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Panasonic DF-1100 Service Manual
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Panasonic DF-1100 Service Manual

Panasonic DF-1100 Service Manual

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ORDER NO. MGCS980901C0
H13 (Standard Version)
Facsimile
DF-1100

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Summary of Contents for Panasonic DF-1100

  • Page 1 ORDER NO. MGCS980901C0 H13 (Standard Version) Facsimile DF-1100...
  • Page 2 WARNING This service literature is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain warnings or cautions to advise non–technical individuals of potential dangers in attempting to service a product. Products powered by electricity should be serviced or repaired only by experienced professional technicians.

  • Page 3: Table Of Contents

    Table of Contents Chapter 1 General Description ..........1–1 Overview .
  • Page 4 General Circuit Diagram ............3–8 3.7.1 Fax Circuit...
  • Page 5 Document Feeder (ADF) ............4–34 4.5.1 No Document Feed...
  • Page 6 Electrical Circuit Explanation ............6–13 6.2.1 Fax Block Diagram...
  • Page 7 Chapter 10 Schematic Diagram ..........10–1 FCB PC Board .
  • Page 8 Notes...

  • Page 9: Chapter 1 General Description

    Chapter 1 General Description...

  • Page 10: Overview

    Panasonic DF–1100 Overview This section covers the features and specifications of the plain paper facsimile transceiver ”Panasonic DF–1100”. This fax machine can transmit and receive on the Public Switched Telephone Network (PSTN) in modes conforming to ITU–T / CCITT Group 3 recommendations.
  • Page 11 General Description (13) Multi-file Transmission It is possible to store multiple documents, each of which could be transmitted to different destinations, into the document memory. Then the unit will transmit them sequentially (max. number of files : 30 files). (14) Deferred Communication The 30 built-in 24-hour timers allow the operator to set deferred transmissions or deferred polling.
  • Page 12 Panasonic DF–1100 (25) Password Reception A password transmitted form the other party is checked to prevent the reception of documents by an unauthorized station. The reception of a direct mail, etc., is preventable. (26) Access Code The Access Code can be registered into the machine to prevent operation by an unauthorized user.

  • Page 13: General Specifications

    General Description (35) Department Code This operation requires the user to input a preset 4–digit Department Code before transmission. The Department Name of the selected Department Code is printed on the Header of each page sent, Cover Sheet, COMM. Journal and Individual Journal. When the Department Code is set, the Transaction Journal will be sorted by the Department Code number when it is printed.
  • Page 14 Panasonic DF–1100 (11) Image Memory Capacity Standard (Base) 70 pages Option (Additional) 85 pages (1 M byte : UE–410006) 165 pages (2 M byte : UE–410007) 335 pages (4 M byte : UE–410008) 670 pages (8 M byte : UE–410029) (using ITU–T Image No.1 in Standard Resolution)

  • Page 15: Scanner Specifications

    General Description Scanner Specifications (1) Document Dimensions Width Minimum 148 mm, ADF only. Maximum 216 mm Length Minimum 128 mm, ADF only. Maximum 297 mm, Flatbed only. Maximum 356 mm, ADF only. Note : 1. With operator’s assistance, a maximum of 2000 mm length document can be sent (one page at a time) through the ADF.

  • Page 16: Power

    Panasonic DF–1100 4 mm 4 mm 4 mm 4 mm (6) Printing Speed 10 ppm (6 seconds/page) (7) Fuser Warm Up Time Within 70 seconds after turning the power on. [Room Temperature : 20 to 35 C] Power (1) Power Requirement 90∼138...
  • Page 17 General Description External View 1–9...
  • Page 18 Panasonic DF–1100 Control Panel 1–10...

  • Page 19: Function Table

    General Description Function Table Items DF–1100 UF-560 MAIN SPECIFICATION ² Compatibility ² Modem Speed (kbps) 14.4/12.0/9.6/7.2/4.8/2.4 ² Coding Scheme MH/MR/MMR ² ECM (Conforms to ITU-T/CCITT) Yes (MMR) ² ² Short Protocol Yes (B) ² Transmission Speed 6 Seconds (ITU-T Image No.1) ²...
  • Page 20 Panasonic DF–1100 Items DF–1100 UF-560 DIALING FEATURES One-Touch Keys One-Touch/Program Keys Auto dialing locations One-Touch Auto Dialing ² Abbr. Auto Dialing ² Max. digits on AD ² Max. ID characters on AD ² Alternative Abbr. Dialing Full Number Dialing 32 stations 12 stations ²...
  • Page 21 General Description Items DF–1100 UF-560 LIST PRINTOUTS ² One-Touch List ² Abbr. No. List ² Program List ² Directory Search List ² Fax Parameter List ² File List ² Character Code List ² Directory Sheet ² Callback Message IDENTIFICATIONS ² Logo/TTI 25 characters ²...
  • Page 22 Panasonic DF–1100 Notes 1–14...

  • Page 23: Chapter 2 Disassembly Instruction

    Chapter 2 Disassembly Instruction...
  • Page 24 250 Paper Cassette Open ADF Door Open Printer Cover Open Platen Cover (815) Document Return Tray Rear Cover Left Side Cover (105) (101) (104) Recording Paper Tray (107) Fuser Unit (431) 2.14 FCB PC Board Printer Motor Stamp Solenoid Platen Cover 1 LCU PC Board ADF Unit (539)

  • Page 25: Ac Power Cord (1310), Line Cord (1311), Document Return Tray (105), Recording Paper Tray (107), Paper Cassette

    Disassembly Instruction AC Power Cord (1310), Line Cord (1311), Document Return Tray (105), Recording Paper Tray (107), Paper Cassette (815) (1) Turn the Power Switch ”OFF”. (2) Disconnect the AC Power Cord (1310). (3) Disconnect the Line cord (1311). (4) Remove the Document Return Tray (105). (5) Remove the Recording Paper Tray (107) .

  • Page 26: Left Side Cover (104), Rear Cover (101), Eject Cover (1219), Stamp Solenoid (1223)

    Panasonic DF–1100 Left Side Cover (104), Rear Cover (101), Eject Cover (1219), Stamp Solenoid (1223) (1) Open the Printer Cover (111). (2) Remove the Toner Cartridge . (3) Open the Platen Cover (301). (4) Five Screws (B1). (5) Remove the Left Side Cover (104).
  • Page 27 Disassembly Instruction (14) Remove the Stamp Unit (1224) from the Eject Cover Assembly. (14) (15) One Screw (19). (18) (16) Remove the Harness . (16) (17) Remove the Stamp Solenoid (1223) (15) (18) Three Screw (19). (18) (19) Remove the Pinch Roller Stay (1218) from the Eject Cover Assembly.

  • Page 28: Pnl 1 Pc Board (217), Pns 1 Pc Board (218), Display Pc Board (216)

    Panasonic DF–1100 PNL 1 PC Board (217), PNS 1 PC Board (218), Display PC Board (216) (1) Three Screws (B1). (2) Remove the Platen Cover 1 (120). (3) Two Screws (B1). (4) Open the Panel Cover (201). (5) Disconnect Connector CN37 on the PNL 1 PC Board.
  • Page 29 Disassembly Instruction (10) Release the Locks from both sides of Connector CN36 on PNL 1 PC Board. (11) Disconnect the Flat Cable . (12) Remove the PNL 1 PC Board (217) and the PNS 1 PC (10) Board (218). Note: PNL 1 and PNS 1 PC Boards are joined together by Connectors CN38 and CN39.

  • Page 30: Front Cover (108), Speaker Assembly (109), Printer Cover (111)

    Panasonic DF–1100 Front Cover (108), Speaker Assembly (109), Printer Cover (111) (1) Two Screws (19). (2) Remove the Front Cover (108). (3) Disconnect Connector on the Speaker Harness. (4) Two Screws (C8). (5) Remove the Speaker Assembly (109). (6) One Screw (19).

  • Page 31: Feed Roller (349), Eject Roller (354), Adf Transmit Motor (357), Adf Roller (335), Pre-Feed Roller (327), Clutch Spring Assembly

    Disassembly Instruction Feed Roller (349), Eject Roller (354), ADF Transmit Motor (357), ADF Roller (335), Pre–Feed Roller (327), Clutch Spring Assembly (363) (1) Remove the Rear Cover (Refer to 2.3). (2) Three Screws (19). (3) Disconnect the Ground Strap . (4) Disconnect Connector CN75 on the CONA PC Board.
  • Page 32 Panasonic DF–1100 (11) Seven Screws (19). (12) Remove the Scanning Pad Plate (306) (12) (11)x7 Note: When replacing the Scanning Pad (307), place it on the Platen Glass against the Document Guides and the double stick tape facing upwards. Then close the Platen Cover and apply just enough pressure so that the tape adheres to the Scanning Pad Plate.
  • Page 33 Disassembly Instruction (24) Four Screws (19). (26) (25) Remove the Motor Bracket (358). (26) Remove the Clutch Spring Assembly (363). (25) (24)x5 (27) Disconnect PNL PC Board Harness (368). (27) (28) Two Screws (36). (29) Remove the ADF Transmit Motor (357). (29) (28) (30) Open the ADF Chassis (311).
  • Page 34 Panasonic DF–1100 (34) Two Screws (19). (34) (35) Remove the ADF Bracket (329). (35) (34) (36) Remove the ADF Roller (335). (37) Remove the Pre–Feed Roller (327). (36) (37) Cleaning Separation Rubber . (1) Open the ADF Door . (2) Remove the Pre–Feed Cover (319).

  • Page 35: Fcb Pc Board (539), Fan (622), Lpc Pc Board (521)

    Disassembly Instruction FCB PC Board (539), Fan (622), LPC PC Board (521) (1) Remove the Memory Card Cover (Refer to 2.3). (2) Remove the Rear Cover (Refer to 2.3). (3) Disconnect all Connectors on the FCB PC Board. (4) Six Screws (C8). (5) Remove the FCB PC Board (539).

  • Page 36: Lcu Pc Board (511), Photo Interrupter (1227)

    Panasonic DF–1100 LCU PC Board (511), Photo Interrupter (1227) (1) Remove the Left Side Cover (Refer to 2.3). (2) Two Screws (19). (3) Remove the LCU Bracket (512) Assembly. (4) Disconnect Connector CN25 on the LCU PC Board. (5) Two Screws (C8).
  • Page 37 Disassembly Instruction (11) Disconnect BSNS Harness (1226). (12) (12) Release Latch Hooks. (13) Remove the Photo Interrupter (1227). (11) (13) (14) One Screw (19). (15) Remove the SNS PCB Bracket (1231) Assembly. (14) (15) (16) Remove the Platen Cover Actuator (1234). (19) (17) Disconnect Connector .

  • Page 38: Scanner Unit (1241), Xenon Lamp (1120), Inverter Pc Board (1130), Scanner Belt Assembly (1112), Mirrors, Flatbed Transmit Motor (1250)

    Panasonic DF–1100 Scanner Unit (1241), Xenon Lamp (1120), Inverter PC Board (1130), Scanner Belt Assembly (1112), Mirrors, Flatbed Transmit Motor (1250) (1) Remove the Platen Cover (Refer to 2.6) and Platen Cover 1 (Refer to 2.4). (2) Remove the Platen Glass Assembly (122).
  • Page 39 Disassembly Instruction (10) Three Screws (19). (11) Remove the Scanner Cover (1122). (10) (10) (11) (12) Disconnect Connector CN80 on the CONS PC Board. (13) Remove the Scanner Unit (1241). (12) (13) (14) Two Screws (36). (15) (14) (15) Disconnect Connector on the Transmit Motor. (16) Remove the Flatbed Transmit Motor (1250).
  • Page 40 Panasonic DF–1100 (21) Disconnect Connector CN1 on the Inverter PC Board. (21) (22) Two Screws (19). (22) (23) Remove the Inverter PC Board (1130). Caution: Do not touch the Transformer on the Inverter PC (22) Board while the power is turned “On”.
  • Page 41 Disassembly Instruction (32) Remove three Scanner Spacers (1134). (32) (33) Remove 8 Mirror Plate Springs (1110). (33)x8 (34) (34) Remove 4 Mirrors. Note: Observe the position of the Mirrors before removing them. The Black Mark on the Mirrors, indicates (32) non–reflective side.

  • Page 42: Laser Unit (429), High Voltage Psu (506), Low Voltage Psu (513)

    Panasonic DF–1100 2.10 Laser Unit (429), High Voltage PSU (506), Low Voltage PSU (513) (1) Remove the Scanner Unit , Panel Cover , and all Covers (Refer to 2.3, 2.4, 2.9). (2) Disconnect CCD Harness (1127) from CN74 on CONA PC Board.
  • Page 43 Disassembly Instruction (13) Three Screws (19). (14) Pull out the Power Supply PCB Chassis (501). (14) (13) (15) Disconnect Connectors CN33 , 34 and 35 . (15) (18) (16) One Screw (35). (17) Remove the Ground Strap . (18) Remove the ACI Assembly (514). (16) (17) (19) Three Screws (19).

  • Page 44: Toner Sensor (639), Timing Sensor (610), Bias Transfer Roller (630)

    Panasonic DF–1100 2.11 Toner Sensor (639), Timing Sensor (610), Bias Transfer Roller (630) (1) Remove the Laser Unit (Refer to 2.10). (2) Two Screws (19). (3) Remove the Blind Cover (119). (4) Four Screws (19). (4)x4 (5) Remove the Frame Assembly (1244).
  • Page 45 Disassembly Instruction (13) Remove the Toner Sensor (639). (13) (14) Four Screws (19) (Remove the resistor screw first.). (14) (15) Remove the GND Harness (653). (16) Remove the Transfer Unit . (16) (15) (17) Disconnect Connector from the Timing Sensor. (18) Remove the Harness from the Transfer Unit.
  • Page 46 Panasonic DF–1100 (21) Remove the Timing Sensor (610). (21) (22) Two Screws (19). Black (22) (23) (23) Remove the BTR Guide (629). (24) (24) Remove the Bias Transfer Roller (630). White (22) 2–24...

  • Page 47: Printer Motor (650), Motor Bracket B (641) Assembly, Ils Pc Board (621)

    Disassembly Instruction 2.12 Printer Motor (650), Motor Bracket B (641) Assembly, ILS PC Board (621) (1) Remove the Rear Cover (Refer to 2.3). (2) Disconnect Connectors CN54 , 55 , 59 , 62 and 63 on the LPC PC Board. (3) Remove each Harness from the clamps.
  • Page 48 Panasonic DF–1100 (11) Remove the No Paper Actuator (609). (11) (12) Remove the No Paper Sensor (610). (13) Pull out the No Paper Sensor from the rear, and disconnect the Connector . (13) (12) (14) Two Screws (19). (15) Remove the Magnet Catch (730).

  • Page 49: Feed Roller (618), Paper Feed Roller (746), Paper Feed Solenoid (744)

    Disassembly Instruction 2.13 Feed Roller (618), Paper Feed Roller (746), Paper Feed Solenoid (744) (1) Remove the Motor Bracket B Assembly (Refer to 2.12). (2) Remove the E34 Drive Gear (620). (3) Two Screws (19). (4) Remove the Feed Roller (618). (5) Two Screws (19).
  • Page 50 Panasonic DF–1100 (9) Two Screws (23). (10) Remove the Paper Feed Rollers (746). Note: The Paper Feed Rollers can be accessed from the bottom of the machine after removing the Paper Cassette. (10) (11) Disconnect Connector CN55 on the LPC PC Board.

  • Page 51: Fuser Unit (431), Fuser Lamp (408), Thermistor Assembly (405), Paper Exit Sensor (610)

    Disassembly Instruction 2.14 Fuser Unit (431), Fuser Lamp (408), Thermistor Assembly (405), Paper Exit Sensor (610) (1) Remove the Left Side Cover (Refer to 2.3). (2) Disconnect two Connectors . (3) Disconnect the Relay Connector . (4) One Screw (19). (5) Remove the Ground Strap .
  • Page 52 Panasonic DF–1100 (14) Two Screws (23). (14) (15) Remove the Fuser Cover (401). (15) (16) Remove the Paper Exit Sensor (610). (17) Disconnect Connector . (17) (16) 2–30...

  • Page 53: Fuser Roller (414), Pressure Roller (409), Exit Roller (422)

    Disassembly Instruction 2.15 Fuser Roller (414), Pressure Roller (409), Exit Roller (422) (1) Remove the Fuser Cover (Refer to 2.11). (2) Two Pressure Springs (412). (3) Two C–Rings (418). (4) Remove the E24 Drive Gear (417). (5) Remove two P17L6.8 Bushings (416). (6) Remove the Fuser Roller (414).
  • Page 54 Panasonic DF–1100 (10) Remove the Pressure Roller (409). Caution: Do not scratch the surface of the Pressure Roller (10) when removing or re–installing it. (11) Remove the Black and White Bushings (423) and (424). (12) (12) Remove the Exit Roller (422).

  • Page 55: Screw Identification Template

    Disassembly Instruction 2.16 Screw Identification Template 2–33...
  • Page 56 Panasonic DF–1100 Notes 2–34...

  • Page 57: Chapter 3 Maintenance, Adjustments And Check Points

    Chapter 3 Maintenance, Adjustments and Check Points...

  • Page 58: Required Tools

    Panasonic DF–1100 Required Tools Tool Tool Soft Cloth Pliers Isopropyl Alcohol Cotton Swab Phillips Screwdriver (#2) Brush Stubby Phillips Screwdriver (#2) KS–660 – Conductive Grease Blade–tip Screwdriver (3/32 in) IC Extractor Tweezer Allen Key Wrench (1.5 mm, 0.06 in) Note: For reference, KS–660 is manufactured by SHIN–ETSU SILICONES OF AMERICA...

  • Page 59: Periodic Maintenance Check List

    Maintenance, Adjustments and Checkpoints Periodic Maintenance Check List The chart outlined below is a general guideline for maintenance. The example list is for an average usage of 50 transmitted and received documents per day. Needless to say, the environmental conditions and actual use will vary these factors.

  • Page 60: Program Rom

    Panasonic DF–1100 Program ROM 3.4.1 Replacement Procedure (ROM is mounted on the FCB PCB.) (1) Before replacing ROM, print out the current Fax Parameter and Function Parameter settings. (2) Turn the Power Switch ”Off”. (3) Remove the Battery Cover. (4) Remove the ROM with an IC Extractor or an equivalent tool.

  • Page 61: Rom Label (Example : F056Aurca00500)

    Maintenance, Adjustments and Checkpoints 3.4.3 ROM Label (Example : F056ABRCA00500) Software for System Control F056 Patched Version Linked Version Major Changed Version Machine Type A=Standard B=Option Socket Number Country Code Model Number Note: Patched Version will be incremented in order, when the software is modified. When a linked Version is incremented, the patched version will be reset to ”00”.

  • Page 62: Adf Pressure

    Panasonic DF–1100 ADF Pressure When documents multi–feed, move the pressure Adjusting Lever to the 3 (H) position. When documents do not feed properly, move the Pressure Adjusting Lever to the 1 (L) position. 1 2 3 Position Pressure of separator...

  • Page 63: Printer Unit Test

    Maintenance, Adjustments and Checkpoints Printer Unit Test (1) You can check the printer with the FCB PCB disconnected from the unit (Sections 2.7) (2) Press the Test Pattern Print Switch (SW) on the LPC PCB as shown below. LPC PCB Test Pattern SW401 Print Switch...

  • Page 64: General Circuit Diagram

    Panasonic DF–1100 General Circuit Diagram 3.7.1 Fax Circuit 3–8...

  • Page 65: Printer Circuit

    Maintenance, Adjustments and Checkpoints 3.7.2 Printer Circuit 3–9...

  • Page 66: Option Cassette Circuit

    Panasonic DF–1100 3.7.3 Option Cassette Circuit 3–10...

  • Page 67: Fcb Pcb

    WARNING The batteries in this equipment must only be replaced by qualified personnel. When necessary, contact your local Panasonic supplier. CAUTION Danger of explosion if batteries are incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer.
  • Page 68 Panasonic DF–1100 Pin No. Signal Name Destination Signal Waveform Function Max. pSPKOT Speaker Line Signal, Key Tone, Ringer Speaker Ground Pin No. Signal Name Destination Signal Waveform Function +24V +24V Stamp Solenoid +24 VDC Power Supply Stamp Solenoid Not Connected...
  • Page 69 Maintenance, Adjustments and Checkpoints CN4 (2/2) Pin No. Signal Name Destination Signal Waveform Function CONA PCB AGND Ground CN70–3 CONA PCB –12V –12 VDC Power Supply CN70–4 –12V CONA PCB Offset Control Signal 1 CN70–5 CONA PCB 1V Offset Control Signal 2 CN70–6 CONA PCB AGND...
  • Page 70 Panasonic DF–1100 Pin No. Signal Name Destination Signal Waveform Function +24V PNL1 PCB +24V +24 VDC Power Supply CN37–1 PNL1 PCB Ground CN37–2 +5V(H) PNL1 PCB LED off LED on pLEDON1 LED Drive Signal 0V(L) CN37–3 +5V(H) PNL1 PCB LED off...
  • Page 71 Maintenance, Adjustments and Checkpoints CN6 (2/2) Pin No. Signal Name Destination Signal Waveform Function +5V(H) LCD MODULE UNIT Panel Reset Signal nPNLRST CN1–8 (Reset by 0V) +5V(H) LCD MODULE UNIT nPNWDWN +5 VDC Power Down Signal 0V(L) CN1–9 +5V(H) LCD MODULE UNIT pBZCLK Buzzer Clock CN1–10...
  • Page 72 Panasonic DF–1100 CN8 (2/2) Pin No. Signal Name Destination Signal Waveform Function LCE PCB H = Standby Mode, L = Ring in nCTON Ring Detection Signal CN25–10 LCE PCB HYBSR Line Transformer Input Signal CN25–11 LCE PCB AGND Ground CN25–12...
  • Page 73 Maintenance, Adjustments and Checkpoints CN9 (2/2) Pin No. Signal Name Destination Signal Waveform Function LPC PCB –12V –12 VDC Power Supply CN68–7 –12V LPC PCB AGND Ground CN68–8 CN10 (1/2) Pin No. Signal Name Destination Signal Waveform Function LPC PCB nSTA Serial Interface Data Signal CN69–1...
  • Page 74 Panasonic DF–1100 CN10 (2/2) Pin No. Signal Name Destination Signal Waveform Function +5V(H) LPC PCB nVDO Laser Drive Print Data Signal CN69–11 0V(L) LPC PCB Ground CN69–12 +5V(H) LPC PCB pPRST Printer External Reset Signal CN69–13 0V(L) CN12 Pin No.
  • Page 75 Maintenance, Adjustments and Checkpoints CN13 (2/2) Pin No. Signal Name Destination Signal Waveform Function +24V(H) CONA nTMB Stepping Signal CN73–4 0V(L) +24V CONA +24V +24 VDC Power Supply CN73–5 +24V(H) CONA pTMB Stepping Signal CN73–6 0V(L) CN14 (1/2) Pin No. Signal Name Destination Signal Waveform...
  • Page 76 Panasonic DF–1100 CN14 (2/2) Pin No. Signal Name Destination Signal Waveform Function +24V +24 VDC Power Supply (Connector CONA SNCMN CN72–8 plugged in reads 3.5 VDC) CONA Ground CN72–9 CONA Not Connected CN72–10 +5V(H) Door Open CONA pSDOOR TX Door Open Detection CN72–11...
  • Page 77 Maintenance, Adjustments and Checkpoints CN16 (2/3) [ (1) : Printer Interface, (2) : PC Interface ] Pin No. Signal Name Destination Signal Waveform Function +5V(H) PCI PCB (1) Not Used PRTBSY CN211–7 (2) Data Bit 0V(L) +5V(H) PCI PCB pECPR ECP Reverse Control Signal CN211–8 0V(L)
  • Page 78 Panasonic DF–1100 CN16 (3/3) [ (1) : Printer Interface, (2) : PC Interface ] Pin No. Signal Name Destination Signal Waveform Function +5V(H) PCI PCB Data Signal CN211–20 0V(L) +5V(H) PCI PCB Data Signal CN211–21 0V(L) +5V(H) PCI PCB Data Signal CN211–22...
  • Page 79 Maintenance, Adjustments and Checkpoints CN21 (2/5) Pin No. Signal Name Destination Signal Waveform Function MD[1] Memory Card–6 Data Signal MD[2] Memory Card–7 Data Signal MD[3] Memory Card–8 Data Signal MD[4] Memory Card–9 Data Signal MD[5] Memory Card–10 Data Signal MD[6] Memory Card–11 Data Signal MD[7]...
  • Page 80 Panasonic DF–1100 CN21 (3/5) Pin No. Signal Name Destination Signal Waveform Function MD[14] Memory Card–19 Data Signal MD[15] Memory Card–20 Data Signal MA[0] Memory Card–21 Address Signal MA[1] Memory Card–22 Address Signal MA[2] Memory Card–23 Address Signal MA[3] Memory Card–24...
  • Page 81 Maintenance, Adjustments and Checkpoints CN21 (4/5) Pin No. Signal Name Destination Signal Waveform Function +5V : 1, 2, 4 M Card nDC16M Memory Card–32 Memory Card ID 0V : 8 M Card +5V(H) CID1 Memory Card–33 Memory Card ID +5V(H) CID2 Memory Card–34 Memory Card ID...
  • Page 82 Panasonic DF–1100 CN21 (5/5) Pin No. Signal Name Destination Signal Waveform Function Memory Card–44 Ground Memory Card–45 Ground 3–26...

  • Page 83: Lpc Pcb

    Maintenance, Adjustments and Checkpoints LPC PCB CN58 3–27...
  • Page 84 Panasonic DF–1100 CN51 Pin No. Signal Name Destination Signal Waveform Function nHSYNC H–SYNC Video Signal P101–1 +5V (H) +5V Power Supply for PRINTING L+5V P101–2 Laser Drive Circuit 0V (L) Ground P101–3 +5V (H) nLDON Laser Control Signal P101–4 0V (L)
  • Page 85 Maintenance, Adjustments and Checkpoints CN52 Pin No. Signal Name Destination Signal Waveform Function +24V (H) HVPS +24VM +24VDC Power Supply CN39–1 0V (L) +24V (H) HVPS nCR0 Charge Control AC Output CN39–2 0V (L) +24V (H) HVPS nCR1 Charge Control DC Output CN39–3 0V (L) +24V (H)
  • Page 86 Panasonic DF–1100 CN55 Pin No. Signal Name Destination Signal Waveform Function +24V (H) +24VM Paper Feed Solenoid +24 VDC Power Supply 0V (L) +24V (H) Paper Feed Roller Solenoid nADF1 Paper Feed Solenoid Control Signal 0V (L) CN56 Pin No.
  • Page 87 Maintenance, Adjustments and Checkpoints CN57 Pin No. Signal Name Destination Signal Waveform Function +5V (H) Cassette Detect nCCHK1 No Cassette Detection Signal No Cassette Sensor 0V (L) Not Connected Cassette Detect Ground Sensor CN58 (1/2) Pin No. Signal Name Destination Signal Waveform Function +5V(H)
  • Page 88 Panasonic DF–1100 CN58 (2/2) Pin No. Signal Name Destination Signal Waveform Function CTS2 Ground CN81–10 +5V (H) CTS2 250 Sheets Feeder Unit Detection No Feeder Unit CN81–11 Signal 0V (L) +5V (H) CTS2 Feed Roller Drive Clutch Control pADF2 CN81–12...
  • Page 89 Maintenance, Adjustments and Checkpoints CN59 Pin No. Signal Name Destination Signal Waveform Function +5V (H) nMMP3 Printer Motor Rotate Signal Rotate 0V (L) +5V (H) Ready nMMP2 Printer Motor Motor Ready Signal 0V (L) +24V (H) +24VM Printer Motor +24 VDC Power Supply 0V (L) MGND Printer Motor...
  • Page 90 Panasonic DF–1100 CN62 Pin No. Signal Name Destination Signal Waveform Function Toner Sensor Ground CN114–1 Toner Sensor TONER Remaining Toner Level Signal Analog Signal CN114–2 Toner Sensor +5 VDC Power Supply CN114–3 +5V (H) Timing Sensor Detect Paper nRSEN Timing Sensor Detection Signal CN113–1...
  • Page 91 Maintenance, Adjustments and Checkpoints CN67 Pin No. Signal Name Destination Signal Waveform Function +24V LVPS +24V +24 VDC Power Supply CN33–1 +24V LVPS +24V +24 VDC Power Supply CN33–2 LVPS MGND Ground CN33–3 LVPS MGND Ground CN33–4 LVPS +5 VDC Power Supply CN33–5 LVPS Ground...
  • Page 92 Panasonic DF–1100 3.10 LCE PCB 3–36...
  • Page 93 Maintenance, Adjustments and Checkpoints CN20 Pin No. Signal Name Destination Signal Waveform Function L2(T) Telephone Line Line Signal L1(R) Telephone Line Line Signal CN21 Pin No. Signal Name Destination Signal Waveform Function External Telephone Line Signal for the External Telephone External Telephone Line Signal for the External Telephone CN25...

  • Page 94: Cona Pcb

    Panasonic DF–1100 3.11 CONA PCB CN73 CN70 CN76 CN75 CN71 CN72 CN74 CN70 Refer to FCB PCB CN4. CN71 Refer to FCB PCB CN3. CN72 Refer to FCB PCB CN14. CN73 Refer to FCB PCB CN13. 3–38...
  • Page 95 Maintenance, Adjustments and Checkpoints CN74 (1/3) Pin No. Signal Name Destination Signal Waveform Function CONS PCB approx.1.0V VOUT1 Video Signal 1 CN80–1 1.25ms CONS PCB –12V –12 VDC Power Supply CN80–2 –12V +12V CONS PCB +12V +12 VDC Power Supply CN80–3 CONS PCB CN80–4...
  • Page 96 Panasonic DF–1100 CN74 (2/3) Pin No. Signal Name Destination Signal Waveform Function +5V(H) CONS PCB F2CK CN80–14 0V(L) 320ns +5V(H) CONS PCB F1CK CN80–15 0V(L) 320ns CONS PCB Ground CN80–16 CONS PCB Ground CN80–17 CONS PCB Ground CN80–18 CONS PCB CN80–19...
  • Page 97 Maintenance, Adjustments and Checkpoints CN74 (3/3) Pin No. Signal Name Destination Signal Waveform Function +24V CONS PCB +24V +24 VDC Power Supply CN80–27 +24V CONS PCB +24V +24 VDC Power Supply CN80–28 +24V CONS PCB +24V +24 VDC Power Supply CN80–29 +24V(H) CONS PCB...
  • Page 98 Panasonic DF–1100 CN75 (2/2) Pin No. Signal Name Destination Signal Waveform Function +24V(H) pTMA TX ADF Motor Stepping Signal 0V(L) +24V(H) nTMB TX ADF Motor Stepping Signal 0V(L) +24V +24V TX ADF Motor +24V(H) pTMB TX ADF Motor Stepping Signal...

  • Page 99: Pns1 Pcb

    Maintenance, Adjustments and Checkpoints 3.12 PNS1 PCB 3–43...
  • Page 100 Panasonic DF–1100 CN39 Pin No. Signal Name Destination Signal Waveform Function PNL1 PCB SNC6 Panel Key Scan Signal CN38–1 PNL1 PCB SNC7 Panel Key Scan Signal CN38–2 PNL1 PCB SNC8 Panel Key Scan Signal CN38–3 +5V(H) Key SW off PNL1 PCB...

  • Page 101: Low Voltage Power Supply Pcb (Lvps)

    Maintenance, Adjustments and Checkpoints 3.13 Low Voltage Power Supply PCB (LVPS) C105 T101 3–45...
  • Page 102 Panasonic DF–1100 CN33 Refer to LPC PCB CN67. CN34 Pin No. Signal Name Destination Signal Waveform Function LIVE ACI PCB AC Input (Black–Live) NEUTRAL ACI PCB AC Input (White–Neutral) CN35 Pin No. Signal Name Destination Signal Waveform Function Fuser Unit FUSER1 Fuser Lamp AC (White–Neutral)

  • Page 103: High Voltage Power Supply Pcb (Hvps)

    Maintenance, Adjustments and Checkpoints 3.14 High Voltage Power Supply PCB (HVPS) T501 T401 T201 T101 T301 CN39 3–47...
  • Page 104 Panasonic DF–1100 High Voltage Output Pin No. Signal Name Destination Signal Waveform Function +3µA (1) Transfer Current : (+3 µA) Transfer Bias Transfer Roller (2) Cleaning Voltage : (–800 V) –800V Charge Current : 450 µA –650V Charge Bias Charge Roller (AC 400 Hz Sine Wave) &...

  • Page 105: Cst2 Pcb (Option)

    Maintenance, Adjustments and Checkpoints 3.15 CST2 PCB (Option) CN81 CN86 CN83 CN82 CN85 CN84 3–49...
  • Page 106 Panasonic DF–1100 CN81 Refer to LPC PCB CN58. CN82 Pin No. Signal Name Destination Signal Waveform Function +5V(H) CST3 PCB nSDO 500 Sheet Cassette Interface TX Data CN101–1 0V(L) +5V(H) CST3 PCB nSDI 500 Sheet Cassette Interface RX Data CN101–2...
  • Page 107 Maintenance, Adjustments and Checkpoints CN83 Pin No. Signal Name Destination Signal Waveform Function +24V +24VM Paper Feed Solenoid +24 VDC Power Supply Feed Roller Drive Clutch Control nADF2 Paper Feed Solenoid Signal (250 Sheet Cassette) 200ms CN84 Pin No. Signal Name Destination Signal Waveform Function...
  • Page 108 Panasonic DF–1100 CN86 Pin No. Signal Name Destination Signal Waveform Function +5V (H) SSN PCB nSIZE21 CN101–1 0V (L) nSIZE21 SSN PCB CN101–2 nSIZE22 +5V (H) SSN PCB nSIZE22 CN101–4 0V (L) SSN PCB CN101–5 3–52...

  • Page 109: Cst3 Pcb (Option)

    Maintenance, Adjustments and Checkpoints 3.16 CST3 PCB (Option) CN104(W) CN101 3–53...
  • Page 110 Panasonic DF–1100 CN101 Refer to CST2 PCB CN82. CN102 Pin No. Signal Name Destination Signal Waveform Function +24V n3MP1 Main Motor Motor Drive Signal 1 +24V +24VM Main Motor +24 VDC Power Supply +24V n3MP0 Main Motor Motor Drive Signal 0...
  • Page 111 Maintenance, Adjustments and Checkpoints CN104 (2/2) Pin No. Signal Name Destination Signal Waveform Function Jam Access Cover +5V (H) nPDOR3 Detect Sensor Jam Cover Open Detection Cover Open CN132–1 0V (L) Jam Access Cover Detect Sensor Ground CN132–2 Jam Access Cover LDSD3 Detect Sensor Approx.
  • Page 112 Panasonic DF–1100 CN106 Pin No. Signal Name Destination Signal Waveform Function +5V (H) SSN PCB nSIZE31 CN101–1 0V (L) nSIZE31 SSN PCB CN101–2 nSIZE32 +5V (H) SSN PCB nSIZE32 CN101–4 0V (L) SSN PCB CN101–5 3–56...

  • Page 113: Chapter 4 Troubleshooting

    Chapter 4 Troubleshooting...

  • Page 114: Initial Troubleshooting Flowchart

    Panasonic DF–1100 Initial Troubleshooting Flowchart START Plug the Power Cord in and turn The Power Switch ON. Does the unit power up normally? Does the LCD display function correctly? Troubleshoot Improper LCD Display (Sect. 4.2). Troubleshoot any 3–digit INFO. CODE displayed (Sect.

  • Page 115: Improper Lcd Display

    Troubleshooting Improper LCD Display START Check connectors: CN5 and CN6 (FCB PCB) and CN1 and CN37 (PNL1 PCB). Is ROM installed on the FCB PCB properly? Re–install the ROM. Does CN6, pin2, on the FCB PCB measure +5VDC? Replace the FCB PCB. Replace the Panel PCB.

  • Page 116: Information Codes (Info. Codes)

    Panasonic DF–1100 Information Codes (INFO. CODES) The 3–digit information codes display to show the unit’s status. These codes also print on the journal. The following table indicates appropriate sections for troubleshooting. Code Explanation Phase Section Code Explanation Phase Section Recording paper jam 4.3.8...

  • Page 117: Information Codes: 400, 420

    Troubleshooting 4.3.1 Information Codes: 400, 420 START START Enable the monitor speaker. Is reception from a reference (Refer to Sect. 5.3 Parameter unit successful? No. 08) Check the line connection from the wall jack to the ”Line” on the LCE PCB. Perform a transmission test to the remote unit in question.

  • Page 118: Information Codes: 401, 402, 422

    Panasonic DF–1100 4.3.2 Information Codes: 401, 402, 422 402, 422 START Is communication with the reference unit successful? Replace the FCB PCB. Check the remote unit in question. (Remote unit defective) START Is the ID Number programmed into your machine? Program the ID Number.

  • Page 119: Information Codes: 404, 405, 407

    Troubleshooting 4.3.3 Information Codes: 404, 405, 407 START Is communication with reference unit successful? 1. Replace the LCE PCB. 2. Replace the FCB PCB. Change Function Parameter #10: Reduce Tx Attenuation Level Does the problem still occur? Does the problem still occur? Check the telephone line condition.

  • Page 120: Information Code: 416

    Panasonic DF–1100 4.3.4 Information Code: 416 START Is communication with the reference unit successful? 1. Replace the LCE PCB. 2. Replace the FCB PCB. Change Function Parameter #11: Reduce Rx Sensitivity Level Does the problem still occur? Does the problem still occur? Check the telephone line condition.

  • Page 121: Information Codes: 408, 409, 417, 418, 490

    Troubleshooting 4.3.5 Information Codes: 408, 409, 417, 418, 490 START Is communication with the reference unit successful? 1. Replace the LCE PCB. 2. Replace the FCB PCB. Transmitting Is the unit transmitting or receiving? Receiving Does the problem still occur? Change Function Parameter #71: Change Function Parameter #10: Increase Error Tolerance...

  • Page 122: Information Code: 434

    Panasonic DF–1100 4.3.6 Information Code: 434 START Is communication with the reference unit successful? Replace the FCB PCB. Does the trouble occur regardless of the remote unit? Can the transmitter in question Check the remote unit in question. transmit to the other units? (Remote unit defective) Change the parameter in Test Mode 1.

  • Page 123: Information Codes: 459, 494, 495

    Troubleshooting 4.3.7 Information Codes: 459, 494, 495 START Check the line connection between the telephone jack on the wall and the LCE PCB. Is communication with the reference unit successful? 1. Replace the LCE PCB. 2. Replace the FCB PCB. Does the problem still occur? Check the telephone line condition.

  • Page 124: Information Codes: 001, 002, 003, 017 (Recording Paper Jam)

    Panasonic DF–1100 4.3.8 Information Codes: 001, 002, 003, 017 (Recording Paper Jam) START Is the recording paper size and thickness within specification? Replace with correct paper. Is the recording paper loaded in the Cassete properly? Load the paper correctly. Is the paper cassette functional? Replace the paper cassette.

  • Page 125: Information Code: 010 (No Recording Paper )

    Troubleshooting 4.3.9 Information Code: 010 (No Recording Paper ) START Is the Paper Cassette seated properly Reseat the cassette. Is the recording paper loaded in the cassette? Load the paper. Is the No Paper Actuator operational? Replace the Actuator. Is the No Paper Sensor operational? Replace the No Paper Sensor.

  • Page 126: Information Codes: 030, 031, (Document Jam)

    Panasonic DF–1100 4.3.10 Information Codes: 030, 031, (Document Jam) START Is the document path blocked? Remove the blockage. Does the Tx Motor rotate? 1. Replace the Tx Motor. 2. Replace the FCB PCB. Does the document feed into the unit? Check all gears and rollers.

  • Page 127: Information Code: 630 (Dialing Error)

    Troubleshooting 4.3.11 Information Code: 630 (Dialing Error) START Is there a dial tone when MONITOR button is pressed? 1. Connect the telephone line correctly. 2. Check the telephone line. Is the remote machine busy? Can the unit dial the reference unit? 1.

  • Page 128: Information Codes: 403, 411, 414, 415 (Polling Operator Trouble)

    Panasonic DF–1100 4.3.12 Information Codes: 403, 411, 414, 415 (Polling Operator Trouble) 403,411,414 START START Inform the remote side (receiving Review the polling operation side) that their machine does not referring to the User’s Guide. have polling transmission capability. Does the remote side have...

  • Page 129: Information Code: 024 (Scanner Unit Defective)

    Troubleshooting 4.3.13 Information Code: 024 (Scanner Unit Defective) START Is the Scanner Unit UNLOCKED? Unlock the Scanner Unit. (Refer to Sect. 8.3) Is the Scanner Belt properly installed? Re–install the Scanner Belt properly. Can you move the Scanner Unit by hand? Check all gears that drive the Scanner Unit.

  • Page 130: Printed Copy Quality Problems

    Panasonic DF–1100 Printed Copy Quality Problems 4.4.1 Black Copy START Is the printout in Test Mode 0 normal? Check the Scanner mechanism. Is the Toner Cartridge operational? Replace the Toner Cartridge. Is the HVPS normal? 1. Check all connectors and voltages on the HVPS.

  • Page 131: Blank Copy

    Troubleshooting 4.4.2 Blank Copy START Is the printout in Test Mode 0 normal? Check the Scanner mechanism. Is the Toner Cartridge operational? Replace the Toner Cartridge. Are there any foreign particles or stains on the BTR? 1. Clean the BTR with a soft, dry cloth.

  • Page 132: Vertical White Lines

    Panasonic DF–1100 4.4.3 Vertical White Lines START Is the printout in Test Mode 0 normal? Check the Scanner mechanism. Is the recording paper damp? Replace the paper. Is the Toner Cartridge operational? Replace the Toner Cartridge. Are there any foreign particles or...

  • Page 133: Ghost Images

    Troubleshooting 4.4.4 Ghost Images A A A START Is the printout in Test Mode 0 normal? Check the Scanner mechanism. Is the recording paper damp? Replace the paper. Is the Toner Cartridge operational? Replace the Toner Cartridge. Are there any foreign particles or stains on the BTR? 1.

  • Page 134: Vertical Dark Lines

    Panasonic DF–1100 4.4.5 Vertical Dark Lines START Is the printout in Test Mode 0 normal? Check the Scanner mechanism. Is the Toner Cartridge operational? Replace the Toner Cartridge. Are there any foreign particles or stains on the BTR? 1. Clean the BTR with a soft, dry cloth.

  • Page 135: Horizontal Dark Lines

    Troubleshooting 4.4.6 Horizontal Dark Lines START Is the printout in Test Mode 0 normal? Check the Scanner mechanism. Is the Toner Cartridge operational? Replace the Toner Cartridge. Are there any foreign particles or stains on the BTR? 1. Clean the BTR with a soft, dry cloth 2.

  • Page 136: Dark Background

    Panasonic DF–1100 4.4.7 Dark Background START Is the printout in Test Mode 0 normal? Check the Scanner mechanism. Is the recording paper damp? Replace the paper. Is the Toner Cartridge operational? Replace the Toner Cartridge. Is the LSU normal? Replace the LSU.

  • Page 137: Light Print

    Troubleshooting 4.4.8 Light Print START Is the printout in Test Mode 0 normal? Check the Scanner mechanism. Is the recording paper damp? Replace the paper. Is the Toner Cartridge operational? Replace the Toner Cartridge. Are there any foreign particles or stains blocking the Laser Unit path? 1.

  • Page 138: Horizontal White Lines

    Panasonic DF–1100 4.4.9 Horizontal White Lines START Is the printout in Test Mode 0 normal? Check the Scanner mechanism. Is the recording paper damp? Replace the paper. Is the Toner Cartridge operational? Replace the Toner Cartridge. Are there any foreign particles or stains on the BTR? 1.

  • Page 139: Improper Fusing (Printed Image Does Not Bond To The Paper)

    Troubleshooting 4.4.10 Improper Fusing (Printed image does not bond to the paper) START Is the recording paper damp? Replace the paper. Is the Fuser Unit normal? Replace the Fuser Unit. (See Note) Note: If the Thermostat and/or Thermal Fuse is damaged by a Fuser over heat condition, other parts within the Fuser Unit may also be damaged and should be replaced at the same time (See the parts with an ”*”...

  • Page 140: Voids In Solid Areas

    Panasonic DF–1100 4.4.11 Voids in Solid Areas START Is the recording paper damp? Replace the recording paper. Is the Toner Cartridge operational? Replace the Toner Cartridge. Is the Fuser Unit normal? Clean or replace the rollers. 4–28...

  • Page 141: Black Dots

    Troubleshooting 4.4.12 Black Dots START Is the Toner Cartridge operational? Replace the Toner Cartridge. Is the Fuser Unit normal? Clean or replace the rollers. 4–29...

  • Page 142: Recording Paper Creases

    Panasonic DF–1100 4.4.13 Recording Paper Creases START Is the recording paper damp? Replace the paper. Are there any foreign particles or stains in the paper path? Remove any obstructions and clean the paper path. Is the recording paper skewing? Ensure the paper is set under the corner clips in the cassette.

  • Page 143: Poor Printed Copy Quality

    Troubleshooting 4.4.14 Poor Printed Copy Quality START Is the printout in Test Mode 0 normal? 1. Replace the LPC PCB. 2. Replace the LSU. 3. Replace the HVPS. 4. Replace the Toner Cartridge. Make a local copy. Is the printed copy correct? Check the Transmission Block (CN451 on the CCD PCB and CN81 on the CONS PCB).

  • Page 144: Abnormal Printing

    Is the recording paper size and thickness within specification? Replace with correct paper (Sect. 1.5.). Is the Panasonic Toner Cartridge being used? Replace with the Panasonic Toner Cartridge. Are all switches and sensors operating properly? Adjust, clean or replace. Are there any foreign particles or...

  • Page 145: Scanned Copy Quality Problems

    Troubleshooting 4.4.16 Scanned Copy Quality Problems START Is the Xenon Lamp or Inverter PCB abnormal? Replace the Xenon Lamp and Inverter PCB. Are there any foreign particles or paper pieces in the scanning area? Remove the foreign particles or paper pieces from the scanning area.

  • Page 146: Document Feeder (Adf)

    Panasonic DF–1100 Document Feeder (ADF) 4.5.1 No Document Feed START Is the document set properly? Set the document properly. Is the document thickness or size within specification? Make a copy or cut the document to the specification size. Is the pip tone generated when...

  • Page 147: Document Does Not Feed Or Multiple Feeds

    Troubleshooting 4.5.2 Document does not feed or Multiple feeds START Is the Panel Cover Assy locked? Close the Panel Cover Assy firmly. Is the adjustment of the Separation Rubber normal? Is the Separation Rubber worn out? Clean or adjust the Separation Rubber Pressure (Sect.

  • Page 148: Document Jam (030) Or Skewing

    Panasonic DF–1100 4.5.3 Document Jam (030) or Skewing START Is the Platen Cover closed? Close the Platen Cover firmly. Do all sensors on the SNS PCB operate normal? Clean or replace the SNS PCB. Does the Feed Roller have drive...

  • Page 149: Communications

    Troubleshooting Communications This section explains general troubleshooting procedures for the 400 series of Information Codes. These errors are primarily caused by poor telephone line quality (loss, noise, echo, etc.). This unit is furnished with Test Mode 1 to assist in troubleshooting line quality problems. It is suggested that both the transmitting unit and receiving unit be adjusted.

  • Page 150: Poor Transmitted Copy Quality

    Panasonic DF–1100 4.6.2 Poor Transmitted Copy Quality START Make a copy. Is the printed copy normal? Is the Xenon Lamp lit? Does CN 10, pins 1 and 2, of the FCB PCB measure +24 VDC? Replace the LVPS. Does nLEDON go Low when the scan starts? Replace the FCB PCB.

  • Page 151: Dialing Problems

    Troubleshooting 4.6.3 Dialing Problems START Does the unit proceed to Phase B? 1. Set documents on the ADF correctly. 2. Check the telephone line connection. 3. The called party is busy. 4. Refer to Sect. 4.6. Are you using One–Touch dialing or ABBR.

  • Page 152: Transmission Problems

    Panasonic DF–1100 4.6.4 Transmission Problems START Does the ID display? 1. No ID function at the remote unit. 2. The ID is not set for the remote unit. Does the Verification Stamp operate? 1. Set ”STAMP=ON” 2. Check CN10 (FCB PCB).

  • Page 153: Reception Problems

    Troubleshooting 4.6.5 Reception Problems START Does the machine answer the Ringing signal? 1. Set “RCV = AUTO”. 2. Check that all covers are closed firmly. 3. Check the telephone line connection. 4. Check the Ringer Timing or DRD setting. 5. Check the recording paper path. 6.

  • Page 154: Polling Problems

    Panasonic DF–1100 4.6.6 Polling Problems START Is Polling reception OK? 1. Set the same polling password as the other party is using. 2. Check the password of the remote unit. Is Polling transmission OK? 1. Set the polling password or no – check mode.* 2.

  • Page 155: Information Code Table

    Troubleshooting Information Code Table Information Codes Code Mode Phase Description of Problem Cause Leading edge of the recording paper fails to Recording paper jam. reach the Timing Sensor. Timing Sensor abnormal COPY 1. Leading edge of the recording paper fails to reach the Eject Sensor.
  • Page 156 Panasonic DF–1100 Information Codes Code Mode Phase Description of Problem Cause System fault. Software problem occurred (FCB PCB) 8–minutes timer error. (Germany only) Wrong number is dialed and the START button is pushed. Telephone line is disconnected while dialing. T1 timer (35 5 sec) elapsed without detecting FCB PCB (Modem) or LCE PCB is defective.
  • Page 157 Troubleshooting Information Codes Code Mode Phase Description of Problem Cause Line quality is poor. (There are excessive Receiver returned RTN in response to post errors in received data) message. FCB PCB or LCE PCB are defective. Receiver transmitted PIN in response to PRI–Q Line quality is poor.
  • Page 158 Panasonic DF–1100 Information Codes Code Mode Phase Description of Problem Cause There was no response while machine transmitted the data during remote diagnostic Remote unit is defective. communication. Unit could not receive the data from remote unit Remote unit is defective.

  • Page 159: Diagnostic Codes

    TIME DIAGNOSTIC 00:00’42 123 456 789 12–JUN 01:55 C8649003C0000 1st digit 13th digit – PANASONIC PANAFAX DF–xxxx– ********************************** – PANAFAX DF–1100– ***** –12345678901234567890– ******* 1st Digit : Manufacturer Code – : Not used/defined Definition Data Data Manufacture Code Casio Canon...
  • Page 160 Panasonic DF–1100 2nd Digit– : Not used/defined Definition Data Data STOP Button Voice Contact Built–in Dialer – – – – Received – – – – Pressed – – Received Pressed – – – – Requested – Received – Requested –...
  • Page 161 Troubleshooting 4th Digit – : Not used/defined Definition Data Data Relayed XMT Short Protocol Password XMT Deferred Comm. – – – – – – – Used Used – – – – – – – – Used – – – Used –...
  • Page 162 Panasonic DF–1100 6th Digit – : Not used/defined Definition Data Data G3/G3–N Memory Comm. – – – – – – – – – – – – – G3 Std – Used G3 Std – – G3 Std Used Used G3 Std Used –...
  • Page 163 Troubleshooting 8th Digit – : Not used/defined Definition Data Data Resolution Coding – – – – FINE FINE S–FINE S–FINE – – – – – – FINE – – S–FINE – – 9th Digit – : Not used/defined Definition Data Data Modem Speed Polling TX...
  • Page 164 Panasonic DF–1100 10th Digit – : Not used/defined Definition Data Data Scanning Rate Coding 20 ms / line – 5 ms / line – 10 ms / line – – – 40 ms / line – – – – –...
  • Page 165 Troubleshooting 12th Digit – : Not used/defined Definition Data Data Confidential Comm. RTN Received – – – – – – – – – – – – – – – – – – – – – – – – – – –...
  • Page 166 Panasonic DF–1100 Notes 4–54...

  • Page 167: Chapter 5 Test Modes

    Chapter 5 Test Modes...

  • Page 168: Test Mode Table

    Panasonic DF–1100 Test Mode Table The following test modes are provided to assist you in setting operational functions of the unit and determining the condition of the unit. Test Mode Description Prints a test pattern to check the page memory and printer Page Memory Test mechanism.

  • Page 169: Test Mode 0 (Page Memory Test)

    After printing is completed, the unit returns to the display TEST MODE of step 3. NO.=_ (ENTER 0-13) 12-JUN-1998 15:00 Press “ STOP ” to return to standby. 12-JUN-1998 15:00 VERSION: DF-1100 (GBR)V0.05 LBP ROM VERSION 00.38 MEMORY SIZE: (1MB) TX/RX/PRT/CPY:000123/000456/000789/000389 SHIPMENT SET 5–3...

  • Page 170: Test Mode 1 (Function Parameter Setting)

    Panasonic DF–1100 Test Mode 1 (Function Parameter Setting) Use the following procedure to change the function parameters. Step Operation or Unit Condition LCD Display 12-JUN-1998 15:00 Make sure that the FAX lamp is on. If not, press FAX to set the “ FAX Mode ”.
  • Page 171 Test Modes Function Parameter Table Parameter (see Note3) Selections Function Selects whether the machine starts TX automatically 1 = Monitor during On-Hook dialing. during On-Hook dialing. MON/TEL DIAL MON/TEL DIAL (Monitor: Start TX after pressing START) 2 = TEL/DIAL (TEL/DIAL: Start TX automatically) Selects No Paper or No Ink alarm status.
  • Page 172 Panasonic DF–1100 Function Parameter Table Parameter (see Note3) Selections Function 1 = 100 ms Selects time interval between receiving signal and Selects time interval between receiving signal and SIG. INTERVAL SIG. INTERVAL 2 = 200 ms transmittingsignal transmitting signal. 3 = 500 ms...
  • Page 173 Test Modes Function Parameter Table Parameter (see Note3) Selections Function Selects quality of dial tone and busy tone detection. 1 = Normal TONE DET MODE TONE DET. MODE Use if the line signals are out of regulation set “Rough” Use if the line signals are out of regulation, set “Rough” 2 = Rough so unit may detect the signals.
  • Page 174 Panasonic DF–1100 Function Parameter Table Parameter (see Note3) Selections Function 1 = 1 m Selects the maximum length of a document that can be Selects the maximum length of a document that can be JAM LENGTH JAM LENGTH 2 = 2 m scanned scanned.

  • Page 175: Test Mode 3 (Function Parameter List Printout)

    Test Modes Test Mode 3 (Function Parameter List Printout) A list of all Function Parameters can be printed by the following procedure. Step Operation or Unit Condition LCD Display 12-JUN-1998 15:00 Make sure that the FAX lamp is on. If not, press FAX to set the “ FAX Mode ”. SET MODE (1-6) Press “...
  • Page 176 49 –––––––––– 99 –––––––––– Note:The power must be reset for the new parameter settings to take effect. – PANASONIC – ******************************** – PANAFAX DF–1100 – ******* – 123456789012345678 –*********** Note: 1. [ ] – Factory Default 2. The contents of the Function Parameter List may vary depending on the country’s regulations.

  • Page 177: Test Mode 4 (Binary Signal Generation)

    Test Modes Test Mode 4 (Binary Signal Generation) This test mode is used to check the binary signal output. Signals can be output to the line using the following procedure. Step Operation or Unit Condition LCD Display 12-JUN-1998 15:00 Make sure that the FAX lamp is on. If not, press FAX to set the “...

  • Page 178: Test Mode 5 (Tonal Signal Generation)

    Panasonic DF–1100 Test Mode 5 (Tonal Signal Generation) This test mode is used to check the tonal signal output. Signals can be output to the line using the following procedure. Step Operation or Unit Condition LCD Display 12-JUN-1998 15:00 Make sure that the FAX lamp is on.

  • Page 179: Test Mode 6 (Ram Initialization)

    Test Modes Test Mode 6 (RAM Initialization) Initializes RAM and restore Function Parameter to their default values. Note: This operation should be performed when the unit is first installed. Step Operation or Unit Condition LCD Display 12-JUN-1998 15:00 Make sure that the FAX lamp is on. If not, press FAX to set the “...

  • Page 180: Test Mode 7 (Dtmf Signal Generation)

    Panasonic DF–1100 Test Mode 7 (DTMF Signal Generation) This test mode is used to check the DTMF (Dual Tone Multi Frequency) signal output. The DTMF signal can be generated using the following procedure. Step Operation or Unit Condition LCD Display 12-JUN-1998 15:00 Make sure that the FAX lamp is on.

  • Page 181: Test Mode 9 (Ram Test)

    Test Modes Test Mode 9 (RAM Test) This test mode is used to check RAM by writing and reading the document memory. Step Operation or Unit Condition LCD Display 12-JUN-1998 15:00 Make sure that the FAX lamp is on. If not, press FAX to set the “ FAX Mode ”. SET MODE (1-6) Press “...

  • Page 182: Test Mode 10 (Led/Lcd/Ccd Test)

    Panasonic DF–1100 5.10 Test Mode 10 (LED/LCD/CCD Test) This test mode is used to check the LEDs, LCD and CCD. Use the following procedure. Step Operation or Unit Condition LCD Display 12-JUN-1998 15:00 Make sure that the FAX lamp is on.

  • Page 183: Test Mode 12 (Lbp Service Mode)

    Toner Order Form. Max.36 digits. (i.e. 201 111 4444) Entering a Dealer Name to be printed on the Toner Order Form. Max.25 digits (i.e. Panasonic Corp.) Customer ID Entering a Customer ID code of the Report. Max. 16 digits.

  • Page 184: Overview

    Panasonic DF–1100 5.11.1 Overview This feature enables the Authorized Servicing Dealers to manage and improve the Fax machine maintenance to their customers by alerting them of equipment problems. It also can be used as a Supply Sales Tool by alerting the Dealer that the unit is running Low on Toner. The function overview is as follows: (1) The machine’s printer error information is stored in the Printer Report.

  • Page 185: Setting Operation

    Test Modes 5.11.3 Setting Operation It is setup by the Test Mode No.12. TEST MODE NO.= (ENTER 0-13) START LBP SERVICE MODE: 1:PARA 2:INFO 3:C&C STOP CHECK & CALL ENTER NO. (1-4) STOP Enter a destination Fax number for the Service Alert SERVICE ALERT FAX # Report.
  • Page 186 Panasonic DF–1100 Note: 1. Service Alert Report To enable the automatic transmission of Service Alert Report, enter the destination fax telephone number in the “SERVICE ALERT FAX #”. When a printer error occurs, the Service Alert Report is transmitted to the designated number automatically. A blank entry in this field, disables the Automatic transmission of Service Alert Report.

  • Page 187: Service Alert Report Format

    ” ” 10–27–95 17:10 No.999–00 09–15–95 12:10 No.999–00 08–19–95 08:10 No.999–00 –LOGO PANASONIC – ************************************ –CHARACTER ID – ***** –31415926535897932384–*********** Explanation of Contents (1) Date & Time when a problem occurred (2) Information Code Refer to Service Manual (3) Printer Error Code...

  • Page 188: Maintenance Alert Report Format

    Panasonic DF–1100 5.11.5 MAINTENANCE ALERT REPORT FORMAT *************** –PRINTER REPORT– ****************** DATE 12–JUN–1998 ***** TIME 12:14 ******** **************************** > MAINTENANCE ALERT REPORT < **************************** LAST PRINT ERROR : MACHINE IS RUNNING OUT OF TONER (1) CUSTOMER ID : ABC COMPANY (4) FAX ROM VERSION : DF–1100...

  • Page 189: Toner Order Form Format

    Test Modes 5.11.6 TONER ORDER FORM FORMAT ************************************* > TONER CARTRIDGE ORDER FORM < ************************************* **** The toner supply in your facsimile machine is running low **** (1) To order a replacement Cartridge from your Authorized Dealer Panafax Corp. (2) by Phone: 1 201 111 5555 (3) by Fax:...

  • Page 190: Printer Error Code Table

    Panasonic DF–1100 5.11.7 Printer Error Code Table Error Description of Problems Cause Code No problem detected 1. Recording Paper Jam. The Timing Sensor turned OFF before a certain period of 2. Timing Sensor defective time. 3. Incorrect paper size setting.

  • Page 191: Printer Error Detail Explanation

    Test Modes 5.11.8 Printer Error Detail Explanation Recording Paper Jam Detection 200ms Feed Solenoid (pADF1) Timing Sensor (nRSENA) 1.8s Timing Sensor did not turn ON E11 will be logged when nRSENA does not go low 1.3s between 1.3 sec to 3.7 sec 3.7s after pADF1 goes high.
  • Page 192 Panasonic DF–1100 Fuser Error Detection 5–26...
  • Page 193 Test Modes LSU Error Detection nPRNT Print Start nPMON (CN51.9) Polygon Motor ON nPMRY (CN51.8) Normal Condition Polygon Motor Ready Motor ON 3 sec 20 sec nPMRY Polygon Motor does not reach constant speed during wake up state. nPMRY does not go low for more than 2 sec during 3 sec to 20 sec after nPMON goes low.
  • Page 194 Panasonic DF–1100 Out of Toner Detection Toner Sensor Output Signal Status A (Enough toner in the cartridge) Max. - min. voltage is less than 1.0V Min. voltage is more than 1.4V Status B (Remaining toner is getting low) Max. - min. voltage is less than 0.25V Min.

  • Page 195: Test Mode 13 (Send Received File)

    Test Modes 5.12 Test Mode 13 (Send Received File) This function is the relief mode which makes it possible to retrieve memory received documents during a fatal printer error by transferring the documents to another fax machine. 12-JUN-1998 15:00 FUNC MON X 4 TEST MODE NO.=...
  • Page 196 Panasonic DF–1100 Notes 5–30...

  • Page 197: Chapter 6 System Description

    Chapter 6 System Description...

  • Page 198: Mechanical Operation

    Panasonic DF–1100 Mechanical Operation The mechanical units are installed in a single unit body. The mechanical block consists of the following mechanisms: Transmit Mechanism Receive Mechanism Covers and Enclosures Control Panel 6.1.1 Transmit Mechanism The Transmit Mechanism consists of components which feed, scan and eject documents, as well as send signals.
  • Page 199 System Description ADF Mechanism The ADF (Automatic Document Feeder) automatically feeds paper into the unit, and consists of the Pre–feed Roller, ADF Roller and Separation Rubber. Each document is placed face-down on the ADF Guide Plate before being fed into the unit. B The Pre–feed Roller (327) moves the bottom document to the ADF Roller.
  • Page 200 Panasonic DF–1100 Scanner Block (1241) The Scanner Block consists of four mirrors, a Lens (1104), and a CCD PC Board (1101). B The mirrors, Mirror 1 (1108), Mirror 2 (1106), Mirror 3 (1109), Mirror 4 (1107), reflect image information, in the form of light, through the Lens.
  • Page 201 System Description 6.1.2 Receive Mechanism The Receive Mechanism consists of the Laser Unit (LSU), OPC (Organic Photo Conductor) Drum, and various other parts which ensure the normal feeding of recording paper. These components and their functions are as follows: 6–5...
  • Page 202 Panasonic DF–1100 Paper Feed Units No.1 and 2 Paper Feeder Unit No.2 is optional. Cassette Paper Detection operation The NP Actuators attached to the Paper Feed Blocks No.1 and 2 determine if there is paper in the cassette. The paper in the cassette lifts up the NP Actuator, allowing the light from the LED to actuate the phototransistor.
  • Page 203 System Description Paper Feed Unit No. 2 (Optional) Operation The First Paper Feed Unit always takes priority. The Second Paper Feed Unit becomes operational only when the first cassette runs out of paper and the NP Sensor is deactivated, causing the nPCHK1 output signal level to go High.

  • Page 204: Printing Process Operation

    Panasonic DF–1100 6.1.3 Printing Process Operation Charge In the dark, the Bias Charge Roller (BCR) applies a high, uniform negative charge to the surface of the OP Drum. The surface potential is approximately –650 VDC and remains because the drum has a high electric resistance in the dark.
  • Page 205 System Description Transfer and Separation As the paper is fed between the OPC Drum and the Bias Transfer Roller (BTR) (630), a positive charge of approximately +600 VDC (+3 µA steady current) is applied to the backside of the paper by the BTR. The toner particles are attracted away from the drum towards the surface of the paper.
  • Page 206 Panasonic DF–1100 Laser Unit Laser A 5 mW Laser Diode, with a wave length of 780 nm ( 20 nm), provides a modulated beam controlled by nVIDEO. The beam power on the drum surface is approximately 0.4mW, and is controlled by the monitor circuit.
  • Page 207 System Description Fusing and Paper Exit Fuser Unit (431) The Fuser Unit, consisting of the Fuser Lamp, Fuser Roller, Pressure Roller, Thermistor, and Thermostat, bonds the toner into the paper using heat and pressure. Fuser Lamp (408) Located in the Fuser Roller is a Halogen lamp that serves as the heat source for the Fuser Roller. Fuser Roller (414) A Teflon coated roller supplies the heat for bonding the toner to the paper.

  • Page 208: Covers And Enclosures

    Panasonic DF–1100 Thermal Fuse It is placed in series with the Thermostat on the power line of the Fuser Lamp and performs the tertiary overheating prevention (in case the Thermostat fails) by opening when the surrounding temperature reaches approximately 216 (420.8 F).

  • Page 209: Electrical Circuit Explanation

    System Description Electrical Circuit Explanation 6.2.1 Fax Block Diagram 6–13...

  • Page 210: Signal Routing

    Panasonic DF–1100 6.2.2 Signal Routing SRAM Smoothing ROM Converter Converter FRIP2 FLIC Laser (IC90) (IC40) Printer MBCP (IC20) Data Bus (8 bit) Data Bus (16 bit) SRAM DRAM MODEM Line Line (IC60,61) (IC50) (IC10) (IC30,31) Memory (IC80) (IC631) Work Image...
  • Page 211 System Description Smoothing ROM SRAM Converter Converter FRIP2 FLIC Laser (IC90) (IC40) Printer MBCP (IC20) Data Bus (8 bit) Data Bus (16 bit) SRAM DRAM MODEM Line Line (IC60,61) (IC50) (IC10) (IC30,31) (IC80) (IC631) Memory Work Image Page Area Memory Buffer Memory Memory Transmission...
  • Page 212 Panasonic DF–1100 SRAM Smoothing ROM Converter Converter FLIC FRIP2 Laser (IC90) (IC40) Printer MBCP (IC20) Data Bus (8 bit) Data Bus (16 bit) SRAM DRAM MODEM Line Line (IC60,61) (IC50) (IC10) (IC30,31) (IC80) (IC631) Memory Work Image Page Area Memory...
  • Page 213 System Description Smoothing ROM SRAM Converter Converter FRIP2 FLIC Laser (IC90) (IC40) Printer MBCP (IC20) Data Bus (8 bit) Data Bus (16 bit) SRAM DRAM MODEM Line Line (IC60,61) (IC50) (IC10) (IC30,31) (IC80) (IC631) Memory Work Image Page Area Memory Buffer Memory Single Copy...
  • Page 214 Panasonic DF–1100 SRAM Smoothing ROM Converter Converter FLIC FRIP2 Laser (IC90) (IC40) Printer MBCP (IC20) Data Bus (8 bit) Data Bus (16 bit) SRAM DRAM MODEM Line Line (IC60,61) (IC50) (IC10) (IC30,31) (IC80) (IC631) Memory Work Image Page Area Memory...

  • Page 215: Picture Signal Scanning Block

    System Description 6.2.3 Picture Signal Scanning Block The image data read by the optical unit is input to the CCD mounted on the CCD PC Board, then transferred to the FCB PC Board after the optical information is converted into an electrical signal by the CCD. The following shows a block diagram of the picture signal scanning circuit.
  • Page 216 Panasonic DF–1100 ABC Circuit This circuit consists of IC111, IC90, C211 (C203), R206 (R200) and R211 (R201). Its function is to prevent deterioration of picture quality due to dirt on the document or degrading of the luminous energy of the Xenon Lamp light source.

  • Page 217: Ccd Drive Clock Generator Circuit

    System Description 6.2.4 CCD Drive Clock Generator Circuit This circuit is also contained in IC9. Its function is to generate FSG, FCK1 and FR1 clock signals, which are required for driving the CCD. These clock signals are generated by the system clock generator circuit derived from the 25.0 MHz clock signal that is input to IC90.

  • Page 218: Picture Quality Control Circuit

    Panasonic DF–1100 6.2.5 Picture Quality Control Circuit This circuit consists of a recording picture control standard cell IC40 (DZZAC000097 or “FLIC”), an interpolation table ROM (IC41), line memory for interpolating (FIFO Memory) and its peripheral circuitry. The recording picture control standard cell (IC40) inputs the serial data from the IC20 (DZZAC000096) or MBCP, conducts picture quality correction (smoothing), reduction, synchronization control, etc., then sends...

  • Page 219: Line Monitor Circuit

    System Description 6.2.6 Line Monitor Circuit The Line Monitor Circuit consists of an operational amplifier (IC633), analog switch (IC635), speaker amplifier (Q634, 635) and its peripheral circuits. Its function is to monitor the dial tone, DTMF tone, response signals, etc. over the speaker. It also sounds the output of the key touch tones, alarm tones, etc. from the panel CPU over the speaker.

  • Page 220: Transmit Motor Control Circuit

    Panasonic DF–1100 6.2.7 Transmit Motor Control Circuit The transmit motor is a Hybrid type, two–phase uni–polar motor. The stepping signal and chopping current control signals (pTINA, pTTDA and pTTDB) are sent to the chopper drive circuit, comprised of IC170, IC650 and its peripheral circuitry, from IC10 (CPU) output port.

  • Page 221: Line Control Board

    System Description 6.2.8 Line Control Board The following shows a block diagram of the Line Control Board. Modem Line (IC 631) Port (IC 80) Ring Detector +24V Port (IC 80) Telephone Off-Hook Detector Port (IC 80) +24V LCE PCB FCB PCB The Ring Detector consists of a photocoupler, PC2, and its peripheral circuits.
  • Page 222 Panasonic DF–1100 Dial Pulse Generator The circuit consists of the CML relay, PLS relay and their peripheral circuits. This circuit generates dial pulses. The CPU on the FCB PC Board controls all dial pulse generation sequences. It turns relay CML and PLS ON and OFF through the DZZSP58025 (IC80).
  • Page 223 System Description DTMF Tone Generator The circuit is incorporated in the MODEM on the FCB PC Board. The DTMF tone is conveyed to the telephone line using the same route as the facsimile signal. The DTMF tone selection is controlled by the CPU.

  • Page 224: Sns Pc Board

    Panasonic DF–1100 6.2.9 SNS PC Board Each sensor consists of an LED and phototransistor. When documents are placed on the ADF tray or are moving, a shutter in the document sensor closes. The light path from the LED is blocked turning the phototransistor “OFF”, and the output voltage from the sensor becomes a “High”...

  • Page 225: Control Panel

    System Description 6.2.10 Control Panel The Control Panel consists of the Display PCB and Panel PCB, which display various status information. It is normally interfaced to the main CPU. Keyed input signals are received by the Panel CPU and the data is transferred to the main CPU on the FCB PC Board.

  • Page 226: Printer Motor Drive Circuit

    Panasonic DF–1100 6.2.11 Printer Motor Drive Circuit Motor Drive Circuit The Printer Motor is a Brushless DC Motor. When the nMMP2 signal level goes Low, the Printer Motor starts rotating. When the Printer Motor reaches a constant speed, the monitor feed back signal, nMMP3 goes Low and is fed back to the CPU which controls the printing process.
  • Page 227 System Description Fuser Lamp Drive Circuit The Fuser Lamp is powered by 115 VAC. It is driven by the LVPS and controlled by the nSSR signal from the FCB PC Board. When the CN32, Pin 9 (nSSR) on the LVPS goes LOW, the Fuser Lamp turns ON. This lights up the PC301 LED and activates the CR301 photo–triac, and 115 VAC is sent to the Fuser Lamp.
  • Page 228 Panasonic DF–1100 Fuser Temperature Control Circuit The fuser temperature is controlled by IC51 on the LPC PC Board, which contains A/D (Analog/Digital) converters ANI0 and ANI7. The Fuser Temperature Control Circuit uses A/D converter, ANI1. When the PC301 drive current is transmitted from the LPC PC Board to the LVPS, the Fuser Lamp turns ON. IC55 is a converter with open output at pins 1 and 7 and is used as an abnormal temperature detection circuit.
  • Page 229 System Description High Voltage Drive Circuit (Charging, Development and Transfer) High Voltage is provided through a DC to DC converter, which changes the +24 VDC supply voltage to –650 VDC, and output approximately 0.72 KVAC (Steady current : 450 µA) for the Charging Block. The Developer Circuit converts the +24 VDC to between –500 VDC for the development bias, and outputs 1,700 VAC(p–p) at a frequency of 1.7 kHz to charge the toner.

  • Page 230: Interlock Safety Circuit

    Panasonic DF–1100 6.2.12 Interlock Safety Circuit This safety circuit turns OFF the +24 VDC supply voltages when the Printer Cover is opened. When the Printer Cover is opened, the microswitch(es) on the ILS PC Board are de–actuated, turning OFF +24 VDC to the Printer Drive Circuit, the HVPS, and the Paper Feed Solenoid Circuits, turning OFF the +5 VDC supply voltage for the Laser Driver Circuit on the Laser Unit.

  • Page 231: Lsu Control Circuit

    System Description 6.2.13 LSU Control Circuit The laser control signals are described below. nLDON The LSU is activated when this output signal is LOW. If an error occurs, the nLDON output signal level goes High and the LSU is deactivated. nVIDEO This is the actual Data Signal.

  • Page 232: Power Supply Unit (Lvps)

    Panasonic DF–1100 6.2.14 Power Supply Unit (LVPS) Block Diagram of ETXDN187E5C 6–36...
  • Page 233 System Description ETXDN036E4C (220 240V) Input Filter Circuit AC line voltage travels to the rectifying circuit through the line filter. The line filter eliminates RFI noise which may otherwise pass to the AC line from the power supply unit. It also protects the power supply unit from transient noise which may pass into the unit from the AC line.
  • Page 234 Panasonic DF–1100 The value of output voltage is Ton : ON TIME OF Q102 Eo=d/(1-d)*Ei Ts : PERIOD OF OSCILLATION d=Ton/Ts Equivalent circuit model for the RCC. In the equivalent circuit ; When SW is on, current D(D203) flows (Q102)
  • Page 235 System Description In the actual circuit, the fixed output voltages are obtained by changing the winding ratio of transformer T101. In this converter circuit, the output voltages are stabilized by controlling the duty cycle of the ON and OFF timing of the transistor. In this power supply, the bias winding is built into the transformer. The power supply has three outputs, +24 VDC, –12 VDC and +5 VDC.
  • Page 236 Panasonic DF–1100 Notes 6–40...

  • Page 237: Chapter 7 Exploded View & Parts List

    Chapter 7 Exploded View & Parts List...

  • Page 238: Cover Assembly

    Panasonic DF–1100 Cover Assembly Ref. Part Number Part Name Location DZMA001242 Cover, Rear 1 1 1 1 1 1 1 1 1 2D DZMC000414 Cover, Battery 1 1 1 1 1 1 1 1 1 2B DZMC000470 Cover, Memory Card...
  • Page 239 To Fig. 5 Fig. 1: Cover Assembly...

  • Page 240: Control Panel Unit

    Panasonic DF–1100 Control Panel Unit Ref. Part Number Part Name Location DZMA001250 Cover, Panel 1 1 1 – – 1 1 – 1 1G DZMA001337 Cover, Panel – – – 1 – – – – – 1G DZMA001338 Cover, Panel –...
  • Page 241 To Fig.5 To Fig.5 Fig. 2: Control Panel Unit...

  • Page 242: Transmitter Assembly

    Panasonic DF–1100 Transmitter Assembly (1/2) Ref. Part Number Part Name Location DZMA001248 Cover, Platen 1 1 1 1 1 1 1 1 1 3G DZML000253 Guide, Left Paper 1 1 1 1 1 1 1 1 1 1K DZML000255 Guide, Right Paper...
  • Page 243 Exploded View & Parts List Transmitter Assembly (2/2) Ref. Part Number Part Name Location DZLM000072 Bushing, P6L8 1 1 1 1 1 1 1 1 1 7D DZLA000155 Roller, Feed 1 1 1 1 1 1 1 1 1 8D DZKG000065 Shaft, Scanning Plate 1 1 1 1 1 1 1 1 1 7B...
  • Page 244 Panasonic DF–1100 Notes 7–8...
  • Page 245 H10/5/11 To Fig. 12 To Fig.12 Fig. 3: Transmitter Assembly...

  • Page 246: Fuser Unit

    Panasonic DF–1100 Fuser Unit Ref. Part Number Part Name Location DZJB000012 Cover, Fuser 1 1 1 1 1 1 1 1 1 3E DZLA000083 Roller, Idle 1 1 1 1 1 1 1 1 1 1C,2D DZKR000005 Spring, Pinch Roller...
  • Page 247 To Fig.5 To Fig.5 2 2 2 To Fig.5 To Fig.5 White Black Fig. 4: Fuser Unit To Fig.6...

  • Page 248: Electrical Parts

    Panasonic DF–1100 Electrical Parts (1/2) Ref. Part Number Part Name Location DZJA000140 Chassis, Power Supply PCB 1 1 1 1 1 1 1 1 1 6D DZJE000497 Cover, Capacitor 1 1 1 1 1 1 1 1 1 6C DZJA000139...
  • Page 249 Exploded View & Parts List Electrical Parts (2/2) Ref. Part Number Part Name Location DZJH000020 Spacer, FCB PC Board 1 1 1 1 1 1 ] 1 1 2B DZJK000005 Clamp, Harness 1 1 1 1 1 1 1 1 1 3D,4D DZHA000098 Shield, Mylar DZFP000211...
  • Page 250 Panasonic DF–1100 Notes 7–14...
  • Page 251 H10/5/13 To Fig.12 To Fig.12 To Fig.5 To Fig.12 To Fig.2 To Fig.6 To Fig.5 To Fig.1 O To Fig.5 To Fig.2 To Fig.4 Q To Fig.5 To Fig.12 U To Fig.6 To Fig.4,6 To Fig.12 To Fig.6 To Fig.6 To Fig.12 W To Fig.6 Parallel I/F...

  • Page 252: Paper Transportation

    Panasonic DF–1100 Paper Transportation (1/2) Ref. Part Number Part Name Location DZJB000013 Main Frame 1 1 1 1 1 1 1 1 1 3E DZJB000015 Base Frame 1 1 1 1 1 1 1 1 1 7E DZJA000141 Cassette Rail, Left...
  • Page 253 Exploded View & Parts List Paper Transportation (2/2) Ref. Part Number Part Name Location DZGG000012 Printer Motor 1 1 1 1 1 1 1 1 1 2A DZKP000090 Spring, Plate 1 1 1 1 1 1 1 1 1 3C DZPK000001 Washer 1 1 1 1 1 1 1 1 1 2C...
  • Page 254 Panasonic DF–1100 Notes 7–18...
  • Page 255 H10/5/11 To Fig.5 To Fig.5 To Fig.5 To Fig.5 To Fig.5 To Fig.5 White For European Model To Fig.5 To Fig.5 Black To Fig.5 To Fig.7 or 9 To Fig.4 To Fig.5 Fig. 6: Paper Transportation...

  • Page 256: Feeder Unit

    Panasonic DF–1100 250 Feeder Unit (1/2) Ref. Part Number Part Name Location DZJA000184 Cassette Rail, Right 2 1 1 1 1 1 1 1 1 1 5J DZJC000092 Stay, Rear 2 1 1 1 1 1 1 1 1 1 8A...
  • Page 257 Exploded View & Parts List 250 Feeder Unit (2/2) Ref. Part Number Part Name Location DZFP000344 Harness 3, SSN 1 1 1 1 1 1 1 1 1 7A DZJN000034 Rubber, Leg 1 1 1 1 1 1 1 1 1 8F XTB3+8J Screw 1 1 1 1 1 1 1 1 1 1A,1C,1D,1E,...
  • Page 258 Panasonic DF–1100 Notes 7–22...
  • Page 259 H10/5/11 Black White White Black To Fig.9 Fig. 7: 250 Feeder Unit...

  • Page 260: Paper Casette

    Panasonic DF–1100 250 Paper Casette Ref. Part Number Part Name Location DZJF000194 Base Frame, Cassette 1 1 1 1 1 1 1 1 1 7F DZJF000159 Guide, Paper Width 1 1 1 1 1 1 1 1 1 5I DZJF000160...
  • Page 261 Fig. 8: 250 Paper Casette...

  • Page 262: Feeder Unit

    Panasonic DF–1100 500 Feeder Unit (1/2) Ref. Part Number Part Name Location DZJA000235 Cassette Rail, Right 500 1 1 1 1 1 1 1 1 1 5J DZJC000121 Stay, Rear 500 1 1 1 1 1 1 1 1 1 8A...
  • Page 263 Exploded View & Parts List 500 Feeder Unit (2/2) Ref. Part Number Part Name Location DZLF000172 Gear, B42E27 1 1 1 1 1 1 1 1 1 3A DZJA000238 Bracket, Motor 1 1 1 1 1 1 1 1 1 3A 55SPM25D7B Motor, Paper Feed 1 1 1 1 1 1 1 1 1 1A DZEC100410...
  • Page 264 Panasonic DF–1100 Notes 7–28...
  • Page 265 H10/5/11 Black White White Black To Fig.6 or 7 1018 Fig. 9: 500 Feeder Unit...

  • Page 266: Paper Casette

    Panasonic DF–1100 7.10 500 Paper Casette Ref. Part Number Part Name Location 1001 DZJF000232 Base Frame, Cassette 1 1 1 1 1 1 1 1 1 7C 1002 DZJF000228 Guide, Paper Width 1 1 1 1 1 1 1 1 1 7J...
  • Page 267 1010 1017 1013 1008 1009 1004 1012 1016 1015 1005 1007 1006 1014 1002 1001 1011 Fig. 10: 500 Paper Casette...

  • Page 268: Scanner Unit (1)

    Panasonic DF–1100 7.11 Scanner Unit (1) Ref. Part Number Part Name Location 1106 DZTC000031 Mirror 2 (152 mm) 1 1 1 1 1 1 1 1 1 3H 1107 DZTC000033 Mirror 4 (143 mm) 1 1 1 1 1 1 1 1 1 4F...
  • Page 269 H10/4/6 1241 To Fig. 12 1129 1127 1125 1126 1124 1122 1123 To Fig. 11 1125 1124 1132 1123 1106 1110 To Fig. 11 1110 To Fig. 11 1110 1107 1132 1110 1110 1121 1130 1110 1114 1119 1115 1120 1134 1134 1108...

  • Page 270: Scanner Unit (2)

    Panasonic DF–1100 7.12 Scanner Unit (2) Ref. Part Number Part Name Location 1203 DZJL000079 Bracket, R 1 1 1 1 1 1 1 1 1 4H 1204 DZKR000012 Spring, Pinch Roller 1 1 1 1 1 1 1 1 1 4G...
  • Page 271 H10/4/8 To Fig. 12 To Fig. 3 To Fig. 5 To Fig. 5 1229 1243 To Fig. 3 1236 To Fig. 5 1244 1244 To Fig. 5 To Fig. 12 1226 1234 To Fig. 11 1227 1207 1245 1239 1206 1205 1231 1230...

  • Page 272: Packing

    Panasonic DF–1100 7.13 Packing Ref. Part Number Part Name Location 1301 DZRH000228 Cushion Assembly 1 1 1 1 1 1 1 1 1 4C,4E,6E,7D 1302 DZRB000319 Carton Box U 1 1 – – – – – – – 2E 1302 DZRB000349 Carton Box U –...
  • Page 273 Exploded View & Parts List 1304 1302 1301 1310 1301 1311 1309 1313 1301 1312 1301 1305 1303 Fig. 13: Packing and Accessories 7–37...
  • Page 274 Panasonic DF–1100 Notes 7–38...

  • Page 275: Chapter 8 Installation

    Chapter 8 Installation...
  • Page 276 Panasonic DF–1100 Notes 8–2...

  • Page 277: Function Key

    Installation Function Key Start any function by first pressing the key, followed by the FUNCTION key, then enter the function number, or press the scroll key repeatedly until the desired function appears on the display. To execute functions indicated by an asterisk ( ), simply press the respective shortcut key: 01004030002 EDIT FILE , PROGRAM AUTO DIALER or COVER SHEET .

  • Page 278: Main Unit And Accessories

    Panasonic DF–1100 Main Unit and Accessories Unpack the carton and check that you have all the accessories illustrated. Machine Toner Cartridge Document Return Tray Recording Paper Tray Telephone Line Cord Power Cord 02002090008 Paper Size Label User’s Guide/Quick Guide 8–4...

  • Page 279: Installing The Accessories

    Installation Installing the Accessories Unlocking the Scanning Unit 02003990015 The scanner is secured in place to prevent damage during transit. Do Not turn the machine ON before unlocking the scanner. To unlock the scanner, follow the procedure below. Remove two screws. Slide the Levers to the Right (UNLOCK).

  • Page 280: Installing The Toner Cartridge

    Panasonic DF–1100 Installing the Toner Cartridge Unpack the Toner Cartridge and rock it back and forth as shown for 5 or 6 times to even the toner inside. 02004060001 Toner Cartridge Remove the protective seal. Note: Pull on the seal slowly and straight out.
  • Page 281 Installation Align the arrow and the projection on both sides as shown and insert the Toner Cartridge into the machine. 02004060010 Close the Printer Cover firmly. 02004060015 Printer Cover If you are replacing the Toner Cartridge, it is recommended to clean the Printer Roller to maintain good printing quality.

  • Page 282: Loading The Recording Paper

    Panasonic DF–1100 Loading the Recording Paper Paper Specifications 02005020001 Generally, most bond papers will produce excellent results. Most photocopy papers will also work very well. There are many ”name” and ”generic” brands of paper available. We recommend that you test various papers until you obtain the results you are looking for.
  • Page 283 Installation Release the hook and remove the Paper Size Selector. Rotate the Paper Size Selector until the appropriate setting marked on the Selector is facing upward and the wording is upright. Reinstall the Paper Size Selector. 02005060010 Push the Pressure Plate until it is locked down.

  • Page 284: Connecting The Telephone Line Cord And Power Cord

    0200607001 1 2. DF-1100 has 2 separate rechargeable batteries to preserve the memory contents in case of a short term power failure. One for the machine parameters (such as LOGO, ID Number, Auto-dialer Telephone Number, etc.) which can provide back up for 10 days and the other one for the document memory, which...
  • Page 285 Installation 02006990008 Power Switch Note Attach the cord to After connecting all cords, turn the Hook to prevent the power switch ON. recording paper jam. CAUTION: Make sure to UNLOCK the scanner first. (See page 8–5.) 8–11...

  • Page 286: Customizing Your Machine

    Panasonic DF–1100 Customizing Your Machine Your facsimile machine has a variety of adjustable Fax Parameters. These parameters, listed in the Parameter Table, are preset for you and do not need to be changed. If you do want to make a change, read the table carefully.

  • Page 287: Fax Parameter Table

    Installation Fax Parameter Table 03002020002 Setting Parameter Setting Comments Number CONTRAST Lightest Setting the home position of the CONTRAST key. Lighter Normal Darker Darkest RESOLUTION Standard Setting the home position of the RESOLUTION key. Fine S-Fine Photo PHOTO MODE Fast Setting the home position of the Photo mode to either Quality or Fast.
  • Page 288 Panasonic DF–1100 Setting Parameter Setting Comments Number AUTO JOURNAL PRINT Invalid Selecting whether the machine prints the journal automatically after every 32 transactions. automatically after every 32 transactions. Valid FILE ACCEPTANCE Invalid Selecting whether the machine prints the file acceptance REPORT journal.
  • Page 289 Flash key or Flash key. Flash DIAGNOSTIC Setting the password for Remote Diagnostic Mode. Please (----) PASSWORD ask your Panasonic Authorized Dealer for details. SUB-ADDRESS Setting a 20-digit password for secured sub-address (----) PASSWORD communication. OMR-XMT Setting the home position of the OMR-Transmission parameter in the Select Mode parameter in the Select Mode.
  • Page 290 Panasonic DF–1100 Setting Parameter Setting Comments Number Invalid LOGO/DEPT. CODE Selecting whether the machine performs the Multiple Logo or DepartmentCode operation Department Code operation. Multi-LOGO Dept.Code MEMORY SIZE Displays the amount of base and optional memory installed. (Base Memory + Optional Memory) Note: 1.

  • Page 291: Chapter 9 Options And Supplies

    Chapter 9 Options and Supplies...

  • Page 292: Options And Supplies

    Panasonic DF–1100 Options and Supplies Please contact your local Panasonic dealer for availability. A. Options: Order No. Picture Description 250 sheets Letter / Legal / A4 Size Paper UE–409057 Cassette with the Feeder Unit 500 sheets Letter / Legal / A4 Size Paper UE–409056...

  • Page 293: Installing Optional Feeder Unit (Ue-409057)

    Options and Supplies Installing Optional Feeder Unit (UE-409057) A. Installation for DF-1100 Note: Install this Feeder Unit as the 2 Feeder Unit only. Turn the Power Switch to the OFF (O) position. Disconnect the Power Cord. Disconnect the Telephone Line Cord.

  • Page 294: Installing Optional Feeder Unit (Ue-409056)

    Panasonic DF–1100 Installing Optional Feeder Unit (UE-409056) A. Installation for DF-1100 Note: Always install this Feeder Unit at the base of the unit. Install it as the 2 Feeder Unit when configured for two cassettes or as the 3 Feeder Unit when configured for three cassettes.

  • Page 295: Installing Parallel Port Interface Kit (Ue-404070)

    Options and Supplies Installing Parallel Port Interface Kit (UE-404070) A. Contents Qty. Description Part No. Remarks Parallel Port Interface Assembly DZHP000415 Programmed ROM DZAD000 Cable Harness DZFP000596 Printer Driver Diskette DZQW000004 Floppy Disk 2HD B. Installation Turn the Power Switch to the OFF (O) position. Disconnect the Power Cord.
  • Page 296 Panasonic DF–1100 Notes 9–6...

  • Page 297: Chapter 10 Schematic Diagram

    Chapter 10 Schematic Diagram...

  • Page 330: Lvps (100V)

    LVPS (100V)

  • Page 331: Lvps (200V)

    LVPS (200V)
  • Page 332 Panasonic DF–1100 Note 10–36...
  • Page 333 Printed in Japan DZZSM064...

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