ABB ACS880-M04 Manuals

Manuals and User Guides for ABB ACS880-M04. We have 2 ABB ACS880-M04 manuals available for free PDF download: Hardware Manual, Application Manual

ABB ACS880-M04 Hardware Manual (195 pages)

Brand: ABB | Category: DC Drives | Size: 7.44 MB

Table of Contents
5
Safety Instructions
13
Contents of this Chapter
13
Use of Warning and Notes in this Manual
13
General Safety in Installation, Start-Up and Maintenance
14
Electrical Safety in Installation, Start-Up and Maintenance
15
Precautions before Electrical Work
15
Additional Instructions and Notes
16
Grounding
17
Additional Instructions for Permanent Magnet Motor Drives
18
Safety in Installation, Start-Up and Maintenance
18
General Safety in Operation
19
About the Manual
21
Contents of this Chapter
21
Applicability
21
Intended Audience
21
Categorization According to Frame Size
21
Categorization According to the + Code
22
Contents of the Manual
22
Quick Installation and Commissioning Flowchart
24
Terms and Abbreviations
26
Operation Principle and Hardware Description
29
Contents of this Chapter
29
ACS880-M04 Drive Overview
29
Operation Principle
30
Main Circuit
30
Motor Control
30
Layout
31
General
31
Module Layout - Frame R1
32
Module Layout - Frame R4
33
Power Connections and Control Interfaces
34
Type Designation Label
35
Type Designation Key
36
Planning the Cabinet Installation
39
Contents of this Chapter
39
Cabinet Construction
40
Cabinet Frame
40
Disposition of Devices
40
Grounding of Mounting Structures
40
Free Space Requirements
41
Vertically Alone or Side by Side
41
Horizontally Alone or Side by Side Back Installation
42
Horizontally Alone Side Installation
42
Cooling and Degrees of Protection
44
Preventing Recirculation of Hot Air
45
Cabinets with Multiple Modules
46
Cabinet Heaters
47
Mechanical Installation
49
Contents of this Chapter
49
Contents of the Package
49
Delivery Check and Drive Module Identification
50
Before Installing the Drive
51
Checking the Installation Site
51
Required Tools for Installing the Drive
51
Installing the Drive
52
Installing the Drive with Screws
52
Installing Drive to a DIN Installation Rail - Frames R1 and R2 Only
53
Installing Mains Choke
53
Installing EMC Filter
53
Installing Brake Resistor
53
Planning the Electrical Installation
55
Contents of this Chapter
55
Checking the Compatibility of the Motor and Drive
55
Selecting the Supply Disconnecting Device
56
Requirements in European Union (EU) Countries
56
Requirements in Non-EU Countries
56
Selecting the Power Cables
57
Typical Power Cable Sizes
58
Alternative Power Cable Types
59
Motor Cable Shield
60
Additional US Requirements
60
Selecting the Control Cables
62
Shielding
62
Signals in Separate Cables
62
Signals Run in the same Cable
62
Relay Cable
62
Control Panel Cable
62
Drive Composer PC Tool Cable
63
FPBA-01 PROFIBUS DP Adapter Module Connectors
63
Routing the Cables
64
General Rules
64
Cable Routing Diagram
64
Separate Control Cable Ducts
65
Continuous Motor Cable Shield or Enclosure for Equipment on the Motor Cable
65
Implementing Thermal Overload and Short-Circuit Protection
66
Protecting the Drive and Input Power Cable in Short-Circuits
66
Protecting the Motor and Motor Cable in Short-Circuits
66
Protecting the Drive and the Input Power and Motor Cables against Thermal Overload
66
Protecting the Motor against Thermal Overload
67
Protecting the Drive against Ground Faults
67
Residual Current Device Compatibility
67
Implementing the Emergency Stop Function
67
Implementing the Safe Torque off Function
67
Implementing the Power-Loss Ride-Through Function
68
Using a Safety Switch between the Drive and the Motor
68
Using a Contactor between the Drive and the Motor
68
Implementing a Bypass Connection
68
Example of a Bypass Connection
69
Changing the Motor Power Supply from the Drive to Direct-On-Line
70
Changing the Motor Power Supply from Direct-On-Line to the Drive
70
Protecting the Contacts of Relay Outputs
71
Electrical Installation
73
Contents of this Chapter
73
Removing the Cover Assembly
74
Checking the Insulation of the Assembly
75
Drives
75
Input Power Cable
75
Motor and Motor Cable Insulation
75
Break Resistor Assembly Insulation
75
Checking the Compatibility with IT (Ungrounded) and Corner-Grounded TN Systems
76
Disconnecting the Internal EMC Filter - All Frame Sizes
76
Connecting the Power Cables
77
Power Cable Connection Diagram
77
Power Cable Connection Procedure
78
Installing the Power Cable Clamp Plates
80
Power Cable Connections
81
DC Connection
82
Installing the Optional Modules
84
Connecting the Control Unit
85
ZCU-14 Layout and Connections
85
Control Connections to the ZCU Control Unit
86
External Power Supply for the Control Unit (XPOW)
87
DI6 as a PTC Sensor Input
88
AI1 or AI2 as a Pt100 or KTY84 Sensor Input
89
DIIL Input
89
Drive-To-Drive Link
90
Safe Torque off
91
Safety Functions (X12)
91
Control Unit Connector Data
91
Ground Isolation Diagram (ZCU)
94
Connecting the Control Cables - All Frame Sizes
96
Installation Checklist
99
Contents of this Chapter
99
Checklist
99
Start-Up
101
Contents of this Chapter
101
Start-Up Procedure
101
Maintenance
103
Contents of this Chapter
103
Safety
103
Maintenance Intervals
103
Heatsink
104
Cooling Fan
105
Replacing Fan (Frames R1 and R2)
105
Replacing Fan (Frames R3 and R4)
106
Reforming the Capacitors
107
Memory Unit
107
Technical Data
109
Contents of this Chapter
109
Ratings
110
Nominal Ratings with 230 V AC Supply
110
Nominal Ratings with 400 V AC Supply
110
Nominal Ratings with 460 V AC Supply
111
Nominal Ratings with 500 V AC Supply
112
Definitions
112
Derating
113
Ambient Temperature Derating
113
Altitude Derating
113
Low Motor Noise Derating
113
Dimensions and Weights
116
Terminal and Lead-Through Data for Power Cables
116
Screwdrivers for the Terminals of Main Circuit
116
Losses, Cooling Data and Noise
117
Supply Cable Fuses
118
Gg Fuses
119
Gr Fuses
120
Ar Fuses
121
AC Input (Supply) Connection
122
Supply Cable Fuses 119
122
DC Connection
123
Motor Connection
124
ZCU Control Unit
125
Ground Isolation Diagram (ZCU)
128
Efficiency
129
Cooling
129
Protection Classes
129
Ambient Conditions
130
Materials
132
Applicable Standards
133
CE Marking
134
Compliance with the European Low Voltage Directive
134
Compliance with the European EMC Directive
134
Compliance with the European ROHS Directive
134
Compliance with the European Machinery Directive
134
Compliance with the en 61800-3:2004
135
Definitions
135
Category C2
135
Category C3
136
Category C4
136
UL Marking
138
UL Checklist
138
RCM Marking
138
Disclaimers
139
Generic Disclaimer
139
Cyber Security Disclaimer
139
The Safe Torque off Function
141
Contents of this Chapter
141
Description
141
Compliance of STO Function with the European Machinery Directive
142
Connecting the STO
143
Activation Switch
143
Cable Types and Lengths
143
Grounding of Protective Shields
143
STO Wiring - Single Drive Unit (Internal Power Supply)
144
STO Wiring - Multiple Drive Units (Internal Power Supply)
145
STO Wiring - Multiple Drive Units (External Power Supply)
146
STO Operation Principle
147
STO Start-Up and Acceptance Test
147
Competency for Testing STO Function
147
STO Acceptance Test Reports
147
STO Acceptance Test Procedure
148
Using the STO Function
149
STO Function Maintenance
151
Competency for STO Operations
151
STO Fault Tracing
152
Relevant Failure Modes
152
STO Data
153
Safety Data
153
Temperature Profile for Safety Value Calculations
153
STO Indication Data
153
STO Abbreviations
154
Mains Chokes
155
Contents of this Chapter
155
When Is a Mains Choke Required
155
Selecting a Mains Choke
156
Guidelines for Installing the Mains Choke
157
Connecting the Mains Choke
157
EMC Filters
159
Contents of this Chapter
159
EMC Standards
159
EMC Filter Emission Limits
160
EMC Filtering Option
160
Selecting EMC Filters
161
Installing EMC Filters - JFI-A1/JFI-B1 (Frame R1/R2, Category C3)
162
JFI-X1 Filter Installation Guidelines
162
JFI-X1 Filter Connection Diagram
162
Installing the JFI-A1 Filter
163
Installing the JFI-B1 Filter
165
Installing EMC Filter - JFI-0X (Frames R1
167
JFI-0X Filter Installation Guidelines
167
JFI-0X Filter Connection Diagram
167
Du/Dt and Common Mode Filtering
169
Contents of this Chapter
169
When Is Du/Dt or Common Mode Filtering Required
169
Selecting the Du/Dt Filters
170
Additional Requirements for the Braking Applications
171
Installing Du/Dt and Common Mode Filters
171
Du/Dt Filters Data
172
Du/Dt Filter Types
172
Common Mode Filter Types
172
Du/Dt Filters Dimensions and Weights
172
Du/Dt Filters Degree of Protection
172
Resistor Braking
173
Contents of this Chapter
173
Selecting Brake Choppers and Resistors
173
Brake Choppers
173
Brake Resistors
174
Brake Choppers Data Table
175
Brake Resistors Data Table
177
Brake Resistors Degree of Protection
177
Brake Resistors Dimensions
178
Installing and Wiring Brake Resistors
179
Contactor Protection of Drive
179
Commissioning the Braking Circuit
180
Dimension Drawings 182
182
Frame Size R1
182
Frame Size R2
183
Frame Size R3
184
Frame Size R4
185
Mains Chokes (Type CHK-0X)
186
Mains Choke - CHK-XX Dimensions
186
EMC Filters (Type JFI-X1)
187
Jfi-A1
187
Jfi-B1
188
EMC Filters (Type JFI-0X)
189
EMC Filter - JFI-XX Dimensions
190
DIM a MM (In.) 120 (4.72) 150 (5.91) 150 (5.91) 150 (5.91)
190
DIM B MM (In.) 146 (5.75) 175 (6.89) 175 (6.89) 175 (6.89)
190
DIM C MM (In.) 79 (3.11)
190
DIM D MM (In.)
190
DIM E MM (In.) 114 (4.49)
190
Weight Kg (Lbs) 1.8 (4.0) 3.8 (8.4)
190
MM 2 (AWG) (20
190
Brake Resistors (Type JBR-XX)
191
Brake Resistor - JBR-XX Dimensions
192
Tightening Torque - Main Terminals
192
Further Information
194
Product and Service Inquiries
194
Product Training
194
Providing Feedback on ABB Drives Manuals
194
Document Library on the Internet
194

ABB ACS880-M04 Application Manual (46 pages)

ATEX-certified Safe disconnection function, Ex II 2 GD for drives option +Q971

Brand: ABB | Category: DC Drives | Size: 1.79 MB

Table of Contents
5
1 Safety Instructions

7
2 Introduction

11
3 Implementing a Motor Thermal Protection Circuit

15
4 Parameter Settings

25
5 Technical Data

35
- Contents of this Chapter
  35
- Related Standards and Directives
  35
- Safety Data
  35
- Markings of the Drive/Inverter Module
  38
- ATEX Certificate
  39
- Declaration of Conformity
  42
- Further Information
  45

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More ABB Manuals

ABB ACS880-M04 Manuals

ABB ACS880-M04 Hardware Manual (195 pages)

Table of Contents

ABB ACS880-M04 Application Manual (46 pages)

Table of Contents

1 Safety Instructions

2 Introduction

3 Implementing a Motor Thermal Protection Circuit

4 Parameter Settings

5 Technical Data

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