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IRB 760-450/3.2
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ABB IRB 760-450/3.2 manual available for free PDF download: Product Manual
ABB IRB 760-450/3.2 Product Manual (402 pages)
Brand:
ABB
| Category:
Robotics
| Size: 15.18 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
How to Read the Product Manual
14
Product Documentation
15
1 Safety
17
General Safety Information
17
Limitation of Liability
17
Protective Stop and Emergency Stop
19
Safety Actions
20
Fire Extinguishing
20
Emergency Release of the Robot Axes
21
Make Sure that the Main Power Has Been Switched off
22
Safety Risks
23
Safety Risks During Installation and Service Work on Robots
23
Moving Robots Are Potentially Lethal
25
First Test Run May Cause Injury or Damage
26
Work Inside the Working Range of the Robot
27
Enabling Device and Hold-To-Run Functionality
28
Risks Associated with Live Electric Parts
29
The Unit Is Sensitive to ESD
31
Hot Parts May Cause Burns
32
Safety Risks Related to Pneumatic/Hydraulic Systems
33
Brake Testing
34
Safety Risks During Handling of Batteries
35
Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
36
Safety Signals and Symbols
38
Safety Signals in the Manual
38
Safety Symbols on Product Labels
40
2 Installation and Commissioning
47
Introduction
47
Unpacking
48
Pre-Installation Procedure
48
Working Range and Type of Motion
52
Risk of Tipping/Stability
55
On-Site Installation
56
Lifting Robot with Fork Lift
56
Lifting Robot with Roundslings
62
Lifting Robot with Lifting Slings
64
Manually Releasing the Brakes
67
Lifting the Base Plate
69
Securing the Base Plate
70
Orienting and Securing the Robot
75
Fitting Equipment on Robot
79
Installation of Signal Lamp, Upper Arm (Option)
84
Loads Fitted to the Robot, Stopping Time and Braking Distances
88
Restricting the Working Range
89
Axes with Restricted Working Range
89
Mechanically Restricting the Working Range of Axis 1
90
Extended Working Range, Axis 1 (Option 561-1)
92
Robot in Cold Environments
93
Start of Robot in Cold Environments
93
Electrical Connections
94
Robot Cabling and Connection Points
94
3 Maintenance
97
Introduction
97
Maintenance Schedule and Expected Component Life
98
Specification of Maintenance Intervals
98
Maintenance Schedule
99
Expected Component Life
101
Inspection Activities
102
Inspecting the Oil Level in Axis-1 Gearbox
102
Inspecting, Oil Level Gearbox Axes 2 - 3
104
Inspecting, Oil Level Gearbox Axis 6
107
Inspecting, Balancing Device Bearings and Piston Rod Guide Ring
109
Inspecting, Cable Harness
112
Inspecting the Information Labels
114
Inspecting the Axis-1 Mechanical Stop Pin
116
Inspecting the Additional Mechanical Stops
118
Inspection, Dampers
120
Inspecting the Signal Lamp (Option)
122
Replacement/Changing Activities
124
Type of Lubrication in Gearboxes
124
Changing Oil, Axis-1 Gearbox
126
Changing Oil, Gearbox Axes 2 and 3
129
Changing Oil, Gearbox Axis 6
133
Replacing the SMB Battery
135
Lubrication Activities
139
Lubricating Balancing Device Bearings and Piston Rod
139
Cleaning Activities
142
Cleaning the IRB 760
142
4 Repair
145
Introduction
145
General Procedures
146
Performing a Leak-Down Test
146
Mounting Instructions for Bearings
147
Mounting Instructions for Seals
149
Cut the Paint or Surface on the Robot before Replacing Parts
151
The Brake Release Buttons May be Jammed after Service Work
152
Complete Robot
153
Replacing Cable Harness, Lower End (Axes 1-3)
153
Replacing the Cable Harness, Upper End (Incl. Axis 6)
163
Replacing the SMB Unit
171
Replacing the Brake Release Board
174
Replacing the Base, Including Axis 1 Gearbox
178
Upper and Lower Arm
186
Replacing the Turning Disk
186
Replacing the Tilthouse Unit
191
Replacing the Upper Arm
211
Replacing Linkage - Upper Link Arm
228
Replacing the Linkage - Lower Link Arm
235
Replacement of Linkage - Link
242
Replacing the Parallel Rod
253
Replacing the Complete Lower Arm
261
Replacement of Parallel Arm
271
Frame and Base
278
Replacing the Balancing Device
278
Replacing the Balancing Weight
287
Motors
291
Replacing Motor, Axis 1
291
Replacing Motors, Axes 2 and
298
Replacing Motor, Axis
309
Gearboxes
316
Replacing the Axis 1 Gearbox
316
Replacing the Gearbox, Axes
329
Replacing Gearbox Axis
341
5 Calibration
349
Introduction to Calibration
349
Introduction and Calibration Terminology
349
Calibration Methods
350
When to Calibrate
352
Synchronization Marks and Axis Movement Directions
353
Synchronization Marks and Synchronization Position for Axes
353
Calibration Movement Directions for All Axes
355
Updating Revolution Counters
356
Calibrating with Axis Calibration Method
360
Description of Axis Calibration
360
Calibration Tools for Axis Calibration
362
Installation Locations for the Calibration Tools
364
Axis Calibration - Running the Calibration Procedure
366
Calibrating with Calibration Pendulum Method
372
Verifying the Calibration
373
Checking the Synchronization Position
374
6 Decommissioning
375
Environmental Information
375
Scrapping of Robot
377
Decommissioning of Balancing Device
378
7 Reference Information
381
Introduction
381
Applicable Standards
382
Unit Conversion
384
Screw Joints
385
Weight Specifications
388
Standard Tools
389
Special Tools
390
Lifting Accessories and Lifting Instructions
392
8 Spare Parts
393
Spare Part Lists and Illustrations
393
9 Circuit Diagrams
395
Index
397
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