Page 1 ORDER NO. KMF0108507C1 Multi-Function Laser Fax KX-FLM551 (for U.S.A.) 2001 Kyushu Matsushita Electric Co., Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law. 1. INTRODUCTION 1.1. SAFETY PRECAUTIONS 1. Before servicing, unplug the AC power cord to prevent an electric shock.
Page 2 components. 3. Check the condition of the power cord. Replace if wear or damage is evident. 4. After servicing, be sure to restore the lead dress, insulation barriers, insulation papers, shields, etc. 5. Before returning the serviced equipment to the customer, be sure to perform the following insulation resistance test to prevent the customer from being exposed to shock hazards.
Page 3 1.3. FOR SERVICE TECHNICIANS ICs and LSIs are vulnerable to static electricity. When repairing, the following precautions will help prevent recurring malfunctions. 1. Cover the plastic part's boxes with aluminum foil. 2. Ground the soldering irons. 3. Use a conductive mat on the worktable. 4.
Page 4 1.6. PERSONAL SAFETY PRECAUTIONS 1.6.1. MOVING SECTIONS OF THE UNIT Be careful not to let your hair, clothes, fingers, accessories, etc., become caught in any moving sections of the unit. The moving sections of the unit are the rollers and a gear. There is a separation roller and a document feed roller which are rotated by the document feed motor.
Page 5 1.6.3. LASER BEAM SECTION The printer of this unit utilises a laser. Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
Page 6 1.7. SERVICE PRECAUTIONS 1.7.1. PRECAUTIONS TO PREVENT DAMAGE FROM STATIC ELECTRICITY Electrical charges accumulate on a person. For instance, clothes rubbing together can damage electric elements or change their electrical characteristics. In order to prevent static electricity, touch a metallic part that is grounded to release the static electricity. Never touch the electrical sections such as the power supply unit, etc.
Page 7 1.8. FEATURES General - Help function Please refer to WHEN YOU DON'T KNOW HOW TO OPERATE THE UNIT, USE THE HELP FUNCTION.() to print below features. Display: 1. QUICK SET UP 2. FEATURE LIST 3. JOG/AUTO DIAL 4. FAX SND/RCV 5.
Page 8 9. CALLER ID - LCD (Liquid Crystal Display) readout - TAM (Telephone answering machine) interface Plain Paper Facsimile Machine - 8 second transmission speed * - Letter/A4/Legal, G3 compatible - Automatic document feeder (15 sheets) - Quick scan - Resolution: Standard/Fine/Super fine/Photo (64 level) - STANDARD: For printed or typewritten originals with normal-sized characters.
Page 9 Document Size: Max. 216 mm (8 1/2") in width Max. 600 mm (23 5/8") in length Effective Scanning Width: 208 mm (8 3/16") Effective Printing Width: 208 mm (8 3/16") Transmission Time*: Approx. 8 s/page (ECM-MMR)** Scanning Density: Horizontal: 8 pels/mm (203 pels/inch) Vertical: 3.85 lines/mm (98 lines/inch)—STANDARD 7.7 lines/mm (196 lines/inch)—FINE/PHOTO...
Page 10 Power Consumption: Standby: Approx. 6 W Transmission: Approx. 25 W Reception: Approx. 200 W Copy: Approx. 200 W Maximum: Approx. 560 W (When the fuser unit turns on) Power Supply: 120 V AC, 60 Hz Memory Capacity: Approx. 150 pages of memory transmission/reception/copy. (Based on ITU-T No.
Page 11 1.10. OPTIONAL ACCESSORIES Model No. Description Specifications KX-FA76 Toner cartridge 1 toner cartridge KX-FA77D Drum unit 1 drum unit *Do not replace Model No. KX-FA77(Without “D”). It dose not apply for this fax machine. 1.11. TEST CHART 1.11.1. ITU-T No.1 TEST CHART...
Page 12 1.11.2. ITU-T No.2 TEST CHART...
Page 13 1.12. LOCATION OF CONTROLS 1.12.1. OVERVIEW...
Page 14 Note: *The document stacker and paper stacker may not be shown in all illustrations. 1.12.2. Rear view 1.12.3. CONTROL PANEL...
Page 15 1.13. CONNECTIONS (1) Connect the handset cord. (2) Connect the telephone line cord. (3) Connect the power cord. - When the power is turned on for the first time, the unit will print some basic information.
Page 16 Note: - The warranty does not cover damage due to power line surges or lightning. For additional equipment protection, we recommend the use of a surge protector. The following types are available; TELESPIKE BLOK MODEL TSB (TRIPPE MFG. CO.), SPIKE BLOK MODEL SK6-0 (TRIPPE MFG.
Page 17 1.14. INSTALLATION 1.14.1. INSTALLATION SPACE The space required to install the unit is shown below. The dimensions given are necessary for the unit to operate efficiently. Note: - Avoid excessive heat or humidity. - Use the unit within the following ranges of temperature and humidity.
Page 18 1.14.2. INSTALLING THE PAPER TRAY Install the paper tray into the two slots on the back of the unit ( ). Let it lean back until it clicks into place ( Note: - Do not place the unit in areas where the paper tray may be obstructed by a wall, etc.
Page 19 Line up the slots in the paper stacker with the pegs on the bottom of the unit, then slide until locked. Open the paper stacker extender when you use legal size paper. The paper stacker can hold approx. 100 sheets of printed paper. Remove the printed paper before they are filled on the paper stacker.
Page 20 1. Pinch the right side of the recording paper guide, then slide it open to its full width. 2. Fan the stack of paper to prevent a paper jam. Insert the paper into the recording paper entrance. - The paper should not be over the tab. - If the paper is not inserted correctly, readjust the paper, or the paper may jam.
Page 21 time. This may cause a paper jam. - Avoid extremely smooth or shiny paper that is highly textured. - Avoid paper that is coated, damaged or wrinkled. Note: - Avoid double-sided printing - Do not use paper printed from this unit for double-sided printing with other copiers or printers, or the paper may jam.
Page 22 - Do not send the following types of documents. Use copies for fax transmission. — Chemically treated paper such as carbon or carbon less duplicating paper — Electrostatically charged paper — Heavily curled, creased or torn paper — Paper with a coated surface —...
Page 23 Enter your logo, up to 30 characters, using the dial To change capital or lower case letters keypad. Pressing the “#” key will change to capital Example: Bill lower case alternatively. 1. Press twice. 1. Press twice. Display: 2. Press six times.
Page 24 1.14.9. TO SELECT CHARACTERS USING THE JOG DIAL Instead of pressing the dial keys, you can select characters using the JOG DIAL. Rotate unit the desired character is displayed. Press to move the cursor to the next space. - The character displayed in step 1 is inserted. Return to step 1 to enter the next character.
Page 25 1.14.10. REPLACING THE TONER CARTRIDGE AND THE DRUM UNIT When the display shows the following message, replace the toner cartridge. We recommend you replace the drum unit every third time you replace the toner cartridge. To check the drum life and quality, please print the test pattern. (Refer to TEST FUNCTIONS ().) KX-FA76: Toner cartridge...
Page 26 2. Push the front cover open button then open the front cover. 3. Tap on the used toner cartridge several times to allow the remaining toner to fall into the drum unit. Remove the drum and toner unit by holding the two tabs.
Page 27 6. If you replace the drum unit at the same time, remove the new drum unit from the protection bag. Remove the protection bar from the drum unit. / / With Panasonic face up on the toner cartridge, match the red arrows on the cartridge and the drum unit.
Page 28 9. The toner cartridge is installed when the triangles match. 10. Tap on the toner cartridge several times to allow the toner to fall into the drum unit. Grab the tabs, and shake the drum and toner unit horizontally several times. 11.
Page 29 12. Close the front cover, until locked by pushing down on both sides. Waste disposal method - Waste material may be dumped or incinerated under conditions which meet all federal, state and local environmental regulations. 1.15. MAINTENANCE ITEMS AND COMPONENT LOCATIONS 1.15.1.
Page 30 normally. 7. Record keeping Make a record of the measures taken to rectify the problem for future reference. 1.15.2. MAINTENANCE CHECK ITEMS/COMPONENT LOCATIONS 1.15.2.1. MAINTENANCE LIST OPERATION CHECK REMARKS Document Path Remove any foreign matter such as paper. — Rollers If the roller is dirty, clean it with a damp cloth Refer to MAINTENANCE...
Page 31 Item Cleaning Cycle Replacement Cycle Procedure Separation Roller 3 months 7 years* (100,000 Refer to HOW TO documents) REMOVE THE BACK COVER SECTION Separation Rubber (Ref. No. 3 months 7 years (100,000 Refer to HOW TO documents) REMOVE THE TRANSFER ROLLER AND IMAGE SENSOR Document Feed Roller (Ref.
Page 32 1. Disconnect the power cord and the telephone line cord. 2. Push the front cover open button then open the front cover. 3. Pull down the middle guide while holding the front cover. 4. Clean the document feeder rollers with a cloth moistened with isopropyl rubbing alcohol, and let all parts dry thoroughly.
Page 33 6. Remove the drum and toner unit by holding the two tabs. 7. Clean the lower glass with a soft and dry cloth. 8. Reinstall the drum and toner unit by holding the tabs.
Page 34 9. Close the front cover, until locked, securely by pushing down on both sides. 10. Reconnect the power cord and the telephone line cord. 2. TROUBLESHOOTING GUIDE 2.1. TROUBLESHOOTING SUMMARY 2.1.1. TROUBLESHOOTING After confirming the problem by asking the user, troubleshoot according to the instructions and observe the following precautions.
Page 35 any connectors, left any loose screws, etc. 5. Always test to verify that the unit is working normally. 2.1.3. WHEN YOU DON'T KNOW HOW TO OPERATE THE UNIT, USE THE HELP FUNCTION - How to use: 1. press 2. press until the desired item is displayed.
Page 36 DISPLAY MESSAGE CAUSE AND REMEDY When making a copy, the document being stored exceeds the memory capacity of the unit. Press [STOP clear the message. Divide the document into sections. There is something wrong with the modem circuit. The other party´s fax machine is busy or has run out of recording paper. Try again. Recording paper is not installed or the unit has run out of paper.
Page 37 1. Push the front cover open button then open the front cover. 2. Pull down the middle guide while holding the front cover. 3. Remove the jammed document carefully. 4. Life the middle guide firmly. 5. Close the front cover, until locked, by pushing down on both ends.
Page 38 Note: - Do not pull out the jammed document forcibly before opening the front cover. 2.2.2. RECORDING PAPER JAMS If the unit does not eject any recording paper during reception or copying, the recording paper has jammed and the display will show the following massage. Display: Remove the jammed paper as follows.
Page 39 2. When the recording paper has jammed near the drum and toner unit: / Remove the jammed paper by pulling it toward you. When the recording paper has jammed near the recording paper exit: / Remove the jammed paper by pulling it toward you.
Page 40 3. Close the front cover,until locked, by pushing down on both ends. 4. Remove the recording paper. Straighten and reinsert it into the recording paper entrance. 2.3. TROUBLESHOOTING DETAILS 2.3.1. OUTLINE Troubleshooting is for recovering quality and reliability by determining the broken component and replacing, adjusting or cleaning it as required.
Page 41 CROSS REFERENCE: USER RECOVERABLE ERRORS() SIMPLE CHECK LIST() DIGITAL BOARD SECTION() POWER SUPPLY BOARD SECTION() 2.3.3. TROUBLESHOOTING ITEMS TABLE...
Page 42 CROSS REFERENCE: ADF(Auto document feed) SECTION() COMMUNICATION SECTION() ANALOG BOARD SECTION() OPERATION PANEL SECTION() SENSOR SECTION() 2.3.3.1. SIMPLE CHECK LIST...
Page 43 Note: Check according to the service code referring to TEST FUNCTIONS 2.3.3.2. SIMPLIFIED TROUBLESHOOTING GUIDE...
Page 44 No. Symptom Cause Countermeasure 1 Printing all white No printing data Check the digital board 2 Printing all black with white Video signal always "L" Check the digital board frame 3 Printing all black without white No charge Check the terminal of the frame voltage PCB or exchange drum unit...
Page 45 No. Symptom Cause Countermeasure The Paper exit sensor cannot Exchange the Paper exit detect the recording paper check the PCB Too thin recording paper Use the recording paper from to 24lb No connection between the drum Check the terminal of the unit and the whole unit voltage PCB or exchange drum unit...
Page 46 No. Symptom Cause Countermeasure 34 OUT OF PAPER' on the LCD Broken the paper sensor Exchange the paper sensor 35 COVER OPEN' on the LCD Broken the Top cover open SW Exchange the Top cover 36 CHECK DOCUMENT' on the Broken the document sensor Exchange the document 37 REMOVE DOCUMENT' on the...
Page 47 2.3.4.1. GHOST IMAGE CROSS REFERENCE: HIGH VOLTAGE SECTION() POWER SUPPLY BOARD SECTION() 2.3.4.2. DARK AND WHITE VERTICAL LINE...
Page 48 Note: When wiping the cover glass, reflecting mirror and LSU lens, use a dry and soft cloth. CROSS REFERENCE: LSU SECTION 2.3.4.3. DARK OR WHITE HORIZONTAL LINE...
Page 49 CROSS REFERENCE: HIGH VOLTAGE SECTION 2.3.4.4. DIRTY AND HALF DARKNESS BACKGROUND...
Page 50 CROSS REFERENCE: HIGH VOLTAGE SECTION 2.3.4.5. BLACK PRINT...
Page 51 CROSS REFERENCE: HIGH VOLTAGE SECTION 2.3.4.6. LIGHT PRINT...
Page 52 CROSS REFERENCE: HIGH VOLTAGE SECTION 2.3.4.7. BLACK DENSITY IS LIGHT OR UNEVEN.
Page 53 CROSS REFERENCE: HIGH VOLTAGE SECTION 2.3.4.8. BLANK PRINT...
Page 54 2.3.4.9. BLACK, WHIT POINT 2.3.5. RECORDING PAPER FEED 2.3.5.1. MULTIPLE FEED...
Page 55 2.3.5.2. THE PRINTING PAPER IS WAVED OR WRINKLED...
Page 57 2.3.5.3. SKEW...
Page 59 2.3.5.4. THE RECORDING PAPER DOES NOT FEED CROSS REFERENCE: SENSOR SECTION MOTOR SECTION 2.3.6. ADF(Auto document feed) SECTION 2.3.6.1. NO DOCUMENT FEED...
Page 60 CROSS REFERENCE: SENSOR SECTION MOTOR SECTION 2.3.6.2. DOCUMENT JAM...
Page 61 CROSS REFERENCE: SENSOR SECTION 2.3.6.3. MULTIPLE FEED When using thick paper etc., sometimes the document will not feed.
Page 62 2.3.6.4. SKEW...
Page 63 2.3.6.5. THE SENT FAX DATA IS SKEWED...
Page 64 CROSS REFERENCE: SKEW 2.3.6.6. THE RECEIVED FAX DATA IS SKEWED CROSS REFERENCE: SKEW 2.3.6.7. THE RECEIVED OR COPIED DATA IS EXPANDED...
Page 65 2.3.6.8. BLACK OR WHITE VERTICAL LINE...
Page 66 2.3.6.9. AN ABNORMAL IMAGE IS COPIED...
Page 67 CROSS REFERENCE: CIS (contact Image Sensor) SECTION 2.3.7. COMMUNICATION SECTION Find the problem in the table shown below, and refer to the corresponding troubleshooting procedure in DEFECTIVE FACSIMILE SECTION...
Page 68 Symptom Content Possible cause Troubleshooting The paper dose not feed properly when Problem with the feeding faxing. mechanism. (Copying is also not possible.) (Refer to TRANSMIT PROBLEM ().) Troubleshooting Problem with the service The fax transmits successfully one time line or with the receiver's and fails another.
Page 69 CROSS REFERENCE: CLEANING THE INSIDE OF THE UNIT ADF(Auto document feed) SECTION OPERATION PANEL SECTION 2.3.7.1.2. SOMETIME THERE IS A TRANSMIT PROBLEM...
Page 70 Note: “596: Transmit level set” represents a service code. Refer to the SERVICE FUNCTION TABLE 2.3.7.1.3. RECEIVE PROBLEM Confirm the following before starting troubleshooting. - Is the recording paper installed properly? Refer to the next page.
Page 71 Note: “596: Transmit level set” represents a service code. Refer to the SERVICE FUNCTION TABLE For the receiving problem, we have thought of causes other than in the software. Some causes may be when the fax changes to the memory receiving mode (for example, when out of paper). and the memory becomes full of the unprinted fax data.
Page 72 COVER OPEN FAILED PICK UP PAPER JAMMED CHECK DRUM CHECK MEMORY NO FAX REPLY MODEM ERROR MEMORY FULL JOG-DIAL FULL FAX MEMORY FULL FAX IN MEMORY REMOVE DOCUMENT REDIAL TIME OUT TRANSMIT ERROR Please refer to USER RECOVERABLE ERRORS () for the above items. / Also, when it actually becomes a hardware deformity, please check each sensor.
Page 73 2.3.7.1.5. THE UNIT CAN COPY, BUT CANNOT EITHER TRANSMIT/RECEIVE LONG DISTANCE OR INTERNATIONL COMMUNICATIONS The following two causes can be considered for this symptom. Cause 1: The other party is executing automatic dialing, the call has been received by this unit, and the CED or DIS signal response time is too long.
Page 74 is detected erroneously as the signal from FAX2. For a normal call, there is also a possibility that the echo of their own voice will make the call difficult to understand. For this reason, each station (station 1 and station 2) attaches echo cancelers (S1 and S2) for international lines or long distance lines.
Page 75 No. Countermeasure Echo Communication Problem Countermeasure Service Side Example 3 Sending side Communication failure occurs Decrease the transmission Service code in a long distance level from -10 dBm to -15 (Transmit communication on the dBm and the echo level will telephone line without an echo decrease.
Page 76 Fig. d (C3ountemeasure by Ignoring the 1st DIS) <TX side signal> <RX side signal> <Countermeasure> 2nd / 3rd DCS / Training & delayed CFR / FTT at TX side & delayed MCF / PIP / PIN / RTP 2nd / 3rd EOP / EOM / MPS at TX side / RTN delayed DCS...
Page 77 2. Press "#", then " 8 " and " 3 ". 3. Press the START/COPY/SET button. 4. The report prints out. Error code table: (2) RESULT (3) MODE SYMPTOM Counter CODE measure PRESSED THE STOP SND & Communication was interrupted by the STOP button.
Page 78 (2) RESULT (3) MODE SYMPTOM Counter CODE measure COMMUNICATION Reception is finished when the T1 TIMER expires. ERROR ERROR-NOT YOUR DCN is received after DIS transmission. UNIT COMMUNICATION DCN is received after FTT transmission. ERROR ERROR-NOT YOUR DCN responds to the post message. UNIT COMMUNICATION DCN is received before DIS reception.
Page 80 CROSS REFERENCE: TEST FUNCTIONS...
Page 81 CROSS REFERENCE: TEST FUNCTIONS...
Page 82 CROSS REFERENCE: TEST FUNCTIONS...
Page 83 CROSS REFERENCE: TEST FUNCTIONS...
Page 87 CROSS REFERENCE: TEST FUNCTIONS 2.3.7.2. REMOTE PROGRAMMING If, after the call is connected, the customer describes the situation and it is determined that the problem can be corrected by making parameter changes, this function makes it possible to change parameters such as the user code and service code from another fax (using DTMF tones).
Page 88 (code: 991) and the service list (code: 999) from the customer's fax machine. Based on this, the parameters for the desired codes can be changed. The procedure for changing and listing parameters is described on ENTERING THE REMOTE PROGRAMMING MODE AND CHANGING SERVICE CODES().
Page 89 Code Function Set Value Default Remote Setting Set date and time mm/dd/yy hh:mm Jan/01/00 Your logo --------- None Your fax telphone number --------- None Transmission report mode 1:Error / 2:ON / 3:OFF Error FAX ring count 1 to 5 rings (for ext. tam) Remote TAM activation ON/ID=11 / OFF Dialing mode...
Page 90 Code Function Set Value Default Remote Setting Break % select 1:61% / 2:67% Remote turn-on ring number 01~99 FAX auto redial time set 00~99 FAX auto redial line 001~999sec disconnection time set CNG transmit select 1:OFF / 2:ALL / 3:AUTO Time between CED and 300bps 1:75ms / 2:500ms / 3:1sec 75ms Overseas DIS detection select...
Page 91 When the unit fails to boot up the system, take the troubleshooting procedures very carefully. It may have a serious problem. The symptom: No response when the power is turned on. (No LCD display, and keys are not accepted.) The first step is to check the power source. If there is no problem with the power supply unit, the problem may lie in the digital unit (main board).
Page 92 resoldering it, in many cases the problem will be resolved. An explanation of the main signals (for booting up the unit) is presented below. What are the main signals for booting up the unit? Please refer to DIGITAL BLOCK DIAGRAM The ASIC (IC604) controls all the other digital ICs.
Page 93 Normal Wave Patterns Remarks: For these reasons and the software sequence to boot up the unit, if you use an oscilloscope the judge whether a signal is OK or NG, you must check in the same order as in [List 1]. (IF the ASIC failed to access the ROM, the ASIC cannot access G/A or DRAM normally.) The digital circuit actually operates according to the timing combinations of these signals.
Page 94 Accordingly, the problem presented here is whether each IC outputs the correct signal. (See the I/O direction diagram on the next page.) In other words, is it constantly switching between 3.3 V (H) and 0 V (L) as described earlier. Note: All you have to do is check that the IC repeatedly outputs (H) 3.3 V and (L) 0 V.
Page 95 CROSS REFERENCE: CHECK THE STATUS OF THE DIGITAL BOARD 2.3.8.2. NG EXAMPLE...
Page 96 2.3.8.3. CHECK THE STATUS OF THE DIGITAL BOARD...
Page 97 2.3.9. ANALOG BOARD SECTION This chapter provides the testing procedures required for the analog parts. A signal route to be tested is determined depending upon purposes. For example, the handset TX route begins at the handset microphone and the signal is output to the telephone line. The signal mainly flowing on this route is analog.
Page 98 Note: { }: Inside the digital board 2.3.9.2. DEFECTIVE ITS (Integrated Telephone System) SECTION 1. No handset and speakerphone transmission / reception Perform a signal test in the ITS or the NCU section and locate a defective point (where the signal disappears) on each route between the handset microphone and telephone line (sending), or between the telephone line and the handset speaker (receiving), or between the microphone and the telephone line (sending), or between the telephone line and the speaker (receiving).
Page 99 CROSS REFERENCE: CHECK SHEET NCU SECTION 4. No tone dialing CROSS REFERENCE: CHECK SHEET 2.3.9.3. DETECTIVE TAM INTERFACE SECTION 1. The FAX turns on, but does not arrive through TAM.
Page 100 CROSS REFERENCE: TAM INTERFACE SECTION 2. A FAX is received, but won't switch from TAM to FAX. CROSS REFERENCE: ANALOG BOARD SECTION TAM INTERFACE SECTION 2.3.9.4. OPERATION PANEL SECTION Refer to TEST FUNCTIONS 1. NO KEY OPERATION 2. NO LCD INDICATION...
Page 101 2.3.9.5. SENSOR SECTION Refer to SENSORS AND SWITCHES for the circuit description. Perform an SENSOR CHECK to determine if the sensor is operating correctly. 1. Check the document sensor.."CHECK DOCUMENT" 2. Check the paper feed sensor.."REMOVE DOCUMENT" 3. Check the hook switch 4.
Page 102 6. Check the regist sensor.."FAILED PICKUP" 7. Check the paper sensor.."OUT OF PAPER" 8. Check the exit switch.."PAPER JAMED" 9. Check the toner sensor.."TONER LOW","CHECK TONER" Note: As for the following check, remove the drum from the main body, set it again and close the cover, then perform that check during initializing operation.
Page 103 2.3.9.7. LSU SECTION...
Page 104 CROSS REFERENCE: LSU (Laser Scanning Unit) SECTION 2.3.10. CIS (contact Image Sensor) SECTION...
Page 105 2.3.11. HIGH VOLTAGE SECTION...
Page 110 * This Adjustment should be done with a single High Voltage Board. * As for the High Voltage Probe, HV PROBE 9014 of HIOKI electric co. or the equivalent should be used. * As for the tester, FLUKE 85 III multimeter or the equivalent should be used. * Be careful not to touch the terminals during adjustment because the high voltage is used.
Page 111 Caution: If you find a melted fuse in the unit, do not turn on the power until you locate and repair the faulty parts (except for the fuse); otherwise the fuse will melt again and you cannot pinpoint the faulty point. In most cases, the symptom is that nothing is output.
Page 114 2.3.12.3. BROKEN PARTS REPAIR DETAILS (D101~D104) Check for a short-circuit in terminal 4. If D101~D104 is short-circuit, F101 will melt (open). In this case, replace all of the parts (D101~D104, F101). (Q101) The worst case of Q101 is a short-circuit between the Drain and Gate because damage expands to the peripheral circuit of Q101.
Page 115 2.4.3. USER MODE (The list below is an example of the SYSTEM SETUP LIST the unit prints out.) Note:...
Page 116 The above values are the default values. 2.4.4. SERVICE FUNCTION TABLE Code Function Set Value Effective Default Remarks Range Pause time set X 100 001~600 ---------- msec Flash time X 10 ms 01~99 ---------- Dial speed select 1:10 pps 2: 1, 2 ---------- 20 pps...
Page 117 Code Function Set Value Effective Default Remarks Range LED test TEST FUNCTIONS(). LCD test TEST FUNCTIONS(). KEY test TEST FUNCTIONS(). BREAK % select 1:61% 2: 1, 2 Sets the % break of pulse dialing according PBX. Remote turn-on ring X number 01~99 Sets the number of rings before number set...
Page 118 Code Function Set Value Effective Default Remarks Range Receiving sensitivity 01= -01 00~48 Used when there is an error problem. Refer to THE UNIT CAN COPY, CANNOT EITHER TRANSMIT/ RECEIVE LONG DISTANCE OR INTERNATIONL COMMUNICATIONS ECM frame size 1:256 2:64 1, 2 ---------- Write system program into the Flash Rom with a tool.
Page 119 2.4.5. SERVICE MODE SETTINGS (Example of a printed out list) Note: The above values are the default values. 2.4.6. HISTORY...
Page 120 Note: See the following descriptions of this report. Item No. (1) ~ (49) are corresponding to the listed items in DESCRIPTIONS OF THE HISTORY REPORT(). 2.4.6.1. DESCRIPTIONS OF THE HISTORY REPORT (1) ROM VERSION FLASH ROM version (2) SUM FLASH ROM internal data calculation. (3) YOUR LOGO The user logo recorded in the unit.
Page 121 The user telephone number recorded in the unit. If it is not recorded, NONE will be displayed. (5) FAX PAGER NUMBER If you program a pager number into the unit, the pager number will be displayed here. (6) FACTORY - CUSTOMER This shows how many days from factory production until the user turns ON the unit.
Page 122 (28) NUMBER OF RECEIVING TO PC The number of times received in the PC through the FAX serial interface (RS232C). (The number of pages received. If the unit does not have a PC interface, NONE will be printed.) (29) NUMBER OF SENDING FROM PC The number of times transmitted from the PC through the FAX serial interface (RS232C).
Page 123 (47) NUMBER OF IQ-FAX PAGES TRANSMITTED (48) Not Used (49) Not Used 2.4.7. SPECIAL SERVICE JOURNAL REPORTS Journal 2 and Journal 3 shown below, which are special journals giving the additional detailed information about the latest 35 communications, can be printed by Service Code 881 or 882. Remote printing function for the journal reports (JOURNAL, JOURNAL 2 and JOURNAL 3) is also available for service technicians.
Page 124 JOURNAL 3. You can get the following information. * MODE: Fax transmission * RCV. MODE: TEL * TX SPEED: 9.6 kbps * RESOLUTION: standard * ENCODE: MH * MAKER CODE: 79 2. Look at NO. 04 in the JOURNAL 2. CNG (0003) indicates that the CNG signal has been received three times since the purchase date.
Page 125 (5) ERROR MEMORY Indicates the reason why the unit received a fax message in memory. If you look at No.11 in the JOURNAL 2 in PRINTOUT EXAMPLE(), it shows the fax message was received in memory due to "PAPER OUT" error. [NO RESPONSE DISAPPEARED ON JOURNAL] The "NO RESPONSE DISAPPEARED ON JOURNAL"...
Page 127 2.5. TEST FUNCTIONS The codes listed below can be used to perform simple checks of some of the unit’s functions. When complaints are received from customers, they provide an effective tool for identifying the locations and causes of malfunctions.
Page 128 Test Mode Type of Mode Code Function Operation after code input MOTOR TEST Service Mode “5” “5” “6” 0: Recording paper feed 1: Document feed (STANDARD) START 2: Document feed (FINE) 3: Document feed (SUPER FINE) MODEM TEST Service Mode “5”...
Page 129 Test Mode Type of Mode Code Function Operation after code input SENSOR Service Mode “8” “1” “5” First of all, press the copy button, and confirm the CHECK & VOX ON/OFF. START CHECK For each sensor’s operation , refer to SENSORS AND SWITCHES SECTION [D S C P R E D T * F * * * * V ] : LCD DISPLAY...
Page 130 *: None F: Temperature of fuser unit (2 digits) :Refer to HEAT LAMP CONTROL CIRCUIT *: None *: None *: None *: None V: Vox exist Test Mode Type of Mode Code Function Operation after code input PRINT TEST Service Mode “8”...
Page 131 2.5.1. HIGH VOLTAGE VALUE CHECK POINT Measurement Procedure 1. Open the TOP cover. 2. Remove the developing unit, if it is equipped. 3. Open the TOP cover, and turn ON the TOP cover SW. (Push the TOP cover SW with a sharp-tipped insulator or insert folded paper, etc.
Page 132 2.5.2. DTMF SINGLE TONE TRANSMIT SELECTION Note: After performing this check, do not forget to turn the setting off. otherwise, dialing in DTMF signal will not work. 2.5.3. BUTTON CODE TABLE 2.5.4. PRINT TEST PATTERN...
Page 133 2.6. CONNECTING TO A COMPUTER Panasonic Multi-Function Station enables your fax machine to carry out the following funtions: — Printing on plain paper, transparencies, labels and envelopes — Scanning documents and converting an image into text with Readiris OCR software...
Page 134 — Scanning from other applications that support TWAIN scanning — Storing, editing or erasing entries in directories from your PC — Programming the basic and advanced features from your PC To run Multi-Function Station software, you need the following: 2.6.1. Using an IEEE1284 compliant parallel cable: 2.6.2.
Page 135 2.7. INSTALLING PANASONIC MULTI-FUNCTION STATION SOFTWARE 1 Start Windows 95, Windows 98, Windows Me or Windows 2000 and close all applications. - If you connect the fax machine to your computer beforehand, the following dialog box may appear. Click [Cancel] to close it.
Page 136 1. Click [Start]. 2. Point to [Settings], then click [Control Panel]. 3. Double-click [Add/Remove Programs]. 4. Select [Panasonic Multi-Function Station] from the list. 5. Click [Add/Remove...] (Windows 95/98/ME)/ [Change/Remove...] (Windows 2000), then follow the instructions on the screen. 2.8. PROBLEMS WITH PC SOFTWARE...
Page 137 2.8.2. Scan...
Page 138 3. ADJUSTMENTS 3.1. ADJUSTING THE FEEDER PRESSURE If misfeeding of a document such as multiple feeding or no feeding occurs frequently, try to adjust the feeder pressure by following the steps below. 1. Shift the position of the green lever by using a stick like instrument with a pointed end.
Page 139 4.2. HOW TO REMOVE THE OPERATION PANEL BLOCK...
Page 140 4.3. HOW TO REMOVE THE OPERATION BOARD...
Page 141 4.4. HOW TO REMOVE THE TRANSFER ROLLER AND IMAGE SENSOR...
Page 142 4.5. HOW TO REMOVE THE SEPARATION RUBBER AND DOCUMENT FEED ROLLER 4.6. HOW TO REMOVE THE ANALOG BOARD, VARISTOR BOARD, LASER SCANNING UNIT AND SPEAKER...
Page 143 4.7. HOW TO REMOVE THE AC INLET AND LOW VOLTAGE POWER SUPPLY BOARD...
Page 144 4.8. HOW TO REMOVE THE DIGITAL BOARD AND MOTOR DRIVE BOARD...
Page 145 4.9. HOW TO REMOVE THE BACK COVER SECTION...
Page 146 4.10. HOW TO REMOVE THE FUSER UNIT AND HANDSET CRADLE...
Page 147 4.11. HOW TO REMOVE THE MAIN FRAME AND FAN 4.12. HOW TO REMOVE THE HIGH VOLTAGE POWER SUPPLY BOARD...
Page 148 4.13. HOW TO REMOVE THE HEAT ROLLER AND EXIT ROLLER...
Page 149 4.14. HOW TO REMOVE THE PRESSURE ROLLER...
Page 150 4.15. HOW TO REMOVE THE MOTOR BLOCK...
Page 153 4.16. INSTALLATION POSITION OF THE LEAD...
Page 157 5. HOW TO REPLACE THE FLAT PACKAGE IC Even if you do not have the special tools (for example, a spot heater) to remove the Flat IC, with some solder (large amount), a soldering iron and a cutter knife, you can easily remove the ICs that have more than 100 pins.
Page 158 Recommended power consumption is between 30 W to 40 W. Temperature of Copper Rod 662 ± 50°F (350 ± 10°C) (An expert may handle a 60~80 W iron, but a beginner might damage the foil by overheating.) - Flux HI115 Specific gravity 0.863 (Original flux should be replaced daily.) 5.2.
Page 159 3. While the solder melts, remove it together with the IC pins. When you attach a new IC to the board, remove all solder left on the land with some tools like a soldering wire. If some solder is left at the joint on the board, the new IC will not be attached properly.
Page 160 *Check the accuracy of the IC setting with the corresponding soldering foil. 2. Apply flux to all pins of the FLAT PACKAGE IC. 3. Solder the pins, sliding the soldering iron in the direction of the arrow. 5.4. BRIDGE MODIFICATION PROCEDURE 1.
Page 161 6. PRINTING OPERATION PRINCIPLE 6.1. PROCESS CHART AND PROCESS BIAS 6.2. CHARGING Charging is the stage that keeps the surface of the sensitive drum a fixed electric potential. The sensitive drum is the Organic Photo Conductor (OPC), which is a electric conductive cylinder whose surface is covered with the Charge Generation Layer (CGL) and Charge Transfer Layer (CTL).
Page 162 6.4. LASER SCANNING UNIT LOCATIONS 6.5. DEVELOPING AND TRANSCRIPTION The developing is the stage that the OPC drum with an invisible image is changed to visible by the toner. The developer consists of mixing paddle, toner supply roller, developing roller, developing blade and OPC drum.
Page 163 The values of developing bias and supply bias are different from the ones described in the Service Manual for FL501. The biases output from the unit of FL501 and FLM551 have the same voltage. However, the developing device of FA77D converts the developing and supply biases inside the developing device to improve the image quality.
Page 164 6.6. CLEANING The toner attached to the surface of the OPC drum is transferred to the paper at the transcription stage, but a part of the toner remains. The cleaning is the stage that cleans the remain toner after the transcription stage. The remain toner on the drum and the toner which was attached to the place where the laser beam didn't scan are gathered to the developing roller to be used again.
Page 165 Fixing means the process to fix the toner on the paper permanently. The fixing part melts the toner at the high temperature using the halogen heater. The toner is fixed on the paper by the heat and pressure through the fixing part with the image. The surface of the heat roller is rosined by Teflon and lubricated to prevent from attaching the toners.
Page 166 6.8. TIMING CHART (When Printing Two Sheets of Paper)
Page 167 6.9. IMAGE READING The Image Reading Part feeds and ejects the document when copying or scanning. The image reading part consists of the followings. 6.9.1. Automatic Document Feeder The automatic document feeder consists of separation roller, document feed roller, separation pad, springs, etc.
Page 168 reading the document, the motor is driven again by the operation of the user to move the roller at a fixed speed. The documents are fed one by one separated by the separation pad. The spring plate adds the pressure to the document so that the separation pad can separate the documents properly.
Page 169 Document feeding mode - The motor pinion rotates in the direction shown in the figure. - Although the GEAR ONEWAY 1A rotates, built-in ONEWAY CLUTCH disturbs to transfer the driving power to the next gear. - The FEED ROLLER and SEPARATION ROLLER perform feeding and separating the documents.
Page 170 - The motor pinion rotates in the direction shown in the figure. - The gears of fixing and developing parts are driven by the GEAR ONEWAY 1A. - The GEAR PLANET is separated from the GEAR DOCUMENT FEED ROLLER. - The GEAR DOCUMENT SEPARATION ROLLER runs idle and does not transfer the driving power to the roller.
Page 171 During printing - When the SOLENOID is turned ON, the HOOK GEAR FIX is hooked on the RING of GEAR CLUTCH. It causes the GEAR PICKUP PAPER to rotate. - At the same time, CAM's rotation lifts up the PLATE LIFT PAPER. The recording paper is pressed by the PICKUP ROLLER and the top paper is separated and fed.
Page 172 6.14. Timing Chart [Initializing (Short)]...
Page 173 6.15. Timing Chart [Initializing (Long)] 6.16. Timing Chart (when the registration sensor is turned OFF then ON during initializing)
Page 174 7. CIRCUIT OPERATIONS 7.1. CONNECTION DIAGRAM 7.1.1. CONNECTION DIAGRAM (1)
Page 175 7.1.2. CONNECTION DIAGRAM (2)
Page 176 7.1.3. POWER SUPPLY FLOW...
Page 177 7.2. GENERAL BLOCK DIAGRAM The following is an outline of each device IC on the digital board. 1. ASIC (IC604) Composed mainly of an address decoder and a modem control.
Page 178 Controls the general FAX operations. Performs the image processing. CPU and Real time clock Provides the reset pulse for each of the major ICs. 2. G/A (IC610) Controls the operation panel I/F. Controls the LSU I/F. Latches lower address. Controls FANs, LEDs and analog I/F. 3.
Page 179 Supplies bias need for the printing operation: bias of the Drum, developing and transcription. 13. Fixing Unit Composed heat lamp, thermistor and thermal fuse. 7.3. FACSIMILE SECTION 7.3.1. DIGITAL SECTION...
Page 180 7.3.1.1. DIGITAL BLOCK DIAGRAM 7.3.1.2. ASIC (IC604) This IC is used for general FAX operations. (1) CPU: This model uses ARM equivalent CPU operating at 40 MHz. Many of the peripheral functions are handled by custom designed LSIs. As a result, the CPU only needs to process the results. (2) RTC: Real time clock.
Page 181 7.3.2.1. ASIC (IC604) PIN LAYOUT...
Page 182 7.3.2.2. EXPLANATION OF PIN DISTRIBUTION 7.3.2.2.1. (IC604)
Page 183 NAME POWER SUPPLIED EXPLANATION VOLTAGE A[0] 3.3V SYSTEM ADDRESS BUS 0 A[1] 3.3V SYSTEM ADDRESS BUS 1 A[2] 3.3V SYSTEM ADDRESS BUS 2 A[3] 3.3V SYSTEM ADDRESS BUS 3 A[4] 3.3V SYSTEM ADDRESS BUS 4 A[5] 3.3V SYSTEM ADDRESS BUS 5 A[6] 3.3V SYSTEM ADDRESS BUS 6...
Page 184 NAME POWER SUPPLIED EXPLANATION VOLTAGE CASOn[1] 3.3V ARM SDRAM(IC608) CONTROL SIGNAL CASEn[0] 3.3V ARM SDRAM(IC608) CONTROL SIGNAL CASEn[1] 3.3V ARM SDRAM(IC608) CONTROL SIGNAL DWRn 3.3V ARM SDRAM(IC608) CONTROL SIGNAL ROM_CONFIG[0]/SA[12] 3.3V ARM SDRAM(IC608) CONTROL SIGNAL ROM_CONFIG[1]/SA[13] 3.3V ARM SDRAM(IC608) CONTROL SIGNAL CLK_CONFIG[0]/SDQM0 3.3V...
Page 185 NAME POWER SUPPLIED EXPLANATION VOLTAGE SDADDR[6] 3.3V DSP SDRAM(IC603) ADDRESS SDADDR[7] 3.3V DSP SDRAM(IC603) ADDRESS SDADDR[8] 3.3V DSP SDRAM(IC603) ADDRESS SDADDR[9] 3.3V DSP SDRAM(IC603) ADDRESS SDADDR[10] 3.3V DSP SDRAM(IC603) ADDRESS SDADDR[11] 3.3V DSP SDRAM(IC603) ADDRESS SDADDR[12] 3.3V DSP SDRAM(IC603) ADDRESS SDCASn 3.3V DSP SDRAM(IC603) CONTROL...
Page 186 NAME POWER SUPPLIED EXPLANATION VOLTAGE MPIOD[6] 3.3V NOT USED MPIOD[7] 3.3V NOT USED MFAULTn 3.3V NOT USED MBUSY 3.3V NOT USED MACKn 3.3V NOT USED MSLCTOUT 3.3V NOT USED 3.3V NOT USED MSTROBEn 3.3V NOT USED MAUTOFDn 3.3V NOT USED MSLCTINn 3.3V NOT USED...
Page 187 NAME POWER SUPPLIED EXPLANATION VOLTAGE AUTOFDn 3.3V PC I/F CONTROL SIGNAL SLCTINn 3.3V PC I/F CONTROL SIGNAL INITn 3.3V PC I/F CONTROL SIGNAL BUSY 3.3V PC I/F CONTROL SIGNAL ACKn 3.3V PC I/F CONTROL SIGNAL SLCTOUT 3.3V PC I/F CONTROL SIGNAL 3.3V PC I/F CONTROL SIGNAL FAULTn...
Page 188 NAME POWER SUPPLIED EXPLANATION VOLTAGE SENIN[2] 3.3V NOT USED EV_VD[0] 3.3V NOT USED EV_VD[1] 3.3V NOT USED EV_VD[2] 3.3V NOT USED EV_VD[3] 3.3V NOT USED EV_VD[4] 3.3V NOT USED EV_VD[5] 3.3V NOT USED EV_VD[6] 3.3V NOT USED EV_VD[7] 3.3V NOT USED EV_CLK 3.3V NOT USED...
Page 189 NAME POWER SUPPLIED EXPLANATION VOLTAGE VRTC 3.3V RTC BACKUP POWERSOURCE( 3.3V/BATT) 3.3V DIGITAL POWER SOURCE( 3.3V DIGITAL POWER SOURCE( 3.3V DIGITAL POWER SOURCE( 3.3V DIGITAL POWER SOURCE( 3.3V DIGITAL POWER SOURCE( 3.3V DIGITAL POWER SOURCE( 3.3V DIGITAL POWER SOURCE( 3.3V DIGITAL POWER SOURCE( 3.3V DIGITAL POWER SOURCE(...
Page 190 PIN NAME EXPLANATION POWER SUPPLIED VOLTAGE TEST2 3.3V NOT USED MVDD 3.3V POWER SOURCE(PLL +3.3V) RESET INPUT FOR PLL POWER SOURCE(GND) AVDD 3.3V POWER SOURCE(PLL +3.3V) CHGO PLL LOW PASS FILTER LPVSS POWER SOURCE(GND) POWER SOURCE(GND) POWER SOURCE(GND) 3.3V 3.3V POWER SOURCE(+3.3V) CLKIN 3.3V...
Page 191 PIN NAME EXPLANATION POWER SUPPLIED VOLTAGE POWER SOURCE(GND) 3.3V 3.3V POWER SOURCE(+3.3V) 3.3V ADDRESS BUS 0 3.3V ADDRESS BUS 1 3.3V ADDRESS BUS 2 3.3V ADDRESS BUS 3 3.3V ADDRESS BUS 4 3.3V ADDRESS BUS 5 3.3V ADDRESS BUS 6 3.3V ADDRESS BUS 7 3.3V...
Page 192 PIN NAME EXPLANATION POWER SUPPLIED VOLTAGE POWER SOURCE(+5V) XHSYNC LSU CONTROL(XHSYNC) XREADY LSU CONTROL(XREADY) POLON LSU CONTROL(POLON) POLCLK LSU CONTROL(POLCLK) IOP10/RVN1 FAN1 CONTROL(FANDET1) IOP11/RVN2 FAN2 CONTROL(FANDET2) IOP12/FANON1 FAN1 CONTROL(FANON1) IOP13/FANON2 FAN2 CONTROL(FANON2) 3.3V 3.3V POWER SOURCE(+3.3V) POWER SOURCE(GND) POWER SOURCE(+5V) IOP14 INPUT PORT(CISPOS1) IOP15...
Page 193 PIN NAME EXPLANATION POWER SUPPLIED VOLTAGE 3.3V 3.3V POWER SOURCE(+3.3V) POWER SOURCE(GND) POWER SOURCE(+5V) ECLK ELECTRICAL VOLUME IC CONTROL ESTB ELECTRICAL VOLUME IC CONTROL EDATA ELECTRICAL VOLUME IC CONTROL IOP40 INPUT PORT(HOOK) IOP41 INPUT PORT(VOX) IOP42 OUTPUT PORT(ALC) IOP43 OUTPUT PORT(P-SHORT) IOP44 OUTPUT PORT(CID) IOP45...
Page 194 RTC (inside IC604). At this time, the voltage at pin F17 of the IC604 is +3.3V. When the power switch is turned OFF, the BAT600 supplies power to RTC through D602. The voltage at pin F17 of IC604 is about +2.5V. When the power switch is OFF and the voltage of +3.3V decreases, pin F17 of RTC (IC604) becomes roughly the same voltage as the battery voltage.
Page 195 7.3.4. MODEM SECTION 7.3.4.1. FUNCTION The unit uses CODEC (IC609) and ASIC (IC604) that serves as an interface between the control section for FAX transmission and reception and the telephone line. During a transmitting operation, the digital image signals are modulated and sent to the telephone line. During a receiving operation, the analog image signals which are received via the telephone line are demodulated and converted into digital image signals.
Page 196 lines. Determined in 1968. Transmission for about 6 minutes at a scanning line density of 3.85 lines/mm. - Group II (G2) Using reduction technology in the modulation/demodulation format, an A-4 size document is sent at an official scanning line density of 3.85 lines/mm for about 3 minutes. Methods to suppress redundancy are not used.
Page 197 synchronization status, etc. and prepares for transmission of facsimile messages. Phase C : Message transmission Phase C is the procedure for the transmitting facsimile messages. Phase D : Post message procedure Phase D is the procedure for confirming that the message is completed and received.
Page 198 Telephone Network Facsimile G3 Machine Item Connection Control Mode Telephone Network Signal Mode Terminal Control Mode T. 30 Binary Facsimile Signal Format Digital Modulation Mode PSK (V. 27 ter) or QAM (V. 29) Transmission Speed 300 bps (Control Signal) 2400, 4800, 7200, 9600, 12000, 14400 bps (FAX Signal) Redundancy 1 dimension : MH Mode...
Page 199 signals and the data signals added to them. Data signals are added to DIS and DCS signals. Signal..DIS (Digital Identification Signal) Identification Signal Format..00000001 Function: Notifies the capacity of the receiving unit. The added data signals are as follows. Signal..DCS (Digital Command Signal) / Identification Signal Format..X1000001 Example (Some models do not support the following items.):...
Page 200 Bit No. DIS/DTC 17, 18 Recording width capabilities Recording width (0, 0) 1728 picture elements along scan line 1728 picture elements along scan length of length of 215 mm ± 1% 215 mm ± 1% (0, 1) 1728 picture elements along scan line 2432 picture elements along scan length of length of...
Page 201 Bit No. DIS/DTC Validity of bits 17, 18 Recording width Bits 17, 18 are valid Recording width indicated by bits Bits 17, 18 are invalid Recording width indicated by this information Recording width capability 1216 picture Middle 1216 elements of 1728 picture elements along scan line length of 151 ±...
Page 202 Signal Identification Signal Format Function Training 1 ——————— A fixed pattern is transmitted to the receiving at a speed (2400 to 14400 bps) designated by DCS, and the receiving side optimizes the automatic equalizer, etc., according to this signal. ——————— Sends 0 continuously for 1.5 seconds at the same speed as the training signal.
Page 203 7.3.4.2. MODEM CIRCUIT OPERATION The CODEC (IC609) and ASIC (IC604) has all the hardware satisfying the CCITT standards mentioned previously. ASIC (IC604) controlled codec (IC609 by senial data. This CODEC (IC609) and ASIC (IC604) has an automatic application equalizer. With training signal 1 or 2 at the time of G3 reception, it can automatically establish the optimum equalizer.
Page 204 facsimile transmission signals. (DTMF Monitor Tone) Refer to CHECK SHEET(). 4. Busy/Dial Tone Detection The path is the same as FAX receiving. When it is detected, the carrier detect bit of the resistor in the ASIC (IC604) becomes 1, and this status is monitored by itself (IC604). 5.
Page 205 Name Function Name Function Strobe input Not used CLOCK Clock input EXTIN Ext amp output DATA Data input EXTOUT Ext amp input Logic power supply LINEOUT Line amp output VOXOUT VOX output LINEIN Line amp input VOXDET VOX detection adjustment 24 MODEMTXIN MODEM TX amp input VOXIN VOX input...
Page 206 7.3.5.4.1. GENERAL This section is the interface between the telephone line and external telephone. It is composed of an EXT. TEL line relay (RY202), bell detection circuit, TAM interface circuit, line amplifier and side tone circuits and a multiplexer. 7.3.5.4.2. EXT. TEL. LINE RELAY (RY202) 1.
Page 207 The multiple data format allows to transmit the name and data code information in addition to the time and telephone number data. When there is multiple data in the unit, the name or telephone number are displayed. 2. Circuit Operation The caller ID signal input from TEL LINE is processed with ASIC (IC604) via CODEC (IC609).
Page 208 7.3.5.4.5. LINE AMPLIFIER AND SIDE TONE CIRCUIT 1. Circuit Operation The reception signal output from the line transformer T203 is input to pin (6) of IC207 via R269, C285 and then the signal is amplified at pin (7) of IC207 and sent to the reception system at 8.1dB.
Page 209 the FAX mode by using a DTMF signal. 2. Signal Path TEL LINE T203 R269 C285 IC207(6-7) C266 C227 R223 IC201(20 CN202 (4) CN616 (25) C723 R707 IC609 (13 IC604 (P1) 7.3.5.4.7. TAM INTERFACE CIRCUIT This circuit is to switch between FAX receiving and the external TAM’s message recording automatically.
Page 210 2. Signal Path A. DTMF MONITOR (Speaker Operation) Refer to CHECK SHEET. (Handset Operation) Refer to CHECK SHEET. B. ALARM/BEEP/KEY TONE/BELL Refer to CHECK SHEET. 7.3.5.5.5. TAM INTERFACE SECTION 1. Function The unit receives documents for FAX calls or the external TAM records a voice message automatically.
Page 211 (DC LOOP) F201 L235 R331 PC205(2-1) L239 L238 RY202 R330 L236 PO201 Ring B. CNG signal detection circuit The CNG signal from the other party’s FAX is detected in ASIC IC604 via CODEC(IC609) (digital board). (Signal path) Refer to CHECK SHEET().
Page 212 undergoes digital processing in order to obtain a high-quality image. 7.5. STEPPING MOTOR DRIVE SECTION 1. Functions This motor functions for main operations including FAX transmission, FAX reception, copy, PC SCAN and PC PRINT. This feed document or recording paper synchronized for reading or printing.
Page 213 7.5.2. SWITCHING CURRENT Switching Current According to the operation mode, this machine changes a current value that will flow to the motor so as to reduce a vibration.The current value can be changed as follows by using the two ports (R3PIN and N1PIN) of IC604.
Page 214 IC604-R3PIN IC604- 100% 70% Current N1PIN Current 40% Current 35% Current <100% = IA (ampere)> 7.5.3. DRIVE MODE FUNCTION MODE PHASE SPEED CURRENT PATTERN PRINT 2 phase 743pps 100% SCAN STANDARD 2 phase 500pps 100% SCAN FAX/COPY FINE/HALF 2 phase 250pps TONE SCAN...
Page 215 Mode IC610-95/96pin IC610-93/94pin FAN ON low level pulse FAN ON (NG) low level fix (H or L) FAN OFF high level fix (H or L) 7.6.1. FAN CONTROL This unit is equipped with two fans to prevent the developing device from rising in temperature while printing.
Page 216 2. Low-speed rotation During low-speed rotation, the rotation detection does not function. 7.7. SOLENOID DRIVE SECTION The solenoid drive circuit controls the pick-up clutch. The solenoid is designed to be driven by +24V, driven by IC610-79 pin. Diode D603 protects Q615 from backward voltage when the solenoid is driven. Mode IC606-149 pin SOLENOID ON...
Page 218 7.9. SENSORS AND SWITCHES SECTION All of the sensor and switches are shown below.
Page 219 Sensor Sensor or Switch Message Error Sensor Circuit Name Location Operation Panel PS102 Document [CHECK DOCUMENT] Operation Panel PS103 [REMOVE Paper Feed DOCUMENT] High Voltage PCB SW101 Printer Open [COVER OPEN] High Voltage PCB OPC Set [CHECK DRUM] High Voltage PCB PC201 Register [FAILED PICK UP]...
Page 220 Photo-transistor Signal (IC101-9 pin) Document Set High level No Document Low level 7.9.2. PAPER FEED SENSOR..”REMOVE DOCUMENT” The Sensor detects the front edge of the document. When a document is detected, the shelter plate shuts off the sensor light, the photo-transistor turns OFF, and the input signal of IC101-9 pin becomes a high level.
Page 221 7.9.4. TOP COVER OPEN SWITCH..”COVER OPEN” The Switches detect whether the printer cover is open or closed. When the printer cover is closed, the switches turn ON, and the input signal of IC604-U4 pin becomes a high level. When the printer cover is open, the switches turns OFF, and the input signal of IC604-U4 pin becomes a low level.
Page 222 Signal (IC604-V1 pin) DRUM Set Low level No DRUM High level 7.9.6. RESISTOR SENSOR..”FAILED PICK UP” The Sensor detects whether or not the recording paper is present so that printing can start. When the recording paper is detected, the shelter plate let the sensor light passing through, the photo-transistor turns ON, and the input signal of IC610-154 pin becomes a low level.
Page 223 [Paper Sensor] Photo-transistor Signal (IC606-178 pin) Recording Paper High level No Recording Low level Paper 7.9.8. PAPER EXIT SENSOR ..”PAPER JAMMED” The sensor detects whether the recording paper exit out or noy. When there is no recording paper at the position of the sensor, the shelter plate closes the sensor light, the photo-transistor fot tarus OFF, and the input sugnal of IC610-120pin becomes high level.
Page 224 Photo-transistor Signal (IC606-179 pin) No Paper High level Paper Exist Low level 7.9.9. TONER SENSOR..”TONER EMPTY”, “TONER LOW”, “CHANGE DRUM” The Sensor detects whether or not the Developer unit and the toner are present. When there is not Development unit, the shelter plate let the sensor light passing through, the photo-transistor turns ON, and the input signal of IC610-128 pin (Digital P.C.B) becomes a low level over 9s.
Page 225 Toner Sensor The rest of toner is detected by the move speed of the magnet put on the pendulum of Mixing Paddle. The pendulum is pushed up by the Mixing Paddle, then it falls down by its own weight. The rotation speed of paddle is set slower than the one of pendulum which falls down by its own weight.
Page 226 CAUTION : 1. Toner low can be judged by continuous 5-times TONER LOW signal at only printing. (It is not executed at initialization.) 2. Toner full can be judged by continuous 3-times TONER FULL signal at initialization. (It is not executed at printing.) 3.
Page 227 The unit consists of a LCD (Liquid crystal display), KEYs and LEDs (light-emitting diodes) and sensors. They are controlled by the Gate Array (IC101) and ASIC (IC606: on the DIGITAL BOARD). The key matrix table is shown below. 1. Key Matrix (Hard only) KIN0 KIN1 KIN2...
Page 228 LED ON/OFF port Input port PF sensor LED1 (IC101-22) XLD10 (IC101-9) DOCUMENT sensor LED4 (IC101-38) XLD10 (IC101-9) Refer to DOCUMENT SENSOR..”CHECK DOCUMENT” () and PAPER FEED SENSOR..”REMOVE DOCUMENT” 7.11. LCD SECTION The Gate Array (IC101) works only for writing the ASCII code from the data bus (D4~D7). V0 is supplied for the crystal drive.
Page 229 7.12. HVPS (High Voltage Power Supply) SECTION 7.12.1. HVPS SPECIFICATION Output voltage Item Specification Notes Electrostatic Ratet output voltage -1200±35V Charge Impedance range 80M~1200M CHG BIAS Output format Constant voltage Developing Ratet output voltage -350±15V DEV(-) BIAS Impedance range 20M~2000M Output format Constant voltage Developing...
Page 230 condenser C208 is charged with an electric charge. Charging the C208 will be saturated at 50ms. After that, when DEV CHG terminal becomes "L", Q204 turns ON, and the electric charge charged to the C208 is released. This electric charge becomes a constant voltage at ZD203, and Developing(+) BIAS(+220V) is output from DEV(+) BIAS.
Page 231 7.13. HEAT LAMP CONTROL CIRCUIT The temperature of the fixing part of the Fixing Unit is converted to a voltage by THERMISTER and input to IC604-Y6 (analog input). The heater turns ON/OFF the photo-coupler PC101 at the heater control port (IC610-80pin), and is turned ON/OFF at the triac CR101. And a thermostat and a thermo fuse are set on the AC line as the safety devices.
Page 232 1. Control at Printing A. After the printing signal is received, turn ON the heater. B. After that, turn ON the motor at the temperature T1 (about 125°C). C. After that, control at the temperature T2 (about 180°C), and after the fixing stable time tf has passed, feed papers at the paper feeding permission time t3.
Page 233 Loose Connection Detection Temperature) / T2: Secondary Stable Temperature (Paper Feeding Permission Temperature / Fixing Control Temperature) T1: Primary Stable Temperature (Heater Disconnection / Thermistor Loose Connection Detection Temperature) T2: Secondary Stable Temperature (Paper Feeding Permission Temperature / Fixing Control Temperature) Th: Abnormal High Temperature t0: Initial Time (After Printing Signal Received) t1: Primary Stable Time...
Page 234 * Thermo stat and thermo fuse is apart from heat roller, so the detect temperature is low. Temperature [°C] Register Value Voltage [V] 20.6 The correspondence readings between temperature measured by thermistor and HEX readings...
Page 235 Temperature(°C) HEX reading Temperature(°C) HEX reading Temperature(°C) HEX reading...
Page 236 Temperature(°C) HEX reading Temperature(°C) HEX reading Temperature(°C) HEX reading Note: The value is displayed on LCD at TEST FUNCTIONS () [#815].
Page 237 7.14. POWER SUPPLY BOARD SECTION This power supply board uses the switching regulator method. [Input Circuit] The input current goes into the input rectifier circuit through the filter circuit. The filter circuit decreases the noise voltage and the noise electric field strength. [Rectifier Circuit] The input current is rectified by D101~ D104 and charges C106 to make DC voltage.
Page 238 The following is an overview of how the power supply unit is controlled. The control method of this power supply unit is pulse width modulation. When Q is ON, the energy is charged in the transfer primary coil according to E .
Page 239 [Surge Absorber Circuit] This circuit is for absorbing surge voltage generated by the transformer. [Control Circuit and Detecting Circuit] The control circuit amplifies the output with increased voltage detected in the error detecting circuit. Then it drives the main transistor. In this power supply, the duty ratio is defined by changing the ON period of the main transistor.
Page 240 [Over Voltage Circuit] If the 24V output increases because the error detecting circuit or control circuit is broken, IC101 will recognize this signal and output becomes 0V. Dummy load method (to quickly check the power supply output) Refer to POWER SUPPLY BOARD SECTION, ] ().
Page 241 9. FIXTURES AND TOOLS...
Page 242 10. CABINET, MECHANICAL AND ELECTRICAL PARTS LOCATION 10.1. GENERAL SECTON...
Page 243 10.2. OPERATION PANEL SECTION 10.2.1. OPERATION PANEL BLOCK (1)
Page 244 10.2.2. OPERATION PANEL BLOCK (2)
Page 246 10.3. CABINET/P.C.B. BLOCK...
Page 247 10.4. PICK UP BLOCK...
Page 248 10.5. CABINET BLOCK...
Page 249 10.6. FUSER BLOCK...
Page 250 10.7. MAIN FRAME BLOCK...
Page 252 10.8. MOTOR BLOCK 10.9. ACTUAL SIZE OF SCREWS AND WASHER...
Page 253 11. ACCESSORIES AND PACKING MATERIALS...
Page 255 12. REPLACEMENT PARTS LIST Notes: 1. The marking (RTL) indicates that the Retention Time is limited for this item. After the discontinuation of this assembly in production, the item will continue to be available for a specific period of time. The retention period of availability is dependent on the type of assembly, and in accordance with the laws governing parts and product retention.
Page 256 Ref. No. Part No. Part Name & Description Remarks PFDE1147X LEVER, LOCK SHAFT L PFUS1324Z SPRING, EARTH OPEN PFDF1061Z SHAFT, LOCK LEVER PFDE1146Y LEVER, LOCK SHAFT R PFUS1282Y COIL SPRING PFDJ1007Z SPACER PFDN1045X ROLLER, DOCUMENT FEED PFDG1004Z GEAR, DOCUMENT FEED ROLLER PFME1001Z SPACER, DAMPER PFHG1094Z...
Page 257 PFGG1065Z1 PANEL, SUB PFGP1176Z1 PANEL, LCD PFGV1010Z COVER, TELEPHONE NO. PFGD1045Y CARD, TELEPHONE NUMBER PFBE1007Z1 KNOB, JOG DIAL PFGB1001Z2 BADGE, PANASONIC PFHX1389Z SPACER, COPY KEY PFHX1390Z SPACER, FAX KEY PFHX1391Z SPACER, STOP KEY PFGG1174Y1 PANEL, OPERATION PFHX1398Y SPACER, TRANSFER ROLLER...
Page 258 Ref. No. Part No. Part Name & Description Remarks PFJS02P12Z CONNECTOR, 2 PIN PFAS50P006Z SPEAKER PQLB1E1 INSULATOR PFDE1149Y LEVER PFSF1001X PFKM1065T1 CABINET BODY PFKM1066Z1 CABINET, HANDSET CRADLE PFBH1015Z1 BUTTON, HOOK PFKF1038Y1 CABINET, HANDSET CRADLE XWC4B WASHER PFHG1119Z RUBBER, SPACER Not used PFMH1108Z PLATE, CONNECTOR PFKV1067Z1...
Page 259 Ref. No. Part No. Part Name & Description Remarks PFKS1047Y1 TRAY PFHG1105Z RUBBER PARTS PFHG1136Z RUBBER PARTS PFHR1227W COVER PFHX1468X SPACER PFUS1276Y SPRING PFUS1277Y SPRING PFUS1279Y SPRING PFUS1323Z SPRING PF0G1004Z GLASS PFGT1875Z_M NAME PLATE, AL PFHX1545Z COVER,SHEET 12.1.6. FUSER BLOCK Ref.
Page 260 Ref. No. Part No. Part Name & Description Remarks XUC2FY RETAINING RING PFDG1201Z GEAR, FEED ROLLER PFUS1325Z SPRING, ONE WAY PFDJ1044Z SPACER, FEED ROLLER PFDN1047Z ROLLER, FEED PAPER PFDF1005Z SHAFT, SUPPORT ROLLER PQDR9685Y ROLLER, SUPPORT PFUS1275Z SPRING, SHUTTER ROLLER PFDE1148Z LEVER, PAPER TOP SENSOR PFUA1027X FRAME...
Page 261 Ref. No. Part No. Part Name & Description Remarks PFUA1029Y CHASSIS, GEAR B PFDG1181Y GEAR, ONE WAY 2A PFDJ1031Y SPACER, ONE WAY PFUS1262Z SPRING, ONE WAY 2 XUC4FY RETAINING RING PFDG1184Z GEAR, OPC DRIVE PFDG1179Z GEAR, ONE WAY 1A PFUS1261Z SPRING, ONE WAY 1 PFDG1180Z GEAR, ONE WAY 1B...
Page 262 Ref. No. Part No. Part Name & Description Remarks PCB1 PFWPFLM551M DIGITAL BOARD ASS'Y (ICs) IC601 PFVITVT245FT IC602 PFVITVT245FT IC603 C3ABMG000039 IC604 PFWPFLM551M The part exchange of only IC1 is to do exchange with Ass’y of PCB1 because it is impossible.
Page 263 Ref. No. Part No. Part Name & Description Remarks (CONNECTORS) CN600 K1FB136B0031 CONNECTOR CN603 PQJP3G30Z CONNECTOR, 3P CN604 PFJP03A12Z CONNECTOR, 3P CN605 K1KA14A00137 CONNECTOR CN607 K1KB04B00036 CONNECTOR CN608 PQJP10G30Y CONNECTOR, 10P CN609 PQJP02G100Z CONNECTOR, 2P CN610 PQJP5G30Y CONNECTOR, 5P CN611 PQJP11G30Y CONNECTOR, 11P CN612...
Page 264 Ref. No. Part No. Part Name & Description Remarks C653 ECEA0JK221 C654 ECUV1H101JCV 100p C655 ECUV1C104KBV 0.1 C656 ECUV1C334ZFV 0.33 C657 ECUV1C104KBV 0.1 C658 ECUV1C104KBV 0.1 C659 ECUV1C104KBV 0.1 C660 ECUV1C104ZFV C661 ECUV1C104ZFV C662 ECUV1C104ZFV C663 ECEA0JKS101 C664 ECUV1H150JCV C665 ECUV1H220JCV C666 ECUV1C104ZFV...
Page 265 Ref. No. Part No. Part Name & Description Remarks C717 ECUV1C104ZFV C718 ECUV1C104ZFV C719 ECUV1C104ZFV C720 ECUV1C104ZFV C721 ECUV1H103KBV 0.01 C722 ECUV1H102KBV 0.001 C723 ECUV1A224KBV 0.22 C736 ECUV1H102KBV 0.001 C737 ECUV1H102KBV 0.001 C738 ECUV1C104ZFV C739 ECUV1C104ZFV C740 ECUV1C104ZFV C741 ECUV1H103KBV 0.01 C742 ECUV1H102KBV 0.001 C743...
Page 266 Ref. No. Part No. Part Name & Description Remarks R790 PQLQR2BT COIL (COMPONENTS COMBINATION) L643 EXCELDR35 COMPONENTS PARTS L644 EXCELDR35 COMPONENTS PARTS RA605 PFXBV8V470JV RESISTOR ARRAY RA606 PFXBV8V470JV RESISTOR ARRAY RA607 PFXBV8V470JV RESISTOR ARRAY RA608 PFXBV8V470JV RESISTOR ARRAY RA618 PFXBV8V470JV RESISTOR ARRAY RA619 PFXBV8V470JV...
Page 267 Ref. No. Part No. Part Name & Description Remarks L664 PFVF1B252SDT CERAMIC FILTER L665 PFVF1B252SDT CERAMIC FILTER L666 PFVF1B252SDT CERAMIC FILTER L667 PFVF1B252SDT CERAMIC FILTER L673 PFVF1B252SDT CERAMIC FILTER L674 PFVF1B252SDT CERAMIC FILTER L678 PFVF1B252SDT CERAMIC FILTER L680 PFVF1B252SDT CERAMIC FILTER L681 PFVF1B252SDT CERAMIC FILTER...
Page 268 Ref. No. Part No. Part Name & Description Remarks R652 ERJ3GEYJ101 R653 ERJ3GEYJ563 R654 ERJ3GEYJ222 2.2k R655 ERJ3GEYJ472 4.7k R657 ERJ3GEYJ220 R658 ERJ3GEYJ122 1.2k R659 ERJ3GEYJ221 R660 ERJ3GEYJ101 R661 ERJ3GEYJ105 R662 ERJ3GEYJ101 R663 ERJ3GEYJ475 4.7M R665 ERJ3GEYJ103 R669 PQ4R10XJ000 R671 ERJ3GEY0R00 R672 ERJ3GEY0R00...
Page 269 Ref. No. Part No. Part Name & Description Remarks R722 ERJ3GEYJ393 R723 ERJ3GEYJ101 R724 ERJ3GEYJ103 R725 ERJ3GEYJ103 R726 ERJ3GEYJ102 R727 ERJ3GEYJ103 R728 ERJ3GEYJ103 R729 ERJ3GEYJ473 R730 ERJ3GEYJ473 R731 ERJ3GEY0R00 R732 ERJ3GEY0R00 R733 ERJ3GEYJ103 R734 ERJ3GEYJ101 R735 ERJ3GEYJ101 R736 ERJ3GEYJ101 R737 ERJ3GEYJ333 R738 ERJ3GEYJ562...
Page 270 Ref. No. Part No. Part Name & Description Remarks RA600 D1H81024A010 RA601 D1H81024A010 RA602 D1H81024A010 RA603 D1H81024A010 RA604 D1H82204A010 RA610 D1H82204A010 RA612 D1H81034A010 RA613 D1H81034A010 RA614 D1H81034A010 RA617 D1H81034A010 RA622 D1H82204A010 RA623 D1H82204A010 RA624 D1H82204A010 RA625 D1H82204A010 RA626 D1H82204A010 (CRYSTAL OSCILLATORS) X600 H0J282500005 CRYSTAL OSCILLATOR...
Page 271 Ref. No. Part No. Part Name & Description Remarks L238 PQLQR1E32A07 COIL L239 PQLQR1E32A07 COIL (CERAMIC FILTERS) L202 PFVF1B252SDT CERAMIC FILTER L203 PFVF1B252SDT CERAMIC FILTER L205 PFVF1B252SDT CERAMIC FILTER L206 PFVF1B252SDT CERAMIC FILTER (CAPACITORS) C201 ECUV1H331JCV 330p C203 ECUV1H391JCV 390p C209 ECUV1C104ZFV 0.1 C210...
Page 272 Ref. No. Part No. Part Name & Description Remarks C273 ECUV1C104ZFV 0.1 C274 ECEA1VU101 C275 ECUV1C104ZFV 0.1 C279 ECEA1VU101 C280 ECUV1H820JCV 82p C285 ECUV1C104KBV 0.1 C288 ECUV1C104KBV 0.1 C289 ECUV1H820JCV 82p C300 ECUV1H182KBV 0.0018 C304 ECUV1H470JCV 47p C306 ECUV1A224KBV 0.22 C312 ECEA1HKS4R7 C343...
Page 273 Ref. No. Part No. Part Name & Description Remarks L256 ERJ3GEY0R00 L257 ERJ3GEY0R00 L262 ERJ3GEY0R00 L263 ERJ3GEY0R00 L264 ERJ3GEY0R00 L265 ERJ3GEY0R00 R201 ERJ3GEYJ101 R202 ERJ3GEYJ101 R203 ERJ3GEYJ101 R204 ERJ3GEYJ124 120k R205 ERJ3GEYJ274 270k R206 ERJ3GEYJ472 4.7k R207 ERJ3GEYJ223 R208 ERJ3GEYJ154 150k R209 ERJ3GEYJ822...
Page 274 Ref. No. Part No. Part Name & Description Remarks R254 ERJ3GEYJ273 R255 ERJ3GEY0R00 R258 ERJ3GEYJ114 110k R265 ERJ3GEY0R00 R267 ERJ3GEYJ473 R269 ERJ3GEYJ473 R270 ERJ3GEYJ114 110k R271 ERJ3GEY0R00 R276 ERJ3GEYJ393 R277 ERJ3GEY0R00 R278 ERJ3GEY0R00 R280 ERJ3GEYJ104 100k R284 ERJ3GEY0R00 R285 ERJ3GEY0R00 R289 ERJ3GEYJ244 240k...
Page 275 Ref. No. Part No. Part Name & Description Remarks PCB3 PFLP1375MZ OPARATION BOARD ASS'Y (IC) IC101 MN7D032Z9J (LED) LED101 PFVLRM505VRT DIODE(SI) (CONNECTOR & LCD) CN101 PQJP11G43Z CONNECTOR, 11P CN104 PFAVM220 LIQUID CRYSTAL DISPLAY (SWITCH) SW142 EVEGB141112B PUSH SWITCH (PHOTO ELECTRIC TRANSDUCERS) PS102 CNA1006N PHOTO SENSOR...
Page 276 Ref. No. Part No. Part Name & Description Remarks R148 ERJ3GEY0R00 R150 ERJ3GEYJ563 R151 ERJ3GEYJ331 R156 ERJ3GEYJ103 (SWITCHES) SW101 EVQ11Y05B SWITCH SW102 EVQ11Y05B SWITCH SW103 EVQ11Y05B SWITCH SW104 EVQ11Y05B SWITCH SW105 EVQ11Y05B SWITCH SW106 EVQ11Y05B SWITCH SW107 EVQ11Y05B SWITCH SW108 EVQ11Y05B SWITCH SW109...
Page 277 Ref. No. Part No. Part Name & Description Remarks PCB4 EUKMBN802HA HIGH VOLTAGE POWER SUPPLY BOARD ASS'Y(RTL) (IC) MC101 MC41H13 (TRANSISTORS) Q101 2SD1990P TRANSISTOR(SI) Q202 2SD2137A TRANSISTOR(SI) Q204 2SA1413 TRANSISTOR(SI) (DIODES) D102 PQVDS5688G DIODE(SI) D103 PFVDDHM3M20 DIODE(SI) D104 PFVDDHM3M20 DIODE(SI) D110 MA165 DIODE(SI)
Page 278 Ref. No. Part No. Part Name & Description Remarks R209 PFRGVR25J105 R210 ER0S2TKF2492 24.9k R211 PFRGR25F1504 1.5M R214 PFRGVR25J105 R215 PFRGVR25J105 R216 ERDS2TJ333 R217 PFRGR25F1005 R218 ERDS1TJ225 2.2M R219 ERDS2TJ473 R220 ERDS1TJ225 2.2M VR101 ER0S2TKF7871 7.87k (FUSE) IP101 PFBAICPN38 FUSE (PHOTO ELECTRIC TRANSDUCER) PC201 PFVISG206S...
Page 279 Ref. No. Part No. Part Name & Description Remarks L104 EXCELDR35 COMPONENTS PARTS L108 EXCELDR35 COMPONENTS PARTS (CAPACITORS) C101 ECQU2A224ML 0.22 C102 ECQU2A224ML 0.22 C103 PFKDE2GA222M 2200 C104 PFKDE2GA222M 2200 C106 PFEU200SX180 C108 ECKD3A102KBP 0.001 C109 PFCEA35A47M C110 PFKD12EGA222 2200 C111 ECQU2A104ML C112...
Page 280 Ref. No. Part No. Part Name & Description Remarks (PHOTO ELECTRIC TRANSDUCERS) PC101 0N3131SKU PHOTO COUPLER PC102 PFVIS21ME6NY PHOTO COUPLER (TRANSFORMERS) T101 ETS29AK6F5AC TRANSFORMER (VARISTOR) ZNR101 ERZV10D471 VARISTOR (FUSE) F101 PFBA215063M FUSE (VARIABLE RESISTOR) VR201 EVNDJAA03B53 SEMI-FIXED 12.8. MOTOR DRIVE BOARD PARTS Ref.
Page 281 Ref. No. Part No. Part Name & Description Remarks PCB7 PFLP1377MZ-C SENSOR BOARD ASS'Y (CONNECTORS) CN50 PQJP03A21Z CONNECTOR,3PIN CN51 KIKA05B00D48 CONNECTOR,5PIN PS50 PFVIRM574SL EXIT SENSOR 12.10. VARISTOR BOARD PARTS Ref. No. Part No. Part Name & Description Remarks PCB8 PFLP1377MZ-D VARISTOR BOARD ASS'Y(RTL) ZNR60 PFRV271NS05K VARISTOR 12.11.
Page 282 14. SCHEMATIC DIAGRAM (MAIN) 14.1. DIGITAL BOARD (PCB1) 15. SCHEMATIC DIAGRAM 15.1. ANALOG BOARD (PCB2) 15.2. OPERATION BOARD (PCB3) 15.3. HIGH VOLTAGE POWER SUPPLY BOARD (PCB4) 15.4. LOW VOLTAGE POWER SUPPLY BOARD (PCB5) 15.5. MOTOR DRIVE BOARD (PCB6) 15.6. SENSOR BOARD (PCB7) 15.7.
Page 283 16.7. SENSOR BOARD (PCB7) 16.8. VARISTOR BOARD (PCB8) HI(Q) KXFLM551 / Printed in Japan...
Page 284 PFUP1256ZA 2001.06.12 +3.3V R797 R780 C638 R675 C671 C674 C634 C635 R689 R798 D602 R781 C661 R658 R681 C646 R782 R660 R659 C688 R783 C645 C637 R694 C708 C687 R787 R784 C650 R785 C773 R693 C644 R734 C666 C649 C636 C647 C648 C665...
Page 285 R356 L229 R296 J331 L240 C322 C221 C293 J381 C290 J219 ZR201 J220 D204 PC204 SA201 PC201 J333 Q211 J309 J366 PC205 D216 J215 D215 J216 C343 J332 J349 R331 R314 R317 T201 J323 J313 RY202 PC203 T203 T202 D208 J327 C250 R304...
Page 286 IC206 24VA...
Page 287 NPKN802 R107 D107 R104 D105 R112 C107 D102 D106 R117 MC101 R110 D101 R105 D201 Q202 R109 C101 IP101 C206 Q204 ZD202 C202...
Page 288 L204 CN201 C209 L205 R203 J201 R229 R208 R207 J213 D203 D201 1 IC202 C206 R201 C202 D106 L105 IC101 J110 PRIMARY L107 L104 L108 J107 R104 C119 J105 D109 C108 R106 D108 J103 R105 C109 C105 C106 D104 R112 R111 C111 R110...
Page 289 J178 SW114 SW113 CN101 C135 PS102 PS101 HELP VOL-UP SW129 SW131 J125 SW105 J110 J135 VOL-DOWN SW132 J174 J175 J128 SW109 J134 J173 PS103 J177 SW126 SW110 AUTO_ANSWER CN104 C113 SW128 SW127 SW125 SW111 SW115 SW107 J111 SW102 SW106 RESOLUTION QUICK_SCAN COLLATE SW136...
Page 290 MICGND IC102 IC101 PFUP1214ZA...
Page 291 (COMPONENT VIEW) (BOTTOM VIEW) CN50 CN51...
Page 292 (COMPONENT VIEW) (BOTTOM VIEW)
Page 293 (COMPONENT VIEW) (BOTTOM VIEW)
Page 294 TO SMPS +24V +3.3V R727 10K CN615 HTRCTL +3.3V +5VD +24V +5VD 64Mbit SDRAM +24V IC608 IC611 CN610 RA625 VCC-1 VSS-54 Q620 RA623 22Ω +5VD 1 THRM0 22Ω DQ15 D[0] D[15] +5VD R777 VCCQ-3 VSSQ-52 AIN0 D[1] D[14] Q621 +5VD THERMISTOR 2 GND DQ14...
Page 295 PWRDWNn 9 LED IC604 FBOPEN R626 R648 0Ω WPROTn ADFOPEN R627 BATRSTn 10 P.F MFC2000 DOCU R628 EXT_PWRDWN_SELn R629 VDRAM SENCTL4 R602 +5VD PWN[0] GPIO[1] DRUM GPIO[2] R615 Q601 KX-FLM551: SCHEMATIC DIAGRAM (DIGITAL BOARD (PCB1)) (k) (l)(m) (n) (p)(q) (r)(s)(t)(u)
Page 296 PWRDWNn 9 LED IC604 FBOPEN R626 R648 0Ω WPROTn ADFOPEN R627 BATRSTn 10 P.F MFC2000 DOCU R628 EXT_PWRDWN_SELn R629 VDRAM SENCTL4 R602 +5VD PWN[0] GPIO[1] DRUM GPIO[2] R615 Q601 KX-FLM551: SCHEMATIC DIAGRAM (DIGITAL BOARD (PCB1)) (k) (l)(m) (n) (p)(q) (r)(s)(t)(u)
Page 297 (b)(c)(d) (e)(f) +3.3V TO OPE +5VD CN611 KSTART DMAREQ IC610 KSTART DMAREQ2 KLATCH IC604 KLATCH PRTIRQn KSCLK XRESET R711 KSCLK XRESET AUXCLK C1ZBZ0001924 OPERST KTXD DMAACKI MFC2000 OPERST KTXD DMAACK KRXD DMAREQ R712 100 Ω 10MHz KRXD DMAREQ CS[2]n KRXD C739 Z0.1u R759...
Page 298 33 NC +5VD L668 34 NC SLCTOUT R774 0Ω L630 0 Ω R600 35 NC FAULTn 4.7K(1/4W) 0Ω Q630 R653 36 NSelectIn L600 1B601S Q611 C651 TO USB R753 1B252SD R752 1B252SD R741 TO CIS KX-FLM551: SCHEMATIC DIAGRAM (DIGITAL BOARD (PCB1))
Page 299 33 NC +5VD L668 34 NC SLCTOUT R774 0Ω L630 0 Ω R600 35 NC FAULTn 4.7K(1/4W) 0Ω Q630 R653 36 NSelectIn L600 1B601S Q611 C651 TO USB R753 1B252SD R752 1B252SD R741 TO CIS KX-FLM551: SCHEMATIC DIAGRAM (DIGITAL BOARD (PCB1))
Page 300 +24VA +24VA IC205 IC206 IC206 IC205 R253 R283 R251 R256 R257 R264 R268 R288 C308 +12VA R259 +5VD FL208 R261 R272 T203 PFLT8E011-IB R247 R277 C266 R258 R269 J211 C285 FL205 FL211 16V10 K0.1 110K C278 R262 R265 Q203 C280 J82p +24VA T201...
Page 301 C330 C364 L233 R326 L245 FL218 C336 L246 VREF C351 CN204 L243 K0.033 IC208 C337 2 HSSP+ L241 C350 R332 1 HSMIC- L244 K0.033 3 HSSP- L242 4 HSMIC+ FL221 Q212 L247 L248 J214 KX-FLM551: SCHEMATIC DIAGRAM (ANALOG BOARD (PCB2))
Page 302 (1)(2) (3)(4)(5) (8)(9) (10) (11) (12) R298 R299 C317 L260 R297 FL214 R347 C365 C320 C318 FL222 C368 J226 R346 D208 C313 C369 RY202 R304 C366 L255 RY203 C370 NC C321 C315 R350 NC R305 C319 R306 C307 R290 J230 R309 HOOK R352...
Page 303 IP101 +24V SW101 MC101 R105 TOP CVR CHG REM R102 R104 R106 100k 165k 0.5V TRA CLK 0.5V R202 15.8k R115 D109 REGIST DEV CHG PC201 DRUM...
Page 304 R113 Q101 C108 D104 470p R109 T201 D203 R218 R220 C202 470p 2.2M 2.2M R206 R211 D205 1.5M ZD203 R209 C207 DEV+ C208 470p DEV- 0.01 500V -1kV Q204 R219 4.7k KX-FLM551: SCHEMATIC DIAGRAM (HIGH VOLTAGE POWER SUPPLY BOARD (PCB4))
Page 305 R113 Q101 C108 D104 470p R109 T201 D203 R218 R220 C202 470p 2.2M 2.2M R206 R211 D205 1.5M ZD203 R209 C207 DEV+ C208 470p DEV- 0.01 500V -1kV Q204 R219 4.7k KX-FLM551: SCHEMATIC DIAGRAM (HIGH VOLTAGE POWER SUPPLY BOARD (PCB4))
Page 306 170V T101 TRANS 170V -75V 20µs D102 D101 D106 Q101 (L105) D103 D104 R128 (TH101) R105 L108 0.22/2 245V C102 D109 0.22 R124 R122 L102 C104 C103 R125 D107 2200p 2200p (L107) D108 R108 R101 4700p IC101 1M 1/2 L101 ZNR101 C124 R127...
Page 307 (L204) D201 CN201 P GND C202 1000P P GND D GND -80V D GND (D203) (C223) (C224) IC202 (L205) D202 HTRON C205 R223 PDET 0.1/50 7.5V IC201 -23V KX-FLM551: SCHEMATIC DIAGRAM (LOW VOLTAGE POWER SUPPLY BOARD (PCB5))
Page 308 (L204) D201 CN201 P GND C202 1000P P GND D GND -80V D GND (D203) (C223) (C224) IC202 (L205) D202 HTRON C205 R223 PDET 0.1/50 7.5V IC201 -23V KX-FLM551: SCHEMATIC DIAGRAM (LOW VOLTAGE POWER SUPPLY BOARD (PCB5))
Page 309 J102 TO DIGITAL J103 CN101 R105 RESET R111 KRXD R106 KTXD R112 KSCLK R107 KLATCH R113 KSTART JOG DIAL JOG2 SW142 R103 JOG1 1 JOG1 2 GND R101 3 JOG2 +5VD MICGND SPMIC R114 R116 R119 R120 R121 R122 R123 R126 VOL- AUTO ANSWER...
Page 310 KSL4 LED3 +5VD AUTO ANSWER R143 XLD13 XLD8 LED101 XLDX9 +5VD LED2 PLAY MESSAGE LED102 R144 FOR CHECKER & FOR SOFT CHECK +5VD +5VD B4 DETECT DOCUMENT +2.5V +5VA +5VD P.F. SENSOR SENSOR R127 KX-FLM551: SCHEMATIC DIAGRAM (OPERATION BOARD (PCB3))
Page 311 KSL4 LED3 +5VD AUTO ANSWER R143 XLD13 XLD8 LED101 XLDX9 +5VD LED2 PLAY MESSAGE LED102 R144 FOR CHECKER & FOR SOFT CHECK +5VD +5VD B4 DETECT DOCUMENT +2.5V +5VA +5VD P.F. SENSOR SENSOR R127 KX-FLM551: SCHEMATIC DIAGRAM (OPERATION BOARD (PCB3))
Page 312 CN50 THERM CN51 TEMP VOUT PS50...
Page 313 ZNR60 271...
Page 314 J1 NC CNA1006N 50V330 C1 Z0.1 Z0.1 6.3V100 1 LG R3 220Ω 2 Vref 3 VsA 0.47 4 Io 5 IN2 R6 NC R1 330Ω 6 IN1 7 Vcc C8 Z0.1 8 VmmA Z0.1 9 OUT1 10 RsA 11 OUT2 12 NC 13 PG 14 NC...
Page 315 TO ANALOG TO SPEAKER +3.3VM ADR[4:0] RBA[2:0] ADR[11:0] RBA[5:0] ADR[12:1] RBA[4:0] ADR[12:1] TO POLYGON TO HVPS TO MOTOR DRIVER...
Page 317 D205 D206 C265 C253 R297 R233 C235 R292 C286 R512 C226 R500 C500 R511 R504 R526 R516 R515 R514 IC503...
Page 319 PFUP1256ZA A B C 1 2 3 4 5 6 7 8 9 A B C 3.3V/BATT C672 C675 C680 +3.3V J600 D604 Q615 CN609 CN610 R690 IC615 RA606 R688 C771 L639 Q613 IC608 IC603 Q614 RA605 RA623 D603 BAT600 IC606 R674 RA619...

Panasonic KX-FLM551 Service Manual

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