ABB FSPS-21 Manuals

ABB FSPS-21 Manuals

Manuals and User Guides for ABB FSPS-21. We have 1 ABB FSPS-21 manual available for free PDF download: User Manual

ABB FSPS-21 User Manual

ABB FSPS-21 User Manual (214 pages)

Safety functions fieldbus module

Brand: ABB | Category: Control Unit | Size: 11.67 MB

Table of Contents

Table of Contents

5
Table of Contents

11
- 1 Safety Instructions
  
  13
- 2 Introduction to the Manual
  
  15
  - Contents of this Chapter
    15
  - Applicability
    15
  - Compatibility
    15
    
    Drives
    15
    
    Tools
    15
    
    Plcs
    16
    
    Protocol
    16
  - Supported Safety Functions
    16
  - Target Audience
    16
  - Purpose of the Manual
    16
  - Recommended Reading
    16
  - Exclusion of Liability
    17
  - Cybersecurity Disclaimer
    17
  - Terms and Abbreviations
    17
  - Certificates
    18
  - Related Manuals
    19
- 3 Safety System Information and Considerations
  
  21
- 4 Overview of the FSPS-21 Module and the Ethernet Network
  
  23
  - Contents of this Chapter
    23
  - Module Overview
    23
    
    Automatic Acknowledgement
    24
    
    Diagnostics
    24
    
    Fault Reaction Function
    24
  - Ethernet Network
    24
    
    Example Topology of the Ethernet Link
    24
- 5 Safety Functions
  
  27
  - Contents of this Chapter
    27
    
    Sto
    27
    
    SS1 with Time Monitoring
    28
    
    Priorities of Safety Functions
    29
  - Acknowledgement Methods
    30
  - States and Modes
    30
    
    Modes
    30
    
    Safety Functions Indications
    30
    
    States
    30
- 6 Hardware Description
  
  31
  - Contents of this Chapter
    31
  - FSPS-21 Layout
    31
  - Type Designation Label
    32
- 7 Planning for Installation
  
  33
  - Contents of this Chapter
    33
  - Requirements for Designers and Installers
    33
  - Installation Site
    33
  - Electrical Installation
    34
    
    Ensuring the EMC Compatibility
    34
    
    General Requirements
    34
- 8 Mechanical Installation
  
  35
- 9 Electrical Installation
  
  39
- 10 Installation Checklists
  
  41
  - Contents of this Chapter
    41
  - Checklists
    41
    
    Common Cause Failure (CCF) Checklists
    41
    
    General Checklist
    41
- 11 Configuration
  
  43
  - Contents of this Chapter
    43
  - Competence
    43
  - Tools
    43
  - Drive Parameters Related to Safety Functions
    43
  - Configuring the FSPS-21
    44
- 12 PROFINET IO - Start-Up
  
  47
- 13 PROFINET IO - Communication Profiles
  
  73
  - Contents of this Chapter
    73
  - Communication Profiles
    73
  - Profidrive Communication Profile
    74
    
    Control Word and Status Word
    74
    
    Control Word Contents
    75
    
    Status Word Contents
    76
    
    State Machine for All Operating Modes
    78
    
    State Machine for the Positioning Mode
    78
    
    References
    79
    
    Actual Values
    80
    
    Actual Values in Speed Control Mode
    80
    
    References in Speed Control Mode
    80
  - ABB Drives Communication Profile
    80
    
    Control Word and Status Word
    80
    
    Control Word Contents
    80
    
    Status Word Contents
    82
    
    State Machine
    83
    
    Actual Values
    84
    
    References
    84
    
    Scaling
    84
- 14 PROFINET IO - Communication Protocol
  
  87
- 15 Profisafe
  
  111
  - Contents of this Chapter
    111
  - Introduction
    111
  - System Description
    112
    
    Required Components
    112
    
    System Overview
    112
    
    Tools
    112
  - FSPS-21 Module Passivation
    113
  - Profisafe Description
    113
    
    Control Byte and CRC2 Bit Order
    113
    
    Profisafe Message Format
    113
    
    Status Byte and CRC2 Bit Order
    114
    
    ABB_PS3 Profile F-Input User Data
    115
    
    FSPS-21 Profisafe Profiles
    115
    
    ABB_PS3 Profile F-Output User Data
    116
    
    FSPS-21 Module Modes and States
    117
    
    State Diagrams
    118
    
    Description of States and Modes
    119
    
    Transitions between States
    121
    
    Profisafe Response Time
    122
    
    Calculating the Watchdog Time
    123
    
    Profisafe Watchdog Time
    123
  - Installation
    124
  - Configuration
    124
    
    Configuring the FSPS-21 Module
    124
    
    Parameters for the PROFINET and Profisafe Communication
    124
    
    Configuring the ABB AC500-S Safety PLC
    126
    
    Configuring the Safety PLC
    126
    
    Downloading the GSD File
    126
    
    Monitoring the Profisafe Message
    135
    
    Configuring FSPS-21 with TIA14
    136
    
    Configuring the Siemens SIMATIC Fail-Safe S7 PLC
    149
    
    Monitoring the Profisafe Message
    165
  - Fault Tracing
    166
    
    Abb Ac500-S
    166
    
    Reading Diagnostic Messages
    166
    
    Siemens TIA14
    167
    
    SIMATIC Manager
    168
    
    Diagnostic Messages Related to F-Parameters
    170
    
    Typical Communication Errors
    171
- 16 Verification and Validation
  
  173
  - Contents of this Chapter
    173
  - Verifying the Achieved SIL/PL Level
    173
  - Safety Validation
    173
    
    Validation Procedure
    173
    
    Acceptance Test Reports
    174
    
    Competence
    174
    
    Tools
    174
  - Validation Checklists for Start-Up
    174
    
    Validation of the Profisafe Connection
    174
    
    Validation of the SS1-T Time Limit Hit
    175
    
    Validation of the STO Function
    175
    
    Validation of the SS1-T Function
    176
- 17 Start-Up
  
  177
  - Contents of this Chapter
    177
  - Safety
    177
  - Checks
    177
- 18 Fault Tracing
  
  179
  - Contents of this Chapter
    179
  - Event Types
    179
  - Fault Messages
    179
  - Warning Messages
    181
  - Event Messages
    183
  - Leds
    183
  - Reporting Problems and Failures
    185
- 19 Maintenance
  
  187
  - Contents of this Chapter
    187
  - Planning
    187
  - Tools
    187
  - FSPS-21 Configuration Back-Up
    187
    
    Configuration Backup for FSPS-21
    188
    
    Description
    188
    
    Settings for Backup
    188
  - FSPS-21 Module Replacement
    188
    
    Replacing the FSPS-21 Module
    188
  - Drive Replacement
    189
    
    Reinstalling the FSPS-21 Module to Another Drive
    189
  - Drive Firmware Update
    190
    
    Updating the Firmware of the Drive Where the FSPS-21 Module Is Installed
    190
  - Updates
    190
  - Proof Tests
    190
  - Decommissioning
    191
- 20 Technical Data
  
  193
  - Contents of this Chapter
    193
  - Dimension Drawing
    193
  - General Data
    193
  - Connection Data
    194
  - Ambient Conditions
    194
  - Response Times
    195
  - Ethernet Link
    195
  - TCP and UDP Service Ports
    195
  - Safety Functions
    196
  - Safety Data
    196
    
    General
    196
    
    Basic Safety Data
    197
  - Relevant Failure Modes
    198
  - Related Standards and Directives
    198
    
    Related Standards
    198
    
    Other Technical Specifications
    199
- 21 Appendix A - Profidrive Parameters and I&M Records of PROFINET IO
  
  201
- 22 Appendix B - ABB IP Configuration Tool
  
  209
  - Contents of this Chapter
    209
  - Installation
    209
  - Finding Adapter Modules in the Network
    209
  - Rewriting the IP Configuration of Adapter Modules
    210

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