ABB Relion SAM600 Installation Manual
Switchgear control unit
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- Applications manual (92 pages) ,
- Communication protocol manual (62 pages)
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Summary of Contents for ABB Relion SAM600
- Page 1 ® Relion SAM600 Switchgear control unit SAM600-IO Version 2.2 IEC Installation manual...
- Page 3 Document ID: 1MRK 514 030-UEN Issued: May 2019 Revision: B Product version: 2.2 © Copyright 2017 ABB. All rights reserved...
- Page 4 Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software and hardware described in this document is furnished under a license and may be used or disclosed only in accordance with the terms of such license.
- Page 5 Disclaimer This document has been carefully checked by ABB but deviations cannot be completely ruled out. In case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment.
- Page 6 (Low-voltage directive 2006/95/EC). This conformity is the result of tests conducted by ABB in accordance with the product standard EN 60255-26 for the EMC directive, and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive. The...
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Page 7: Table Of Contents
Mounting procedure for 19” panel rack mounting.............17 5.3.2 Wall mounting..........................18 5.3.2.1 Overview.............................18 5.3.2.2 Mounting procedure for wall mounting................18 5.3.3 Side-by-side 19” rack mounting....................19 5.3.3.1 Overview.............................19 5.3.3.2 Mounting procedure for side-by-side rack mounting............19 Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved... - Page 8 Section 9 Technical data....................37 Dimensions............................37 9.1.1 Case without protective cover....................37 9.1.2 Case with protective cover......................38 9.1.3 Wall mounting dimensions......................39 Section 10 Glossary......................41 Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved...
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Page 9: Introduction
PCM600 software. The manual provides instructions on how to set up a PCM600 project and insert IEDs to the project structure. The manual also recommends a Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved... -
Page 10: Document Revision History
Document numbers Application manual 1MRK 511 445-UEN Commissioning manual 1MRK 511 447-UEN Product guide 1MRK 511 448-BEN Technical manual 1MRK 511 446-UEN Table continues on next page Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved... -
Page 11: Document Symbols And Conventions
Parameter names are shown in italics. Operation setting. For example, the function can be enabled and disabled with the • Each function block symbol shows the available input/output signal. Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved... - Page 12 • Dimensions are provided both in inches and millimeters. If it is not specifically mentioned then the dimension is in millimeters. Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved...
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Page 13: Safety Information
Never connect or disconnect a wire and/or a connector to or from a IED during normal operation. Hazardous voltages and currents are present that may be lethal. Operation may be disrupted and IED and measuring circuitry may be damaged. Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved... -
Page 14: Caution Signs
Do not connect live wires to the IED. Internal circuitry may be damaged M2697-2 v2 Always use a conductive wrist strap connected to protective earth when replacing modules. Electrostatic discharge (ESD) may damage the module and IED circuitry. Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved... - Page 15 Take care to avoid electrical shock during installation and commissioning. M2693-2 v1 Changing the active setting group will inevitably change the IEDs operation. Be careful and check regulations before making the change. Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved...
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Page 17: Environmental Aspects
Parts Material Unit Metallic plates, parts and screws Steel and aluminum Plastic parts , LCP Package Cardboard Attached material Manuals Paper 1) Polycarbonate 2) Liquid crystal polymer Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved... -
Page 19: Unpacking, Inspecting And Storing
GUID-966A05ED-CD30-4F66-957E-00FF38943A73 v4 If damage has occurred during transport, appropriate actions must be taken against the latest carrier. Please inform the nearest ABB office or representative. Notify ABB immediately if there are any discrepancies in relation to the delivery documents. Storing... -
Page 21: Mounting
The mounting kits are ordered with the IED from the ordering sheet in the Product guide . They are also available for ordering in the Accessories guide . Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved... -
Page 22: 19" Panel Rack Mounting
Use only the screws included in the mounting kit when mounting the plates and the angles on the IED. Screws with wrong dimension may damage the PCBs inside the IED. Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved... -
Page 23: Mounting Procedure For 19" Panel Rack Mounting
The required torque for the screws is 3.5 Nm. PosNo Description Quantity Type 1a, 1b Mounting angles, can be mounted either to the left or the right side of the case Screw M4x6 Washer M4x6 Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved... -
Page 24: Wall Mounting
Mounting procedure for wall mounting M11949-2 v3 IEC17000054-1-en.vsdx IEC17000054 V1 EN-US Figure 4: Wall mounting details. The required torque for screws is 3.5 Nm and for nuts is 4.5 Nm. Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved... -
Page 25: Side-By-Side 19" Rack Mounting
Mounting procedure for side-by-side rack mounting M11955-2 v4 IEC17000121-1-en.vsdx IEC17000121 V1 EN-US Figure 5: Side-by-side rack mounting details. The required torque for the screws is 3.5 Nm. Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved... - Page 26 Section 5 1MRK 514 030-UEN B Mounting PosNo Description Quantity Type Mounting plate 2, 3 Screw M4x6 Mounting angle Washer M4x6 Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved...
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Page 27: Connecting
(MIM) Analog input module with 6 independent, galvanically separated channels Static output module (SOM) Module with 6 fast static outputs and 6 change over output relays Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved... -
Page 28: Rear Side Connectors
BIM, BOM, SOM, IOM or MIM X301, X302, X303, X304 X306 X3061, X3062 SFP if OEM is selected X402 Service kit port X402 GUID-75B49478-A7A6-40C6-BC42-47C9B0222E7C V1 EN-US 1MRK002801-AC-2-670-1.2-PG V.3 EN Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved... - Page 29 BIM, BOM, SOM, IOM or and X162 X301, X302, X303, X304 X306 X3061, X3062 SFP if OEM is selected X402 Service kit port X402 1MRK002801-AC-5-670-1.2-PG V.3 EN IEC17000052 V1 EN-US Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved...
- Page 30 Section 6 1MRK 514 030-UEN B Connecting SEMOD53217-4 v14 1MRK002801-AC-11-670-1.2-PG V2 EN-US Figure 6: Binary input module (BIM) Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved...
- Page 31 Figure 7: mA input module (MIM) Power supply module (PSM) INTERNAL FAIL Ready Fail Protective earth must be connected 1MRK002801-AC-7-670-1.2-PG V3 EN-US Figure 8: Power supply module (PSM) Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved...
- Page 32 Section 6 1MRK 514 030-UEN B Connecting 1MRK002801-AC-12-670-1.2-PG V1 EN-US Figure 9: Binary output module (BOM) 1MRK002801-AC-13-670-1.2-PG V2 EN-US Figure 10: Static output module (SOM) Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved...
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Page 33: Connecting To Protective Earth
The cubicle must be properly connected to the station earthing system. Use a conductor with a core cross section area of at least 4 mm (AWG 12). Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved... -
Page 34: Connecting The Power Supply Module
Fuse or circuit breaker up to 6 A and 250 V should be close to the equipment. It is recommended to separate the instrument transformer leads from the other cables, that is, Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved... -
Page 35: Connecting The Binary Input And Output Signals
Nm (This torque applies to all binary connectors). Plug the female connector to the corresponding back-side mounted male connector Lock the female connector by fastening the lock screws Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved... - Page 36 IEC02000742 V2 EN-US IEC16000050-1-en.vsdx IEC16000050 V1 EN-US Figure 13: A female connector (top: screw compression type, bottom: ringlug type) IEC04000167 V1 EN-US Figure 14: Board with male connectors Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved...
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Page 37: Making Of Ethernet Connections
Always hold the connector, never the cable, when connecting or disconnecting optical fibers. Do not twist, pull or bend the fiber. Invisible damage may increase fiber attenuation making communication impossible. Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved... - Page 38 Environment A as specified in IEEE 802.3. In other words, the LAN or LAN segments, with all its associated interconnected equipment, is entirely contained within a single low-voltage power distribution system and within a single building. Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved...
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Page 39: Checking Installation
Ready LED flashes. Further information on the error may be visible on the local HMI under Main menu/Diagnostics/IED status/General. Note down the displayed information as reference when contacting ABB technical support. Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved... -
Page 41: Removing, Repairing And Exchanging
The Installed HW submenu contains information about the HW modules. The IED information can be retrieved through PCM600, properties window and IED summary. See Figure Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved... -
Page 42: Removing The Ied
Before removing the IED, make sure that auxiliary power is turned off and all wiring is disconnected. For upgrade purposes the IED does not need to be removed. Before removing the IED check with your local ABB office if the IED can be upgraded. Sending the IED for repair AMU0600445 v4 In case of product problems, contact the nearest ABB office or representative for consultation and instructions. -
Page 43: Technical Data
482.6 6U, 1/1 x 19” 265.9 448.0 204.1 249.9 430.1 190.5 466.5 189.1 482.6 The G and I dimensions are defined by the 19” rack mounting kit Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved... -
Page 44: Case With Protective Cover
Figure 19: Case with protective cover Figure 20: Case with protective cover and 19” rack mounting kit IEC17000119-1-en.vsd IEC17000119 V1 EN-US Figure 21: Protective cover case with details Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved... -
Page 45: Wall Mounting Dimensions
IEC17000055 V1 EN-US Figure 22: Wall mounting Case size (mm) 6U, 1/2 x 19” 254.5 190.5 242.26 259.06 202.61 6U, 1/1 x 19” 254.5 190.5 466.5 483.5 202.61 Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved... -
Page 47: Section 10 Glossary
CAN carrier module CCVT Capacitive Coupled Voltage Transformer Class C Protection Current Transformer class as per IEEE/ ANSI CMPPS Combined megapulses per second Communication Management tool in PCM600 Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved... - Page 48 Dynamic random access memory Disturbance report handler Digital signal processor Direct transfer trip scheme Ethernet configuration tool EHV network Extra high voltage network Electronic Industries Association Electromagnetic compatibility Electromotive force Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved...
- Page 49 IEC 60870-5-103 Communication standard for protection equipment. A serial master/ slave protocol for point-to-point communication IEC 61850 Substation automation communication standard IEC 61850–8–1 Communication protocol standard Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved...
- Page 50 Mezzanine carrier module Milli-ampere module Main processing module MVAL Value of measurement Multifunction vehicle bus. Standardized serial bus originally developed for use in trains. National Control Centre Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved...
- Page 51 RS485 Serial link according to EIA standard RS485 Real-time clock Remote terminal unit Substation Automation Select-before-operate Switch or push button to close Short circuit location Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved...
- Page 52 TPZ, TPY, TPX, TPS Current transformer class according to IEC Transformer Module. This module transforms currents and voltages taken from the process into levels suitable for further signal processing. Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved...
- Page 53 Three times zero-sequence current.Often referred to as the residual or the earth-fault current Three times the zero sequence voltage. Often referred to as the residual voltage or the neutral point voltage Switchgear control unit SAM600-IO Installation manual © Copyright 2017 ABB. All rights reserved...
- Page 56 ABB AB Grid Automation Products SE-721 59 Västerås, Sweden Phone +46 (0) 21 32 50 00 Scan this QR code to visit our website www.abb.com/protection-control © Copyright 2017 ABB. All rights reserved.