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MELSEC iQ-R64MTCPU
Mitsubishi Electric MELSEC iQ-R64MTCPU Manuals
Manuals and User Guides for Mitsubishi Electric MELSEC iQ-R64MTCPU. We have
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Mitsubishi Electric MELSEC iQ-R64MTCPU manuals available for free PDF download: Programming Manual
Mitsubishi Electric MELSEC iQ-R64MTCPU Programming Manual (482 pages)
MELSEC iQ-R Series, Positioning Control
Brand:
Mitsubishi Electric
| Category:
Controller
| Size: 4.1 MB
Table of Contents
Safety Precautions
3
Conditions of Use for the Product
11
Introduction
11
Table of Contents
12
Relevant Manuals
17
Terms
18
Manual Page Organization
19
Chapter 1 Positioning Control by the Motion Cpu
22
Positioning Control by the Motion CPU
22
Parameters and Programs Used for Positioning Control
22
Starting a Servo Program
23
Direct Positioning Start from the PLC CPU
23
JOG Operation
23
Manual Pulse Generator Operation
23
Chapter 2 Positioning Dedicated Signals
24
Internal Relays
26
Axis Status
29
Axis Command Signals
39
Command Generation Axis Status
48
Command Generation Axis Command Signal
51
Synchronous Encoder Axis Status
54
Synchronous Encoder Axis Command Signal
55
Output Axis Status
56
Output Axis Command Signal
58
Synchronous Control Signal
60
Synchronous Analysis Complete Signal
62
Synchronous Control Start Signal
64
Synchronous Analysis Request Signal
66
Machine Common Command Signals
68
Machine Command Signals
69
Machine Status
71
Common Devices
73
Data Registers
90
Axis Monitor Devices
93
JOG Speed Setting Registers
106
Servo Input Axis Monitor Device
108
Servo Input Axis Control Device
110
Command Generation Axis Monitor Device
112
Command Generation Axis Control Device
115
Synchronous Encoder Axis Monitor Device
117
Synchronous Encoder Axis Control Device
119
Output Axis Monitor Device
120
Output Axis Control Device
123
Machine Control Device
130
Machine Monitor Device
132
G-Code Control Common Command Signal
136
G-Code Control Common Control Device
137
G-Code Control Common Status
138
G-Code Control Common Monitor Device
139
G-Code Control Line Command Signal
140
G-Code Control Line Control Device
141
G-Code Control Line Status
142
G-Code Control Line Monitor Device
144
G-Code Control Line Monitor Device (Expansion)
148
G-Code Control Axis Status
153
G-Code Control Axis Monitor Device
155
Common Devices
157
Motion Registers (#)
163
Monitor Devices 2 of each Axis
164
Special Relays (SM)
167
Special Registers (SD)
167
Chapter 3 Parameters for Positioning Control
168
Parameters Used by the Motion CPU
168
Indirect Setting Method by Devices for Parameters
170
Fixed Parameters
170
Unit Setting
171
Number of Pulses Per Rotation/Travel Value Per Rotation
171
Backlash Compensation Amount
174
Upper/Lower Stroke Limit Value
174
Command In-Position Range
176
Speed Control 10 X Multiplier Setting for Degree Axis
176
Home Position Return Data
180
Home Position Return Direction
181
Home Position Return Method
182
Home Position Address
182
Home Position Return Speed
182
Creep Speed
182
Travel Value after Proximity Dog on
183
Parameter Block Setting
184
Home Position Return Retry Function/Dwell Time at the Home Position Return Retry
185
Home Position Shift Amount/Speed Set at the Home Position Shift
186
Torque Limit Value at the Creep Speed
187
Operation Setting for Incompletion of Home Position Return
187
Setting Items for Home Position Return Data
189
JOG Operation Data
190
External Signal Parameter
191
Expansion Parameters
194
Positive Direction Torque Limit Value Monitor Device/Negative Direction Torque Limit Value Monitor Device
195
Acceleration/Deceleration Time Change Parameter
196
Servo Motor Maximum Speed Check Parameter
197
ABS Direction in Degrees Device
199
Speed-Torque Control Data
203
Control Mode Switching Request Device
205
Control Mode Setting Device
205
Speed Limit Value at Speed-Torque Control
205
Torque Limit Value at Speed-Torque Control
205
Speed Command Device
205
Command Speed Acceleration Time, Command Speed Deceleration Time
206
Torque Command Device
206
Command Torque Time Constant (Positive Direction), Command Torque Time Constant (Negative Direction)
207
Speed Initial Value Selection at Control Mode Switching
208
Torque Initial Value Selection at Control Mode Switching
208
Invalid Selection During Zero Speed at Control Mode Switching
208
Pressure Control Data
209
Pressure Control Selection
210
Feed/Dwell Startup Device
210
Dwell Forced Switching Device
210
Pressure Release Startup Device
210
Pressure Command Reference
210
Speed Limit Reference
210
Abnormal Pressure Switching Mode
210
Abnormal Pressure Setting
210
Abnormal Pressure Setting Time
211
Mode Reset Selection after Passing Dwell Time
211
Pressure Profile Start Device
211
Pressure Control Status Device
211
Feed Execution Point Device
211
Dwell Execution Point Device
211
Pressure Release Execution Point Device
211
Override Data
212
Override Ratio Setting Device
212
Vibration Suppression Command Filter Data
213
Vibration Suppression Command Filter 1
214
Vibration Suppression Command Filter 2
215
Feed Current Value Monitor Device after Filter
215
Command Output Complete Signal after Filter
215
Servo Parameters
216
Parameter Block
217
Interpolation Control Unit
219
Speed Limit Value, Acceleration Time, Deceleration Time and Rapid Stop Deceleration Time
220
S-Curve Ratio
222
Advanced S-Curve Acceleration/Deceleration
223
Torque Limit Value
235
Deceleration Processing on STOP Input
235
Allowable Error Range for Circular Interpolation
236
Bias Speed at Start
236
Chapter 4 Servo Programs for Positioning Control
238
Servo Program Composition Area
238
Servo Program Composition
238
Servo Instructions
240
Positioning Data
244
Setting Method for Positioning Data
250
Setting Method for Direct Setting by Numerical Values
250
Indirect Setting Method by Devices
250
Chapter 5 Positioning Control
252
Basics of Positioning Control
252
Positioning Speed
252
Positioning Speed at the Interpolation Control
253
Control Units for 1 Axis Positioning Control
257
Control Units for Interpolation Control
258
Control in the Control Unit "Degree
259
Stop Processing and Restarting after Stop
261
Acceleration/Deceleration Processing
268
Axis Linear Positioning Control
272
Axes Linear Interpolation Control
275
5.4 3 Axes Linear Interpolation Control
278
5.5 4 Axes Linear Interpolation Control
282
Auxiliary Point-Specified Circular Interpolation Control
285
Radius-Specified Circular Interpolation Control
289
Central Point-Specified Circular Interpolation Control
293
Helical Interpolation Control
297
Circular Interpolation Specified Method by Helical Interpolation
298
Axis Fixed-Pitch Feed Control
311
Fixed-Pitch Feed Control Using 2 Axes Linear Interpolation
314
Fixed-Pitch Feed Control Using 3 Axes Linear Interpolation
317
Speed Control (I)
320
Speed Control (II)
323
Speed/Position Switching Control
326
Speed/Position Switching Control Start
326
Re-Starting after Stop During Control
332
Speed Control with Fixed Position Stop
336
Continuous Trajectory Control
340
Specification of Pass Points by Repetition Instructions
343
Speed-Switching by Instruction Execution
347
Axis Continuous Trajectory Control
350
To 4 Axes Continuous Trajectory Control
353
Continuous Trajectory Control for Helical Interpolation
357
Pass Point Skip Function
362
FIN Signal Wait Function
364
Position Follow-Up Control
371
High-Speed Oscillation
375
Simultaneous Start
377
Home Position Return
379
Servo Program for Home Position Return
380
Home Position Return by the Proximity Dog Method 1
382
Home Position Return by the Proximity Dog Method 2
384
Home Position Return by the Count Method 1
386
Home Position Return by the Count Method 2
387
Home Position Return by the Count Method 3
388
Home Position Return by the Data Set Method 1
390
Home Position Return by the Data Set Method 2
391
Home Position Return by the Data Set Method 3
392
Home Position Return by the Dog Cradle Method
393
Home Position Return by the Stopper Method 1
396
Home Position Return by the Stopper Method 2
397
Home Position Return by the Limit Switch Combined Method
398
Home Position Return by the Scale Home Position Signal Detection Method
400
Home Position Return by the Dogless Home Position Signal Reference Method
402
Home Position Return by the Driver Home Position Return Method
407
Home Position Return Retry Function
408
Home Position Shift Function
411
Condition Selection of Home Position Set
414
Current Value Change
415
Chapter 6 Manual Control
417
JOG Operation
417
Individual Start
417
Simultaneous Start
420
Manual Pulse Generator Operation
422
Chapter 7 Auxiliary and Applied Functions
427
M-Code Output Function
427
Backlash Compensation Function
429
Torque Limit Function
430
Skip Function in Which Disregards Stop Command
432
Speed-Torque Control
433
Operation of Speed-Torque Control
434
Acceleration/Deceleration Time Change Function
447
Pressure Control
452
System Configuration
453
Outline of Pressure Control
454
Pressure Profile
455
Feed/Dwell Operation
459
Pressure Release Operation
461
Operation by Stroke Limit
461
Using Point No. to Substitute M-Code
461
Pressure Control Settings
462
Mode Reset after Passing Dwell Time
463
Stop Causes During Pressure Control Mode
463
Override Function
464
Vibration Suppression Command Filter
469
Vibration Suppression Command Filter Operation
469
Precautions When Using Vibration Suppression Command Filter
472
Appendices
475
Appendix 1 Processing Times of the Motion CPU
475
Revisions
478
Warranty
479
Trademarks
480
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Mitsubishi Electric MELSEC iQ-R64MTCPU Programming Manual (250 pages)
Motion Controller, G-Code Control, MELSEC iQ-R Series
Brand:
Mitsubishi Electric
| Category:
Controller
| Size: 1.87 MB
Table of Contents
Safety Precautions
3
Conditions of Use for the Product
11
Introduction
11
Table of Contents
12
Relevant Manuals
16
Terms
17
Manual Page Organization
18
Chapter 1 Overview
21
G-Code Control Overview
21
Performance Specifications
22
G-Code Control Add-On Library Configuration
23
G-Code Control Add-On Library
23
Files Size/Memory Usage
23
Chapter 2 Starting up the System
24
Starting up the G-Code Control System
24
2.2 License Authentication of G-Code Control Add-On Library
26
Control Cycle of G-Code Control
26
G-Code Control System Device Assignment Method
27
G-Code Control System Start/End
27
G-Code Control System Stop Operation
28
Immediate Stop
29
Deceleration Stop
29
Chapter 3 G-Code Control Dedicated Signals
30
G-Code Control Common Command Signal
31
G-Code Control Common Control Device
32
G-Code Control Common Status
33
G-Code Control Common Monitor Device
34
G-Code Control Line Command Signal
36
G-Code Control Line Control Device
39
G-Code Control Line Status
40
G-Code Control Line Monitor Device
47
G-Code Control Line Monitor Device (Expansion)
57
G-Code Control Axis Status
63
G-Code Control Axis Monitor Device
65
Internal Relay (M)/Data Register (D) Availability
69
Internal Relays
69
Data Registers
72
Chapter 4 G-Code Control Parameters
74
G-Code Control System Parameter
75
Line Basic Setting
78
Modal Initial Setting
78
Control Setting
78
Override Setting
80
Plane Composition
81
Normal Line Control
81
Auxiliary Function
82
Polar Coordinate Interpolation
82
High-Accuracy Control
82
G-Code Control Axis Parameter
84
Line Axis Information
85
Stored Stroke Limit
86
Speed/Time Constant
87
Rotation Axis Information
88
Tandem Function
89
High-Accuracy Control
90
G-Code Control Processwork Parameter
91
Tool Radius Compensation
91
Tool Compensation Data
92
Workpiece Coordinate Offset
92
Program Coordinate Rotation
92
Chapter 5 G-Code Control Programs
93
G-Code Control Program Composition
93
G-Code Program Format
94
Fetching G-Code Program Files
96
Fetching G-Code Program File During Operation
96
Pre-Read Buffer
97
Decimal Point Input
98
Coordinate System
99
Basic Machine Coordinate System
99
Work Coordinate System
99
Local Coordinate System
100
Automatic Coordinate System Setting
100
Coordinate System for Rotation Axes
100
G-Code
101
G-Code List
101
Modal/Unmodal
102
G-Code Priority
102
G00: Positioning (Fast Forward)
105
G01: Linear Interpolation
106
G02: Circular Interpolation CW (Center Specified)
107
G03: Circular Interpolation CCW (Center Specified)
109
G02: Circular Interpolation CW (R-Specified)
111
G03: Circular Interpolation CCW (R-Specified)
113
G04: Dwell (Time Specified)
115
G09: Exact Stop Check
116
G12.1: Polar Coordinate Interpolation Mode Start
117
G13.1: Polar Coordinate Interpolation Mode Cancel
122
G17 to G19: Plane Selection
123
G38: Tool Radius Compensation Vector Setting
124
G39: Tool Radius Compensation Corner Arc
126
G40: Tool Radius Compensation Cancel
128
G41: Tool Radius Compensation - Left
129
G42: Tool Radius Compensation - Right
130
G40.1: Normal Line Control Cancel
131
G41.1: Normal Line Control - Left on
132
G42.1: Normal Line Control - Right on
133
G43: Tool Length Compensation (+)
134
G44: Tool Length Compensation
136
G49: Tool Length Compensation Cancel
138
G52: Local Coordinate System Setting
139
G53: Basic Machine Coordinate System Selection
143
G54 to G59: Work Coordinate System 1 Selection to Work Coordinate System 6 Selection
144
G61: Exact Stop Check Mode
147
G61.1: High-Accuracy Control Mode
148
G62: Automatic Corner Override
149
G64: Cutting Mode
152
G68: Program Coordinate Rotation Mode Start
153
G69: Program Coordinate Rotation Mode Cancel
158
G90: Absolute Value Command
159
G91: Incremental Value Command
161
G94: Feed Per Minute (Non-Synchronized Feed)
163
M-Code
164
M00: Program Stop
165
M01: Optional Stop
166
M02: Program End
167
M30: Program End
168
Chapter 6 Auxiliary and Applied Functions
169
Relationship between G-Code Control and each Function
169
Auxiliary Function (M Function)
171
M-Code Output
171
Auxiliary Function Complete
173
Feed Function
175
Fast Forward Speed
175
Cutting Feed Speed
176
Feed Speed Specification and the Effects on each Control Axis
177
Deceleration Check
180
Tool Compensation Function
184
Tool Compensation
184
Tool Length Compensation
185
Tool Radius Compensation
185
Operation Supporting Functions
209
Automatic Operation Start (Cycle Start)
209
Automatic Operation Hold (Feed Hold)
210
Reset
211
Single Block
212
Normal Line Control Function
213
High-Accuracy Control
226
Acceleration/Deceleration before Interpolation
228
Optimum Speed Control
230
Vector Accuracy Interpolation
236
Arc Entrance/Exit Speed Control
236
Tandem Function
237
G-Code Program Operation by GOT
238
GOT Program Input/Output Function
238
GOT Program Edit Function
238
Appendices
239
Appendix 1 G-Code Control Error/G-Code Control Event Details Codes
239
G-Code Control Error Details Codes
239
Add-On License Error Details Codes
244
Appendix 2 G-Code Control Event Details Codes
245
G-Code Control Event Details Codes
245
Revisions
246
Warranty
247
Trademarks
248
Mitsubishi Electric MELSEC iQ-R64MTCPU Programming Manual (216 pages)
Brand:
Mitsubishi Electric
| Category:
Controller
| Size: 2.78 MB
Table of Contents
Safety Precautions
3
Conditions of Use for the Product
11
Introduction
11
Table of Contents
12
Relevant Manuals
15
Terms
16
Manual Page Organization
17
Chapter 1 Overview
20
Overview of Synchronous Control
20
Performance Specifications
21
Chapter 2 Starting up the System
23
Starting up the Advanced Control System
23
Starting/Ending for Synchronous Control
24
Stop Operation of Output Axis
27
Chapter 3 Synchronous Control Module
29
List of Synchronous Control Module
29
Chapter 4 Input Axis Module
32
Servo Input Axis
32
Overview of Servo Input Axis
32
Servo Input Axis Parameters
34
Servo Input Axis Monitor Data
37
Command Generation Axis
39
Overview of Command Generation Axis
39
Command Generation Axis Parameters
43
Command Generation Axis Control Data (Word Device)
47
Command Generation Axis Control Data (Bit Device)
47
Command Generation Axis Monitor Data (Word Device)
50
Command Generation Axis Monitor Data (Bit Device)
52
Synchronous Encoder Axis
55
Overview of Synchronous Encoder Axis
55
Setting Method for Synchronous Encoder
59
Synchronous Encoder Axis Parameters
71
Synchronous Encoder Axis Control Data (Word Device)
77
Synchronous Encoder Axis Control Data (Bit Device)
79
Synchronous Encoder Axis Monitor Data (Word Device)
81
Synchronous Encoder Axis Monitor Data (Bit Device)
83
Chapter 5 Cam Function
85
Control Details for Cam Function
85
Type of Cam Data
86
Overview of Cam Operation
89
Create Cam Data
91
Memory Operation of Cam Data
91
Cam Data Operation by Motion SFC Program
93
Cam Data Operation by File Transmission Function
93
Chapter 6 Synchronous Control
94
Main Shaft Module
94
Overview of Main Shaft Module
94
Main Shaft Parameters
95
Main Shaft Clutch Parameters
97
Main Shaft Clutch Control Data
103
Auxiliary Shaft Module
104
Overview of Auxiliary Shaft Module
104
Auxiliary Shaft Parameters
104
Auxiliary Shaft Clutch Parameters
106
Auxiliary Shaft Clutch Control Data
112
Clutch
113
Overview of Clutch
113
Control Method for Clutch
113
Smoothing Method for Clutch
118
Use Example of Clutch
123
Speed Change Gear Module
124
Overview of Speed Change Gear Module
124
Speed Change Gear Parameters
125
Output Axis Module
127
Overview of Output Axis Module
127
Output Axis Parameters
129
Synchronous Control Change Function
134
Overview of Synchronous Control Change Function
134
Synchronous Control Change Control Data (Bit Device)
134
Synchronous Control Change Control Data (Word Device)
135
Synchronous Control Monitor Data
139
Synchronous Control Monitor Data (Word Device)
140
Synchronous Control Monitor Data (Bit Device)
144
Chapter 7 Synchronous Control Initial Position
145
Synchronous Control Initial Position
145
Synchronous Control Initial Position Parameters
150
Cam Axis Position Restoration Method
153
Cam Axis Current Value Per Cycle Restoration
153
Cam Reference Position Restoration
159
Cam Axis Current Feed Value Restoration
161
Synchronous Control Analysis Mode
164
Cam Position Calculation Function
166
Method to Restart Synchronous Control
167
Chapter 8 Auxiliary and Applied Functions
168
Phase Compensation Function
168
Relationship between the Output Axis and each Function
170
Speed-Torque Control
171
Multiple CPU Advanced Synchronous Control
176
Multiple CPU Advanced Synchronous Control Overview
176
Setting for Multiple CPU Advanced Synchronous Control
179
Fixed Scan Communication Setting/Inter-Module Synchronization Setting
192
Selection of Slave CPU Input Axis Type
193
Multiple CPU Advanced Synchronous Control Monitor Device
196
Example Programs
197
Appendices
200
Appendix 1 Sample Program of Synchronous Control
200
Appendix 2 Advanced Synchronous Control Device List
203
Revisions
212
Warranty
213
Trademarks
214
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Mitsubishi Electric MELSEC iQ-R64MTCPU Programming Manual (124 pages)
MELSEC iQ-R series Motion Controller (Machine Control)
Brand:
Mitsubishi Electric
| Category:
Controller
| Size: 1.59 MB
Table of Contents
Safety Precautions
3
Conditions of Use for the Product
11
Introduction
11
Table of Contents
12
Relevant Manuals
14
Terms
15
Manual Page Organization
16
Chapter 1 Overview
19
Machine Control Overview
19
Performance Specifications
21
Chapter 2 Starting up the System
22
Starting up the Machine Control System
22
Machine Control System Positioning Controls
23
Machine Program Operation Start
23
Machine JOG Operation
23
Machine Control System Stop Operation
24
Machine Control System Device Assignment Method
24
Chapter 3 Machines
25
Overview of a Machine
25
Machine Position
25
Chapter 4 Machine Control Dedicated Signals
27
Internal Relays
28
Machine Common Command Signals
28
Machine Command Signals
29
Machine Status
34
Data Registers
37
Machine Control Device
37
Machine Monitor Device
40
Chapter 5 Machine Control Parameters
49
Machine Common Parameter
49
Point Block Setting
49
Machine Parameter
50
Machine Basic Setting
52
Joint Axis Structure
52
Arm Length Setting
52
Machine Speed Setting
52
XYZ Stroke Limit Setting
53
Base Transformation (Install Coordinate Offset)
53
Tool Transformation
55
Option Setting a
55
Option Setting B
55
Motion Control Parameter of Machine Configuration Axes
56
Axis Setting Parameter
56
Chapter 6 Machine Control Data
57
Machine Positioning Data
57
Point Block Data
65
Structure of Point Block Data
65
Chapter 7 Positioning Control
68
Basics of Positioning Control
68
Positioning Speed
68
Positioning Speed at the Interpolation Control
69
Interpolation Operation and Acceleration/Deceleration Processing
73
Control Units During Machine Control
75
Control When Control Unit Is "Degree
76
Stop Processing and Restarting after Stop
77
Operation at Home Position Return Incomplete
77
Continuous Trajectory Control (Machine Program Operation)
78
PTP Control
78
Linear Interpolation/Joint Interpolation
79
Circular Interpolation
80
Sequential Coordinate Command Control
83
Speed Switching During Instruction
87
Chapter 8 Manual Control
88
JOG Operation
88
Manual Pulse Generator Operation
88
Machine JOG Operation
89
Chapter 9 Auxiliary and Applied Functions
92
Relationship between Machine Control and each Function
92
Proximity Pass Function
93
JOINT Remaining Distance Method (End Point Distance)
93
Speed Restriction Function
101
Joint Interpolation Speed Limit
101
Servo Motor Maximum Speed Check
102
Base/Tool Transformation Change Function
103
Wait-On/Off
106
Point Arrival Notification
108
Appendices
110
Appendix 1 Sample Program of Machine Control
110
Appendix 2 Machine Control Error Details Codes
115
Machine Error Details Codes
115
Appendix 3 Machine Control Event Details Codes
119
Machine Event Details Codes
119
Revisions
120
Warranty
121
Trademarks
122
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