ABB IRB 360 Series Manuals

ABB IRB 360 Series Manuals

Manuals and User Guides for ABB IRB 360 Series. We have 3 ABB IRB 360 Series manuals available for free PDF download: Product Manual, Product Manual, Spare Parts

ABB IRB 360 Series Product Manual

ABB IRB 360 Series Product Manual (284 pages)

Brand: ABB | Category: Robotics | Size: 19.34 MB

Table of Contents

Table of Contents
5
Overview of this Manual
9
Product Documentation
14
How to Read the Product Manual
16
1 Safety

17
2 Installation and Commissioning

47
- Introduction
  47
- Structure Manipulator
  48
- Unpacking
  49
  - Pre-Installation Procedure
    49
  - Transport
    53
  - Assembling the Robot IRB 360
    55
  - Working Range and Type of Motion
    56
- On-Site Installation
  58
- Installation of Options
  80
- Electrical Connections
  91
  - Connecting the Controller to the Manipulator
    91
  - Manipulator Cables IRB 360
    94
- Start of Robot in Cold Environments
  96
3 Maintenance

97
- Introduction
  97
- Maintenance Schedule
  98
- Inspection Activities
  102
  - Telescopic Shaft, Axis 4, Standard
    102
  - Telescopic Shaft, Wash Down, Axis
    104
  - Telescopic Shaft, Stainless, Axis
    106
  - Vacuum System (Optional)
    109
  - Bar System
    112
  - Joint Balls
    115
  - Upper Arms
    116
  - Hoses
    118
  - Spring Units
    120
  - Movable Plate
    122
  - Inspecting Information Labels
    124
- Replacement/Changing Activities
  126
  - Changing the Battery in the Measuring System
    126
  - Changing the Telescopic Shaft Including Universal Joints
    130
- Lubrication Activities
  132
  - Type of Lubrication in Gearboxes
    132
  - Gearboxes, Axes 1- 4
    134
- Cleaning Activities
  143
  - Introduction
    143
  - Standard Cleaning
    146
  - Wash down Cleaning
    148
  - Wash down Stainless Cleaning
    150
  - Clean Room Cleaning
    152
- Measuring Activities
  153
  - Measuring Backlash Axis 4
    153
4 Repair

157
- Introduction
  157
- General Procedures
  158
- Complete Robot
  167
  - Replacement of Base Cover Gasket
    167
  - Replacement of Serial Measurement Board
    170
  - Replacement of Parallel Arms
    174
  - Replacement of Upper Arm
    180
  - Replacement of Bearing Rings
    183
  - Replacement of Movable Plate
    186
  - Replacement of Telescopic Shaft
    190
  - Replacement of Universal Joint
    193
  - Replacement of Joint Balls
    195
  - Replacement of Gearbox Unit 1- 3
    198
  - Replacement of Gearbox Unit 4
    202
  - Replacement of Motor Axis 1-3
    205
  - Replacement of Motor Axis 4
    210
  - Replacement of Labels
    214
  - Replacing of Calibration Marks
    217
- Vacuum System
  220
  - Replacement of Vacuum Hoses
    220
  - Product Manual - IRB
    221
  - Draining of Water Separation Filter
    223
  - Replacement of Ejector Unit
    225
- Cable Harness
  229
  - Replacement of Cable Harness
    229
  - Replacement of Brake Release Button
    232
5 Calibration Information

237
- When to Calibrate
  237
- Calibration Method
  238
- Calibration Movement Directions for All Axes
  240
- Synchronization Marks and Synchronization Position for Axes
  241
- Calibrating Axis 1-3
  242
- Calibrating Axis 4
  245
- Fine Calibration Procedure on Flexpendant
  247
- Updating Revolution Counters
  248
- Serial Measurement Board Memory
  251
- Checking the Synchronization Position
  254
6 Decommissioning

259
- Introduction
  259
- Environmental Information
  260
- Scrapping of Robot
  262
7 Reference Information

263
- Introduction
  263
- Applicable Standards
  264
- Unit Conversion
  266
- Weight Specifications
  267
- Standard Toolkit
  268
- Special Tools
  269
- Lifting Accessories and Lifting Instructions
  270
- Grease Specification
  271
8 Spare Part Lists

277
- Spare Part Lists and Illustrations
  277
9 Circuit Diagrams

279
- Index
  281

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ABB IRB 360 Series Product Manual

ABB IRB 360 Series Product Manual (248 pages)

Parallel robot

Brand: ABB | Category: Robotics | Size: 9.37 MB

Table of Contents

Table of Contents
5
Overview
9
Product Documentation, M2004
11
How to Read the Product Manual
13
1 Safety

15
2 Installation and Commissioning

31
- Introduction
  31
- Structure Manipulator
  32
- Unpacking
  33
  - Weight Specifications
    33
  - Transport
    34
  - Pre-Installation Procedure
    35
  - Assemble the Robot IRB360
    38
  - Assemble the Robot IRB360
    39
  - Working Range and Type of Motion
    40
- On-Site Installation
  42
  - Lifting Robot with Fork Lift
    42
  - Note
    42
  - Lifting Robot with Roundslings
    43
  - Amount of Required Space
    45
  - Orienting and Securing the Robot Cage
    46
  - Orienting and Securing the Robot Cage on Page
    47
  - Pre-Installation Procedure
    47
  - Orienting and Securing the Robot
    48
  - Orienting and Securing the Robot on Page
    48
  - Manually Releasing the Brakes
    52
  - Fitting Equipment on Robot
    55
  - Loads
    60
- Installation of Options
  61
- Electrical Connections
  69
3 Maintenance

75
- Overview
  75
  - Introduction
    75
  - Regular Maintenance
    76
- Maintenance Schedule and Component Life
  77
  - Maintenance Schedule IRB 360
    77
- Inspection Activities
  78
  - Telescopic Shaft, Axis 4, Standard
    78
  - Telescopic Shaft, Wash Down, Axis 4
    80
  - Telescopic Shaft, Stainless, Axis 4
    82
  - Vacuum System (Optional)
    84
  - Bar System
    86
  - Joint Balls
    88
  - Upper Arms
    89
  - Hoses
    91
  - Spring Units
    93
  - Movable Plate with Swivel
    95
- Replacement/Changing Activities
  97
  - Changing the Battery in the Measuring System
    97
- Lubrication Activities
  100
  - Gearboxes, Axes 1- 4
    100
- Cleaning Activities
  107
  - Cleaning of Robot Standard and Wash down
    107
4 Repair

111
- Introduction
  111
- General Procedures
  112
  - Mounting Instructions for Bearings
    112
  - Mounting Instructions for Seals
    114
  - Screw Joints
    116
- Complete Robot
  118
  - Replacement of Base Cover Gasket
    118
  - Replacement of Serial Measurement Board Unit
    120
  - Replacement of Parallel Arms
    122
  - Replacement of Upper Arm
    126
  - Replacement of Bearing Rings
    129
  - Replacement of Movable Plate
    132
  - Replacement of Telescopic Shaft
    135
  - Replacement of Universal Joint
    138
  - Replacement of Joint Balls
    140
  - Replacement of Gearbox Unit 1- 3
    143
  - Replacement of Gearbox Unit 4
    146
  - Replacement of Motor Axis 1-3
    148
  - Replacement of Motor Axis 4
    152
  - Replacement of Labels
    155
  - Replacing of Calibration Marks
    158
- Vacuum System
  160
  - Replacement of Vacuum Hoses
    160
  - Draining of Water Separation Filter
    162
  - Replacement of Ejector Unit
    164
- Cable Harness
  167
  - Replacement of Cable Harness
    167
  - Replacement of Brake Release Button
    169
5 Calibration Information

173
- Introduction
  173
- Calibration Methods
  174
- Calibration Movement Directions for All Axes
  175
- Calibration Scales and Correct Axis Position
  176
- Calibration IRB 360 Axis 1-3
  177
- Calibration IRB 360 Axis 4
  181
- Fine Calibration Procedure on Flexpendant
  183
- Updating Revolution Counters
  184
- Serial Measurement Board Memory
  186
- Checking the Calibration Position
  189
6 Decommissioning

191
- Introduction
  191
- Environmental Information
  192
7 Reference Information

193
- Document References
  193
- Introduction
  194
- Applicable Safety Standards
  195
- Unit Conversion
  196
- Weight Specifications
  197
- Standard Toolkit
  198
- Special Tools
  199
- Lifting Equipment and Lifting Instructions
  200
- Oil and Grease Specification
  201
8 Spare Parts and Exploded Views

205
- Spare Parts in Robot Base
  205
  - Spare Parts, Gear Units Axis 1- 3
    205
  - Spare Parts, Gear Unit Axis 4
    207
  - Spare Parts, Transmission Cover
    209
  - Spare Parts - Cable Harness
    211
  - Spare Parts, SMB Unit
    215
  - Spare Parts in the Base
    216
  - Spare Parts, Brake Release Button
    218
- Spare Parts Arm System
  220
- Spare Parts, Customer Options
  227
  - Spare Parts, Ejector Unit
    227
  - Spare Parts - Customer Options Signal Lamp IRB 360
    228
9 Circuit Diagram

231
- COPYRIGHT Page
  232
- Title Page
  232
- Revision Note Legend
  235
- Connection Point Location
  237
- Serial Measuring Board
  238
- Motor Axis
  239
- Feed-Back Axis
  241
- OPTION: Ejector Unit
  243
- APPROVED Document no
  243
- Location: + Manipulator Sublocation
  243
- Rev. Ind
  243

ABB IRB 360 Series Product Manual, Spare Parts

ABB IRB 360 Series Product Manual, Spare Parts (40 pages)

Brand: ABB | Category: Robotics | Size: 2.94 MB

Table of Contents

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