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Sanyo PLC-XT10 Service Manual
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Sanyo PLC-XT10 Service Manual

Sanyo PLC-XT10 Service Manual

Multi-media projector
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Download this manual See also: Service Manual, Owner's Manual
Notice
CORRECTION
SERVICE FLASH
Please add this notice to the Service Manual listed below.
Category :
Multi-media Projector
Model :
Destination :
NOTE: Match the Chassis No. on the unit's back cover with the Chassis No. in the Service
Manual.
If the Chassis. No. does not match the unit's, additional Service Literature is
required. Only the Difference Service Information is given in this manual. For detail
Service Information, Refer to the Original Service Manual SM5110412, issued in
December 2002, for Model PLC-XT10.
The major differences between MD3-XT1000 and MD3-XT1001 as follows;
Ref. No. Service Code
LP901
610 305 5602
A901
645 058 8211
A300
610 305 8344
Further details see parts list and draqings.
*The mechanical parts and optical parts are the same with MD3-XT1000.
FILE WITH ORIGINAL SERVICE MANUAL (SM5110412)
PRODUCT CODE
1 122 163 20
(MD3AA)
1 122 164 20
(PD3AA)
1 122 164 22
(PD3AC)
●
PRODUCTION CHANGE
ADD INFORMATION
PLC-XT10
Canada, U.S./Europe,
Asia, Africa, U.K.
Description
COMPL,OPTICAL LAMP-MC3AA
UNIT,BALLAST
ASSY,PWB,MAIN MC3AA
Issued Date :
Chassis No.
Effective from :
REF. NO. :
FILE NO.
REVISION-1
March / 2003
MD3-XT1001
SM5110412-01
SM
REFERENCE NO.
5110412-01

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Summary of Contents for Sanyo PLC-XT10

  • Page 1 Only the Difference Service Information is given in this manual. For detail Service Information, Refer to the Original Service Manual SM5110412, issued in December 2002, for Model PLC-XT10. The major differences between MD3-XT1000 and MD3-XT1001 as follows; Ref. No. Service Code...

  • Page 2: Electrical Parts List

    ■ Electrical Parts List MD3-XT1001, MC3-XT1501 Product safety should be considered when a component replacement is made in any area of a projector. Components indicated by a ! mark in this parts list and the circuit diagram show components whose value have spe- cial significance to product safety.
  • Page 3 MD3-XT1001, MC3-XT1501 Electrical Parts List Note: Parts order must contain Chassis No., Part No., and Descriptions. ● OUT OF CIRCUIT BOARD RC Board FN905 Cooling Fan Sensor Ballast Board Board FN902 Cooling Fan Power DC Board Main Board Power AC Board Audio Board...

  • Page 4: Main Board

    MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description Q1143 405 014 4509 TR 2SC2412K T146 R ASSEMBLIED BOARDS 405 014 4608 TR 2SC2412K T146 S 405 015 8704 TR 2SC2812-L6-TB 610 305 8344 ASSY,PWB,MAIN MC3AA 405 015 8902 TR 2SC2812-L7-TB...
  • Page 5 MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 405 002 0407 TR 2SA1037K T146 S 405 173 9803 TR 2SC3928A1R 405 002 6706 TR 2SA1179-M6-TB 405 173 9902 TR 2SC3928A1S 405 002 6904 TR 2SA1179-M7-TB Q146 405 014 4509...
  • Page 6 MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 405 173 9902 TR 2SC3928A1S 405 173 9902 TR 2SC3928A1S Q2102 405 014 4509 TR 2SC2412K T146 R Q3111 405 014 4509 TR 2SC2412K T146 R 405 014 4608 TR 2SC2412K T146 S 405 014 4608...
  • Page 7 MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 405 015 8704 TR 2SC2812-L6-TB 405 173 9704 TR 2SA1235A1F 405 015 8902 TR 2SC2812-L7-TB Q4802 405 134 5905 TR 2SA1037AK-T146-R 405 163 1602 TR 2SC2812N-L6-TB0 405 147 2205 TR 2SA1037AK-S-T146 405 163 1701...

  • Page 8: Integrated Circuit

    MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 405 002 6706 TR 2SA1179-M6-TB 405 002 0407 TR 2SA1037K T146 S 405 002 6904 TR 2SA1179-M7-TB 405 002 6706 TR 2SA1179-M6-TB 405 163 1503 TR 2SA1179N-M6-TB 405 002 6904 TR 2SA1179-M7-TB...
  • Page 9 MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 409 410 1001 IC UPC2933T-E1 IC6381 409 534 1703 IC SI-3025LSA-TL IC243 409 416 6406 IC BA033FP-E2 IC8001 410 451 8805 IC SII161BCT100 409 410 1001 IC UPC2933T-E1 IC8003 409 434 8109...
  • Page 10 MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C1134 403 164 0204 CERAMIC 0.1U Z 403 373 7704 ELECT 100U M 6.3V C1135 403 322 7809 ELECT 220U M 6.3V C2104 403 164 0204 CERAMIC 0.1U Z C1136...
  • Page 11 MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C2542 403 164 0204 CERAMIC 0.1U Z C3131 403 284 4304 CERAMIC 0.022U K C2543 403 162 5300 ELECT 4.7U M C3132 403 162 6604 ELECT 2.2U M C2544...
  • Page 12 MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C3258 403 164 0204 CERAMIC 0.1U Z C4106 403 280 1604 ELECT 220U M C3259 403 304 1801 ELECT 100U M 6.3V C4107 403 343 8809 CERAMIC 0.47U Z 403 373 7704...
  • Page 13 MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C4211 403 164 0204 CERAMIC 0.1U Z C505 403 164 0204 CERAMIC 0.1U Z C4212 403 304 1801 ELECT 100U M 6.3V C506 403 164 0204 CERAMIC 0.1U Z 403 373 7704...
  • Page 14 MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C6199 403 162 6604 ELECT 2.2U M C8007 403 304 1801 ELECT 100U M 6.3V C6301 403 164 0204 CERAMIC 0.1U Z 403 373 7704 ELECT 100U M 6.3V...
  • Page 15 MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C9806 403 164 0204 CERAMIC 0.1U Z 645 028 5981 R-NETWORK 10X4 1/16W C9807 403 304 1801 ELECT 100U M 6.3V RB8001 645 037 3107 R-NETWORK 10X4 0.063W 403 373 7704...
  • Page 16 MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R1129 401 105 8104 MT-GLAZE 56K JA 1/16W R1562 401 105 0603 MT-GLAZE 10K JA 1/16W R1131 401 105 5400 MT-GLAZE 47K JA 1/16W R1563 401 105 5301 MT-GLAZE 4.7K JA 1/16W...
  • Page 17 MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R2108 401 105 0504 MT-GLAZE 1K JA 1/16W R272 401 105 0405 MT-GLAZE 100 JA 1/16W R2109 401 105 0504 MT-GLAZE 1K JA 1/16W R273 401 105 0603 MT-GLAZE 10K JA 1/16W...
  • Page 18 MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R3178 401 105 4106 MT-GLAZE 3.3K JA 1/16W R333 401 105 7909 MT-GLAZE 0.000 ZA 1/16W R3179 401 105 0504 MT-GLAZE 1K JA 1/16W R334 401 105 7909 MT-GLAZE 0.000 ZA 1/16W...
  • Page 19 MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R403 401 105 2607 MT-GLAZE 22 JA 1/16W R4236 401 105 0405 MT-GLAZE 100 JA 1/16W R404 401 105 2607 MT-GLAZE 22 JA 1/16W R424 401 105 7909 MT-GLAZE 0.000 ZA 1/16W...
  • Page 20 MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R4807 401 105 0504 MT-GLAZE 1K JA 1/16W R507 401 105 0306 MT-GLAZE 10 JA 1/16W R4808 401 105 0504 MT-GLAZE 1K JA 1/16W R508 401 105 0306 MT-GLAZE 10 JA 1/16W...
  • Page 21 MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R578 401 105 0603 MT-GLAZE 10K JA 1/16W R8013 401 105 4106 MT-GLAZE 3.3K JA 1/16W R6103 401 105 0405 MT-GLAZE 100 JA 1/16W R8015 401 113 6406 MT-GLAZE 5.1K JA 1/16W...
  • Page 22 MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R856 401 105 2003 MT-GLAZE 1.8K JA 1/16W R9870 401 105 8005 MT-GLAZE 1M JA 1/16W R857 401 105 4106 MT-GLAZE 3.3K JA 1/16W R9871 401 105 0405 MT-GLAZE 100 JA 1/16W...

  • Page 23: Sensor Board

    MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description L4881 645 020 1776 INDUCTOR,3.3U M X801 645 053 4973 OSC,CRYSTAL 6.4512MHZ L501 645 020 1776 INDUCTOR,3.3U M X9801 645 035 8906 OSC,CRYSTAL 48MHZ L502 645 020 1776 INDUCTOR,3.3U M X9871...

  • Page 24: Integrated Circuit

    MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description Q5501 405 014 4509 TR 2SC2412K T146 R C5611 403 342 9104 ELECT 680U M 405 014 4608 TR 2SC2412K T146 S RESISTOR 405 015 8704 TR 2SC2812-L6-TB R001 401 276 4707...

  • Page 25: Com Board

    MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description D5606 407 149 0807 DIODE 1SS355-TE-17 405 163 1602 TR 2SC2812N-L6-TB0 D5611 407 149 0807 DIODE 1SS355-TE-17 405 163 1701 TR 2SC2812N-L7-TB0 D5612 407 149 0807 DIODE 1SS355-TE-17 405 173 9803 TR 2SC3928A1R...
  • Page 26 MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description CAPACITOR R1002 401 260 4102 MT-GLAZE 75 JA 1/3W R1003 401 260 4102 MT-GLAZE 75 JA 1/3W C3001 403 164 0204 CERAMIC 0.1U Z R1006 401 105 0405 MT-GLAZE 100 JA 1/16W...
  • Page 27 MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R4023 401 262 8504 MT-GLAZE 62 FA 1/16W L1032 645 044 8850 FILTER,EMI 400MHZ R4031 401 105 7909 MT-GLAZE 0.000 ZA 1/16W L1033 645 044 8850 FILTER,EMI 400MHZ R4032 401 105 7909...

  • Page 28: Main Board

    MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 405 173 9902 TR 2SC3928A1S MAIN BOARD Q5001 405 014 4509 TR 2SC2412K T146 R 405 014 4608 TR 2SC2412K T146 S 610 300 6444 ASSY,PWB,A/V MC3A 405 015 8704 TR 2SC2812-L6-TB 405 015 8902...
  • Page 29 MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C1064 403 157 3601 CERAMIC 100P J R1064 401 105 0405 MT-GLAZE 100 JA 1/16W C1071 403 283 6309 CERAMIC 1U Z R1065 401 276 4707 MT-GLAZE 0.000 ZA 1/3W...
  • Page 30 MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R3803 401 105 0603 MT-GLAZE 10K JA 1/16W L1086 645 045 6183 FILTER,EMI 25MHZ R3804 401 105 0504 MT-GLAZE 1K JA 1/16W L1087 645 045 6183 FILTER,EMI 25MHZ R3821 401 105 7909...

  • Page 31: Control Board

    MD3-XT1001, MC3-XT1501 Electrical Parts List Key No. Part No. Description Key No. Part No. Description D5051 407 149 0807 DIODE 1SS355-TE-17 D6802 407 223 0501 ZENER DIODE 02DZ12Y(TPH3) D5061 407 149 0807 DIODE 1SS355-TE-17 D6803 407 223 0501 ZENER DIODE 02DZ12Y(TPH3) D6804 407 223 0501 ZENER DIODE 02DZ12Y(TPH3)
  • Page 32 SANYO Electric Co., Ltd. (MD3AA) Mar. 2003 BB 400 Printed in Japan...
  • Page 33 These schematic diagrams and printed wiring board drawings are part of the service manual original for chassis No. MC3-XT1501 and MD3-XT1001, models PLC-XT15 and PLC-XT10. File with the service manual No. SM5110412-01. Note: All the information of part numbers and values indicated on these diagrams are at the beginning of production.

  • Page 34: Parts Description And Reading In Schematic Diagram

    ■ Parts description and reading in schematic diagram MC3-XT1501, MD3-XT1001 1. The parts specification of resistors, capacitors and Resistor Reading coils are expressed in designated code. Please check Example 1/2 D J 10K B the parts description by the following code table. 2.
  • Page 35 ■ Pin description of diode, transistor and IC MC3-XT1501, MD3-XT1001 ● Diode ● Diode K: Cathode A: Anode ● Transistor/FET ● Transistor/FET C: Collector D: Drain B: Base G: Gate Index E: Emitter S: Source C1 C2 C1 C2 ● IC ●...
  • Page 36 Diagrams & Drawings (MC3-XT1501, MD3-XT1001)
  • Page 37 ■ Schematic Diagrams INTERLOCK R037 1GJ10 AUDIO OUTPUT K55D D031 R031 1GJ10 CN26B CN26A IC031 1SS355 J10EG080G R032 1GJ10 J10EH020N AUDIO_R NT55D-1 15VAUDIO P_FAIL 1 1 GND TDA1517ATW/N1 K55A P_FAIL K903S K904S J10EP120G C031 C033 2 -5V K26A J11B J11B 25EM 25KZ C032...
  • Page 38 RGB-SW. L1001 F34EA407G IC3001 AD8185ARU PC1-R D1001 R1001 R1006 02DZ6.2YG PC1-G PC1_R C3006 1/3GJ75 1/16GJ100C 25KZ0.1GQF D1002 PC1-B K10A L1002 1 PC1-R 02DZ6.2YG F34EA407G J11B5650N PC1-H C3003 K10P D1003 R1002 R1007 6.3EM471M J11MD540G 02DZ6.2YG PC1-V 1/3GJ75 1/16GJ100C 2 GND COMPUTER-1 K10A1 D1004 R3001...
  • Page 39 IC1102 C3171 10KZ1U CG-BIN GQFZ BA033FP R3171 1/16GJ3.3KC Q3171 CG-BIN C1131 3.3V_AV D1101 6.3EM100WM ;UPC2933T R3172 R1116 R1115 3.3V_AV 1SS355 R3173 1/16GJ100C ;6.3EM100F1 1/16GJ R162 R165 1/16GJ100C L1105 1/16GJ 3.3KC 1/16GJ1KC 1/16GJ4.7KC L2PD100KG CG-GIN C1132 C1126 R3174 R161 C151 25KZ0.1GQFZ 1/16GJ3.3KC 25KZ0.1GQFZ 1/16GJ47KC...
  • Page 40 RB8010 R1EA1004G R8001 RB8013 ;R1A41004G RB8009 1/16GZ0C R1EA1004G R1EA1004G R8002 ;R1A41004G 1/16GZ0C ;R1A41004G D_BO7 D8031 D_BO6 1SS355 IC8003 D_BO5 5V_DVI D_BO4 TC4053BFT D_BO3 3.3V D8032 D_BO2 1SS355 C8001 L8001 6.3EM100WM D_BO1 C8032 L2PD2R2MG 25KZ0.1GQFZ ;6.3EM100F1 D_BO0 C8004 C8031 10KZ1UGQFZ RB8008 6.3EM47WM C8002 R1EA1004G...
  • Page 41 3.3V L4201 3.3V 1/8GZ000 4201-126 3.3V L4231 3.3V_IP L6301 1/8GZ000 L4251 L2A7100KG C4202 C4233 6.3EM100WM 1/8GZ000 3.3V 25KZ0.1GQFZ ;6.3EM100F1 C4203 C_AD9 C4232 25KZ0.1GQFZ C4231 R4231 C4251 6.3EM47WM R4262 1/16GZ0C 6.3EM100WM AA AB AC AD AE AF ;6.3EM100F1 (FRM IC4281-17) GCLK_PW R4246 C4236 R4261...
  • Page 42 J11B2940G IC392 3.3V_SW3 IC8051 SI-3025LSA NTU-1 R391 R390 L8041 S3.3V TC74LCX74FT C8051 1GJ2.2 C394 L2A73R3MG IC391 R392 KZ0.01GQFZ R300 6.3EM100WM BA033FPP 3.3V 1/10GJ330 1/16GZ0C 3.3V_SW3 AV/CG1 ;6.3EM100F1 S2.5V R8052 C8052 R1301 1/16GZ0C R399 C395 R1302 6.3EM47WM 1GJ2.2 AV/CG1 25KZ0.1GQFZ C391 R1303 C8041 C396...
  • Page 43 Q2501 L2501 2SA1203Y 1/8GJ10 15.5V 15VL R2501 1/16GJ R2502 1.5KC 1/16GJ 4.7KC P-FAIL R2503 1/16GJ D2501 4.7KC 1SS355 P-FAIL C2501 16EM10WR Q2502 ;16EM10F1 R2504 1/16GJ 10KC 3.3V C2513 L3501 C3504 L2511 1/8GZ000 25KZ L2A73R3MG 25KZ TP15V 0.1GQFZ 0.1GQFZ 15.5V C2514 C2522 C2521 25EM...
  • Page 44 POWER LENS POWER K20P CONTROL AUDIO POWER SENSOR K20Q K26C K10P K66F K56B K10Q K68A FRONT K26B LAMP K28B K28A BALAST J10ML540G 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 J10ML540G 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 1 2 3 4 5 6...

  • Page 45: Printed Wiring Board Diagrams

    ■ Printed Wiring Board Diagrams CAUTION This projector is isolated from AC line by using the internal converter transformer. Please pay attention to the following notes in servicing 1. Do not touch the part on hot side (primary circuit) or both parts on hot and cold sides (secondary circuit) at the same time.
  • Page 46 AV (SIDE:A) AV (SIDE:B) Audio “K55D” Q5062 K10X K10S K10T K10W C3809 C3811 IC3806 X3851 Q5002 R1060 C2096 Q5001 R2001 IC3852 C5013 L2023 Main “K8C/K8Y” Q3866 R3803 R2021 IC5001 Q5061 R2002 C5004 C3853 R3866 R3801 RB5001 R3802 Q5051 C1061 L2003 R1054 R2003 Q2081...
  • Page 47 Main (SIDE:A) Audio “K55B” R6128 R6129 R6153 Q4181 X1101 Q3118 R1160 R4829 C4804 RC Front “K28A” Q3117 R162 R163 R164 IC6121 C1137 D4809 C4181 R4186 R158 C1123 D4811 R6142 Q4182 R3133 C4805 TPHAFC R4831 IC3101 IC1101 C3129 IC6131 R5102 C1126 C3128 R5103 Q1161...
  • Page 48 Main (SIDE:B) Sensor “K28B” C3109 R5121 R1112 C5117 IC1161 C3131 R6134 C1132 C3106 C5111 Q1101 C1131 C3108 IC6111 R159 C5167 C4105 L4101 D1101 C1119 L1105 C1127 C1118 C5114 R4864 C4806 R1111 C3194 L1103 C4123 R1113 C1121 D1102 C1122 R4865 L5161 Q4809 C4161 L5171...
  • Page 49 Control (SIDE:A) Control (SIDE:B) D6859 D6857 D6858 D6856 LAMP LAMP WARNING READY REPLACE TEMP R6854 R6852 R6853 R6851 R6808 POWER D6803 SW6808 C6803 R6856 R6859 R6865 R6869 R6868 R6867 R6814 R6866 R6864 R6858 P-UP R6863 R6862 SW6814 R6861 R6857 R6811 SELECT SW6812 R6809...
  • Page 50 PCB_MD3AA...

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