ABB Terra HP Generation 3 CE Manuals

Manuals and User Guides for ABB Terra HP Generation 3 CE. We have 1 ABB Terra HP Generation 3 CE manual available for free PDF download: Instruction Manual

ABB Terra HP Generation 3 CE Instruction Manual (96 pages)

175 kW Static DC system

Brand: ABB | Category: DC Drives | Size: 4.31 MB

Table of Contents
3
About this Document
8
Function of this Document
8
Target Group
8
Revision History
8
Language
8
Illustrations
8
Units of Measurement
8
Typographical Conventions
8
How to Use this Document
8
General Symbols and Signal Words
9
Special Symbols for Warnings and Dangers
10
Colors of Lines in Schematic Drawings
10
Related Documents
11
Manufacturer and Contact Data
11
Abbreviations
11
Terminology
12
Orientation Agreements
13
Safety
14
Liability
14
General Safety Instructions
14
Required Qualifications for the Installation Person
14
Personal Protective Equipment
15
Safety Instructions During Transport
15
Safety Instructions During Installation
15
Safety Instructions for Earthing
16
Signs on the EVSE
16
Identifier Labels on the EVSE (en 17186 Norm)
17
Discard the EVSE or Parts of the EVSE
18
Cyber Security
18
Description
19
Intended Use
19
Type Plate
19
General Description of the EVSE
20
Working Principle
20
Overview and Functions
21
Power Cabinet, Outside
21
Power Cabinet, Inside
22
DC Output Busbar in a Static DC System
23
Charge Post CP500 Generation 3, Outside
23
Charge Post CP500 Generation 3, Inside
24
Overview of the Cable Glands of the Charge Post
25
External Residual-Current Device
25
Options
26
Tilt Sensors
26
Pre-Installation
27
Pre-Installation Procedure (Site Planning)
27
Prepare the Site
27
Make Sure that the Floor Space for the EVSE and the Airflow Around the EVSE Is Correct
28
Prepare the Foundation
28
Prepare the Foundation - General Procedure
28
Prepare a Prefab Concrete Foundation for the Power Cabinet
28
Prepare a Custom Foundation for the Power Cabinet
29
Prepare a Prefab Concrete Foundation for the Charge Post
30
Prepare a Custom Foundation for the Charge Post
30
Inspection and Transport
32
Transport the EVSE to the Site
32
Inspect the EVSE on Delivery
32
Do a Check on the Transport Sensors
32
Unpack the EVSE
32
Transport the EVSE on the Site
33
General Transport Procedure
33
Tilt the Charge Post to the Vertical Position
33
Move the Cabinet with a Forklift Truck
34
Hoist the Cabinet
35
Remove the Cabinet from the Pallet
35
Installation
37
General Installation Procedure
37
Mechanical Installation of the Power Cabinet
37
Install the Power Cabinet - General Procedure
37
Install the Cabinet on the Foundation
38
Open the Cable Inlets
38
Guide the Cables to the Cabinet
39
Close the Cable Inlets
39
Install the Front Cover Plate (Concrete Foundation)
39
Mechanical Installation of the Charge Post
40
Install the Charge Post - General Procedure
40
Remove the Cable Gland Plates
41
Install the Charge Post on the Foundation
41
Install the Cable Gland Plates
42
Electrical Installation of the Power Cabinet
43
General Procedure
43
Connect the PE Cables to the Power Cabinet
43
Connect the AC Input Cable
44
Connect the DC Power Cables, Static 175 Kw System
45
Connect the AC Auxiliary Power Cable in the Power Cabinet
46
Connect the Interlock and DC Guard Cables to the Power Cabinet
47
Connect the Optical CAN Cables from the Charge Post to the Power Cabinet
48
Connect the Control Cable for the Tilt Sensors to the Power Cabinet (Option)
49
Electrical Installation of the Charge Post
50
General Procedure
50
Connect the PE Wire
50
Connect the DC Power Input Cables
51
Connect the AC Auxiliary Power Cable
52
Connect the Interlock and DC Guard Cable
53
Connect the Optical CAN Cable
54
Connect the Ethernet Cable
55
Connect the Control Cable for the Tilt Sensors from the External Customer Interface to the Charge Post (Option)
56
Prepare for Commissioning
57
Access to Parts
58
Open the Door of the Power Cabinet
58
Remove the Plinth Covers of the Power Cabinet
58
Remove the DC Busbar Cover
59
Remove the AC Covers
59
Close the Door of the Power Cabinet
60
Open the Door of the Charge Post
61
Remove the Plinth Covers of the Charge Post
61
Remove the Protection Plate of the Charge Post
62
Close the Door of the Charge Post
62
Generic Procedures
64
Install a Cable Lug on a Wire
64
Install a Ferrule on a Wire
64
Install Insulating Heatshrink Tubing on a Wire
65
Connect a Wire that Has a Cable Lug
66
Connect a Wire that Has a Ferrule
66
Technical Data
67
EVSE Type
67
Parts Included in the Delivery
67
Required Tools for Installation
68
Required Parts for Installation
68
General Specifications
69
Electrical Installation Requirements (Europe)
70
DC Output Specifications
71
Logic Interfaces Specifications
71
Current Peaks During the Start of a Charge Session (DC Output)
72
Mass and Center of Gravity
72
Mass
72
Center of Gravity, Power Cabinet
72
Center of Gravity, Charge Post
73
Tilt Sensor Specifications (Option)
73
Ambient Conditions
73
Noise Level
74
Torque Specifications
74
Dimensions
75
Power Cabinet
75
Charge Post
75
Height of User Operable Elements
76
Space Requirements
77
Power Cabinet
77
Charge Post
78
Charge Post: Exceptions for Bollards and Other Minor Fixed Obstacles
79
Distance Requirements between Power Cabinet and Charge Post
80
Foundation Specifications
80
Power Cabinet (Prefab Concrete)
80
Power Cabinet (Custom)
84
Charge Post (Prefab Concrete)
86
Charge Post (Custom)
88
Overview of the Cable Conduits
89
Cable Specifications
91
AC Input Cable for the Power Cabinet
91
DC Power Installation Cables
91
PE Cable
92
AC Auxiliary Power Cables
92
Interlock and DC Guard Cables
92
Optical CAN Cables between the Power Cabinet and the Charge Post
93
Cable for the Tilt Sensor Control
93

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