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IRB 6650S - 90/3.9
ABB IRB 6650S - 90/3.9 Manuals
Manuals and User Guides for ABB IRB 6650S - 90/3.9. We have
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ABB IRB 6650S - 90/3.9 manual available for free PDF download: Product Manual
ABB IRB 6650S - 90/3.9 Product Manual (477 pages)
Articulated robot
Brand:
ABB
| Category:
Robotics
| Size: 23.76 MB
Table of Contents
Table of Contents
5
Overview
11
Product Documentation, M2000/M2000A
14
Product Documentation, M2004
15
How to Read the Product Manual
17
1 Safety
19
Introduction
19
General Safety Information
20
Safety in the Robot System
20
Safety Risks
21
Safety Risks During Installation and Service Work on Robot
21
Safety Risks Related to Tools/Workpieces
23
Safety Risks Related to Pneumatic/Hydraulic Systems
24
Safety Risks During Operational Disturbances
25
Risks Associated with Live Electric Parts
26
Safety Actions
28
Safety Fence Dimensions
28
Fire Extinguishing
29
Emergency Release of the Robot's Arm
30
Brake Testing
31
Risk of Disabling Function "Reduced Speed 250 MM/S
32
Safe Use of the Flexpendant
33
Work Inside the Manipulator's Working Range
34
Signal Lamp (Optional)
35
Translate the Information on Safety and Information Labels
36
Safety Related Instructions
37
Safety Signals, General
37
DANGER - Moving Manipulators Are Potentially Lethal
39
DANGER - First Test Run May Cause Injury or Damage
40
WARNING - the Brake Release Buttons May be Jammed after Service Work
41
WARNING - the Unit Is Sensitive to ESD
42
WARNING - Safety Risks During Work with Gearbox Oil
43
2 Installation and Commissioning
45
Introduction
45
Unpacking
46
Pre-Installation Procedure
46
Working Range and Type of Motion
49
Risk of Tipping / Stability
53
On-Site Installation
54
Lifting Robot with Fork Lift
54
Lifting Robot with Roundslings
59
Lifting Robot with Lifting Slings
61
Manually Releasing the Brakes
63
Lifting the Base Plate
65
Securing the Base Plate
66
Orienting and Securing the Robot
70
Fitting Equipment on Robot
73
Installation of Base Spacers (Option)
78
Installation of Cooling Fan for Motors, Axes 1-3 (Option)
80
Loads
86
Restricting the Working Range
87
Introduction
87
Mechanically Restricting the Working Range of Axis 1
88
Mechanically Restricting the Working Range of Axis 2
90
Mechanically Restricting the Working Range of Axis 3
92
Installation of Position Switches (Option)
94
Electrical Connections
103
Robot Cabling and Connection Points
103
Making Robot Ready for Operation (Foundry Prime)
106
Additional Installation Procedure
106
Commissioning (Foundry Prime)
109
3 Maintenance
111
Introduction
111
Maintenance Schedule and Expected Component Life
112
Specification of Maintenance Intervals
112
Maintenance Schedule
113
Expected Component Life
118
Inspection Activities
119
Inspection, Oil Level Gearbox Axis 1
119
Inspection, Oil Level Gearbox Axis 2
121
Inspection, Oil Level Gearbox Axis 3
123
Inspection, Oil Level Gearbox Axis 4
125
Inspection, Oil Level, Gearbox Axis 5
127
Inspection, Oil Level Gearbox Axis 6
129
Inspection, Balancing Device
132
Inspection, Cable Harness
137
Inspection, Information Labels
141
Inspection, Mechanical Stop, Axis 1
143
Inspection, Additional Mechanical Stops
145
Inspection, Damper Axes 2-5
148
Inspection, Position Switch Axes 1, 2 and 3
150
Inspection, Signal Lamp
152
Inspection of Air Hoses (Foundry Prime)
154
Replacement/Changing Activities
155
Type of Oil in Gearboxes
155
Oil Change, Gearbox Axis 1
159
Oil Change, Gearbox Axis 2
162
Oil Change, Gearbox, Axis 3
165
Oil Change, Gearbox, Axis 4
168
Oil Change, Gearbox, Axis 5
171
Oil Change, Gearbox Axis 6
174
Replacement of SMB Battery
177
Lubrication Activities
180
Lubrication of Spherical Roller Bearing, Balancing Device
180
Rust Preventive, Bearing Axis 1 (Foundry Prime)
182
Rust Preventive, Bearing Axis 4 (Foundry Prime)
184
Rust Preventive, Support Bearing in Wrist (Foundry Prime)
187
Cleaning Activities
189
Cleaning, Robot
189
Service Information System, M2000
191
Using the SIS System
191
Description of Service Information System (SIS)
192
SIS System Parameters
194
Setting the SIS Parameters
196
Reading the SIS Output Logs
198
Exporting the SIS Data
200
4 Repair
201
Introduction
201
General Procedures
202
Performing a Leak-Down Test
202
Mounting Instructions for Bearings
203
Mounting Instructions for Seals
204
Complete Robot
206
Replacement of Cable Harness, Axes 1-6
206
Replacement of Cable Harness, Axes 1-4
218
Replacement of Cable Harness, Axes 5-6
227
Replacement of Cabling, Axis 5 Motor
231
Replacement of Complete Arm System
233
Replacement of Air Nipple and Hose (Foundry Prime)
238
Upper and Lower Arm
244
Replacement of Turning Disk
244
Replacement of Complete Wrist Unit
247
Replacement of Upper Arm
252
Replacement of Complete Lower Arm
258
Replacement of Lower Arm Shaft
265
Securing the Lower Arm
271
Frame and Base
275
Replacement of SMB Unit
275
Replacement of Brake Release Unit
279
Replacement of Spherical Roller Bearing, Balancing Device
283
Replacement of Balancing Device
288
Unloading the Balancing Device
297
Restoring the Balancing Device
300
Motors
302
Replacement of Motor, Axis 1
302
Replacement of Motor Axis 2
308
Replacement of Motor, Axis 3
315
Replacement of Motor, Axis 4
322
Replacement of Motor, Axis 5
328
Replacement of Motor, Axis 6
335
Gearboxes
341
Replacement of Gearbox, Axis 1
341
Replacement of Gearbox Axis 2
348
Replacement of Gearbox, Axis 3
356
Replacement of Gearbox, Axis 6
362
5 Calibration Information
367
Introduction
367
Calibration Methods
368
Calibration Scales and Correct Axis Position
370
Calibration Movement Directions for All Axes
371
Updating Revolution Counters
372
Checking the Calibration Position
375
Additional Calibration Instruction, IRB4400
377
6 Decommissioning
379
Environmental Information
379
Decommissioning of Balancing Device
380
7 Reference Information
383
Introduction
383
Applicable Safety Standards
384
Unit Conversion
385
Screw Joints
386
Weight Specifications
389
Standard Toolkit
390
Special Tools
391
Lifting Equipment and Lifting Instructions
394
8 Spare Part / Part List
395
Introduction
395
Spare Part List
396
Introduction
396
Spare Part List
397
Part List
400
Introduction
400
Rebuilding Parts
401
Part List, Overview
403
Base Incl Frame Ax 1
404
Axis 3-4
405
Axis 3-4, Foundry
409
Axis 3-4 Foundry Prime
410
Wrist, Type 2, Standard
411
Wrist, Type 2, Foundry
415
Wrist, Type 2, Insulated
416
Wrist, Type 2, Foundry Prime
417
Material Set, Manipulator, 3HAC 13263-1
418
Material Set, Axis 1-2, 3HAC 13264-1
419
Material Set, Balancing Device, 3HAC 13265-1
422
Arm Extension Set, 450 MM, 3HAC 12311-5
423
9 Exploded Views
425
Introduction
425
Base Incl. Frame
426
Frame - Lower Arm 1
427
Frame - Lower Arm 2
428
Upper Arm
429
Wrist Complete
430
10 Circuit Diagram
431
Introduction
431
Circuit Diagram 3HAC 025744-001
432
Validity of Circuit Diagram 3HAC 025744-1
432
Circuit Diagram 3HAC 13347-1
433
Validity of Circuit Diagram 3HAC 13347-1
433
COPYRIGHT Page
433
Index
435
Valid for 4 Connection Point Location
435
Connection Point Location
437
Brake Release Unit
439
Serial Measuring Board
440
Axis 1
451
Axis
452
Axis
453
Status: Plant
453
Approved
453
Sublocation
453
Document no
453
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