1 Safety Precautions 1.1. General Guidelines 1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials. 2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units.
2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.
2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
3 Service Navigation 3.1. Service Hint Board Name Function Board Name Function Power Supply Data Driver (Lower Right) Data Driver (Lower Center) DC-DC Converter, Tuner Data Driver (Lower Left) Speaker out, AV Terminal, AV Switch, PC Scan Drive Digital Signal Processor, SYSTEM MPU, HDMI Switch Sustain Drive Seine 3LV Sustain out (Lower)
4 Specifications Power Source AC 120 V, 60 Hz Power Consumption Maximum 599 W Standby condition 0.3 W Plasma Display panel Drive method AC type Aspect Ratio 16:9 Visible screen size 54 inch class (54.1 inches measured diagonally) (W × H × Diagonal) 47.1 inch ×...
5 Service Mode 5.1. How to enter into Service Mode While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds. 5.1.1. Key command [1] button...Main items Selection in forward direction [2] button...Main items Selection in reverse direction [3] button...Sub items Selection in forward direction [4] button...Sub items Selection in reverse direction...
Contents of adjustment mode 5.1.2. • Value is shown as a hexadecimal number. • Preset value differs depending on models. • After entering the adjustment mode, take note of the value in each item before starting adjustment. Main item Sub item Sample Data Remark ADJUST...
5.2. Service tool mode 5.2.1. How to access 1. Select [SRV-TOOL] in Service Mode. 2. Press [OK] button on the remote control. 5.2.2. Display of SOS History SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory ship- ment setting].
5.3. Hotel mode 1. Purpose Restrict a function for hotels. item Function 2. Access command to the Hotel mode setup menu Mode Select hotel mode ON/OFF In order to display the Hotel mode setup menu, please Input Select input signal modes. enter the following command (within 2 second).
6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.
6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
6.3. No Power First check point There are following 2 states of No Power indication by power LED. 1. No lit 2. Red is lit then turns red blinking a few seconds later. (See 6.2.)
7 Disassembly and Assembly Instructions 7.1. Remove the Rear cover 3. Remove the Adjustment cover. , ×3 , ×1 4. Remove the screws (×4 1. See Service Hint (Section 3) 5. Remove the Rear terminal cover. 7.2. Remove the P-Board Caution: To remove P.C.B.
7.5. Remove the A-Board 7.7. Remove the Control button unit 1. Remove the Tuner unit. (See section 7.4.) 1. Disconnect the connector (C14). 2. Remove the screws (×4 ) and remove the A-Board. 2. Remove the screws (×2 3. Remove the Control button unit. 7.6.
7.9. Remove the SU-Board 7.11. Remove the SC-Board 1. Remove the flexible cables (SU1B, SU2B, SU3B, SU4B 1. Remove the SU-Board and SD-Board. (See section 7.9. and SU5B) connected to the SU-Board. and 7.10.) 2. Remove the flexible cable (SU11-SD11) and the bridge 2.
7.12. Remove the SS2-Board 7.14. Remove the Hanger metals and the Stand brackets 1. Remove the Tuner unit. (See section 7.4.) 2. Disconnect the bridge connector (SS21-SS24) and dis- 1. Remove the Plasma panel section from the servicing connect the flexible cable (SS58). stand and lay on a flat surface such as a table (covered 3.
7.15. Remove the C1-Board 7.18. Remove the Plasma panel sec- tion from the Cabinet assy 1. Remove the Control button unit. (See section 7.7.) 2. Remove the Hanger metal R and the Stand bracket R. (glass) (See section 7.14.) 3. Remove the flexible cables holder fastening screws (×10 1.
3. Remove the Rear cover hooks (L, R). 4. Disconnect the connector (S2). 5. Remove the Power button. 6. Remove the screw (×1 ) and remove the S-Board. 7.19. Remove the S-Board 1. Remove the Cabinet assy. (See section 7.18.) 7.20.
9. Remove the screw (×1 10. Remove the claw (×1 11. Disconnect the connector (K1) and remove the K-Board from LED Panel. 7.21. Replace the plasma panel Caution: A new plasma panel itself without Hanger metals is fragile. To avoid the damage to new plasma panel, carry a new plasma panel taking hold of the Hanger metals after assembling the Hanger metals and the Stand brackets.
8 Measurements and Adjustments 8.1. Adjustment Procedure 8.1.1. Driver Set-up 8.1.1.1. Item / Preparation 1. Input a white signal to plasma video input. 2. Set the picture controls as follows. Picture menu: Vivid Normal: Set Aspect: Full Caution 1. First perform Vsus adjustment. 2.
8.1.2. Initialization Pulse Adjust 1. Input the White signal to plasma video input. 2. Set the picture controls as follows. Picture menu : Vivid Normal : Set Aspect : Full 3. Connect Oscilloscope to TPSC1 (SC). Check the voltage (T2) at 100μs period on the down slop. Test point Volume Level...
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8.1.4. Adjustment Volume Location 8.1.5. Test Point Location...
8.2. Adjustment 8.2.1. White balance adjustment Name of measuring instrument Connection Remarks • W/B pattern Component input • Color analyzer or HDMI input (Minolta CA-100 or equivalent) or ATSC 1080i signal Panel surface Procedure Remarks • Make sure the front panel to be used on the final set is fitted. •...
9 Block Diagram 9.1. Main Block Diagram DIGITAL SIGNAL PROCESSOR SD CARD SD CARD DATA SD CARD DATA SLOT DDR2 TMDS DATA HDMI1 TMDS DATA HDMI DATA HDMI2 HDMI SW HDMI DATA TMDS DATA HDMI3 (SIDE) IFD_OUT VSB_IN Seine3LV SBO2 SBI2 TUNER SUB+9V DET...
9.2. Block (1/4) Diagram JK4500 JK4501 JK4502 DIGITAL SIGNAL PROCESSOR HDMI IN 1 HDMI IN 2 HDMI IN 3 (SIDE) V2_V JK3701 V2_L VIDEO2 V2_R (SIDE) IC4500 STB5V EEPROM TV SUB ON TUNER SOS IC4501 IC3001 (LED:10TIMES) (LED:10TIMES) Q5522 EEPROM VOLTAGE VIDEO SW AUDIO SW...
9.3. Block (2/4) Diagram DIGITAL SIGNAL PROCESSOR IC9300 PD3-H IIC2 VIDEO DATA *PLASMA AI VIDEO DATA LVDS DATA *CPG with SS *H/V Sync Control VIDEO DATA *Sub Filed Processor +3.3V(P) IC9303 *Plasma AI P3.3V ADDR/DATA +3.3V(P) FLASH Config(CCLK,DDTATA,PROGB), FLASH I/F MEMORY FPCLK,FPDATA[1:0],FVSEL CONTROL DATA...
10 Wiring Connection Diagram 10.1. Caution statement. Caution: Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull. 10.2. Wiring (1)
12.3. GK, K, S and SS2-Board SS2-BOARD (FOIL SIDE) TNPA4804S TNPA4804 1 SS2 P b F S E E R E V E R S E F O R O R D E R N O . S S 2 4 S S 5 8 SS2-BOARD (COMPONENT SIDE) TNPA4804S...
12.5. C1-Board C1-BOARD (FOIL SIDE) TXNC11ECUU P b F T N P A 4 7 7 0 S E E R E V E R S E F O R O R D E R N O . C1-BOARD (COMPONENT SIDE) TXNC11ECUU ZA101 1 C1...
12.6. C2-Board Parts Location C2-BOARD IC IC IC17201 IC17202 IC17203 IC17211 C2-BOARD (FOIL SIDE) TXNC21ECUU P b F T N P A 4 7 7 1 S E E R E V E R S E F O R O R D E R N O . C2-BOARD (COMPONENT SIDE) TXNC21ECUU I C 2 1 1...
12.7. C3-Board C3-BOARD (FOIL SIDE) TXNC31ECUU P b F T N P A 4 7 7 2 1 S E E R E V E R S E F O R O R D E R N O . 1 2 3 C3-BOARD (COMPONENT SIDE) TXNC31ECUU ZA301...
12.8. SC-Board SC-BOARD (FOIL SIDE) TXNSC1ECUU Z A 4 2 1 Z A 4 2 2 Z A 4 1 2 Z A 4 1 1 T P 8 1 T P 7 8 T P 5 9 T P 8 0 T P 7 9 T P 5 1 T P 6 1...
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Parts Location Parts Location SC-BOARD (FOIL SIDE) SC-BOARD (COMPONENT SIDE) TEST POINT PHOTO COUPLER TEST POINT TP41 Q16606 TP42 Q16607 IC16464 PC16461 IC16784 TP43 Q16608 IC16465 PC16480 TP46 IC16786 Q16621 TP44 TP66 IC16471 PC16601 IC16788 TP45 Q16622 TP68 IC16490 PC16603 IC16791 TP51 Q16623...
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SC-BOARD (COMPONENT SIDE) TXNSC1ECUU Z A 4 1 1 Z A 4 1 2 Z A 4 2 2 Z A 4 2 1 R 4 7 9 Q 4 7 1 R 7 9 1 H.V. DANGER H.V. DANGER C 4 7 2 D 7 9 1 H.V.
13.2. Electrical Replacement Parts List 13.2.1. Replacement Parts List Notes...
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13.2.2. Electrical Replacement Parts List Safety Ref. No. Part No. Part Name & Pcs Remarks Description Safety Ref. No. Part No. Part Name & Pcs Remarks C2136 F1J1H104A835 C 0.10UF, 50V Description C2137 F1J1H104A835 C 0.10UF, 50V C2138 F1H1H223A970 C 0.22UF, K, 50V K1KA08A00506 8P CONNECTOR C2139 F1H1H223A970 C 0.22UF, K, 50V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C3047 F1J1A106A043 C 0.010UF, K, C4751 F1G1C104A116 C 0.10UF, K, 16V C4752 F1G1C104A116 C 0.10UF, K, 16V C3049 F2G1A101A019 E 100UF, 10V C4753 F1G1C104A116 C 0.10UF, K, 16V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C5719 F1G1C104A116 C 0.10UF, K, 16V C8118 F1G1C104A116 C 0.10UF, K, 16V C5720 F1G1C104A116 C 0.10UF, K, 16V C8119 F1G1C104A116 C 0.10UF, K, 16V C5721...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C8186 F1G1H222A730 C 2200UF, 50V C9074 F1G1H222A730 C 2200UF, 50V C8189 F1G1C104A116 C 0.10UF, K, 16V C9076 F1G1C153A116 C 0.015UF, K, C8191 F1G1H102A730 C 1000UF, 50V C9077...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C9312 F1G1C104A116 C 0.10UF, K, 16V C9918 F1G1C104A116 C 0.10UF, K, 16V C9313 F1G1C104A116 C 0.10UF, K, 16V C9920 F1G1C104A116 C 0.10UF, K, 16V C9314...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C16201 F0C2E405A232 E 0.040UF, 250V C16666 F1H1H820A971 C 82UF, 50V C16202 F0C2E405A232 E 0.040UF, 250V C16668 F1H1H221A971 C 220UF, K, 50V C16203 F0C2E405A232 E 0.040UF, 250V C16675...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C17236 F1L2E154A028 E 1500UF, 25V D4518 EZAEG2A50AX DIODE C17237 F1L2E154A028 E 1500UF, 25V D4520 EZAEG2A50AX DIODE C17238 F1L2E154A028 E 1500UF, 25V D4521 EZAEG2A50AX DIODE...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D16282 MAZ80680ML ZENER DIODE D16677 MA3X152D0L DIODE D16284 MA3X152D0L DIODE D16678 MAZ815000L ZENER DIODE D16285 MA3X152D0L DIODE D16679 B0ECKP000047 DIODE D16315 MAZ81500ML...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description IC9303 TVRQ625S PAVCA L2109 J0JYC0000068 CHIP INDUCTOR IC9500 C1ZBZ0003760 IC L3000 J0JYC0000068 CHIP INDUCTOR IC9805 C0DBAYY00477 IC L3001 J0JYC0000068 CHIP INDUCTOR IC9806 C0DBAYY00478 IC...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description L16401 G0C1R1KA0206 PEAKING COIL Q5685 B1MBDDA00003 FET L16402 G0C1R1KA0206 PEAKING COIL Q5686 B1MBDDA00003 FET L16403 G0C1R1KA0206 PEAKING COIL Q5687 B1MBDDA00003 FET L16412...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description Q16670 B1ADCN000007 TRANSISTOR R1197 ERJ2GEJ473 M 47KOHM, J,0.063W Q16671 B1ABCF000231 TRANSISTOR R1198 ERJ2GEJ472 M 4.7KOHM, Q16675 B1ADCN000007 TRANSISTOR J,0.063W Q16676 B1ABCF000231 TRANSISTOR...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R2120 ERJ8GEYJ3R3V M 3.3 OHM, J,1/ R3088 ERJ2GEJ221 M 220 OHM, J,0.063W R2121 ERJ8GEYJ3R3V M 3.3 OHM, J,1/ R3089 ERJ2GEJ221 M 220 OHM,...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R4097 ERJ2GEJ472 M 4.7KOHM, R4627 ERJ2GEJ221 M 220 OHM, J,0.063W J,0.063W R4098 ERJ2GEJ472 M 4.7KOHM, R4628 ERJ2GEJ223 M 22KOHM, J,0.063W J,0.063W R4099...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R5677 D1BB2702A055 M 27KOHM, 1/10W R8122 ERJ2GEJ152 M 1.5KOHM, J,0.063W R5678 D1BB1602A055 M 16KOHM, 1/10W R8123 ERJ2GEJ122 M 1.2KOHM, R5679 D1BB1602A055 M 16KOHM, 1/10W J,0.063W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R8573 EXB2HV680J RESISTOR ARRAY R9121 ERJ2GEJ104 M 100KOHM, J,0.063W R8579 ERJ2GEJ103 M 10KOHM, J,0.063W R9124 ERJ2GEJ470 M 47 OHM, J,0.063W R8580 ERJ2GEJ103...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R9246 ERJ2GEJ101 M 100 OHM, R9611 ERJ2GEJ680 M 68 OHM, J,0.063W J,0.063W R9249 ERJ2RHD272 M 2.7KOHM, J, 2W R9616 ERJ2GEJ470 M 47 OHM,...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16042 D0GF5R6JA047 M 5.6 OHM,J, R16283 ERJ6GEYF473 M 47KOHM,J,1/10W 0.33W R16284 ERJ6GEYJ224 M 220KOHM,J,1/ R16051 D0GF5R6JA047 M 5.6 OHM,J, 0.33W R16285 EXB38V623J...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16492 ERJ6RED134V M 130KOHM, 1/10W R16610 ERJ6GEYJ104V M 100KOHM,J,1/ R16493 ERJ6RBD103V M 10KOHM,J,1/10W R16611 ERJ8GEYJ683 M 68KOHM, J,1/8W R16494 D1BD2001A044 M 2KOHM, 1/10W R16612...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16695 ERJ6RBD152 M 1.5KOHM,J,1/ R16812 ERJ6GEYG182 M 1.8KOHM,J,1/ R16696 ERF5TK2R2 W 2.2 OHM, K, 5W R16813 ERJ8GEYJ222V M 2.2KOHM, J,1/ R16699 D0GD103JA036 M 10KOHM,J,0.25W R16814...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R17118 ERJ3GEYJ101 M 100 OHM,J,1/ R17240 ERJT14J6R8U C6.8 OHM, J,1/4W R17241 EXB38V470J RESISTOR ARRAY R17119 ERJ3GEYJ101 M 100 OHM,J,1/ R17242 EXB38V470J RESISTOR ARRAY...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description SS58 K1MN13B00091 13P CONNECTOR C304 ECJ2XB1H104K C 0.1UF, K, 50V C305 ECJ1XC1H102J C 1000PF, J, 50V SW2500 K0F122A00172 SWITCREMOTE CON- C306 ECJ1VC1H471J C 470PF J 50V TROLH...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C615 ACCST2W261JZ 450V 260 IC301 VIMCZ5203D INTEGRATED CIR- CUIT C616 ACCST2W261JZ 450V 260 IC352 VIKIA431A INTEGRATED CIR- C621 ACKX101KYTJ5 250V 100p CUIT C622...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description Q551 VKHAT1130R R259 ERDS2FJ472 C 4.7KOHM, J,1/ Q601 VKTK20J60U R263 ERDS2FJ220 C 22 OHM, J,1/4W Q602 VKTK20J60U R264 ERDS2FJ102 M 1KOHM,J,1/10W Q603...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R404 ER0S2CKF4992 M49.9KOHM, F,1/ R613 ERJ6GEYG392 M 3.9KOHM,J,1/ R405 ARRF2EJR10B METAL GLAZE R614 ERJ6GEYG392 M 3.9KOHM,J,1/ FIXED RESISTOR R409 ERDS2FJ473 C 47KOHM, J,1/4W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Description R711 ER0S2CKF1623 M 162KOHM, F,1/ R712 ERDS2FJ221 C 220 OHM, J,1/ R713 ERDS2FJ102 M 1KOHM,J,1/10W R714 ERDS2FJ221 C 220 OHM, J,1/ R715 ERDS2FJ221 C 220 OHM, J,1/ R716 ERDS2FJ221 C 220 OHM, J,1/ R717 ERDS2FJ103...