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ACS880-307LC
ABB ACS880-307LC Diode Supply Units Manuals
Manuals and User Guides for ABB ACS880-307LC Diode Supply Units. We have
1
ABB ACS880-307LC Diode Supply Units manual available for free PDF download: Hardware Manual
ABB ACS880-307LC Hardware Manual (106 pages)
Diode supply units
Brand:
ABB
| Category:
DC Drives
| Size: 13.43 MB
Table of Contents
Table of Contents
5
Introduction to the Manual
9
Contents of this Chapter
9
Applicability
9
Safety Instructions
9
Target Audience
9
Categorization by Frame Size and Option Code
10
Use of Component Designations
10
Terms and Abbreviations
10
Related Documents
11
Operation Principle and Hardware Description
13
Contents of this Chapter
13
Operation Principle
13
Overview Diagram of the Rectifier Bridge
14
6- and 12-Pulse Supply Connections
14
Overview Diagram of the Drive System
16
Layout Drawings
17
Overview Layout Drawing of the Supply Unit
17
Auxiliary Control Cubicle Layout
18
Incoming Cubicle Layout - Bottom Cable Entry
19
Supply Module Cubicle Layout - Frame 1×D8T
20
Supply Module Cubicle Layout - Frame 1×D8T, Electrical Components
20
Supply Module Cubicle Layout - Frame 1×D8T, Cooling Circuit
20
Supply Module Cubicle Layout - Frame 2×D8T
21
Supply Module Cubicle Layout - Frame 2×D8T, Electrical Components
21
Supply Module Cubicle Layout - Frame 2×D8T, Cooling Circuit
22
Supply Module Layout - Frame D8T
23
Overview of the Control Connections of the BCU Control Unit
24
Supply Unit Control Devices
25
Overview of Door Switches and Lights
25
Main Disconnecting Device [Q1.X]
25
Auxiliary Voltage Switch [Q21]
26
Grounding Switch [Q9.X]
26
Operating Switch [S21]
26
Emergency Stop Button [S61]
27
E-Stop Reset Button [S62] and Indication Lamp [P62]
27
Other Optional Door Controls
27
Control Panel
27
PC Connection
27
Fieldbus Control
28
Type Designation Labels
28
Type Designation Keys
30
Type Designation Key of the Supply Unit
30
Basic Code
30
Option Codes
30
Type Designation Key of the Diode Supply Module
32
Electrical Installation
35
Contents of this Chapter
35
Electrical Safety Precautions
36
General Notes
37
Static Electricity
37
Optical Components
37
Measuring the Insulation
38
Measuring the Insulation of the Drive
38
Measuring the Insulation of the Input Power Cable
38
Connecting the Input Power Cables
38
Connection Diagram - 6-Pulse Supply Unit
38
Connection Diagram - 12-Pulse Supply Unit (Option +A004)
38
Connection Procedure - Bottom Cable Entry
39
Connecting the External Power Supply Cable for the Auxiliary Circuit (Option +G307)
42
Wiring the Functional Safety Options
42
Connecting the Control Cables
42
Control Cable Connection Procedure
42
Grounding the Outer Shields of the Control Cables at the Cabinet Entry
42
Routing the Control Cables Inside the Cabinet
44
Connecting Control Cabling
44
Connecting a PC
46
The Control Unit
47
Contents of this Chapter
47
BCU-X2 Layout
48
Default I/O Diagram of the Supply Control Unit
50
External Power Supply for the Control Unit (XPOW)
52
The X485 Connector
52
Safe Torque off (XSTO, XSTO OUT)
53
FSO-XX Safety Functions Module Connection (X12)
53
SDHC Memory Card Slot
53
Connector Data
54
BCU-X2 Ground Isolation Diagram
56
Installation Checklist
57
Contents of this Chapter
57
Checklist
57
Start-Up
59
Contents of this Chapter
59
Start-Up Procedure
60
Basic Checks with no Voltage Connected
60
Starting and Checking the Cooling System
60
Connecting Voltage to Input Terminals and Auxiliary
60
Setting the Supply Unit Parameters
61
Powering up the Drive
61
Safety Function Validation
62
On-Load Checks
62
Switching the Supply Unit off
62
Disconnecting and Temporary Grounding the Drive
62
Maintenance
63
Contents of this Chapter
63
Maintenance Intervals
63
Maintenance Timers and Counters
65
Internal Liquid-Cooling System
65
Power Connections
65
Retightening the Power Connections
65
Fans
65
Replacing the Fan in the 600 MM Wide Incoming Cubicle
65
Replacing the Cooling Fan of a D8T Supply Module
67
Fuses
68
Checking and Replacing the AC Fuses
68
Checking and Replacing the DC Fuses
69
Supply Module
70
Replacing the D8T Supply Module
70
Control Panel
74
Cleaning the Control Panel
74
Replacing the Control Panel Battery
74
Control Unit
75
Replacing the Memory Unit
75
Replacing the BCU Control Unit Battery
75
Leds and Other Status Indicators
76
Control Panel and Panel Platform/Holder Leds
76
Control Unit Leds
77
Internal Cooling Circuit
79
Contents of this Chapter
79
Applicability
79
Internal Cooling System
79
Connection to a Cooling Unit
81
Connection to an ACS880-1007LC Cooling Unit
81
Connection to a Custom Cooling Unit
81
General Requirements
81
Coolant Temperature Control
81
Filling up and Bleeding the Internal Cooling Circuit
82
Drive Line-Ups with an ACS880-1007LC Cooling Unit
82
Drive Line-Ups with a Custom Cooling Unit
82
Draining the Internal Cooling Circuit
84
Maintenance Intervals
84
Technical Data
84
Coolant Specification
84
Coolant Type
84
Temperature Limits
84
Pressure Limits
86
Coolant Flow Rate Limits
86
Cooling Circuit Materials
86
Technical Data
89
Contents of this Chapter
89
Ratings
89
Derating
90
Surrounding Air Temperature Derating
90
Coolant Temperature Derating
91
Antifreeze Content Derating
91
Altitude Derating
91
Type Equivalence Table
91
Fuses
92
Main Circuit AC Fuses
92
Main Circuit DC Fuses
93
Dimensions, Weights and Free Space Requirements
94
Cooling Data and Noise
95
Terminal and Cable Entry Data for the Input Power Cable
95
400 MM Wide Input Cubicle
96
600 MM Wide Incoming Cubicle or Input Cubicle
97
Tightening Torques
98
Electrical Connections
98
Mechanical Connections
98
Insulation Supports
98
Cable Lugs
98
Typical Power Cable Sizes
99
Electrical Power Network Specification
101
Control Unit (Board) Connection Data
101
Auxiliary Circuit Current Consumption
101
Efficiency
101
Protection Classes
101
Ambient Conditions
102
Materials
103
Color
103
Package
103
Vertical Package
103
Disposal
103
Applicable Standards
103
Markings
104
Disclaimers
104
Generic Disclaimer
104
Cybersecurity Disclaimer
104
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