Panasonic HG-S Series Instruction Manual
Contact-type digital displacement sensor/sensor head
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INSTRUCTION MANUAL
Contact-Type Digital Displacement Sensor / Sensor Head
MJE-HGS1010 No.0097-55V
Thank you very much for purchasing Panasonic products. Read this Instruction Man-
ual carefully and thoroughly for the correct and optimum use of this product. Kindly
keep this manual in a convenient place for quick reference.
WARNING
Never use this product as a device for personnel protection.
When using devices for personnel protection, use products that meet the laws
and standards for personnel protection that apply in each region or country, such
as OSHA, ANSI and IEC.
This document provides a brief summary of mounting and other related information.
For detailed information, refer "our web site (https://industry.panasonic.com/) ".
1
REGULATIONS AND STANDARDS
This product conforms to the regulations and standards below.
<Conformity Directives / Conforming Regulations>
EU Law: EMC Directive 2014/30/EU
British Legislation: EMC Regulations 2016/1091
- Applicable Standards
EN 61000-6-4
,
EN 61000-6-2
2
CONTENTS OF PACKAGE
Sensor head
Mounting nut
Sensor head fastening wrench
Rubber bellows (
only)
Instruction Manual (English / Japanese, Chinese / Korean)
General Information for Safety, Compliance, and Instructions
3
DESCRIPTION OF PARTS
Sensor head connection cable connector
Operation indicator (Orange / Green)
Mounting nut
Rubber bellows
Probe
4
MOUNTING
When tightening the mounting nut, take care not to damage the rubber bellows.
If the rubber bellows is deformed, a load will occur when the spindle operates
and damage may result.
to the thickness of the housing.
1. Open a hole in the housing in which the sen-
sor head will be mounted.
Housing thickness
Mounting hole
Housing thickness
0.015
HG-S1010 R
HG-S1110 R
ø8H7
mm
6.5 12.5mm
0
HG-S1032
6.5 10.5mm
ø12H7
0.018
mm
0
HG-S1050
6.5 12.5mm
2. Insert the sensor head into the hole you
opened in the housing, and fasten lightly
with the provided mounting nut.
Mounting nut
(Accessory)
Installation of mounting nut attachment
Mounting nut with the
thread facing down
A
Housing
Thread
HG-S1010 R
HG-S1110 R
HG-S1032
6.5 8.5mm
HG-S1050
3. Fasten the sensor head.
When fastening the sensor head, tighten the
mounting nut with a wrench while holding the
sensor head in place with the sensor head
fastening wrench as shown at right.
Tighten to a torque of 12.5N·m or less
(HG-S1032 / HG-S1050: 15N·m or less).
4. Make sure that the rubber bellows has not
become deformed as shown at right.
If the rubber bellows is deformed, restore the
normal shape by rotating the bellows or oth-
erwise.
1 pc.
1 pc.
1 pc.
1 pc.
Connecting the sensor head connection cable
1 pc. each
When attaching the connector, make sure it is firmly tightened. If loose, the
1 pc.
When disconnecting, always make sure that the fastening ring has been com-
pletely loosened before pulling out the cable.
Risk of damage if you pull the cable with excessive force (15N or more) with the
fastening ring tightened.
How to connect
1. Insert the sensor head connection
cable into the connector for the
sensor head connection cable on
the sensor head.
2. Turn the fastening ring on the sen-
1. Insert
sor head connector in the direction
How to remove
1. Turn the fastening ring on the sen-
sor head connector in the direction
shown to loosen the ring.
2. Grasp the connector and pull up to
remove the cable.
1. Loosen
5
SPECIFICATIONS
General purpose
Type
Low measuring
Standard type
force type
Model No.
HG-S1010
HG-S1010R
Position detection method
Optical absolute linear encoder method
Measurement range
Mounting hole
Stroke
10.5mm or more
Downward
1.65N or less
0.35N or less
mount
1.10N (Note 3)
0.30N (Note 3)
Measur-
ing force
1.35N or less
Upward mount
-
(Note 1)
0.85N (Note 3)
(Note 2)
1.50N or less
0.25N or less
Side mount
0.95N (Note 3)
0.20N (Note 3)
Resolution
0.5μm
Sampling cycle
Indication
Full range
2.0μm or less
accuracy
Limited range
1.0μm or less (any 60μm)
(P-P)
Hot swap function
Protective structure
IP67 (IEC) (Note 4)
-
Ambient temperature
-10 to +55°C (No dew condensation or icing allowed), Storage: -20 to +60°C
Ambient humidity
35 to 85% RH, Storage: 35 to 85% RH
Mechanical life (Note5)
100 million times or more (reference value)
Tip deviation amount
35μm (typical value)
Grounding method
Capacitor grounding
Body: Zinc, Holder: Stainless steel, Spindle: Tool steel, Probe: Ceramic, Rubber
Material
bellows: NBR (black)
Weight (main unit only)
2)
is standard state without the rubber bellows.
3) Typical value near center of measurement.
4) Excludes damage and deterioration to the rubber bellows due to external causes.
5) Typical value in a clean environment in which there is no contact with liquids such as water or oil, and no set-
tling of particulate matter.
Type
Mounting nut with the
thread facing up
Model No.
Position detection method
Measurement range
B
Stroke
Housing
Downward
mount
Measur-
ing force
Upward mount
Thread
(Note 2)
Side mount
Housing thickness
Resolution
A
B
Sampling cycle
6.5 10mm
10 12.5mm
Indication
Full range
accuracy
8.5 10.5mm
Limited range
(P-P)
8.5 12.5mm
Hot swap function
Protective structure
Ambient temperature
Ambient humidity
Sensor head
fastening wrench
Mechanical life (Note 5)
(Accessory)
Tip deviation amount
Grounding method
Body: Aluminium, Holder: Free-cutting steel ,Spindle: Tool steel, Probe: Ceramic,
Material
Rubber bellows: NBR (black)
Weight (main unit only)
Wrench
Notes: 1) Connect to an HG-SC series controller manufactured in February 2019 or later.
3) Typical value near center of measurement.
4) Excludes damage and deterioration to the rubber bellows due to external causes.
5) Typical value in a clean environment in which there is no contact with liquids such as water or oil, and no set-
tling of particulate matter.
Correct
Incorrect
6
CAUTIONS
The special sensor head
will not be met and product malfunctioning or damage may occur.
This device has been developed / produced for industrial use only.
and product damage. There is also a risk of a noticeable reduction of service life.
Deviations may occur in the measured value at the bottom dead center. Do not
use the bottom dead center as a standard.
Do not wire in parallel with a high-voltage line or power line, or run through the
same conduit. Risk malfunctioning due to induction.
If power is supplied from a commercial switching regulator, ensure that the frame
ground (F.G.) terminal of the power supply is connected to an actual ground.
Do not use during the initial transient time after the power supply is switched ON.
Do not apply stress such as excessive bending or pulling to the extracted part of a cable.
When attaching the sensor head connection cable to this product, do not apply
force to the product.
Only one joint (optional) can be installed to one sensor head.
2. Tighten
If the Low measuring force type(HG-S1010R/HG-S1110R) is mounted in a lateral
fastening ring
position and used with a roller-type probe (HG-SS40U, optional), the joint (option-
al) cannot be used.
This product is suitable for indoor use only.
Avoid dust, dirt, and steam.
Do not use this sensor in places where it may come in contact with corrosive gas, etc.
Ensure that the product does not come into contact with organic solvents such as thinner.
Ensure that the product does not come into contact with strong acid or alkaline.
Ensure that the product does not come into contact with oil or grease.
2. Pull out
This product is a precision device. Do not drop or otherwise subject to shock. Risk
of product damage.
Do not allow excessive horizontal force to be applied to the spindle. This may
cause reduced accuracy and durability.
The standard rubber bellows is a consumable part. Replace it regularly as a pre-
10mm type
ventive maintenance.The rubber bellows can deteriorate quickly depending on
High precision
usage environment. If it deteriorates, it generates cracks and other problems,
Low measuring
Standard type
force type
causing dust and water to enter and resulting in a malfunction.
HG-S1110
HG-S1110R
Never remove the standard rubber bellows except for replacement.
10mm
When the product becomes unusable or unneeded, dispose of the product appro-
priately as industrial waste.
1.65N or less
0.35N or less
Never attempt to disassemble, repair, or modify the product.
1.10N (Note 3)
0.30N (Note 3)
Note that the time it takes for the spindle to return to the bottom dead center may
1.35N or less
-
be delayed depending on the mounting orientation, spindle pressing depth, and
0.85N (Note 3)
holding time.
1.50N or less
0.25N or less
0.95N (Note 3)
0.20N (Note 3)
0.1μm
7
MAINTENANCE
1ms
1.0μm or less
How to replace the probe
0.5μm or less (any 60μm)
Incorporated
Always secure the spindle to prevent rotation before replacing the probe. Risk of
IP67 (IEC) (Note 4)
-
product damage if an excessive torque (0.2N·m or more) is applied to the spindle.
If the rubber bellows is damaged or deformed during probe replacement, the
1. Turn the probe screw in the direction of the arrow and remove the probe from the
spindle. When turning the probe screw, hold the cut face of the spindle with the
provided sensor head fastening wrench to prevent the spindle from turning.
Hold the sensor head fastening wrench in place, and turn only the probe.
Approx. 80g
32mm type
50mm type
General purpose
Standard type
HG-S1032
HG-S1050 (Note 1)
Optical absolute linear encoder method
32mm
50mm
32.5mm or more
50.5mm or more
2.97N or less
3.80N or less
1.90N (Note 3)
1.90N (Note 3)
2.09N or less
3.20N or less
2. Attach the new probe to the spindle. The tightening torque
1.19N (Note 3)
1.40N (Note 3)
should be 0.4N·m or less. Make sure that the probe does
2.53N or less
3.40N or less
not come OFF.
1.50N (Note 3)
1.70N (Note 3)
When turning the probe screw, hold the cut face of the
0.5μm
spindle with the provided sensor head fastening wrench to
1ms
prevent the spindle from turning.
3.0μm or less
3.5μm or less
Hold the sensor head fastening wrench in place, and turn
2.0μm or less (any 60μm)
-
only the probe.
Incorporated
IP67 (IEC) (Note 4)
3. After attaching the probe, wipe the spindle with absolute alcohol to remove any dirt.
-10 to +55°C (No dew condensation or icing allowed), Storage: -20 to +60°C
35 to 85% RH, Storage: 35 to 85% RH
How to replace the rubber bellows
30 million times or more
10 million times or more
(reference value)
(reference value)
When replacing the rubber bellows, take care that no dirt or other contaminants
40μm (typical value)
get on the spindle. Risk of malfunctioning. If any dirt gets on the spindle, wipe
Capacitor grounding
clean with absolute alcohol. Do not allow the rubber bellows to become twisted
during attachment.
Approx. 150g
Approx. 180g
Note that the measuring force will vary depending on the attachment state of the
rubber bellows.
If the rubber bellows is deformed, a load will occur when the spindle operates
and damage may result.
1. Turn the probe screw in the direction of the arrow and remove the probe from the
spindle. When turning the probe screw, hold the cut face of the spindle with the
provided sensor head fastening wrench to prevent the spindle from turning.
Hold the sensor head fastening wrench in place, and turn only the probe.
is designed to be used with the controller
2. Remove the rubber bellows from the spindle.
3. Fit the new rubber bellows onto the spindle.
Insert to the top edge of the spindle as
shown at right.
4.
until the tip of the spindle is exposed as
shown at right.
5. Attach the probe to the spindle. The tighten-
ing torque should be 0.4N·m or less. Make
sure that the probe does not come OFF.
When turning the probe screw, hold the cut
face of the spindle with the provided sensor
head fastening wrench to prevent the spindle
from turning.
Hold the sensor head fastening wrench in
place, and turn only the probe.
6. Make sure that the rubber bellows has not
become deformed as shown at right.
If the rubber bellows is deformed, restore the
normal shape by rotating the bellows or oth-
erwise.
Panasonic Industry Co., Ltd.
1006, Oaza Kadoma, Kadoma-shi, Osaka 571-8506, Japan
https://industry.panasonic.com/
Please visit our website for inquiries and about our sales network.
Panasonic Industry Co., Ltd. 2024
April, 2024
Sensor head
fastening wrench
(Accessory)
Probe
Turn
Turn
Sensor head
fastening wrench
(Accessory)
Probe
Turn
Rubber bellows (Option)
Insert to top edge
Spindle tip
Turn
Correct
Incorrect
PRINTED IN JAPAN
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Summary of Contents for Panasonic HG-S Series
- Page 1 2.97N or less 3.80N or less Turn mount 1.90N (Note 3) 1.90N (Note 3) Thank you very much for purchasing Panasonic products. Read this Instruction Man- Measur- 2.09N or less 3.20N or less ing force Upward mount 2. Attach the new probe to the spindle. The tightening torque ual carefully and thoroughly for the correct and optimum use of this product.
- Page 2 HG-S1010 R HG-S1110 R ø8H7 6.5 12.5mm 1.0μm 60μm 0.5μm 60μm HG-S1032 6.5 10.5mm 0.018 ø12H7 IP67 IEC IP67 IEC HG-S1050 6.5 12.5mm 55°C 60°C 35 85%RH 35 85%RH 35μm 0.2N m 20°C HG-S R Panasonic Industry Co., Ltd. 2024...