter / Parameter Backup To Sd Card In The Front Slot207

Power On Display Change (F9-19)208

Firmware Configuration209

Sc Pc Board Firmware209

Updating The Firmware (Dp-C405 Series)209

Updating Through A Lan Port210

Sd Memory Card210

Updating Through Usb Port212

Updating The Firmware Using The Master Firmware Sd Memory Card213

Upgrading The Main Unit's Firmware Code213

Creating A Master Firmware Sd Memory Card Using A Pc214

Preparing The Firmware Code214

Preparing The Master Firmware Sd Memory Card214

Notice After Installing The Hdd Option215

Firmware Emergency Recovery215

Firmware Version216

Adjusting Copy Quality218

Manual Copy Quality Adjustment218

Exposure (Standard Adjustment)218

Color Exposure219

Color Test Chart220

Copy Quality Adjustment Procedure221

Lsu Image Side To Side Adjustment For The Tray222

Adjusting The Printer Registration, Lsu Image Side To Side, Color Registration222

Lsu Image Side To Side Adjustment For The Adu223

Color Registration223

Calibrating The Lcd224

Leds On The Ec Pcb224

Adjusting Scanner Skew225

Leading Edge225

Lsu Replacement And Color Skew Adjustment Instructions226

Model & Part Number226

Installing New Lsu226

Removing The Lsu226

Adjustment Of Skew227

It Belt Replacement228

IT Belt "Cleaning Unit" Replacement229

Pm Kit (Dq-M35S72 / Dq-M32N72)232

Replacing The Fuser Drive Unit236

Replacing The Upper/Lower Intermediated Rollers236

Replacing The Upper Intermediate Roller243

Replacing The Lower Intermediate Roller243

Replacing The Exit/Feed Rollers243

Replacing The Exit Roller245

Replacing The Feed Roller245

It Drive Gear246

Removing The Pc Boards246

Removing The Motor Drive Unit248

Str Unit, And Intermediate Transfer (It) Unit254

Cleaning The Color Registration, And The Toner Density Sensor257

Signal Waveform259

Glossary Of Electrical Abbreviations259

Adf Pc Board342

Scn Pc Board359

Afe Pc Board365

Adu Pc Board378

Motdrv Pc Board386

Pnl1 Pc Board388

Nfl Pc Board397

Optional Lvps402

Cst Pc Board403

Tru Pc Board411

Rlb Pc Board413

Initial Troubleshooting Flowchart415

Improper Lcd Display416

Printed Copy Quality Problems417

Printed Image417

Copy Image Quality Adjustment417

Monochrome Image Quality Adjustment417

Color Image Quality Adjustment418

Copy Skewing Or Color Deviation420

Vertical White Lines423

Vertical Line Sample424

Flatbed Scanner Vertical Line(S) Countermeasure424

Adf Scanner Vertical Line(S) Countermeasure424

Ghost Images425

Vertical Dark Lines426

Horizontal Dark Lines427

Dark Background428

Horizontal White Lines430

Improper Fusing431

Voids In Solid Areas432

Recording Paper Creases434

Poor Printed Copy Quality435

Abnormal Printing436

Scanned Copy Quality Problems437

Troubleshooting The Lan Interface438

Checking Network Configuration438

Testing The Tcp/Ip Network439

System Diagram Model439

Checking Current Configuration440

Using "Ping" To Test Physical Connectivity440

Pinging The Unit441

Pinging The Default Gateway (Default Router Ip Address)441

Pinging The Smtp/Pop Server441

Tracing A Packet Route442

Tracing The Route To Smtp/Pop Server442

Managing Network Route Tables443

Host Name Query On Dns Server444

Ns (Name Server) Record In Domain444

Mx (Mail Exchange) Record In Domain444

A (Address) Record In Domain444

Testing Unit Using The Telnet Command445

Error Codes (For Copier)446

User Error Codes (U Code)446

Jam Error Codes (J Code)448

Jam Sensor Location Of Printer449

Jam Sensor Location Of I-Adf450

Mechanical Error Codes (E Code)454

Information Codes Table (For Facsimile)477

Fax Information Codes481

Diagnostic Codes (For Facsimile)483

Troubleshooting (For Printer)490

Checking The Basics490

Document Does Not Print Properly490

Error Message Appears On The Pc490

Error Message Appears On The Unit491

System Error (Cd Drive Related Error During Installation)491

Service Modes (For Copier)492

Service Mode Procedure492

Copier Service Mode Functions492

F5 / F6 Information List (Sample)493

Machine Setup Information List (Sample)494

F7 Total Counter List (Sample)495

Sc Board Check List (Sample)496

F1 Mode: Self Test497

F4 Mode: Input/Output Status Test499

F5 Mode: Function Parameters (For Copier)511

F6 Mode: Adjust Parameters (For Copier)523

F7 Mode: Electronic Counter549

F8 Mode: Service Adjustment555

F9 Mode: Unit Maintenance557

Service Modes (For Facsimile)561

Fax Service Mode Procedure561

Fax Service Mode Table562

Fax Service Mode 1 (Function Parameter Setting)563

Continuous Polling (Station Mode)570

Function Parameter List571

Page Memory Test573

Printer Report574

All Document Files575

Protocol Trace576

Supply Order Form577

Explanation Of Contents578

Binary Signal579

Tonal Signal580

Dtmf Single Tone581

Dtmf Dual Tone581

Dtmf Single Tone Table582

Dtmf Dual Tone Table582

Binary Signal (V.34)583

Binary Signal Table583

Fax Service Mode 6 (Ram Initialization)584

Printer Reports587

Manual Print587

Automatic Transmission/Printout587

Service Alert Report Format588

Maintenance Alert Report Format589

Toner Order Form590

Scheduled Report591

Sample Report In Xml Format592

System Description594

Mechanical Operation594

Scanning Mechanism (Flatbed)594

Transmit Mechanism594

Inverting Automatic Document Feeder (I-Adf)596

Automatic Document Feeder Operation596

I-Adf Operation596

Original Setting And Size Sensors596

Scanning The Front And The Back Side Of An Original597

Eject By Reverse Rotation597

Printer Mechanism598

Paper Tray Operation599

Paper Tray Lift Up Mechanism601

Sheet Bypass603

Np Sensor Operation603

Sheet Bypass Operation603

Printing Process604

Laser Exposure And Scanning606

Toner Transfer To The Intermediate Transfer Belt607

Developer Unit608

Toner Transfer To Paper608

Induction Heating (Ih) Fusing System Operation609

Paper Exit And Paper Switchback610

Normal Printing Mode610

Outer Exit Tray / Finisher With Paper Transfer Unit610

Duplex Printing Mode (Paper Switchback)611

Installation (For Pu)612

Precautions During Set Up612

Space Requirements613

Installation Procedure616

Removing The Protective Shipping Material617

Set The Date And The Time621

Set the Customer's Information621

Color Exposure (Special Adjustment For Customer's Requirement)624

How To Input The Service History625

Re-Visiting The Customer The 2Nd Time On The Same Day625

Service Notes625

Board (Da-Fg320)634

Internet Fax Function Confirmation640

Options And Supplies648

Installing The Fax Communication Board (Da-Fg320)648

Changing The Address Book Setting657

Installing The Printer Controller Module (Da-Mc400)658

Service Notes "Firmware Update" For Ps Option Installation660

Main Unit Firmware Code Updating Instructions660

Preparing The Main Unit For The Firmware Upgrade662

Confirmation662

Installing The Page Memory 256Mb (Da-Pmv56)664

Installing The Accounting Software (Da-Wa10)666

Installing The Sd Memory Card (64 Mb Up To 4 Gb)668

Installing The System Console 1 (Da-Ds320) And System Console 2 (Da-Ds321)670

Installing The Paper Transport Unit (Da-Fk350)677

Installing The Exit Tray (Outer) (Da-Xt320)680

Installing The 1 Bin Finisher (Da-Fs402)682

Installing The 1 Bin Saddle-Stitch Finisher (Da-Fs405)687

Finisher (Da-Fs405)692

Installing The Punch Unit (Da-Sp41)695

Installing The Adf Handle For Accessibility (Da-Ud321)703

Installing The Mechanical Counter (Pjwef2170Pu)705

Installing The Dehumidifier Heater Kit (Pjzef217Npu)708

Illustration Of Contents709

Installing The Dds Unlock Module (Da-Uk10)728

Installing The Coin Vendor Harness Kit (Pjzef3310Pb)730

Replacing The Opc Drum737

Replacing The Toner Waste Container737

Network Information738

Remote Entry738

Commands That Can Be Used739

Internet Parameters That Can Be Entered And Retrieved739

Error Messages On Remote Entry Failure747

Error Messages Generated During Remote Entry747

Schematic Diagram749

General Circuit Diagram (Dp-C405 Series)749

General Circuit Diagram (Dp-C354 Series)750

General Circuit Diagram (Dp-C322 Series)751

Finisher Options753

Da-Fs405 / Fs356 / Fs325, Da-Sp41753

Staple Position756

Stacked Paper Alignment756

Hole Position758

Names Of Parts759

Cross Section759

Punch Unit (Option)760

Outline Of Operation761

Basic Operations761

Outline Of The Electrical Circuitry762

Inputs To And Outputs From The Finisher Controller Pcb763

Outputs From The Finisher Controller Pcb765

Inputs To And Outputs From The Finisher Controller767

Inputs To And Outputs From The Punch Controller Pcb768

Outputs From The Punch Controller Pcb769

Feed / Drive System770

Saddle Delivery772

Feed / Delivery773

Processing Tray Paper Stacking Operation777

Offset Operation777

Stack Delivery Operation778

Job Offset Sequence778

Stapling Operation779

Delivery Operation After Stapling781

Stapler Unit782

Stapler Movement Controller783

Front 1-Point Stapling783

Rear 1-Point Stapling783

Middle 2-Point Stapling784

Middle 2-Point Stapling (Bind Mode)784

Stapling Operation Sequence785

Delivery Tray Operation786

Paper Feed System790

Stack Feed System791

Fold / Delivery System792

Punching Operation796

Punch Controller Pcb797

Detecting Jams802

Folding Position Sensor Delay Jam803

Folding Position Sensor Stationary Jam803

Power Supply System804

Finisher / Saddle Assembly804

Protective Mechanism804

Mechanical Systems806

Finisher Saddle Unit806

External Components806

Removing The Delivery Tray806

Removing The Rear Cover807

Removing The Upper Cover808

Removing The Processing Tray Upper Cover809

Removing The Upper Right Cover Assembly810

Removing The Saddle Guide810

Feeding System812

Removing The Stapler Unit812

Adjusting The Stapler Phase812

Removing The Paddle Assembly820

Removing The Staple/Fold Drive Unit821

Removing The Feed Motor Unit823

Removing The Feed Roller824

Removing The Stack Delivery Roller (Upper)825

Removing The Paddle827

Removing The Stack Delivery Roller (Lower)/Delivery Belt828

Removing The Finisher Controller Pcb831

Removing The Slide Home Position Pcb831

Puncher Driving System833

Removing The Punch Motor833

Removing The Horizontal Registration Motor833

Removing The Punch Unit833

Removing The Punch Controller Pcb836

Removing The Photo Sensor Pcb836

Removing The Led Pcb837

Removing The Waste-Full Photo Sensor Pcb839

Removing The Waste Full Led Pcb839

Periodically Replaced Parts840

Consumables And Durables840

Saddle / Finisher Unit840

Scheduled Maintenance840

Troubleshooting841

Standards And Adjustments841

Adjusting The Folding Position841

Adjusting The Middle 2-Point Stapling Position842

Electrical System (Punch Unit; Option)843

Adjusting The Sensor Output843

Registering The Number Of Punch Hole843

Arrangement Of Electric Components845

Leds And Check Pins By Pcb852

Finisher Controller Pcb852

Self Diagnosis860

Signals And Abbreviations862

Finisher / Saddle Unit General Circuit Diagram864

Punch Unit General Circuit Diagram865

Da-Fs402 / Fs350 / Fs320866

Electrical Components868

Removing Finisher Cover Assembly869

Removing Finisher Tray Cover Assembly870

Removing Rollers871

Stapling Mechanism879

Electrical Parts (Motor And Solenoid Functions)880

Feed Motor Control880

Alignment Motor Control880

Elevation Motor Control881

Staple Motor Control881

Large Gear Solenoid Control882

Paddle Solenoid Control882

Paper Detection Solenoid Control882

Supported Operating Systems885

Supported Panasonic Fax/Mfp Models885

Setting Up The Network Firmware Update Tool886

Installation886

Uninstalling The Network Firmware Update Tool887

Preparing The Firmware Update888

Preparing The Unit To Accept The Firmware Code888

Using The Network Firmware Update Tool889

Manual Input Tab890

Device Address List Tab890

Local Firmware Update Tool897

Installing The Hardware Port On The Panasonic Fax/Mfp Machine900

Installing The Local Firmware Update Tool900

Installing Usb Firmware Update Driver (For The Usb Port Model Only)901

Uninstalling The Local Firmware Update Tool902

Using The Local Firmware Update Tool904

Sd Card Firmware Writing Tool911

Installing The Sd Card Firmware Writing Tool914

Preparing The Creation Of A Master Firmware Sd Memory Card915

Creating A Master Firmware Sd Memory Card916

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Troubleshooting

This manual is also suitable for:

Dp-c405 Dp-c265