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Hitachi RAS-4HRNS2E Manuals
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Hitachi RAS-4HRNS2E manual available for free PDF download: Service Manual
Hitachi RAS-4HRNS2E Service Manual (489 pages)
UTOPIA DC-INVERTER IVX/(2/2.5)HP/ES SERIES Air Conditioner
Brand:
Hitachi
| Category:
Air Conditioner
| Size: 33.12 MB
Table of Contents
Service Manual
1
Index
3
Table of Contents
5
General Information Index
11
Environment-Friendly Units
12
General Information
12
General Note
12
Introduction
12
Applied Symbols
13
Product Guide
14
Classification of IVX Series Outdoor Unit Models
14
Classification of es Series Outdoor Unit Models
14
Product Guide: Outdoor Units
15
Accessory Code List
16
Unit Installation Index
17
Safety Summary
18
Hanging Method
19
Test Run.
19
Transportation of Outdoor Unit
19
Center of Gravity
20
Factory-Supplied Accessories for RAS-(8-12)HRNM
21
Installation Space (Initial Ckeck)
22
Ras-3Hvrnm2E / Ras-(2-3)Hvrn(S)2 / Ras-(4-10)H(V)Rns2E
22
Ras-(4-6)H(V)Rnm2E / Ras-(8/10)Hrnse
26
Ras-(8-12)Hrnm
30
Place Provision for RAS-(3-12)H(V)RNM(2)(E) and RAS-(4-10)H(V)RNS(2)E
32
Example of Fixing Outdoor Unit by Anchor Bolts
33
Fix Unit to the Wall
33
Suspended Unit
34
Place Provision Only for RAS-(2-3)HVRN(S)2
35
Installing Location Where the Unit will be Exposed to Strong Wind
35
Optional Parts and Installation for RAS-(2-3)HVRN(S)2
38
Air Flow Guide Wind Guard and Snow Protection Hood
38
Air Flow Guide
38
Attaching Example of Air Flow Guide
38
Locations of Fixing Holes
39
One Flow Guide Installation
39
Service Space (in Case of Upward Air Discharge)
39
Wind Guard
40
Specifications
40
Attaching Example of Air Wind Guard
40
Two Windguard Covers Installation
40
Snow Protection Hood
41
Air Discharge Hood
41
Rear Suction Hood
41
Left Suction Hood
41
Attaching Example of Snow Protection Hood
42
Specifications of Snow Protection Hood
42
Optional Parts and Installation RAS-3HVRNM2E / RAS-(4-6)H(V)RNS2E
43
One Windguard Cover Installation
45
Service Space
45
Optional Parts and Installation RAS-(4-6)H(V)RNM2E / RAS-(8/10)HRNSE
47
Optional Parts and Installation RAS-(8-12)HRNM
52
Piping Work and Refrigerant Charge Index
59
Checking the Unit Without the Drain-Up Mechanism
60
General Notes
60
Checking the Unit with the Drain-Up Mechanism and the Float Switch
61
Piping Work Connection Considerations
62
Piping Materials
62
Piping Connection
62
Insulation
63
Three Principles on Refrigerant Piping Work
64
Suspension of Refrigerant Piping
64
Brazing Work
65
Refrigerant Charge
66
Caution of the Pressure by Check Joint
66
Examples of 3 HP and 5 HP
66
Refrigerant Charge Quantity
67
Outdoor Unit Factory Refrigerant Charge (wo Kg)
67
Refrigerant Charge Quantity for es Series
68
Pump down Refrigerant
69
Outdoor Units IVX Series
70
Piping Connection
70
Operation of Stop Valve
73
Outdoor Unit Stop Valve
74
Evacuation and Refrigerant Charge
74
Refrigerant Piping Length
75
Piping Length Specification
75
The Possible Combination between Outdoor Unit and Indoor Unit
75
Refrigerant Piping Selection
76
Piping Connection Size of Outdoor Unit, Indoor Unit and Distributor
76
The Multikits that Can also be Used for RAS-(8-12)HRNM
76
Twin and Triple System Installation
77
Height Difference between Indoor Units and Distributor
77
Installing Distributor
77
Drain Discharging Boss
78
Connection Procedure
78
Outdoor Units es Series
80
Piping Connection
80
Refrigerant Piping Length
85
Refrigerant Piping Selection
87
Twin and Triple System Installation
88
Connecting Flare Adapter (Only for RAS-(2/2.5)HVRN2)
89
Drain Discharging Boss
90
Electrical Wiring Index
91
General Check
92
Electrical Wiring for the Outdoor Unit IVX Series
93
Electrical Wiring Connection for the Outdoor Unit
93
Setting the DIP Switches for the Outdoor Unit
94
Quantity and Position of DIP Switches
94
Position of DIP Switches (DSW) at the PCB1
95
DSW1: Test Run
95
DSW2: Piping Length/Selection Function
96
DSW3: Capacity Setting
96
DSW4 / RSW1: Refrigerant Cycle Setting
96
DSW5: Transmission Setting of End Terminal Resistance
97
DSW6: Power Source Setting / Individual Operation
97
DSW1 (PCB2): Cancellation of Electrical Current Detection. Only for RAS-(8-12)HRNM
97
Jumper Lead Setting (JP1-6)
97
Electrical Wiring for the Outdoor Unit es Series
98
Setting the DIP Switches for the Outdoor Unit
99
Electrical Wiring between Indoor Unit and Outdoor Unit
103
Wire Sizes for IVX Series
105
Wire Size in Relationship to the Intensity
106
Main Switches Types
106
Wire Sizes for es Series
107
Field Minimum Wire Sizes for the Power Source
107
H-LINK II System
109
Compatibility
109
Examples with H-LINK y H-LINK II Systems
110
Application
112
H-LINK II Features
112
Example of an H-LINK II System
112
H-LINK II Specifications
113
System Example of H-LINK II
114
Line Connection for All Units (Including Utopia and DC Inverter)
114
Line Connection for each Floor
114
Connection with One Main Line and with the Branch Lines for the Units
114
DIP Switch Setting of Indoor PCB and Outdoor PCB
116
Connection Example between H-LINK and H-LINK II Units
117
Electrical Wiring Diagrams for IVX Series
118
Ras-3Hvrnm2E
118
Ras-(4-6)Hvrnm2E
119
Ras-(4-6)Hrnm2E
120
Electrical Wiring Diagrams for es Series
122
Ras-(2/2.5)Hvrn2
122
Ras-3Hvrns2
123
Ras-(4-6)Hvrns2E
124
Ras-(4-6)Hrns2E
125
Ras-(8/10)Hrnse
126
Control System Index
127
Device Control System for IVX Series
128
Outline of the Control System
129
Device Control System for es Series
130
Outdoor Units PCB for IVX Series
132
Ras-(3-12)H(V)Rnm(2)(E)
132
Outdoor Units PCB for es Series
133
Ras-(2-3)Hvrn(S)2
133
Ras-(4-10)H(V)Rns(2)E
134
Protection and Safety Control for IVX Series
136
Compressor Protection
136
Safety and Control Device Setting for the Outdoor Units
136
Protection and Safety Control for es Series
137
Standard Operation Sequence for IVX Series
138
Cooling Operation
138
Dry Operation
140
Heating Operation
142
Defrost Operation Control
144
Standard Operation Sequence for es Series
145
Standard Control Functions for IVX Series
152
Freezing Protection During Cooling Process or Dry Operation
152
Prevention Control for Excessively High Discharge Gas Temperature
153
Outdoor Unit Electrical Expansion Valve Control
154
Activation for Protection Device Control
155
Outdoor Fan Control During Cooling Operation
156
Outdoor Fan Control During Heating Operation
158
Preheating Control of Compressor
160
Prevention Control for High Pressure Increase
160
Standard Control Functions for es Series
161
Control for Auto Cool/Heat Operation
169
Optional Functions Index
171
Outdoor Units IVX and es Series
172
Available Ports
172
Specification of the Components for a Correct Installation
173
Configuration
174
Available Optional Signals
174
Programming
174
Input and Output Signals
174
Description of Optional Input Signals
175
Selection of the Input Signal
175
Description of Optional Output Signals
176
Optional Functions
177
Selecting the Optional Function
178
Test Run Index
183
Checking Procedure before the Test Run
184
Test Run Procedure Using the Remote Control Switch
186
Test Run Procedure Using the Wireless Remote Control Switch
188
Setting of Dip Switch
190
Check List for IVX Series
191
Normal Operation Pressure
192
Nominal Pd and Ps Indoor Unit Combination
193
Check List on Compressor
197
Additional Information for “Check List on Compressor"
198
Check List for es Series
199
Check List on Test Run
199
Troubleshooting Index
205
Test Run Procedure from the Outdoor Unit Side
190
Initial Troubleshooting for IVX an es Series
206
Checking by Means of the 7-Segment Display
206
Failure of the Power Supply to the Indoor Unit and the Remote Control Switch
207
Abnormal Transmission between the Remote Control Switch and the Indoor Unit
208
Abnormal Operation of the Devices
208
Troubleshooting Procedure for IVX an es Series
214
Alarm Code
214
Alarm Codes for IVX and es Series
215
Troubleshooting by Alarm Code
217
Activation of the Safety Device in the Indoor Unit
217
Activation of the Safety Device in the Outdoor Unit for IVX Series
218
Activation of the Safety Device in the Outdoor Unit for es Series
220
Abnormal Transmission between the Indoor Units and the Outdoor Unit for IVX Series
222
Abnormal Transmission between the Indoor Units and the Outdoor Unit for es Series
225
Abnormal Transmission between Inverter PCB and Outdoor PCB1 for IVX Series
228
Abnormal Transmission between Inverter PCB2 and Outdoor PCB1 for es Series
230
Code Abnormal Operation of Picking up Phase Signal for IVX Series
233
Excessively Low Voltage or Excessively High Voltage for the Inverter for IVX Series
234
Excessively Low Voltage or Excessively High Voltage for the Inverter for es Series
237
Decrease of Discharge Gas Superheat for IVX Series
240
Decrease of Discharge Gas Superheat for es Series
241
Excessively High Discharge Gas Temperature at the Top of Compressor for IVX Series
243
Excessively High Discharge Gas Temperature at the Top of Compressor for es Series
244
Abnormal Operation of Thermistor for the Indoor Unit Air Inlet Temperature (Air Inlet Thermistor)
245
Abnormal Operation of the Thermistor for the Indoor Discharge Air Temperature (Air Outlet Thermistor)
246
Abnormal Operation of the Thermistor for the Indoor Unit Heat Exchanger Liquid Pipe Temperaturealarm Code(Freeze Protection Thermistor)
247
Abnormal Operation of the Thermistor for the Indoor Unit Heat Exchanger Gas Pipe Temperature (Gas Piping Thermistor)
248
Abnormal Operation of Thermistor for Fresh Outdoor Air (Econofresh)
249
Activation of the Protection Device for the Indoor Fan Motor (Except RCI, RCIM and RPK)
250
Activation of the Protection Device for the Indoor Fan Motor (RCI, RCIM)
251
Activation of the Protection Device for the Indoor Fan Motor (RPK)
252
Abnormality of Thermistor for Discharge Gas Temperature (Compressor Thermistor)
253
Abnormal Operation of the Thermistor for the Outdoor Temperature (Outdoor Unit Ambient Thermistor) for IVX Series
254
Abnormal Operation of the Thermistor for the Outdoor Temperature (Outdoor Unit Ambient Thermistor) for es Series
255
Abnormal Operation of the Thermistor for the Evaporating Temperature During the Heating Process
256
(Outdoor Unit)
256
Incorrect Capacity Setting or Combined Capacity between Indoor Units and Outdoor Unit
257
Incorrect Indoor Number Setting
258
Abnormality of Protective Circuit for Protection (Outdoor Unit) for IVX Series
259
Abnormality of Protective Circuit for Protection (Outdoor Unit) for es Series
260
Cooling Overload (High Pressure Switch will be Activated) for IVX Series
262
Cooling Overload (High Pressure Switch will be Activated) for es Series
264
Heating Overload (High Pressure Switch will be Activated) for IVX Series
268
Heating Overload (High Pressure Switch will be Activated) for es Series
270
Activation to Protect System from Excessively Low Suction Pressure (Protection from Vacuum Operation) for es Series
273
Overcurrent Protection Activation for IVX Series
274
Activation Protection against Instantaneous Overcurrent of Inverter for es Series
275
Abnormal Operation of the Current Sensor
276
Protection Activation of IPM or Dipipm and PCB2 ( RAS-(3-6)HVRNM2E and RAS-(8-12)HRNM) for IVX Series
277
Activation for Protecting the ISPM (RAS-(3-6)HRNM2E for IVX Series
278
Transistor Module Protection Activation for es Series
279
Protection Activation of IPM or PCB2 for es Series
280
Increase in the Inverter Fin Temperature IVX Series
281
Increase in the Inverter Fin Temperature for es Series
282
IPM or PCB2 Abnormality for IVX Series
283
Abnormality of Inverter Module for es Series
284
Inverter Failure for es Series
285
Abnormality of Fan Motor Protection (DC Fan Motor) for IVX Series
287
Abnormality of Fan Motor Protection (DC Fan Motor) for es Series
288
Inverter Fin Temp. Thermistor Abnormality (Only for RAS-(8/10)HRNSE) for es Series
289
Abnormal Operation of Thermistor for the KPI (Room Temperature Thermistor) for IVX Series
290
Abnormal Operation of Thermistor for the KPI (Outdoor Temperature Thermistor) for IVX Series
291
Compressor Protection for IVX Series
292
Troubleshooting in Check Mode
293
Indication of Micro-Computer Input/Output
296
Compressor Pressure/Frequency Indication
298
Troubleshooting by Means of the 7-Segment Display
300
Simple Checking by 7-Segment Display
300
Checking Method by 7-Segment Display
300
Cause of Inverter Stoppage
302
Cause of Indoor Unit Stoppage
303
Cancellation of Forced Thermo off
303
Troubleshooting by Means of the Flashing Alarm Leds for RPK-FSN2M
304
Protection Control Code on 7-Segment Display
305
Cause of Inverter Stoppage
305
The Activating Conditions of Protection Control
307
Procedure for Checking each Main Part
309
Self-Checking Procedure of PCB by Means of the Remote Control Switch
309
Self-Checking of the Remote Control Switch
311
Self-Checking Procedure of the Indoor Unit PCB (Only for RPK)
313
Procedure of Checking Other Main Parts
314
Spare Parts Index
335
RAS-3HVRNM2E Cycle and Structural Parts
336
Spare Parts for IVX Series
336
Electrical Parts
338
RAS-(4-6)HVRNM2E Cycle and Structural Parts
339
RAS-(4-6)HRNM2E Cycle and Structural Parts
342
RAS-(4-6)HRNM2E Electrical Parts
344
RAS-(8-12)HRNM Cycle and Structural Parts
346
RAS-(8-12)HRNM Electrical Parts
348
RAS-(2/2.5)HVRN2 Cycle, Structural and Electrical Parts
351
Spare Parts for es Series
351
RAS-3HVRNS2 Cycle, Structural and Electrical Parts
353
RAS-(4-6)HVRNS2E Cycle, Structural
355
RAS-(4-6)HVRNS2E Electrical Parts
357
RAS-(4-6)HRNS2E Cycle, Structural
359
10 Servicing
369
Introduction
370
Servicing for IVX Series
371
Outdoor Unit RAS-3HVRNM2E
371
Removing Service Cover
371
Removing Bottom Service Cover and Rear Cover
371
Removing Air Outlet Grille
372
Removing Upper Cover
372
Removing Outdoor Fan Motor
372
Removing the Compressor
373
Opening Electrical Box (P-Mounting Plate)
377
Removing Reversing Valve Coil
377
Removing Expansion Valve Coil
378
Removing Reversing Valve
378
Removing Expansion Valve
379
Remove Solenoid Valve
379
Remove the Electrical Components
380
Removing “W” Electrical Componets Surface
381
Removing Other Electrical Components
381
Outdoor Units RAS-(4-6)H(V)RNM2E
382
Remove Air Outlet Grille
382
Removing the Lower Part of Service Panel and Rear Panel
383
Removing the Compressor
385
Removing High Pressure Switch and Control Pressure Switch
389
Removing the Coils for Reversing and Solenoid Valve (SVA1 SVA2 and SVF)
390
Removing Reversing Valve
391
Removing Solenoid Valve
392
Removing Electrical Components
393
Oudoor Units RAS-(8-12)HRNM
395
Removing the Coils for the Reversing and Solenoid Valves (SVA1 SVA2 and SVF)
403
Removing Inverter Components
408
Removing Diode Module and Transistor Module
409
Servicing for es Series
411
Outdoor Units RAS-(2/2.5)HVRN2 and RAS-3HVRNS2
411
Removing Pipe Cover
411
Removing Front Cover
411
Removing High Pressure Switch and Pressure Switch for Control
414
Removing Four-Way Valve Coil
415
Removing Electronic Expansion Valve Coil
415
Removing Display PCB
417
Outdoor Units RAS-(4-6)H(V)RNS2E
418
Remove Outlet Grille
419
Removing Electrical Box
422
Correct Installation
422
Removing the High Pressure Switch and Pressure Switch for Control
425
Opening Electrical Box (P Plate)
426
Removing Solenoid Valve Coil (20A)
428
Removing DIP-IPM
429
Outdoor Units RAS-(8/10)HRNSE
430
Removing the Bottom Service Cover and Rear Cover
431
Removing Electronic Expansion Valve and Solenoid Valve
442
Removing Diode Module (DM)
445
Removing Transistor Module (IPM)
445
Removing Capacitor for AC Fan Motor (CA)
445
Removing Capacitors (CB1 CB2)
446
Removing Reactor (DCL)
446
Electrical Checks of Main Parts Index
449
Inverter for IVX Series
450
Specifications of Inverter
450
Inverter Time Chart
452
Protective Function
453
Overload Control
454
Inverter for es Series
455
Inverter Time Chart
458
Thermistor
461
Thermistors for the Outdoor Unit
461
Thermistor for Upper Part Temperature of Compressor
461
Thermistor for Outdoor Ambient Temperature
462
Thermistor for Evaporating Temperature of Outdoor Unit in Heating Operation (for Defrosting)
462
Electronic Expansion Valve
463
High Pressure Protection Device
464
Noise Filter for 3N
465
Noise Filter for 1
466
Capacitor (CB1 CB2)
467
Reactor (DCL) for 3N
468
Reactor (DCL) for 1
468
Scroll Compressor
469
Reliable Mechanism for Low Vibrating and Low Sound
469
Principle of Compression
469
Maintenace Notes Index
471
Checking the Power Source and the Wiring Connection
472
Burnt-Out Compressor Due to an Insufficient Refrigerant Charge
473
Insufficient Cooling Performance When a Long Piping Is Applied
474
Abnormally High Operation Sound (in the Ceiling Type Indoor Unit)
475
Alarm Code "31
476
Not Cooling Well Due to Insufficient Installation Space for the Outdoor Unit
477
Caution with the Refrigerant Leakage
478
Maximum Permissible Concentration of the HCFC Gas
478
Calculation of the Refrigerant Concentration
478
Countermeasure for the Refrigerant Leakage According to the KHK Standard
478
Maintenance Work
479
Service and Maintenance Record
480
Service and Maintenance Record Using the 7-Segment Display
482
Service and Maintenance Record by Remote Control Switch
484
Pump-Down Method for Replacing the Compressor
486
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