ABB ACS880-34-302A-5 Manuals

Manuals and User Guides for ABB ACS880-34-302A-5. We have 1 ABB ACS880-34-302A-5 manual available for free PDF download: Hardware Manual

ABB ACS880-34-302A-5 Hardware Manual

ABB ACS880-34-302A-5 Hardware Manual (256 pages)

INDUSTRIAL DRIVES

Brand: ABB | Category: DC Drives | Size: 42.22 MB

Table of Contents

Table of Contents
5
Table of Contents
7
1 Safety Instructions

15
2 Introduction to the Manual

23
- Contents of this Chapter
  23
- Applicability
  23
- Target Audience
  23
- Purpose of the Manual
  23
- Categorization by Frame Size and Option Code
  23
- Quick Installation, Commissioning and Operating Flowchart
  24
- Terms and Abbreviations
  25
- Related Documents
  27
3 Operation Principle and Hardware Description

29
4 Generic Cabinet Planning Instructions

43
- Contents of this Chapter
  43
- Limitation of Liability
  43
- Cabinet Construction
  43
  - Disposition of the Devices
    43
  - Grounding of Mounting Structures
    44
  - Busbar Material and Joints
    44
  - Shrouds
    44
  - Tightening Torques
    44
    
    Electrical Connections
    44
    
    Mechanical Connections
    44
    
    Insulation Supports
    45
    
    Cable Lugs
    45
- Cooling and Degrees of Protection
  45
- EMC Requirements
  47
- Attaching the Cabinet
  49
- Cabinet Placement on a Cable Channel
  49
- Cubicle Heaters
  49
- Mounting the Control Panel on the Cabinet Door
  49
5 Guidelines for Planning the Mechanical Installation

51
6 Mechanical Installation

61
7 Guidelines for Planning the Electrical Installation

71
8 Electrical Installation

93
9 External Control Unit

119
- Contents of this Chapter
  119
- ZCU-14 Layout
  120
- Default I/O Connection Diagram
  121
- Additional Information on I/O Connections
  122
- Connector Data
  126
  - ZCU-1X Ground Isolation Diagram
    128
10 Installation Example of the Standard Drive Module Configuration

129
- Contents of this Chapter
  129
- Limitation of Liability
  129
- Safety
  129
- Required Parts
  130
- Required Tools
  130
- Overall Flowchart of the Installation Process
  130
- Installing the Drive Module and LCL Filter Module into a Cabinet
  131
- Connecting the Power Cables and Installing the Shrouds
  133
- Installing the Roof and Door (Rittal Parts)
  134
11 Installation Example with Full Cabling Panels (Option +H381)

135
- Contents of this Chapter
  135
- Limitation of Liability
  135
- Safety
  135
- Required Parts
  136
- Required Tools
  136
- Overall Flowchart of the Installation Process
  137
- Installing the Mechanical Accessories into the Cabinet
  137
- Connecting the Power Cables
  139
  - Connection Diagram
    139
  - Power Cable Connection Procedure
    140
- Installing the Drive Module into the Cabinet
  142
  - Installation Procedure
    143
    
    Assembly Drawing of Connecting the Drive Module to the Cabling Panels
    144
- Installing Air Baffles (Non-ABB Parts)
  145
- Miscellaneous
  145
  - Installing the Rubber Grommet
    145
12 Installation Checklist of the Drive

147
- Contents of this Chapter
  147
- Checklist
  147
13 Start-Up

149
- Contents of this Chapter
  149
- Start-Up Procedure
  149
14 Fault Tracing

151
- Contents of this Chapter
  151
- Leds
  151
- Warning and Fault Messages
  151
15 Maintenance

153
- Contents of this Chapter
  153
- Maintenance Intervals
  153
- Cleaning the Interior of the Cabinet
  154
- Cleaning the Interior of the Heatsink
  155
- Cleaning the Interior of the LCL Filter
  156
- Fans
  156
- Replacing the Standard Drive Module
  159
- Replacing the LCL Filter Module
  162
- Replacing the Drive Module with Option +H381
  162
- Replacing the LCL Filter Module with Option +H381
  164
- Capacitors
  165
  - Reforming the Capacitors
    165
- Control Panel
  165
- Cleaning the Control Panel
  165
- Replacing the Control Panel Battery
  165
- Replacing the ZCU-14 Control Unit Battery
  165
- Memory Unit
  166
- Replacing the Memory Unit
  166
- Replacing the Line-Side Converter Control Unit Memory Unit
  167
16 Ordering Information

169
- Contents of this Chapter
  169
- ACS-AP-W and ACS-AP-I Control Panel
  169
- Brake Choppers and Resistors
  170
- Output (Du/Dt) Filters
  170
- Sine Filters
  170
- EMC Filter ARFI-10
  170
- Cabinet Ventilation
  170
  - Air Inlet Kits
    170
  - Air Outlet Kits
    172
- Cooling Fans
  173
- FSO Accessories Kit
  174
- Control Panel Mounting Platforms
  174
- Retrofit Accessory Kits
  174
17 Technical Data

175
- Contents of this Chapter
  175
- Ratings
  175
  - When Is Derating Necessary
    177
  - Ambient Temperature Derating
    177
  - Altitude Derating
    177
  - Deratings for Special Settings in the Drive Control Program
    178
    
    High Speed Mode
    179
  - Derating for Output Voltage Boosting
    181
- Fuses (IEC)
  183
- Fuses (UL Recognized)
  184
- Dimensions, Weights and Free Space Requirements
  185
- Losses, Cooling Data and Noise
  186
- Typical Power Cable Sizes
  186
- Terminal and Entry Data for the Power Cables
  187
  - Units with Optional Cabling Panels (+H381)
    188
  - Units Without Full-Size Output Cable Connection Terminals (+0H371) and with a Common Mode Filter (+E208)
    188
- Terminal Data for the Control Cables
  188
- Electrical Power Network Specification
  188
- Motor Connection Data
  189
- DC Connection Data
  190
- Control Panel Type
  190
- Efficiency
  191
- Protection Classes
  191
- Ambient Conditions
  191
- Materials
  192
- Applicable Standards
  193
- Markings
  193
- EMC Compliance (IEC/EN 61800-3:2004)
  194
  - Definitions
    194
  - Category C2
    194
  - Category C3
    195
  - Category C4
    196
- UL and CSA Checklist
  196
- EU Declaration of Conformity (Machinery Directive)
  197
- Disclaimer
  197
  - Generic Disclaimer
    197
  - Cybersecurity Disclaimer
    198
18 Dimension Drawings

199
- Contents of this Chapter
  199
- Standard Configuration
  200
- Location of Power Cable Connection Terminals with Options +H370, +H356
  201
- Drive Module with Options +0B051+H356+0H371
  202
- Configuration with Option +H381
  203
- LCL Filter Module
  204
- Bottom Plate
  205
- Air Baffles
  206
  - Material of the Air Baffles
    206
- Air Baffles for Option +H381 in 800 MM Wide Rittal VX25 Enclosure
  207
- External Control Unit
  208
19 Example Circuit Diagrams

209
- Contents of this Chapter
  209
- Example Circuit Diagram
  209
20 The Safe Torque off Function

211
- Contents of this Chapter
  211
- Description
  211
  - Compliance with the European Machinery Directive
    212
- Wiring
  213
  - Activation Switch
    213
  - Cable Types and Lengths
    213
  - Grounding of Protective Shields
    213
  - Single Drive (Internal Power Supply)
    214
    
    Dual-Channel Connection
    214
    
    Single-Channel Connection
    215
  - Multiple Drives
    216
    
    Internal Power Supply
    216
    
    External Power Supply
    217
- Operation Principle
  218
- Start-Up Including Acceptance Test
  219
  - Competence
    219
  - Acceptance Test Reports
    219
  - Acceptance Test Procedure
    219
- Use
  221
- Maintenance
  222
  - Competence
    222
- Fault Tracing
  223
- Safety Data
  224
  - Abbreviations
    224
  - TÜV Certificate
    225
  - Declaration of Conformity
    226
21 Resistor Braking

227
22 Filters

239
- Contents of this Chapter
  239
- Du/Dt Filters
  239
- Sine Filters
  240
  - When Is a Sine Filter Necessary
    240
  - Selection Table
    240
  - ABB Ordering Codes
    240
  - Derating
    240
  - Description, Installation and Technical Data of the Sine Filters
    240
23 Step-By-Step Drawings for an Installation Example of Standard Drive Configuration in Rittal VX25 800 MM Wide Enclosure

241
- Contents of this Chapter
  241

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