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Craftsman 917.270861 Owner's Manual
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Craftsman 917.270861 Owner's Manual

5 hp electric start 42" mower automatic lawn tractor
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Owner's Manual
[RI:IFTSMANo
20.5 HP
ELECTRIC
START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
917.270861
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all Safety Rules
and Instructions
before operat-
ing this equipment.
For answers
to your questions
about this product,
Call:
1-800-659'5917
Sears Craftsman
Help Line
5 am- 5 pm, Mon- Sat
Sears, Roebuck
and Co., Hoffman
Estates,
11.60179
Visit our Craftsman
website:www.sears,com/craftsman

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Summary of Contents for Craftsman 917.270861

  • Page 1 Read and follow all Safety Rules about this product, Call: 1-800-659'5917 and Instructions before operat- ing this equipment. Sears Craftsman Help Line 5 am- 5 pm, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, 11.60179 Visit our Craftsman website:www.sears,com/craftsman...

  • Page 2: General Operation

    Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will...

  • Page 3: Operation

    • Do not mow near drop-offs, ditches, • Slow down before turning. embankments. The mower could • Never leave a running machine suddenly turn over if a wheel is over unattended. Always turn off blades, the edge of a cliff or ditch, or if an edge parking brake, stop engine, caves in.
  • Page 4 • Keep machine free of grass, leaves, • Grass catcher components are subject other debris build-up. Clean oil or fuel to wear, damage, and deterioration, spillage. Allow machine to cool before which could expose moving parts or storing. allow objects to be thrown.

  • Page 5: Specifications

    Other states may have similar laws. TORQUE: Federal laws apply on federal lands. spark arrester for the muffler is available CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been through your nearest Sears Authorized Service Center/Department (See designed,...
  • Page 6 Parts Bag contents shown full size I_/,exBol 3/8-16 "_--_ (1)Lockwasher (1 ) Locknut 5/16-1 8 (1) Large Flat Washer [l_ii[1L (1)Hex Bolt 5/16-18 x 1-1/4 (1) Shoulder Bolt 5/16-18 (1) Knob 17/32x1-3/16x12Gauge (2)Screws #10x5/8 (2) Lock Washers (2) Weld Nuts i110 _'_l (2) Washers...
  • Page 7 Parts packed separately in carton Seat Mulcher Plate Steering Wheel Video Cassette Steering Boot Manual Parts Bag Parts Bag contents not shown full size Wheel (2) Latch Hook S*eer, n41111 Insert Assemblies (2) Keys Steering Extension Shaft Steering Wheel Adapter Slope Sheet...

  • Page 8: Tools Required

    Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
  • Page 9 • Remove banding holding discharge guard up against tractor. • Label TO DRIVE TRACTOR OFF SKID WARNING: Before starting, read, understand and follow all instructions the Operation section of this manual. sure tractor is in a well-ventilated area. Be sure the area in front of tractor clear of other people and objects.
  • Page 10 Hook CHECK FOR PROPER POSITION Weld Nut Points OF ALL BELTS From The T¢ See the figures that are shown for Lock replacing motion and mower blade drive Washer belts in the Service and Adjustments Latch Weld Nut Hook section of this manual. Verify that the belts are routed correctly.
  • Page 11 Thesesymbolsmay appearon your tractoror in literaturesuppliedwith the product. Learn and understandtheir meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING LIGHTS ON ENGINE ON ENGINE OFF OIL PRESSURE OVI_TEMP I ® PARKING BRAKE UNLOCKED MOWER LIFT FUEL CHOKE MOWER HEIGHT LOCKED N H L ATTACHMENT...
  • Page 12 KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference, Switch Attachment ignition Clutch Lever Switch Ammeter Lever...
  • Page 13 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
  • Page 14 The cutting height range is approxi- • Lower mower with attachment lift mately 1-1/2" to 4". The heights are control. measured from the ground to the blade • Start mower blades by engaging tip with the engine not runnirig. These attachment clutch control.

  • Page 15: To Start Engine

    ADDGASOLINE • Pull freewheel control out and down into the slot and release so it is held in • Fill fuel tank. Use fresh, clean, regular the disengaged position. unleaded gasoline with a minimum • Do not push or tow tractor at more 87 octane.
  • Page 16 • Insert key into ignition and turn key • The attachments can be used during clockwise to "START" position the engine warm-up period after the transmission has been warmed release key as soon as engine starts. Do not run starter continuously for and may require the choke control be pulled out slightly.
  • Page 17 • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral position, slowly disengage clutch/ brake pedal. • Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly...

  • Page 18: Maintenance

    MAINTENANCE SCHEDULE _,_._/_/_ _,'_'_=_o'_ '_ i Check Brake Operation Check Tire Pressure Check Operator Presence Interlock Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Cbeck Transaxle Cooling Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s)
  • Page 19 TRACTOR • Tighten bolt securely (27-35 Ft. Lbs. torque). Always observe safety rules when IMPORTANT: Blade bolt is Grade 8 heat performing any maintenance. treated. BRAKE OPERATION Mandrel Assembly Trailing Edge Up If tractor requires more than six (6) feet Blade Center stopping...
  • Page 20 NOTE: The original equipment battery SAlE VISCOSITY GRADES your tractor is maintenance free, Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERYAND TERMINALS NOTE: Although multi-viscosity oils Corrosion and dirt on the battery (5W30,...

  • Page 21: Air Filter

    CLEAN AIR SCREEN Air screen must be kept free of dirt and Kn°bs_s " chaff to prevent engine damage from Cover overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. _Cartridge CLEAN AIR INTAKE/COOLING Foam Pre-Cleaner .__..._,.=._...,_,f._...
  • Page 22 _:_CAUTION: Before performing any service or adjustments: Depress clutch/brake pedal fully and set parking brake. Place motion control lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. Turn ignition key "OFF" and remove key. Make sure the blades and all moving parts have completely stopped.
  • Page 23 TO LEVEL MOWER HOUSING • Before making any necessary adjust- ments, check that both front links are Adjust the mower while tractor is parked equal in length. Both links should on level ground or driveway. Make sure approximately 10-3/8". tires are properly inflated (See "PROD- •...
  • Page 24 TO REPLACE MOWER BLADE With Parking Brake "Engaged" DRIVE BELT The mower blade drive belt may be replaced without tools, Park the tractor on level surface. Engage parking brake. BELT REMOVAL • Remove mower from tractor (See "TO Jam Nut REMOVE MOWER"...
  • Page 25 TRANSAXLE MOTION CONTROL TO ADJUST STEERING WHEEL ALIGNMENT LEVER NEUTRAL ADJUSTMENT The motion control lever has been preset If steering wheel crossbars are not horizontal (left to right) when wheels at the factory and adjustment should not positioned straight forward, remove be necessary.

  • Page 26: Interlocks And Relays

    TO START ENGINE WITH AWEAK REPLACING BATTERY BATTERY CAUTION: Do not short battery CAUTION: Lead-acid batteries terminals by allowing a wrench or any other object to contact both terminals at generate explosive gases. Keep sparks, flame and smoking materials away from the same time.
  • Page 27 TO REMOVE HOOD GRILL • With engine not running, move choke ASSEMBLY control (located on dash panel) to full choke position. • Raise hood. • Loosen knob and remove cover • Unsnap headlight wire connector. assembly from air cleaner. • Stand in front of tractor. Grasp hood at •...

  • Page 28: Engine Oil

    ethanol or methanol) can attract moisture Immediately prepare your tractor for which leads to separation and formation storage at the end of the season or if the of acids during storage. Acidic gas can tractor will not be used for 30 days or more.

  • Page 29: Troubleshooting

    TROUBLESHOOTING CHART Wili not start • Out of fuel. • Fill fuel tank. See "TO START ENGINE" • Engine not "CHOKED" properly. in Operation section. Wait several minutes • Engine flooded. before attempting to start. • Bad spark plug. • Replace spark plug.
  • Page 30 TROUBLESHOOTING CHART " PROBLEM. CAUSE CORRECTION Engine clicks but will I • Loose or damaged • Check all wiring. not start (Cont'd) wiring. • Faulty solenoid • Check/replace solenoid starter, starter. Loss of power • Set in "Higher Cut" position/ I, Cutting too much reduce...
  • Page 31 TROUBLESHOOTING CHART =ROBLEM CAUSE CORRECTION dower blades will not • Obstruction in clutch • Remove obstruction. rotate mechanism. • Worn/damaged mower • Replace mower drive belt. drive belt. • Frozen idler pulley. • Replace idler pulley. • Frozen blade mandrel. •...
  • Page 32 SERVICE NOTES...
  • Page 33 TRACTOR - - MODEL NUMBER 917.270861 SCHEMATIC 8LACK BATTERY AMMETER FUSE STARTER BLACK (OPTIONAL) _- _ SOLENOID L ..WH{TE SEATSWiTCH IGNITION (NOT OCCUPIED) SWITCH (CLUTCH OFn GROUNDING CONNECTOR BROWN HEADLIGHTS IGNITION SWITCH NON-REMOVABLE REMOVABLE CONNECTIONS CONNECTIONS POSITION CIRCUIT "MAKE" G+M+L NONE WIRING INSULATED...
  • Page 34 TRACTOR - - MODEL NUMBER 917.270861 ELECTRICAL :: ::::::::: ..i..
  • Page 35 Cable, Ground 121305X Switch, Seat 140301 Switch, Ignition 4 Position 124211X Nut, Ignition 141226 ' Cover, IgnitionSwitch 1C9310X Key, Molded, Craftsman 169596 Harness, ignition 71110408 Bolt BIk Fin Hex 1/4-20 UNC x 1/2 131563 Cover, Terminal 168327 Sok_noid 73640400 Nut Keps BIkHex 1/4-20 UNC...

  • Page 36: Chassis And Enclosures

    TRACTOR - - MODEL NUMBER 917.270861 CHASSIS AND ENCLOSURES...
  • Page 37 TRACTOR - - MODEL NUMBER 917.270861 CHASSIS AND ENCLOSURES PART DESCRIPTION Chassis 166819 Drawbar 14O356 Screw 3/8-16 x 3/4 17060612 STD551025 Washer 13/32 x 3/4 x 16 Gauge Bumper Hcod/Dash 155272 Dash, Silkscreened 165454X013 STD533710 Bolt, Carriage 3/8-16 x 1 Panel, Dash, LH 155927 145660...

  • Page 38: Ground Drive

    TRACTOR - - MODEL NUMBER 917.270861 GROUND DRIVE 104 _...
  • Page 39 TRACTOR - - MODEL NUMBER 917.270861 GROUND DRIVE PART PART DESCRIPTION DESCRIPTION Keeper Belt Engine Hydro Transaxle (See Breakdown) 154778 Guide Belt RH Engine Hydro Gr 319 0650 134_ Strap Torque Lh Hydro 18/20" T 142431 Spring, Return, Brake 140158 Washer 13/32 x 1-1/4 x 12 Ga.

  • Page 40: Steering Assembly

    TRACTOR - - MODEL NUMBER 917.270861 STEERING ASSEMBLY...
  • Page 41 TRACTOR - - MODEL NUMBER 917.270861 STEERING ASSEMBLY PART DESCRIPTION 139768 Steedng Wheel 154427 Front Axle Assembly 156483 SpindleAssembly, LH. 157473 Spindle Assembly, R.H. 6266H Bearing, Race, Thrust, Hardened 121748X Washer 25/32 x 1-5/8 x 16 Gauge 19272016 Washer 27/32 x 1-1/4 x 16 Gauge 12000029 Ring, Klip 3366R...

  • Page 42: Optional Equipment

    TRACTOR - - MODEL NUMBER 917.270861 ENGINE OPTIONAL EQUIPMENT Spark Arrester...
  • Page 43 TRACTOR - - MODEL NUMBER 917.270861 ENGINE PART DESCRIPTION 169387 Control Throt Paddle 17720410 Screw Hex Thd Cut 1/4-20x5/8 T Engine (See Breakdown) BriggsModel No. 407777-0122-E1 ..149723 Muffler Exhaust Exhaust Asm. Left 159955 160589 Exhaust Asm. Right 150178 Bolt 5/16 - 18 UNC X 3/4 W/Seres 162797 Shield Browning B&S Intek II Gasket Muffler...

  • Page 44: Seat Assembly

    TRACTOR - - MODEL NUMBER 917.270861 SEAT ASSEMBLY PART PART DESCRIPTION DESCRIPTION 140123 Seat 3450 BIk/'olkCraftsman 121248X Bushing Snap Bfk Ny150 Id Bolt Rdhd Sht Nk 1/4-20x1-1/2 140551 Bracket Pnt PivotSeat (blk) 72050412 74760616 BoltFin Hex 3/8-16une X 1 134,300 Spacer Split 28 X 96 Zinc 19131610 Washer 13/32 X 3/4 X 10 Ga...
  • Page 45 Decal Dash Panel 156439 Decal Fender DangerSears 166_2t7 Decal Fend Auto Sears Gold 160_a6 Decal Mower Drive Schematic 163205 Decal Hood Rh Craftsman 138047 Decal, Battery Diehard Sears 163200 Decal Hood Lh Craftsman 166887 Decal Deck Mower EZ3 163202 170100...

  • Page 46: Lift Assembly

    TRACTOR - - MODEL NUMBER 917.270861 LIFT ASSEMBLY 25 24...
  • Page 47 TRACTOR - - MODEL NUMBER 917.270861 LIFT ASSEMBLY PART DESCRIPTION 159460 LiftLever Inner Wire Asm. 159471 Shaft Asm. Lift 105767)( Pin Groove 12000002 E Ring 19211621 Washer 21/32 x 1 x21 Ga. 120183X Bearing Nylong 125631X Gnp Handle Fluted 124526X Button Plunger 139865 LinkAsm Lift LH.
  • Page 48 TRACTOR - - MODEL NUMBER 917.270861 MOWER DECK 106"_ 103 105 47 1_ 104 106 1 o2/_" _I;223...

  • Page 49: Mower Deck

    TRACTOR - - MODEL NUMBER 917.270861 MOWER DECK PART PART DESCRIPTION DESCRIPTION V-Belt 165892 Mower Housing 144959 Locknut, Hex W/Wsh 3/8-16 STD533107 Bolt STD541437 138017 Bracket Assembly, Sway Bar, Front 136420 Cover Mulching42" Black Screw Truss Hd Phil10-24 x5/8 165460 Bracket Sway Bar 38/42"...

  • Page 50: Hydro Gear Transaxle

    TRACTOR - - MODEL NUMBER 917.270861 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650 ,%,. 2•...
  • Page 51 TRACTOR - - MODEL NUMBER 917.270861 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650 PART PART DESCRIPTION DESCRIPTION 142930 Housing, Lower 142884 Washer 7/16 x 7/8 x .060 142931 Assembly, Upper Housing 150829 Differential Assembly 142932 Seal, Up 142991 Washer 3/4 x 1.5 x .13 142928 Ring, W_re Retaining...
  • Page 52 TRACTOR - - MODEL NUMBER 917.270861 BRIGGS & STRATrON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1 256_ 823 _ 11L_ 592 a 19o _ 1lOl_9LABEL_TI REQUIRES SPECIALTOOLS TOINSTALL.SEE _1036 LABEL KIT-EMISSION I _1058 OWNER'S MANUAL I REPAIR INSTRUCTION MANUAL. 1O26...
  • Page 53 TRACTOR - - MODEL NUMBER 917.270861 BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1 "51 -k REQUIRES SPECIAL TOOLI ,k-REQUIRES SPECIAL TOOL, _ TO INSTALL SEE REPAIR TO INSTALL. SEE REPAIR INSTRUCTION MANUAL, INSTRUCTION MANUAL 1029 102_:_ 1022 lo22 552A 552A _J-_l _=,_'...
  • Page 54 TRACTOR - - MODEL NUMBER 917.270861 BRIGGS & STRATrON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1 l___j ,,°, t_ ' ,02 _ I ,5o 1411 108_ ____j 13o ,5, [987 _© 265 _ 351 g lo5 0 467f 97__J F_ 137 _,,,/ 119B_ 160 _ 117_...
  • Page 55 TRACTOR - - MODEL NUMBER 917.270861 BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1 311 t _92A 728_ _482...

  • Page 56: Briggs & Stratton

    TRACTOR - - MODEL NUMBER 917.270861 BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1 116B O 116C 823 _I_ 1027 176_ 10_5 116D 4.977 CARBURETOR GASKET SET .358 GASKET SET 51A _ 137 0 163_s55,_ 102 _ 150_ 355_ 116_ 116A_ 633 @...
  • Page 57 TRACTOR - - MODEL NUMBER 917.270861 BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1 PART PART DESCRIPTION DESCRIPTION 499584 Cylinder Assembly 690984 • Pin, Float Hinge 499585 Bushing, Cylinder 690985 • Valve, Needle 690926 * Seal, Oil 690986 Valve, Choke 690069 Sump, Engine 691261...
  • Page 58 TRACTOR - - MODEL NUMBER 917.270861 BRIGGS & STRAI-rON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122. PART PART DESCRIPTION DESCRIPTION Filter, Fuel Housing, Starter 691035 Element, Breather (Service with 499529 690956 Retainer, Element Starter Motor) 690957 Screw, Hex 690960 Screw, Hex 691003 499602 Dipstick/Tube Asseml...
  • Page 59 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, "" NOT ACROSS HILL SIGHTING GUIDE Operate your Tractor up and down the face of slopes (not i_| _LJk greater than 15 ), never across the face. Make turns gradu- i| _ ally to prevent tipping or loss of control.
  • Page 60 For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOME s_ (1-800-469-4663) Para pedir servicio de reparacibn a domicilio 1-800-676-5811 In Canada for all your service and parts needs call Au Canada pour tout le service ou les pieces 1-800-665-4455 For the repair or replacement...

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