ABB ACS 6000 Manuals

Manuals and User Guides for ABB ACS 6000. We have 4 ABB ACS 6000 manuals available for free PDF download: User Manual, Service And Maintenance Manual, Commissioning Manual

ABB ACS 6000 User Manual (266 pages)

SYSTEM DRIVES

Brand: ABB | Category: DC Drives | Size: 17.56 MB

Table of Contents
3
1 About this Manual

19
- Equipment Covered by this Manual
  19
- Structure of the User Documentation
  19
- Terms and Abbreviations
  20
- Table 1-1 Terms and Abbreviations
  20
- Related Documents
  26
- Table 1-2 Maintenance
  26
- Table 1-3 Technical Data
  26
- Table 1-4 Schematics
  26
- Table 1-5 Specifications and Guidelines
  26
- Target Groups and Required Qualification
  27
  - Handling
    27
  - Table 1-6 Service
    27
  - Table 1-7 Communication Interfaces
    27
  - Table 1-8 User Manuals Related to Drive Units
    27
  - Mechanical Installation
    28
  - Electrical Installation
    28
  - Operation
    28
  - Maintenance
    28
- User's Responsibilities
  28
- Intended Use of Equipment
  28
- Quality Certificates and Applicable Standards
  29
- Table 1-9 Standards that Are Referred to in this Document
  29
- Identifying the Delivery
  30
- Tools
  30
2 Important Safety Information

31
3 Power Electronics and Cabinet Features

41
4 Transportation, Storage and Disposal

77
5 Mechanical Installation

85
6 Electrical Installation

117
7 Commissioning

157
- Required Qualification
  157
- Commissioning Procedure
  157
- Commissioning Checklist
  157
- Customer Assistance
  157
- Customer Acceptance
  157
- Commissioning Checklists
  158
  - Mechanical Installation Checklist
    158
  - Electrical Installation Checklist
    158
  - Main Circuit Breaker (MCB)
    159
  - Input Transformer Checklist
    159
  - Motor Checklist
    160
  - Insulation Tests Checklist
    160
  - Power Checklist
    160
  - Miscellaneous Checklist
    160
8 Operation

161
- Overview
  161
- Operating Conditions
  161
- Safety
  161
- EXU Control Panel
  166
  - Figure 8-5 DCS800 Control Panel
    166
  - Operational Settings
    167
  - Resetting Alarm and Fault Messages
    167
  - Parameter Settings
    168
- Grounding Switch and Door Locking System
  168
- Optional Switchgear and Controlgear
  170
  - DC-Link Disconnector
    170
  - Figure 8-7 Safety Switches
    170
  - Output Switches
    171
  - Manual Output Isolation
    171
- Status Messages
  171
  - Start Sequence of the Drive
    173
  - Stop Sequence of the Drive
    174
  - Emergency-Off Sequence
    175
  - Prevention of Unexpected Startup Sequence
    175
- Starting the Drive
  176
- Stopping the Drive
  180
- Arc Detection with the Arc Guard System™ (Optional)
  183

ABB ACS 6000 User Manual (279 pages)

SYSTEM DRIVES

Brand: ABB | Category: DC Drives | Size: 9.88 MB

General Information
2
Table of Contents
3
Figures
17
Tables
25
Structure of the User Documentation
27
About this Manual

27
- Equipment Covered by this Manual
  27
- Terms and Abbreviations
  28
- Maintenance
  34
- Related Documentation
  34
  - Schematics
    34
  - Technical Data
    34
- Trademarks
  34
  - Communication Interfaces
    35
  - Service
    35
  - User Manuals Related to Drive Units
    36
- Electrical Installation
  37
- Handling
  37
- Maintenance
  37
- Operation
  37
- Target Groups and Required Qualification
  37
- Quality Certificates and Applicable Standards
  39
- Identifying the Delivery
  40
- Tools
  40
Important Safety Information

41
- Safety Messages
  41
- Safety Standards
  41
  - Crushing of Hands
    42
  - High Voltage Sign
    42
  - Hot Surface
    42
- Product Safety Labels
  42
  - Before Energizing the Drive
    43
  - Before Working on the Drive
    43
- General Safety Instructions
  43
- While Working on the Drive
  43
- The 7 Steps that Save Lives
  44
- Possible Residual Risks
  46
  - Dedicated Protection Relay
    47
  - Drive System Overview
    47
- Important Note - Main Circuit Breaker
  47
  - Typical Mcbs Devices
    47
  - Maximum Protection Trip Time
    48
  - Maximum Safety Trip Time
    48
- Safety and Protection Requirements for the MCB
  48
  - Maintenance Recommendation
    49
  - MCB Opening Timing Diagram
    49
Power Electronics and Cabinet Features

51
- Drive System Topology
  51
- ACS6000 Drive Example
  52
- ACS6000 Cabinet Units
  53
- Active Rectifier Unit (Aru)/Inverter Unit (INU)
  53
- Final Drive Configuration
  53
  - Standard Cabinet Units
    53
- Motor
  53
- Line Supply Unit (LSU)
  55
  - LSU (12-Pulse) Circuit Diagram
    56
  - LSU Block Diagram
    56
  - Main Components in a 12-Pulse LSU Cabinet
    56
  - LSU (12-Pulse)
    57
- Capacitor Bank Unit (CBU)
  58
- Main Components in a CBU Cabinet
  58
- Terminal Unit (TEU)
  59
- TEU (1000 MM)
  59
- Control Unit (COU)
  60
- COU Versions
  60
  - Control Units: 1000 MM COU (A) and 600 MM COU (B)
    61
  - Block Diagram of Control System
    62
- Control System Configuration
  62
- AMC Circuit Board
  63
  - Examples of AMC Circuit Boards in 1000 MM COU
    63
  - AMC Circuit Board Example
    64
- Main Circuit Breaker
  64
- DTC Control Platform
  65
- Peripheral I/O Devices
  65
- Speed and Torque Control
  65
- Local Control Panels
  66
- Local Control Panels on 1000 MM COU (A) and 600 MM COU (B)
  66
- S800 I/O System
  66
  - Main Components in a WCU Cabinet
    67
  - Typical S800 I/O Station
    67
- Water Cooling Unit (WCU)
  67
- WCU1400 (A) and WCU800 (B) Cabinet and System Components
  69
- Cooling Circuit
  70
- Cooling Circuit in an ACS6000 Drive
  70
- External Cooling Connection
  70
  - Input Reactor Unit (IRU)
    71
  - IRU Cabinet
    71
  - IRU Circuit Diagram
    71
  - Optional Cabinet Units
    71
  - IFU Cabinet
    72
  - IFU Circuit Diagram
    72
  - Input Filter Unit (IFU)
    72
  - VLU Cabinet
    73
  - VLU Circuit Diagram
    73
  - Voltage Limiter Unit (VLU)
    73
  - BCU Braking Power
    74
  - Braking Units
    74
  - RBU Braking Power
    74
  - BCU Cabinet
    75
  - BCU Circuit Diagram
    75
  - Braking Chopper Unit
    75
  - RBU Cabinet
    76
  - RBU Circuit Diagram
    76
  - Resistor Braking Unit
    76
  - Excitation Unit (EXU)
    77
  - EXU D4 Frame Cabinet (A) and EXU D5 Frame Cabinet (B)
    77
  - DCS800 Control Panel
    78
  - Output Disconnector
    78
  - Reversing Switch
    78
  - CIU Cabinet (A) and WCU800 Cabinet (B)
    79
  - Customer Interface Unit (CIU)
    79
  - ACS6000 Example Drive with Air-To-Air Heat Exchanger
    80
  - Air Cooling
    80
  - Air-To-Air Heat Exchangers
    80
  - Auxiliary Fan Units
    81
  - Cabinet Design
    82
  - Degree of Protection
    82
  - Electromagnetic Compatibility (EMC)
    82
  - Painting
    82
  - Arc Resistant Design
    83
  - Door Locking System
    83
  - Internal Arc Classification
    83
  - Transportation
    83
  - AC Busbars
    84
  - Busbars and Grounding
    84
  - IAC Label Example
    84
  - Internal Arc Classification (IAC)
    84
  - DC Busbars
    85
  - PE Busbar
    85
  - PG Busbar
    85
  - Safety
    87
  - Transport Conditions
    87
  - Transportation, Storage and Disposal
    87
  - Unpacking and Inspection
    87
  - Packing Label
    88
  - Packing List
    88
  - Lifting and Transportation
    89
  - Using a Crane to Lift a Transport Unit or the Drive by the Base Frame
    89
  - Lifting Recommendations
    90
  - Lift Frame (A) and Lift Spreader (B)
    91
  - Storage
    92
  - Storage Conditions
    92
  - Storing the Drive
    92
  - Storing and Handling of Spare Parts
    93
  - Disposing Package Materials and Components
    94
  - Mechanical Installation
    95
  - Access to the Cabinets
    96
  - Cabinet Roof
    96
  - Dimensions and Clearances
    96
  - General Notes on Installation
    96
  - Cable Duct Material
    97
  - Floor Preparation
    97
  - Installation Material
    97
  - Raw Water Circuit
    97
  - Aligning Transport Units
    98
  - Connection Point Locations on Transport Units
    100
  - Joining Transport Units
    100
  - Joining Water Pipes
    101
  - Minimum Distances and Locking Bolt Orientation (a = Front)
    101
  - Removing a Pipe Joint
    102
  - Bolted Busbar Connection
    103
  - Joining Busbars
    103
  - Joining the Busbars of Two Adjoining Transport Units
    103
  - Top View of DC Busbar Configuration 1
    104
  - Top View DC Busbar Configurations 2 (A), 3 (B) and 4 (C)
    105
  - Ground Busbar Joints
    106
  - Ground Busbars
    106
  - AC Busbar Joints between the COU/TEU and LSU (5/7/9 MVA)
    107
  - AC Busbars between COU/TEU and LSU (5/7/9 MVA)
    107
  - AC Busbars between COU/TEU and LSU (14 MVA)
    108
  - AC Busbar Joints - Without Disconnector
    109
  - AC Busbars between COU/TEU and ARU/INU
    109
  - Installation Material for AC Busbars (COU/TEU – ARU/INU)
    109
  - AC Busbar Joints - with Motorized Disconnector
    110
  - Air-To-Air Heat Exchanger (Type LT-5-5165-UL)
    112
  - Installing Air-To-Air Heat Exchangers
    112
  - Installing and Removing Air-To-Air Heat Exchangers
    112
  - Tools for Installing an Air-To-Air Heat Exchanger
    112
  - Installation
    113
  - Correct and Incorrect Cable Installation
    114
  - ARU/INU/IFU Cable Routing
    116
  - LSU Cable Routing
    116
  - Air-To-Air Heat Exchangers (Type LT-5-5165-UL)
    117
  - Removing Air-To-Air Heat Exchangers
    117
  - Removing an Air-To-Air Heat Exchanger
    118
  - Tools for Removing an Air-To-Air Heat Exchanger
    118
  - Reinstalling an Air-To-Air Heat Exchanger
    119
  - Installation Example of Transformers in an Air-To-Air Heat Exchanger
    120
  - Installing the Transformers of Air-To-Air Heat Exchangers
    120
  - Connect Wires to Terminal Block
    121
  - Installing the Pressure Relief Vents
    121
  - Pressure Relief Vents
    121
  - Installation Example of Pressure Relief Vents
    122
  - Tools Required to Fasten the Pressure Relief Vent to the Roof
    122
  - Attach Sealing Tape to the Joining Crossbar
    123
  - Attaching the Sealing Tapes
    123
  - Installation Material for Roof Joints
    124
  - Installing Roof Joints
    124
  - Installing the Roof Joints and the Roof Attachments
    124
  - Roof Joints (1)
    124
  - Installing Roof Attachments
    125
  - Roof Attachment Parts
    125
  - Recommended Ceiling and Wall Fixings
    126
  - Phase Module on Lift Table
    127
  - Auxiliary and Control Cables
    128
  - Cable Requirements
    128
  - Power Cables
    128
  - Synchronization Cables
    128
  - Grounding Diagrams
    129
  - Grounding the Drive System
    129
  - Cable Shield Ground Connection
    130
  - Ground Cable Connection
    130
  - System Ground Connection (1) in a 600 MM TEU
    130
  - EXU Cabinet Ground Connections
    131
  - Grounding the EXU
    131
  - Internal Wiring
    131
  - Cable Tray and Cable Ducts in an LSU (a = Front)
    132
  - Installing the Standard Optical Fibers
    132
  - Optical Fiber Cables
    132
  - Arc Guard System in an Optional Roof Extension Box (REB)
    133
  - Optical Fiber Cables for the Optional Arc Guard System
    133
  - Connecting the Detector Cables to the Arc Monitor Device
    134
  - Location of Arc Guard Sensors in a TEU
    134
  - Cable Entry Systems
    135
  - Cable Entry with Type 1 Sealing Modules
    135
  - Frames with Type 1 Sealing Modules
    135
  - Cable Entry Frame with Type 1 Sealing Modules
    136
  - Cable Entry Frames for Type 1 Sealing Modules
    136
  - Usage
    136
  - Cable Entry with Type 2 Sealing Modules
    137
  - Cable Gland
    137
  - Frame with Type 2 Sealing Modules
    137
  - Plates with Cable Glands
    137
  - Cable Entry with EMC Plates
    138
  - EMC Plates with Sealing Grommets
    138
  - TEU Cable Entry Frames with Type 1 Sealing Modules
    139
  - ARU Cable Entry Frames with Type 1 Sealing Modules
    140
  - Removing the Short Busbars
    140
  - Short Busbar Removal in ARU
    140
  - EXU Cabinet
    141
  - EXU Cable Entry with EMC Plate and Sealing Grommets
    141
  - Determining the Cable Length
    142
  - Power, Ground and Equipotential Bonding Conductor Cables
    142
  - Preparing Cables for Sealing Modules
    143
  - Preparing Power Cables for Sealing Modules
    143
  - Prepare Power Cables for Cable Glands
    144
  - Preparing Cables for Cable Glands
    144
  - Preparing Cables for EMC Plates
    144
  - Cable Connections in an EXU Cabinet
    146
  - Checking the Cable Insulation
    146
  - Connecting the Cables
    146
  - EXU Cabinet Connections
    146
  - Bolted Busbar Connections – Marine Drives
    147
  - Minimum Distance between Bolted Joints of Different Phases
    147
  - Bolted Busbar Connections – Non-Marine Drives
    148
  - Connection Type
    148
  - Lubrication
    148
  - Material Requirements
    148
  - Auxiliary Power, Control and Serial Communication Cables
    149
  - Cable Entry with Sealing Modules
    150
  - If the Outer Cable Screen Is Non-Conductive
    152
  - Preparing Control Cables for EMC Plates
    153
  - Routing Cables in a COU Cabinet
    153
  - Routing Cables in a WCU
    153
  - Cable Route in COU (600 MM) Top Cable Entry
    154
  - Top Cable Entry
    154
  - Top Cable Entry of 600 MM COU
    154
  - Bottom Cable Entry
    155
  - Cable Route in COU (1000 MM) Top Cable Entry
    155
  - Cable Route in COU (600 MM) Bottom Cable Entry
    155
  - Cable Shields
    156
  - Conductors
    156
  - Auxiliary Power and Control Cables
    157
  - Routing Cables in an EXU Cabinet
    157
  - COM-8X Circuit Board (A) in a DCS800 Converter
    160
  - DCS800 Converter
    160
  - Routing Cables in an EXU Cabinet with an ED7Y Type DCS800 Converter
    162
  - Handling and Installation
    164
  - Routing Azipod Encoder Cables
    164
  - REB Cable Entry
    165
  - Routing Cables through the REB (WCU)
    165
  - Heating Cable
    166
  - Heating Cable Connection
    166
  - Final Checks
    167
  - Commissioning
    169
  - Commissioning Checklist
    169
  - Commissioning Procedure
    169
  - Required Qualification
    169
  - Commissioning Checklists
    170
  - Electrical Installation Checklist
    170
  - Mechanical Installation Checklist
    170
  - Input Transformer Checklist
    171
  - Main Circuit Breaker (MCB)
    171
  - Insulation Tests Checklist
    172
  - Miscellaneous Checklist
    172
  - Motor Checklist
    172
  - Power Checklist
    172
  - Operating Conditions
    173
  - Overview
    173
  - ARU Control Panel
    174
  - Main Functions
    174
  - CDP Control Panel
    175
  - EMERGENCY off Latching
    175
  - Emergency-Off Reset
    175
  - INU Control Panels
    175
  - Lamp Test
    176
  - Semi-Redundant Drive Control Panel (Drive Backup Control)
    176
  - Typical Semi-Redundant Drive Configuration
    176
  - Operating Modes
    177
  - Semi-Redundant Drive Control Panel
    177
  - Typical Full-Power (A) and Half-Power (B) Drive Modes
    177
  - EXU Control Panel
    178
  - Operational Settings
    179
  - Parameter Settings
    179
  - Resetting Alarm and Fault Messages
    179
  - CBU Grounding Switch in Ungrounded (A) and Grounded (B)
    180
  - Grounding Switch and Door Locking System
    180
  - Location on the Safety Switches
    181
  - DC-Link Disconnector
    183
  - Manual Output Isolation
    183
  - Optional Switchgear and Controlgear
    183
  - Output Switches
    183
  - Charging
    184
  - Notreadyon
    184
  - Readyon
    184
  - Status Messages
    184
  - Stopping
    185
  - Tripped
    185
  - Start Sequence of the Drive
    186
  - Stop Sequence of the Drive
    187
  - Emergency-Off Sequence
    188
  - Prevention of Unexpected Startup Sequence
    188
  - Checks before Starting the Drive
    189
  - Grounding Switch in Ungrounded Position
    189
  - Starting the Drive
    189
  - Starting the Drive Locally
    190
  - Starting the Drive Remotely
    190
  - Drives with an ARU
    191
  - Stopping the Drive
    193
  - Stopping the Drive Locally
    193
  - Initiating an Emergency-Off
    195
  - Stopping the Drive with the Emergency-Off Function
    195
  - Starting the Drive System after an Emergency-Off
    196
  - Action after the Arc Guard System Has Been Triggered
    197
  - Arc Detection with the Arc Guard System (Optional)
    197
  - Arc Guard System in a WCU REB
    197
  - Display and Keypad
    199
  - Functions
    200
  - Identification Mode
    200
  - Modes
    200
  - Actual Signals Mode
    202
  - Control Panel Functions for Actual Signals Mode
    202
  - Fault Memory
    203
  - Selecting the Actual Signals Display
    203
  - Displaying Three Actual Signals
    204
  - Selecting Actual Signals
    204
  - Toggling between Actual Signals Display and Fault Memory
    204
  - Displaying a Fault and Resetting the Fault Memory
    206
  - Displaying and Resetting an Active Fault
    208
  - Control Panel Functions for Parameters Mode
    209
  - Parameters Mode
    209
  - Changing a Parameter Setting
    211
  - Enabling / Unlocking a Parameter Lock
    213
  - Enabling the Parameter Lock
    213
  - Unlocking the Parameter Lock
    213
  - User Lock
    213
  - Adjusting the Display Contrast
    214
  - Control Panel Functions for Functions Mode
    214
  - Functions Mode
    214
  - Disabling / Enabling Local Lock Function
    216
  - Local and Remote Control Mode
    216
  - Local Control
    216
  - Disabling the Local Lock
    217
  - Enabling the Local Lock
    217
  - Remote Control
    217
  - To Enter the Remote Control Mode
    217
  - Operational Commands
    218
  - Setting the Direction of Rotation
    218
  - Entering a Reference Value
    219
  - Logbook
    221
  - Maintenance Schedule
    221
  - Preventive and Corrective Maintenance
    221
  - Spare Parts
    221
  - Cables and Wires
    222
  - Device Designation
    222
  - Device Identification
    222
  - Identifying Electrical Equipment
    222
  - Alarm / Fault Indications
    223
  - Error Message Levels
    223
  - Status Indicators
    223
  - Understanding Wiring Diagrams
    223
  - Alarm and Fault Messages
    224
  - Fault Handling
    224
  - If a Fault Shuts down the Drive
    225
  - Leds and Switches on Circuit Boards and I/O Devices
    225
  - Standard Troubleshooting Procedure
    225
  - Leds of AMC Circuit Board
    226
  - 10.3.3.2 S800 I/O Bus Modem TB820
    227
  - Bus Modem Address
    227
  - S800 I/O Modules
    227
  - TB820 Bus Modem
    227
  - Example of S800 I/O Station
    228
  - Serial Communication Interfaces
    228
  - Leds on Optional Heat Exchangers
    229
  - Status Leds on Optional Air-To-Air Heat Exchangers
    229
  - Maintenance Tasks
    230
  - De-Energizing and Grounding the Drive
    231
  - Grounding Switch Ungrounded
    233
  - Grounding Switch Grounded
    234
  - Grounding the Drive When the Grounding Switch Is Not Released
    234
  - Lamp Does Not Light up
    235
  - Lamp Lights up
    235
  - Unlocking and Opening the Doors
    236
  - Closing and Locking the Doors
    237
  - Door Hinged on the Right
    237
  - Door Hinged on the Left
    238
  - Testing the White Lamp
    238
  - Emergency Release of a Door Safety Switch
    240
  - Location of Safety Switches
    240
  - Safety Switch on an ARU/INU Cabinet Door
    240
  - Safety-Switch Settings
    241
  - Unlocking a Safety Switch
    241
  - Connecting a Grounding Set
    242
  - Four-Way Grounding Set
    242
  - Drives with LSU
    243
  - TEU Ground Ball Stud Locations
    243
  - ARU/INU Ground Ball Stud Locations
    244
  - Drives with ARU
    244
  - Drives with the Manual Output Isolation (Optional)
    244
  - Manual Output Isolation Overview
    245
  - Description of Leds on Input Module A2511
    246
  - Input Module A2511
    246
  - Removing the Busbar Connectors
    247
  - Tools for Removing the Busbar Connectors
    247
  - Fitting Sequence for Busbar Connectors
    251
  - Fitting the Busbar Connectors
    251
  - Removing a Phase Module
    253
  - Removing and Installing a Phase Module
    253
  - Phase Module Removal
    254
  - Installing a Phase Module
    255
  - Cleaning
    256
  - Cleaning the Drive Cabinet
    256
  - Visual Checks on the Drive
    256
  - Checking and Replacing Filter Mats
    257
  - Checking Wire and Cable Connections
    257
  - Filter Mat Specifications
    257
  - COU Filter
    258
  - Testing and Replacing Auxiliary Fan Units
    259
  - Testing Auxiliary Fan Units
    259
  - Accessing the Fan Units in the WCU Roof Box
    260
  - Replacing Auxiliary Fan Units
    260
  - Air-To-Air Heat Exchanger Overview (Type LT-5-5165-UL)
    261
  - Air-To-Air Heat Exchanger Specifications
    261
  - Testing and Replacing Air-To-Air Heat Exchangers
    261
  - Testing the Fan Units
    262
  - Replacing the Circuit Board
    263
  - Replacing the Complete Heat Exchanger
    263
  - Wire Connection Points on the Circuit Board
    264
  - Replacing Internal Fan 1 - Left Side
    265
  - Replacing Internal Fan 2 - Right Side
    266
  - Replacing the Ambient Fans
    269
  - DCS800 Controller - Size D4
    270
  - Replacing the Fan Unit in an EXU with a DCS800 D4 Size Controller
    270
  - Replacing the Air-To-Water Heat Exchanger of the EXU
    274
  - Air-To-Water Heat Connections
    275
  - Lift Heat Exchanger out of EXU Cabinet
    275

ABB ACS 6000 Service And Maintenance Manual (104 pages)

Medium Voltage Drives 3 to 27 MVA

Brand: ABB | Category: Controller | Size: 5.01 MB

Table of Contents
3
Chapter 1 - Introduction and Safety

7
- Introduction
  7
- Safety
  9
Chapter 2 - Checking Igcts and Diodes

9
- Checking Igcts
  9
- Required Tools and Accessories
  9
- Test Procedure
  9
  - Step 2
    10
- Checking Diodes in 7/ 9 MVA Phase Modules
  12
Chapter 3 - Changing Diodes and Thyristors in LSU

15
- Required Tools and Accessories
  15
- Safety
  16
- Replacing Diodes and Thyristors
  17
Chapter 4 - Changing 3/5 MVA Phase Modules

21
- Required Tools and Accessories
  21
- Removing a Phase Module
  22
  - Using the Hoist
    26
  - Using a Crane
    27
- Installing a Phase Module
  28
Chapter 5 - Changing RC-Igcts in 3/5 MVA Phase Modules

31
Chapter 6 - Changing Clamp Diodes in 3/5 MVA Phase Modules

33
- Required Tools and Accessories
  33
- Changing Procedure
  33
Chapter 7 - Changing 7/9 MVA Phase Modules

37
Chapter 8 - Changing Diodes and Igcts in 7/9 MVA Phase Modules

43
- Required Tools and Accessories
  43
- Overview
  44
- Safety
  46
- Replacing Clamp and NP Diodes
  47
- Preparatory Steps
  47
- Replacing Clamp Diodes
  50
  - Upper Clamp Diode
    50
  - Lower Clamp Diode
    51
- Replacing NP Diodes
  53
  - Removing Upper NP Diode
    53
  - Assembling the Stack
    54
  - Removing Lower NP Diode
    54
- Finishing Steps
  55
- Replacing Free Wheeling Diodes
  56
- Replacing Igcts
  58
Chapter 9 - Changing Thyristors in EXU

61
Chapter 10 - Changing Semiconductors in VLU

69
- Required Tools and Accessories
  69
- Safety
  69
- Replacing the Semiconductors
  70
- 10.3.1 Preperatory Steps
  70
- 10.3.2 Replacing Upper Diode
  70
- 10.3.3 Replacing Igcts
  71
- 10.3.4 Replacing Lower Diode
  73
- 10.3.5 Finishing Steps
  73
Chapter 11 - Changing Igcts in DIU

75
- Required Tools and Accessories
  75
- Safety
  75
- Removing an IGCT
  76
- Installing an IGCT
  79

ABB ACS 6000 Commissioning Manual (62 pages)

Medium Voltage AC Drive

Brand: ABB | Category: Controller | Size: 1.45 MB

Table of Contents
3
Chapter 1 - Overview

7
- General
  7
- Related Documents
  7
- Safety
  7
- Operation and Maintenance
  7
- Preparation for Commissioning (Project Management Input)
  8
- Preconditions for Commissioning
  8
- Purpose of Commissioning
  9
  - Cold Commissioning
    10
  - Hot Commissioning
    10
- Commissioning Report
  10
Chapter 2 - Checking the Scope of Delivery

11
- Rating Plate Data
  11
- Scope of Delivery
  12
Chapter 3 - Inspection of Installation

13
- Main Circuit Breaker (MCB)
  13
- Transformer
  13
- Converter
  13
- Ambient Conditions
  14
- Dimensions and Clearances
  14
- Installation Place and Cable Ducts
  14
- Cooling Water System
  14
- Converter Power Circuit Connections
  15
- Converter Internal Wiring
  15
- Control Cables
  16
- Converter Earthing Connections
  17
- Motor
  17
- Power Cable
  18
- Protection against Injuries
  18
- Cleanliness
  19
Chapter 4 - Commissioning Other Drive Components

21
- Main Circuit Breaker (MCB)
  21
- Transformer
  22
- Motor
  22
Chapter 5 - Preparing the Converter

25
Chapter 6 - Insulation Resistance Measurement

29
- Type of Measuring Device
  29
- Preparations before Measurement
  29
- TEU Preparation
  30
- LSU Preparation
  31
- CBU Preparation
  32
- ARU / INU Preparation
  33
- IFU Preparation
  35
- Main Circuit Measurement
  35
- Excitation Circuit
  36
  - Direct Excitation
    36
  - Brushless Excitation
    36
Chapter 7 - Parameter Settings

39
- Common Parameters
  39
- Communication Parameters
  42
- Fieldbus Adapters
  42
- Advant Bus Communication
  43
- AC 80 Communication
  43
- DDCS Communication
  43
- Limiter Parameters
  43
- Dynamic Torque Limiters and VLU/RBU Settings
  43
- Gray and Pulse Encoders
  44
Chapter 8 - Checking I/O

45
- Checking Principle
  45
- Digital Inputs
  45
- Digital Outputs
  45
- Analog Inputs
  45
- Converter Internal Signals
  46
- External I/O
  46
- Motor Signals
  46
- Transformer Signals
  47
- Switchgear Signals
  47
- Serial Data Communication
  48

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1 About this Manual

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6 Electrical Installation

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ABB ACS 6000 Service And Maintenance Manual (104 pages)

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Chapter 1 - Introduction and Safety

Chapter 2 - Checking Igcts and Diodes

Chapter 3 - Changing Diodes and Thyristors in LSU

Chapter 4 - Changing 3/5 MVA Phase Modules

Chapter 5 - Changing RC-Igcts in 3/5 MVA Phase Modules

Chapter 6 - Changing Clamp Diodes in 3/5 MVA Phase Modules

Chapter 7 - Changing 7/9 MVA Phase Modules

Chapter 8 - Changing Diodes and Igcts in 7/9 MVA Phase Modules

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Chapter 10 - Changing Semiconductors in VLU

Chapter 11 - Changing Igcts in DIU

ABB ACS 6000 Commissioning Manual (62 pages)

Table of Contents

Chapter 1 - Overview

Chapter 2 - Checking the Scope of Delivery

Chapter 3 - Inspection of Installation

Chapter 4 - Commissioning Other Drive Components

Chapter 5 - Preparing the Converter

Chapter 6 - Insulation Resistance Measurement

Chapter 7 - Parameter Settings

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