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Panasonic WH-ADC0912K6E5UK Service Manual

Panasonic WH-ADC0912K6E5UK Service Manual

Air-to-water hydromodule + tank
Table of Contents

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This service information is designed for experienced repair technicians only and is not designed for use by the general public.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to
service or repair the products dealt with in this service information by anyone else could result in serious injury or death.
There are special components used in this equipment which are important for safety. These parts are marked by
Diagrams, Circuit Board Diagrams, Exploded Views and Replacement Parts List. It is essential that these critical parts should be
replaced with manufacturer's specified parts to prevent shock, fire or other hazards. Do not modify the original design without permission
of manufacturer.
In order to avoid frostbite, be assured of no refrigerant leakage during the installation or repairing of refrigerant circuit.
R32 REFRIGERANT
– This Air-to-Water Hydromodule + Tank contains and operates with refrigerant R32.
THIS PRODUCT MUST ONLY BE INSTALLED OR SERVICED BY QUALIFIED PERSONNEL.
Refer to National, State, Territory and local legislation, regulations, codes, installation & operation manuals, before the
installation, maintenance and/or service of this product.
Air-to-Water Hydromodule + Tank
Indoor Unit
WH-ADC0912K6E5
WH-ADC0912K6E5UK
WARNING
IMPORTANT SAFETY NOTICE
PRECAUTION OF LOW TEMPERATURE
CAUTION
Order No: PAPAMY2302049CE
Outdoor Unit
WH-UXZ09KE5
WH-UXZ12KE5
Destination
Europe
in the Schematic
© Panasonic Corporation 2023.

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Summary of Contents for Panasonic WH-ADC0912K6E5UK

  • Page 1 – This Air-to-Water Hydromodule + Tank contains and operates with refrigerant R32. THIS PRODUCT MUST ONLY BE INSTALLED OR SERVICED BY QUALIFIED PERSONNEL. Refer to National, State, Territory and local legislation, regulations, codes, installation & operation manuals, before the installation, maintenance and/or service of this product. © Panasonic Corporation 2023.
  • Page 2: Table Of Contents

    Indoor Unit (For WH-ADC0912K6E5 only) ..  ..............193   ..............79   15.3 Protection Control for Cooling Operation ..  12.3 Indoor Unit (For WH-ADC0912K6E5UK only) .   ..............194   ..............89   Servicing Guide ..........195     12.4 Outdoor Unit ..........102...
  • Page 3 18.2 Relationship between the Condition of the Air-   to-Water Heatpump Indoor and Outdoor Units and Pressure and Electric Current .... 211   18.3 Breakdown Self Diagnosis Function ..212     18.4 Error Codes Table ........214     18.5 Self-diagnosis Method .......
  • Page 4: Safety Precautions

    1. Safety Precautions  Read the following “SAFETY PRECAUTIONS” carefully before installation of Air-To-Water Hydromodule + Tank (here after referred to as “Tank Unit”).  Electrical works and water installation works must be done by licensed electrician and licensed water system installer respectively.
  • Page 5 WARNING 17. Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will cause fire or electrical shock. 18. For electrical work, follow the national regulation, legislation and this installation instructions. An independent circuit and single outlet must be used.
  • Page 6 CAUTION 1. Do not install the Tank Unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at surrounding of the unit, it may cause fire. 2. Do not install the outdoor unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at surrounding of the unit, it may cause fire.
  • Page 7: Precaution For Using R32 Refrigerant

    2. Precaution For Using R32 Refrigerant  The basic installation work procedures are the same as conventional refrigerant (R410A, R22) models. However, pay careful attention to the following points: WARNING When connecting flare at indoor side, make sure that the flare connection is used only once, if torqued up and released, the flare must be remade.
  • Page 8 CAUTION Installation (Space)  Must ensure the installation of pipe-work shall be kept to a minimum. Avoid use dented pipe and do not allow acute bending.  Must ensure that pipe-work shall be protected from physical damage.  Must comply with national gas regulations, state municipal rules and legislation. Notify relevant authorities in accordance with all applicable regulations.
  • Page 9 CAUTION 2-7. Checks to the refrigerating equipment  Where electrical components are being changed, they shall be fit for the purpose and to the correct specification.  At all times the manufacturer’s maintenance and service guidelines shall be followed.  If in doubt consult the manufacturer’s technical department for assistance.
  • Page 10 CAUTION The following leak detection methods are deemed acceptable for all refrigerant systems.  No leaks shall be detected when using detection equipment with a sensitivity of 5 grams per year of refrigerant or better under a pressure of at least 0,25 times the maximum allowable pressure (>1.04MPa, max 4.15MPa). For example, a universal sniffer.
  • Page 11 CAUTION Decommissioning  Before carrying out this procedure, it is essential that the technician is completely familiar with the equipment and all its details.  It is recommended good practice that all refrigerants are recovered safely.  Prior to the task being carried out, an oil and refrigerant sample shall be taken in case analysis is required prior to re-use of recovered refrigerant.
  • Page 12: Specifications

    3. Specifications WH-ADC0912K6E5 WH-UXZ09KE5 Item Unit Outdoor Unit Performance Test Condition EN14511 / EN14825 Condition A35W7 (Ambient/Water) Cooling Capacity 8.80 BTU/h 30000 Cooling EER 3.11 Condition A7W35 A2W35 (Ambient/Water) Heating Capacity 9.00 9.00 BTU/h 30700 30700 Heating COP 5.03 3.69 Low Temperature Application (W35) Warmer Average...
  • Page 13 Item Unit Outdoor Unit Standard Length m (ft) 7 (23.0) Pipe Length Range m (ft) 3 (9.8) ~ 30 (98.4) I/D & O/D Height Difference m (ft) 20 (65.6) Additional Gas Amount g/m (oz/ft) 30 (0.3) Refrigeration Charge Less m (ft) 10 (32.8) Type Hermetic Motor...
  • Page 14 Item Unit Indoor Unit Performance Test Condition EN14511 / EN14825 Cooling: 10 / 43 Outdoor Ambient °C (min. / max.) Heating: -28 / 35 Cooling: 5 / 20 Operation Range Heating (Tank): - / 65*, Water Outlet °C (min. / max.) Heating Circuit: 20 / 55 (Below Ambient -15°C)** Heating Circuit: 20 / 60 (Above Ambient -10°C)** Cooling: 30.0...
  • Page 15 ** Between outdoor ambient -10°C and -15°C, the water outlet temperature gradually decreases from 60°C to 55°C.  It is recommended to follow DHW tank water quality limit for Panasonic Air to Water All in One according to Drinking Water Directive 98/83 EC ...
  • Page 16: Wh-Adc0912K6E5 Wh-Uxz12Ke5

    WH-ADC0912K6E5 WH-UXZ12KE5 Item Unit Outdoor Unit Performance Test Condition EN14511 / EN14825 Condition A35W7 (Ambient/Water) Cooling Capacity 10.70 BTU/h 36500 Cooling EER 2.68 Condition A7W35 A2W35 (Ambient/Water) Heating Capacity 12.10 12.00 BTU/h 41300 41000 Heating COP 4.84 3.44 Low Temperature Application (W35) Warmer Average Colder...
  • Page 17 Item Unit Outdoor Unit Standard Length m (ft) 7 (23.0) Pipe Length Range m (ft) 3 (9.8) ~ 30 (98.4) I/D & O/D Height Difference m (ft) 20 (65.6) Additional Gas Amount g/m (oz/ft) 30 (0.3) Refrigeration Charge Less m (ft) 10 (32.8) Type Hermetic Motor...
  • Page 18 Item Unit Indoor Unit Performance Test Condition EN14511 / EN14825 Cooling: 10 / 43 Outdoor Ambient °C (min. / max.) Heating: -28 / 35 Cooling: 5 / 20 Operation Range Heating (Tank): - / 65*, Water Outlet °C (min. / max.) Heating Circuit: 20 / 55 (Below Ambient -15°C)** Heating Circuit: 20 / 60 (Above Ambient -10°C)** Cooling: 44.0...
  • Page 19 ** Between outdoor ambient -10°C and -15°C, the water outlet temperature gradually decreases from 60°C to 55°C.  It is recommended to follow DHW tank water quality limit for Panasonic Air to Water All in One according to Drinking Water Directive 98/83 EC ...
  • Page 20: Wh-Adc0912K6E5Uk Wh-Uxz09Ke5

    WH-ADC0912K6E5UK WH-UXZ09KE5 Item Unit Outdoor Unit Performance Test Condition EN14511 / EN14825 Condition A35W7 (Ambient/Water) Cooling Capacity 8.80 BTU/h 30000 Cooling EER 3.11 Condition A7W35 A2W35 (Ambient/Water) Heating Capacity 9.00 9.00 BTU/h 30700 30700 Heating COP 5.03 3.69 Low Temperature Application (W35)
  • Page 21 Item Unit Outdoor Unit Standard Length m (ft) 7 (23.0) Pipe Length Range m (ft) 3 (9.8) ~ 30 (98.4) I/D & O/D Height Difference m (ft) 20 (65.6) Additional Gas Amount g/m (oz/ft) 30 (0.3) Refrigeration Charge Less m (ft) 10 (32.8) Type Hermetic Motor...
  • Page 22 Item Unit Indoor Unit Performance Test Condition EN14511 / EN14825 Cooling: 10 / 43 Outdoor Ambient °C (min. / max.) Heating: -28 / 35 Cooling: 5 / 20 Operation Range Heating (Tank): - / 65*, Water Outlet °C (min. / max.) Heating Circuit: 20 / 55 (Below Ambient -15°C)** Heating Circuit: 20 / 60 (Above Ambient -10°C)** Cooling: 30.0...
  • Page 23 ** Between outdoor ambient -10°C and -15°C, the water outlet temperature gradually decreases from 60°C to 55°C.  It is recommended to follow DHW tank water quality limit for Panasonic Air to Water All in One according to Drinking Water Directive 98/83 EC ...
  • Page 24: Wh-Adc0912K6E5Uk Wh-Uxz12Ke5

    WH-ADC0912K6E5UK WH-UXZ12KE5 Item Unit Outdoor Unit Performance Test Condition EN14511 / EN14825 Condition A35W7 (Ambient/Water) Cooling Capacity 10.70 BTU/h 36500 Cooling EER 2.68 Condition A7W35 A2W35 (Ambient/Water) Heating Capacity 12.10 12.00 BTU/h 41300 41000 Heating COP 4.84 3.44 Low Temperature Application (W35)
  • Page 25 Item Unit Outdoor Unit Standard Length m (ft) 7 (23.0) Pipe Length Range m (ft) 3 (9.8) ~ 30 (98.4) I/D & O/D Height Difference m (ft) 20 (65.6) Additional Gas Amount g/m (oz/ft) 30 (0.3) Refrigeration Charge Less m (ft) 10 (32.8) Type Hermetic Motor...
  • Page 26 Item Unit Indoor Unit Performance Test Condition EN14511 / EN14825 Cooling: 10 / 43 Outdoor Ambient °C (min. / max.) Heating: -28 / 35 Cooling: 5 / 20 Operation Range Heating (Tank): - / 65*, Water Outlet °C (min. / max.) Heating Circuit: 20 / 55 (Below Ambient -15°C)** Heating Circuit: 20 / 60 (Above Ambient -10°C)** Cooling: 44.0...
  • Page 27 ** Between outdoor ambient -10°C and -15°C, the water outlet temperature gradually decreases from 60°C to 55°C.  It is recommended to follow DHW tank water quality limit for Panasonic Air to Water All in One according to Drinking Water Directive 98/83 EC ...
  • Page 28: Features

    4. Features  Inverter Technology Energy saving  High Efficiency  Environment Protection Non-ozone depletion substances refrigerant (R32)  Long Installation Piping Long piping up to 30 meter with height difference 20 meter Flexible 4-way piping for outdoor unit  Easy to use control panel Auto mode Holiday mode...
  • Page 29: Location Of Controls And Components

    5. Location of Controls and Components Indoor Unit 5.1.1 Remote Controller buttons and display The LCD display as shown in this manual are for instructional purpose only, and may differ from the actual unit. Buttons / Indicator Quick Menu button Back button Returns to the previous screen LCD Display...
  • Page 30 Display Mode selection AUTO • Depending on the preset outdoor COOL • COOL operation is either turned temperature, the system selects ON or OFF. HEAT or * COOL operation • The outdoor unit provides cooling mode. to the system. Auto Heat Auto Cool AUTO •...
  • Page 31 5.1.2 Initialization Before starting to install the various menu settings, please initiate the Remote Controller by selecting the language of operation and installing the date and time correctly. When power is turned on for the fi rst time, it becomes the setting screen automatically. It can also be set from personal setting of the menu.
  • Page 32 5.1.3 Quick Menu After the initial settings have been completed, you can select a quick menu from the following options and edit the setting. to select menu. Press to display the quick menu. Press to turn on/off the select menu. Quick Menu Force DHW Powerful...
  • Page 33 5.1.4 How to use the Quick Menu Force DHW Select this icon to turn the Tank DHW on or off. Press to confi rm your selection. • Force DHW is turned off. • Force DHW is turned on. Note: • Force DHW is disabled when Force Heater is turned on. •...
  • Page 34 Quiet Select this icon to operate quietly. Press to confi rm your selection. (The quiet operation starts approximately 1 minute after is pressed.) • Quiet mode is set off. • The Quiet mode operates at level 1. • The Quiet mode operates at level 2. •...
  • Page 35 Force Heater Select to force the Heater on. Press to confi rm your selection. (The Force Heater mode starts approximately 1 minute after is pressed.) • Force Heater is turned off. • Force Heater is turned on. Note: • Force Heater is disabled whenever operation is already on and “Disabled due to operation ON!”...
  • Page 36 Weekly Timer Select this icon to delete (cancel) or change the pre-set Weekly Timer. Press to confi rm your selection. • Timer is not ON. • Timer is set. After 1 sec delay. Select “Yes”. • If you select “No”, the screen will return to the Main Screen. •...
  • Page 37 Force Defrost Select to defrost the frozen pipes. Press to confi rm your selection. (When the mode is accepted, below screen will be displayed.) Error Reset Select to restore the previous settings when error has occurred. Press to confi rm your selection. (When the mode has been accepted, below screen will be displayed.) •...
  • Page 38 5.1.5 Menus (For user) Select menus and determine settings according to the system available in the household. All initial settings must be done by an authorised dealer or a specialist. It is recommended that all alterations of the initial settings are also done by an authorised dealer or a specialist.
  • Page 39 Menu Default Setting Setting Options / Display Quiet priority • To select priority during Quiet mode between Sound and Capacity. • If Sound priority is selected, unit will operate in quiet Sound condition only. Sound Capacity • If Capacity priority is selected, unit will operate in quiet condition but it will prioritize on providing required capacity at...
  • Page 40 Menu Default Setting Setting Options / Display 2 System check Energy monitor Present Present or historical chart of Select and retrieve energy consumption, generation or COP. Historical chart Total consumption (1year) Select and retrieve • COP= Coeffi cient of Performance. •...
  • Page 41 Menu Default Setting Setting Options / Display 3 Personal setup Remote control No. • To display remote control number of a particular remote RC No. 10:34am,Mon controller so that installer and RC-1 end user are well informed. Select and retrieve •...
  • Page 42 Menu Default Setting Setting Options / Display Language ENGLISH / FRANÇAIS / DEUTSCH / Sets the display language for ITALIANO / ESPAÑOL / DANISH / the top screen. SWEDISH / NORWEGIAN / POLISH / CZECH / NEDERLANDS / TÜRKÇE / SUOMI / MAGYAR / SLOVENŠČINA / HRVATSKI / LIETUVIŲ...
  • Page 43 5.1.6 Menus (For installer) Menu Default Setting Setting Options / Display 5 Installer setup System setup Optional PCB connectivity To connect to the external PCB required for servicing. • If the external PCB is connected (optional), the system will have following additional functions: Control over 2 zones (including the swimming pool and the function to heat water in it).
  • Page 44 Menu Default Setting Setting Options / Display DHW capacity To select tank heating capacity to variable or standard. Variable capacity heat up tank with fast mode and keep the tank Variable temperature with effi cient mode. While standard capacity heat up tank with rated heating capacity.
  • Page 45 Menu Default Setting Setting Options / Display Yes Auto To select a bivalent connection to allow an additional heat source such as a boiler to heat- Set outdoor up the buffer tank and domestic temperature for -5 °C turn ON Bivalent hot water tank when heatpump connection.
  • Page 46 Menu Default Setting Setting Options / Display Delay timer to stop the bivalent heat 0:30 source (in hour and minutes). Control pattern Advanced parallel DHW Yes • DHW Tank is activated only after selecting “Yes”. Delay timer to start the bivalent heat 0:30 source (in hour and minutes).
  • Page 47 Menu Default Setting Setting Options / Display Yes Smart After selecting for the external pump Energy price Electricity Bivalent connection 10:34am,Mon 0.0 * / kWh Electricity price 1 - There are total 10 different prices can be set Range: (0~999.9 /kWh) for Electricity: Steps: ±0.1 /kWh...
  • Page 48 Menu Default Setting Setting Options / Display Yes Smart After selecting for the external pump Schedule Season setting Season 1 : Dec (Refers to Winter Bivalent connection 10:34am,Mon season) Schedule Season 2 : Mar (Refers to Spring Season setting season) Schedule setting Season 3 : Jun (Refers to Summer Select...
  • Page 49 Menu Default Setting Setting Options / Display - Range of start time displayed can be in “24h” Season 1 10:34am,Mon or “am/pm” format depend on setting of Pattern 1: Start time “Clock format”. Range: (0.00~23.00) Steps: ±1hour 3.00 Select Confirm - Range of electricity price is 0 ~ 10 which Season 1 10:34am,Mon...
  • Page 50 Menu Default Setting Setting Options / Display Yes After selecting the tank T ON temperature Set T OFF 5 °C temperature Yes After selecting the tank T ON temperature T OFF temperature Set Antifreeze 5 °C temperature Yes After selecting the tank T ON temperature T OFF temperature After setting the antifreeze temperature...
  • Page 51 Menu Default Setting Setting Options / Display 5.17 Heat-Cool SW 5.18 Force heater To turn on Force heater either manually (by default) or automatically. Manual 5.19 Force defrost If auto selection is set, outdoor unit will start defrost operation Manual if long heating hour operate during low outdoor temperature.
  • Page 52 Menu Default Setting Setting Options / Display 5.24 External meter Heat-cool meter : No External meter 10:34am,Mon To set which external meter * Tank meter : No to be used depends on meter Heat-Cool meter Elec. meter HP : No Tank meter connection.
  • Page 53 Menu Default Setting Setting Options / Display Elec. meter 3 (Reserve) - Set Elec. meter 3 (Reserve) to Yes when this electricity meter is connected. - It is to measure energy consumption * This data will be displayed only on Cloud system.
  • Page 54 Menu Default Setting Setting Options / Display 6 Installer setup Operation setup To access to the four major 4 main modes functions or modes. Heat / * Cool / * Auto / Tank Heat To set various water & ambient Water temp.
  • Page 55 Menu Default Setting Setting Options / Display Outdoor temp. for heating OFF Temperature for 24 °C heating OFF T for heating ON Set T for heating * This setting will not 5 °C available to set when pump fl owrate set to Max.
  • Page 56 Menu Default Setting Setting Options / Display Water temp. for cooling ON Cooling ON temperatures in Compensation curve compensation curve or direct input. Water temp. for cooling ON Compensation curve Input the 4 temperature points X axis: 20 °C, 30 °C (2 on horizontal X Y axis: 15 °C, 10 °C axis, 2 on vertical Y...
  • Page 57 Menu Default Setting Setting Options / Display Outdoor temp. for (Cool to Heat) Set outdoor temperature for 10 °C switching from Cool to Heat. Tank Setting functions for the tank. Floor operation time (max) / Tank heat up time (max) / Tank re-heat temp.
  • Page 58 Menu Default Setting Setting Options / Display Sterilization: Boiling temp. Set boiling 65 °C temperatures for sterilize the tank. Sterilization: Ope. time (max) Set sterilizing time 0:10 (in hours and minutes) 7 Installer setup Service setup Pump maximum speed To set the maximum speed of Setting the fl...
  • Page 59 Menu Default Setting Setting Options / Display Service contact To set up to 2 contact names Service engineer’s name and contact number. and numbers for the User. Contact 1 / Contact 2 Contact 1 / Contact 2 Contact name or number. Name / phone icon Input name and number Contact name: alphabet a ~ z.
  • Page 60 5.1.7 Main Components 5.1.7.1 WH-ADC0912K6E5 8-1 8-2 Slide the covers (left - right) to access Tank Sensors. Remote Controller Magnetic Water Filter Set Top Plate Left Decoration Panel Heater Assembly Right Plate Right Decoration Panel Left Plate 3-Way Valve Water Pump Rear Plate Overload Protector (Not Visible) Control Board Cover...
  • Page 61 5.1.7.2 WH-ADC0912K6E5UK 8-1 8-2 Slide the covers (left - right) to access Tank Sensors. Remote Controller Magnetic Water Filter Set Top Plate Left Decoration Panel Heater Assembly Right Plate Right Decoration Panel Left Plate 3-Way Valve Water Pump Rear Plate...
  • Page 62: Outdoor Unit

    Outdoor Unit Air inlet (rear) Air inlet (side) Air outlet...
  • Page 63: Dimensions

    6. Dimensions Indoor Unit 6.1.1 WH-ADC0912K6E5 b a e FRONT VIEW SIDE VIEW 75 74 Adjustable Feet 1 position BOTTOM VIEW TOP VIEW Tube Connector Function Connector Size Water Inlet (From Space Heating/Cooling) R 1¼" Water Outlet (To Space Heating/Cooling) R 1¼"...
  • Page 64 6.1.2 WH-ADC0912K6E5UK b a e Temperature and Pressure Relief Valve FRONT VIEW SIDE VIEW 75 74 Adjustable Feet position BOTTOM VIEW TOP VIEW Tube Connector Function Connector Size Water Inlet (From Space Heating/Cooling) R 1¼" Water Outlet (To Space Heating/Cooling) R 1¼"...
  • Page 65: Outdoor Unit

    Outdoor Unit <Top View> <Side view> <Front View> <Side View> 318.5 <Back view> Unit: mm...
  • Page 66: Refrigeration And Water Cycle Diagram

    7. Refrigeration and Water Cycle Diagram OUTDOOR UNIT INDOOR UNIT FLOOR HEATING AIR PURGE WATER OUTLET VALVE 3-WAY VALVE WATER OUTLET PRESSURE TEMP. SENSOR EXPANSION TRANSDUCER STRAINER VALVE STRAINER FLOW SENSOR SUBCOOLER BACKUP HEATER SANITARY HOT WATER OUTLET REFRIGERANT HEX WATER OUTLET TEMP.
  • Page 67: Block Diagram

    8. Block Diagram...
  • Page 68: Wiring Connection Diagram

    9. Wiring Connection Diagram Indoor Unit EXTERNAL COMP. SW HEAT/COOL SWITCH SG SIGNAL SOLAR TEMP. SENSOR DEMAND SIGNAL WATER TEMP. ZONE 1 WATER TEMP. ZONE 2 POOL TEMP. SENSOR ROOM TEMP. ZONE 1 ROOM TEMP. ZONE 2...
  • Page 69: Outdoor Unit

    Outdoor Unit Resistance of Compressor Windings Ω Ω Ω Note: Resistance at 20°C of ambient temperature.
  • Page 70: Electronic Circuit Diagram

    10. Electronic Circuit Diagram 10.1 Indoor Unit EXTERNAL COMP. SW HEAT/COOL SWITCH SG SIGNAL SOLAR TEMP. SENSOR DEMAND SIGNAL WATER TEMP. ZONE 1 WATER TEMP. ZONE 2 POOL TEMP. SENSOR ROOM TEMP. ZONE 1 ROOM TEMP. ZONE 2...
  • Page 71: Outdoor Unit

    10.2 Outdoor Unit...
  • Page 72: Printed Circuit Board

    11. Printed Circuit Board 11.1 Indoor Unit 11.1.1 Main Printed Circuit Board AC2-L2 HT1-L2 CN-OLP1 AC2-N2 HT1-L3 AC2-L3 CN-PWR CN-PWR2 CN-PWR3 DATA AC1-N CN-PUMP1 AC1-L3 CN-DPS CN-FLWSEN CN-TH2 CN-TH1 CN-TH3 CN-CNT2 CN-CNT CN5 CN-PWR4...
  • Page 73 11.1.2 Sub Printed Circuit Board (Optional) CN208 CN209 CN201 CN205 CN-PWR204 CN-CNT CN204 CN207 CN203 CN-COMM CN206 CN-PWR202 CN210...
  • Page 74: Outdoor Unit

    11.2 Outdoor Unit 11.2.1 Main Printed Circuit Board CN-FM2 CN-FM1 DCP1 AC-WHT01 AC-L DCN2 COM3 AC-BLU AC-C AC-BRW AC-BLK01 CN-V1 CN-HT2 CN-HOT CN-PSW1 CN-RY1 CN-HPS CN-TH2 CN-TH3 CN-EV CN-DIS CN-EV2 CN-TH1...
  • Page 75 11.2.2 Noise Filter Printed Circuit Board AC-BLK CN-ACL CN-BLK CN-ACN CN-WHT 11.2.3 Capacitor Printed Circuit Board DCN-IN DCN-OUT DCP-IN AC-C DCP-OUT...
  • Page 76: Installation Instruction

    12. Installation Instruction 12.1 Indoor Floor Area Requirement  If the total refrigerant charge in the system is <1.84 kg, no additional minimum floor area is required.  If the total refrigerant charge in the system is ≥1.84 kg, additional minimum floor area requirements is complied as described below: Symbol Description...
  • Page 77 Table I - Maximum refrigerant charge allowed in a Table II - Minimum floor area room Minimum floor area (A min total (kg) H=0.6m Maximum refrigerant charge in a room ) (kg) 1.84 28.81 room H=0.6m 1.86 29.44 0.138 1.88 30.08 0.276 1.90...
  • Page 78 Attached accessories Optional Accessories Accessories part Qty. Accessory part Qty. □ Adjustable Feet Remote Controller Case □ Network Adaptor (CZ-TAW1B) and □ Extension Cable (CZ-TAW1-CBL) Drain Elbow □ □ Optional PCB (CZ-NS5P) Packing □ Field Supply Accessories (Optional) Part Model Specifications Maker Electromotoric Actuator...
  • Page 79: Indoor Unit (For Wh-Adc0912K6E5 Only)

    12.2 Indoor Unit (For WH-ADC0912K6E5 only) 12.2.1 Select the Best Location 12.2.1.2 Transport and Handling Before choosing the installation site, obtain user  Be careful during transportating the unit so that it approval. is not damaged by impact.  Install the Tank Unit in indoors with frost free ...
  • Page 80 This Tank Unit is designed for combination with 12.2.3.1 Water Quality Requirement Panasonic Air-to-Water Heat Pump Outdoor Unit. If Outdoor Unit from other manufacturer are being used in combination with Panasonic Tank Unit, optimum Must use water that complies with European water quality operation and reliability of the system is not standard 98/83 EC.
  • Page 81 Apply neutral cure (Alkoxy type) and  If non-brass metallic piping is used for installation, ammonia-free silicone make sure to insulate the pipes to prevent sealant along the circumference galvanic corrosion.  Do not connect galvanised pipes, this will cause galvanic corrosion.
  • Page 82 (A) Space Heating/Cooling Pipework  Use inner diameter 17 mm drain hose in the  market, fix to Drain Elbow 2 . Connect Tank Unit Tube Connector to outlet  connector of Zone 1 Panel/Floor heater. This hose must to be installed in a continuously downward direction and in a frost-free ...
  • Page 83 12.2.4 Connect the Cable to the Tank Unit WARNING This section is for authorized and licensed electrician only. Work behind the Control Board Cover ⑤ secured by screws must only be carried out under supervision of qualified contractor, installation engineer or service person. CAUTION Please take extra precaution when open the control board cover ⑤...
  • Page 84 12.2.4.2 Wire Stripping and Connecting Requirement Wire stripping Conductor Conductor Conductor not Indoor/outdoor fully insert over insert fully insert connecting terminal board 5mm or more ACCEPT PROHIBITED PROHIBITED No loose strand (gap between when insert wires) 12.2.4.3 Connecting Requirement For Tank Unit WH-ADC0912K6E5 with WH-UXZ09KE5*, WH-UXZ12KE5* ...
  • Page 85 12.2.5.2 Discharge the Water 12.2.6.4 Check RCCB/ELCB For Domestic Hot Water Tank Ensure the RCCB/ELCB set to “ON” condition before 1. Turn OFF power supply. check RCCB/ELCB. 2. Set the Domestic Hot Water Tank Discharge Turn on the power supply to the Tank Unit. This testing could only be done when power is (Drain Tap) to “OPEN”.
  • Page 86 12.2.7.2 Remote Controller Wiring Remove the top case from the bottom case. Tank Unit Remote Controller Bottom Top case case Remote Controller w iring (field supply) • No polarity Terminal for Remote Controller wiring  Insert the Remote Controller cable shall be (2 x min driver and 0.3 mm ), of double insulation PVC-sheathed or...
  • Page 87 12.2.7.4 Mounting The Remote 12.2.7.5 Replace The Remote Controller Controller Cover For exposed type  Replace the existing Remote Controller with Preparation: Make 2 holes for screws using a driver. Remote Controller Case 4 to close the hole left after remove the Remote Controller. 1.
  • Page 88 12.2.8.1 Check Water Flow of Water Circuit Confirm the maximum water flow during main pump operation not less than 15 l/min. Service * Water flow can be check through service setup Valve (Pump Max Speed) [Heating operation at low water temperature with Discharge port lower water flow may trigger “H75”...
  • Page 89: Indoor Unit (For Wh-Adc0912K6E5Uk Only)

    12.3 Indoor Unit (For WH-ADC0912K6E5UK only) 12.3.1 Select the Best Location 12.3.1.2 Transport and Handling Before choosing the installation site, obtain user  Be careful during transportating the unit so that it approval. is not damaged by impact.  Install the Tank Unit in indoors with frost free ...
  • Page 90 This Tank Unit is designed for combination with 12.3.3.1 Water Quality Requirement Panasonic Air-to-Water Heat Pump Outdoor Unit. If Outdoor Unit from other manufacturer are being used in combination with Panasonic Tank Unit, optimum Must use water that complies with European water quality operation and reliability of the system is not standard 98/83 EC.
  • Page 91 Apply neutral cure (Alkoxy type) and  If non-brass metallic piping is used for installation, ammonia-free silicone make sure to insulate the pipes to prevent sealant along the circumference galvanic corrosion.  Do not connect galvanised pipes, this will cause galvanic corrosion.
  • Page 92 (A) Space Heating/Cooling Pipework (C) Drain Elbow and Hose Installation  Fix the Drain Elbow 3 and Packing 4 to the  Connect Tank Unit Tube Connector to outlet connector of Zone 1 Panel/Floor heater. bottom of Drain Water Hole ...
  • Page 93 (E) Temperature and Pressure Relief Valve 1. Connect the tundish and route the discharge pipe The Temperature and Pressure Relief Valve need as shown above. appropriate discharge pipework. In accordance with Tundish should be visible and positioned away Building Regulations a tundish must be fitted into the from frost environment and electrical components.
  • Page 94 Outdoor Unit 3 x min 4.0 mm 30mA, 2P, type A WH-UXZ09KE5*, WH-ADC0912K6E5UK WH-UXZ12KE5* 3 x min 4.0 mm 30mA, 2P, type AC 3. To avoid the cable and cord being damaged by sharp edges, the cable and cord must be passed through a bushing (located at the bottom of Control Board ⑥) before terminal board.
  • Page 95 12.3.4.3 Connecting Requirement For Tank Unit WH-ADC0912K6E5UK with WH-UXZ09KE5*, WH-UXZ12KE5*  The equipment’s Power Supply 1 complies with IEC/EN 61000-3-12 provided that the short circuit power Ssc is greater than or equal to 4250kW at the interface point between the user’s supply and the public system. It is the...
  • Page 96 12.3.6 Reconfirmation 12.3.7 Installation of Remote Controller as Room Thermostat  Remote Controller ① mounted to the Tank Unit WARNING can be moved to the room and serve as Room Be sure to switch off all power supply before performing each of Thermostat.
  • Page 97 12.3.7.3 Remove The Remote Controller Remove the wiring between Remote controller ① and Tank Unit terminal. From Tank Unit Remove both Left Decoration Panel ② and Right Decoration Panel ③ from Front Plate ⑱ with gently push the panels from back. Gently push from rear Claw...
  • Page 98 For embedded type 12.3.8 Test Run Preparation: Make 2 holes for screws using a driver. Before test run, make sure below items have been checked:- Mount the bottom case a) Pipework are properly done. to the wall. Mount the top case. •...
  • Page 99 12.3.9 Maintenance 12.3.9.3 Proper Pump Down Procedure  In order to ensure safety and optimal performance of the Tank Unit, seasonal inspections on the WARNING Tank Unit, functional check of RCCB/ELCB, field Strictly follow the steps below for proper pump down procedure. wiring and piping have to be carried out at regular Explosion may occur if the steps are not followed as per intervals.
  • Page 100 15 L/min  Hot Water Capacity as per EN 12897:2016 177 L This Tank Unit comply with EN 12897:2016. 12.3.9.6 PAW-G3KIT-1 - Panasonic G3 22MM Unvented Kit Part Code Description WRAS Approval Number 533117H CST Inlet Control Set – 3.5 Bar PRV and 6 Bar SRV...
  • Page 101 12.3.9.7 Control of Water Temperature : PCB, Limit Thermostat Wiring Diagram EXTERNAL COMP. SW HEAT/COOL SWITCH SG SIGNAL SOLAR TEMP. SENSOR DEMAND SIGNAL WATER TEMP. ZONE 1 WATER TEMP. ZONE 2 POOL TEMP. SENSOR ROOM TEMP. ZONE 1 ROOM TEMP. ZONE 2...
  • Page 102: Outdoor Unit

    12.4 Outdoor Unit Attached accessories Optional Accessory Accessories part Qty. Accessories part Qty. Base Pan Heater Drain elbow □ CZ-NE3P □  It is strongly recommended to install a Base Pan Rubber cap □ Heater (optional) if the outdoor unit is install in cold climate area.
  • Page 103 12.4.2 Install the Outdoor Unit 12.4.2.1 Installation Diagram  It is advisable to avoid more than 2 blockage directions. For better ventilation & multiple-outdoor installation, please consult authorized dealer/specialist.  This illustration is for explanation purposes only. Vinyl tape (Wide) Saddle Indoor/Outdoor connecting cable - For WH-UXZ09KE5*, WH-UXZ12KE5* use 4-CORE WIRE...
  • Page 104 12.4.3 Connecting the Piping CAUTION Do not over tighten, over tightening may cause gas leakage. Piping size (Torque) Model Liquid ø12.7mm (1/2") ø6.35mm (1/4") WH-UXZ09KE5*, WH-UXZ12KE5* [55 N•m] [18 N•m] 12.4.3.1 Connecting the Piping to Outdoor Unit Decide piping length and then cut by using pipe cutter. Remove burrs from cut edge.
  • Page 105 AIR PURGING METHOD IS PROHIBITED FOR R32 SYSTEM 12.4.4 Air Tightness Test on the Refrigerating System Do not purge the air with refrigerants but use a vacuum pump to vacuum the installation. There is no extra refrigerant in the outdoor unit for air purging. ...
  • Page 106 12.4.5 Connect the Cable to the Outdoor Unit (FOR DETAIL REFER TO WIRING DIAGRAM AT UNIT) Remove the control board cover from the unit by loosening the screw. Connecting cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed flexible cable (see below table), type designation 60245 IEC 57 or heavier cable.
  • Page 107: Appendix

    12.5 Appendix 12.5.1 Variation of System This section introduces variation of various systems using Air-To-Water Heatpump and actual setting method. (NOTE) : For this model, both external room thermistor of Zone 1 and external room thermostat of Zone 1 must always be connected to main indoor PCB only regardless of Optional PCB (CZ-NS5P) connection.
  • Page 108 Connect floor heating or radiator directly to Tank Unit. Remote controller is installed on Tank Unit. Install separate external room thermistor (specified by Panasonic) in the room where floor heating is installed. This is an application that uses external room thermistor.
  • Page 109 Connect floor heating to 2 circuits through buffer tank as shown in the figure. Install mixing valves, pumps and thermistors (specified by Panasonic) on both circuits. Remove remote controller from Tank Unit, install it in one of the circuit and use it as Room Thermostat.
  • Page 110 Connects pool heat exchanger directly to Tank Unit without using buffer tank. Install pool pump and pool sensor (specified by Panasonic) at secondary side of the pool heat exchanger. Remove remote controller from Tank Unit and install in room where floor heating is installed.
  • Page 111 Built-in pump from Tank Unit served as a pump in zone 1. Install mixing valve, pump and thermistor (specified by Panasonic) on zone 2 circuit. Please be sure to assign high temperature side to zone 1 as temperature of zone 1 cannot be adjusted.
  • Page 112 Note : Buffer tank thermistor must be connected to main indoor PCB only. WARNING Panasonic is NOT responsible for incorrect or unsafe situation of the boiler system. CAUTION Make sure the boiler and its integration in the system complies with applicable legislation.
  • Page 113 12.5.2 How to Fix Cable 12.5.2.1 Connecting with External Device (Optional)  All connections shall follow to the local national wiring standard.  It is strongly recommended to use manufacturer-recommended parts and accessories for installation.  For connection to main PCB ⑤ 1.
  • Page 114  For connection to Optional PCB 6 By connecting Optional PCB, 2 Zone temperature control can be achieved. Please connect mixing valves, water pumps and thermistors in zone 1 and zone 2 to each terminals in Optional PCB. Temperature of each zone can be controlled independently by remote controller. Pump zone 1 and zone 2 cable shall be (2 ×...
  • Page 115 12.5.2.2 Guide Optional Cables and Power Supply Cords to Bushings ■ D-1 and D-2 Bushings are for: CAUTION • • External control cable Water sensor zone 1 cable • • Outdoor air sensor cable Water sensor zone 2 cable Wire guiding shall be free from hot surfaces. •...
  • Page 116 12.5.2.4 Connection of the Main PCB OLP for booster heater Zone 1 room sensor External control Remote controller Outdoor air sensor Buffer Tank sensor Tank sensor Boiler contact / Defrost Signal Extra pump C O N C O N H C N L Current Anode 2-way...
  • Page 117 Dimensions (mm) 12.5.2.6 Recommended External Device Specification  This section explains about the external devices (optional) recommended by Panasonic. Please always ensure to use the correct external device during system installation. 5. Solar sensor: PAW-A2W-TSSO  For optional sensor. Use for measurement of the solar panel 1.
  • Page 118 6. Please refer to the table below for sensor  For optional pump. characteristic of the sensors mentioned above. Power supply: AC230V/50Hz, <500W Recommended part: Yonos 25/6: made by Wilo Temperature (°C) Resistance (kΩ) 5.326 6.523 8.044 9.980 12.443 15.604 ...
  • Page 119 12.5.2.7 Network Adaptor 5 Installation (Optional) 1. Remove the Control Board Cover ⑤, then 4. Fix the Network Adaptor 5 to Network connect the cable included with this adaptor to Adaptor Holder. the CN-CNT connector on the printed circuit Guide the cable as shown in the diagram so that board.
  • Page 120 12.5.3 System Installation 12.5.3.1 Remote Controller Outline The LCD display as shown in this manual are for instructional purpose only, and may differ from the actual unit. Name Function A: Main screen Display information B: Menu Open/Close main menu C: Triangle (Move) Select or change item D: Operate Start/Stop operation...
  • Page 121 First time of power ON (Start of installation) 12:00am,Mon Initialization When power is ON, firstly initialization screen appears (10 sec) Initializing.  12:00am,Mon When initialization screen ends, it turns to normal screen. Start  When any button is pressed, language Language 12:00am,Mon setting screen appears.
  • Page 122 12.5.3.2 Installer Setup System setup Optional PCB connectivity Yes/No Only when the selection for Optional PCB is Yes Zone & Sensor 1 Zone system / 2 Zone system Zone settings Heater capacity Capacity select Anti freezing Yes/No DHW Capacity Variable/Standard Buffer Tank connection Yes/No ΔT setup...
  • Page 123 Heat-cool meter / *Tank meter / Elec. meter HP / Elec. meter 1 (PV meter) / External meter Elec. meter 2 (Total building) / Elec. meter 3 (Reserve) *Only available when Heat-cool meter select Yes Electrical anode Yes/No Compensation Operation setup Heat Water temp.
  • Page 124 12.5.3.3 System Setup System setup 12:00am,Mon 1. Optional PCB connectivity Initial setting: No Optional PCB connectivity If function below is necessary, please purchase and install Optional PCB. Zone & Sensor Please select Yes after installing Optional PCB. Heater capacity • 2-zone control •...
  • Page 125 System setup 12:00am,Mon 6. Buffer Tank connection Initial setting: No Heater capacity Select whether it is connected to buffer tank for heating or not. Anti freezing If buffer tank is used, please set Yes. Tank connection Connect buffer tank thermistor and set, ΔT (ΔT use to increase primary side temp against secondary side target temp).
  • Page 126 Alternative mode Parallel mode operate boiler only operate heat pump only operate boiler and heat operate heat pump only pump simultaneously Outdoor temp. Outdoor temp. -10°C (setting from remote controller) -10°C (setting from remote controller) Advanced Parallel mode For heating For DHW tank operate boiler and heat operate heat pump only...
  • Page 127 System setup 12:00am,Mon 12. External Error Signal Initial setting: No Bivalent connection Set when external error display unit is installed. External SW Turn on Dry Contact SW when error happened. Solar connection (NOTE) Does not display when there is no Optional PCB. External error signal When error occurs, error signal will be ON.
  • Page 128 System setup 12:00am,Mon 15. External Compressor SW Initial setting: No External error signal Set when external compressor SW is connected. Demand control SW is connected to external devices to control power consumption, Open Signal will stop compressor’s operation. (Heating operation etc. are not cancelled). SG ready External compressor SW (NOTE) Does not display if there is no Optional PCB.
  • Page 129 12:00am,Mon System setup 21. Pump flowrate Initial setting: ΔT Force heater If pump flowrate setting is ΔT, unit adjust pump duty to get different of water inlet Force defrost and outlet base on setting on * ΔT for heating ON and * ΔT for cooling ON in Defrost signal operation setup menu during room side operation.
  • Page 130 12.5.3.4 Operation Setup Heat 55°C 26. Water temp. for heating ON Initial setting: compensation curve Decide temperature of 4 points as shown Hot water in diagram Set target water temperature to operate heating operation. temperature Compensation curve: Target water temperature change in conjunction with outdoor ambient temperature change.
  • Page 131 Cool 20°C 30. Water temp. for cooling ON Initial setting: compensation curve Set target water temperature to operate cooling operation. Compensation curve: Target water temperature change in conjunction with outdoor ambient temperature change. 5°C Direct: Set direct circulation water temperature. In 2 zone system, zone 1 and zone 2 water temperature can be set separately.
  • Page 132 Tank 34. Floor operation time (max.) Initial setting: 8h Heat Set max operating hours of heating. When max operation time is shortened, it can boil the tank more frequently. 30min ~ 10h It is a function for Heating + Tank operation. Tank 35.
  • Page 133 12.5.3.5 Service Setup Service setup 12:00am,Mon 38. Pump maximum speed Initial setting: Depend on model Flow rate Max. Duty Operation Normally setting is not necessary. Please adjust when need to reduce the pump sound etc. Air Purge 88:8 L/min 0xCE Besides that, it has Air Purge function.
  • Page 134: Service And Maintenance

    12.6 Service and Maintenance 12.6.2 Custom Menu If forget Password and cannot operate remote controller   Press for 5 sec. Password unlock screen appears, press Confirm and it shall Setting method of Custom menu reset. Password will become 0000. Please reset it again. 12:00am,Mon Custom menu (NOTE) Only display when it is locked by password.
  • Page 135 12.6.3 Check Water Pressure from Remote Controller   1. Press SW and scroll to "System check". 2. Press and scroll to "System information". 3. Press and search for "Water pressure". Non [Main Menu] screen ① 12:00am,Mon Main menu Function setup System check Personal setup Service contact...
  • Page 136: Installation And Servicing Heat Pump Using R32

    13. Installation and Servicing Heat Pump using R32 13.1 About R32 Refrigerant For heat pump refrigerants such as R410A, the refrigerants were collected back in order to prevent their air dissipation, to curbe the global warming impact, in case they were released into the atmosphere. In the “4th Environmental Basic Plan”, 80% reduction of greenhouse gas emissions by 2050 is required, and due to this requirement, further reduction in the emission of high greenhouse effect gas, such as CFCs, is required.
  • Page 137 2. Characteristic of Pressure As shown in Table 2, R32 does not have much difference in vapor pressure at the same refrigerant temperature comparing to R410A, but comparing to R22, it is higher at 1.6 times more. Thus, the same as in case of R410A, it is necessary to do installation and service using high-pressure tools and components.
  • Page 138: Refrigerant Piping Installation • Tools Used In Services

    13.3 Refrigerant piping installation • Tools used in services 13.3.1 Required Tools R32 refrigerant heat pump use the common parts as R410A heat pump for two-way valves and three-way valves (diameters of service ports); thus, they maintain commonality in the maintenance of the compressive strength, the size of pipe flaring, and the size of flare nuts as R410A.
  • Page 139 3. Torque wrenches (diameters 1/2, 5/8) Manifold gauges / Charging hoses In order to strengthen the compressive strength, the diameters of wrenches change depending on the flare nut sizes. Torque wrenches Differences in charging hoses Differences in torque wrenches (common R410A) Normal 5.1 MPa 3.4 MPa...
  • Page 140 7. HFC refrigerant_Electric gas leakage tester 9. Refrigerant cylinders R32 refrigerant is often used for other mixed Refrigerant cylinders for R410A are painted in pink, refrigerant (R410A, R404A, R407C etc.). Therefore, and the ones for R32 are painted in other colors that the usage of existing HFC detectors is possible, but in might subject to change according to the international order to detect more accurately, we recommend to...
  • Page 141 11. Tools used for refrigerant piping installations and services Tools for R410A Common with R32 Possibility of usage for R22 ○ ○ Pipe cutters, reamers or scrapers ○ ○ Flare tools (clutch type) ○ ○ Torque wrench (1/4, 3/8) ○ ×...
  • Page 142: New Installation, Relocation, Repairing Of Refrigerant Cycle System The Procedures

    13.4 New installation, Relocation, Repairing of Refrigerant Cycle System The Procedures Relocation Repairing refrigerant cycle Installation Indoor / outdoor units and piping Pump down Refrigerant recovery • Displacing pipes and wires, and displacing indoor / outdoor units Prevention of impurity •...
  • Page 143: Piping Installation Of R32

    13.5 Piping installation of R32 13.5.1 Pipe materials used and flaring Copper pipes are used for refrigerant piping. Pipes Pipe thickness which comply with JIS Regulations need to be used. Room heat pump which use R410A and R32 have O and OL materials Thickness (mm) higher pressure;...
  • Page 144: Installation And Service

    13.6 Installation and Service 13.6.1 Air purge and gas leak test for new installation (using new refrigerant pipes) using vacuum pump (From the point of view of global environment protection, do not release CFCs into the atmosphere during installation work) 1.
  • Page 145 13.6.2 Process of refrigerant recovery 1. Connect the center charging hose of manifold gauge to the in-let side of recovery device. 2. Connect the valves of the discharge side of recovery device and liquid side of refrigerant cylinder with red hose (charging hose).
  • Page 146 13.6.5 Re-insertion of refrigerant in service When re-insertion is needed, follow the procedures to ensure the insertion of new refrigerant at correct amount. 1. Attach charging hose (blue) to the service port of the outdoor unit. 2. Attach charging hose (red) to the vacuum pump. Fully open the 2-way and 3-way valves or both 3 way valves. 3.
  • Page 147: Repairing Of Refrigerant Cycle / Brazing Point

    13.7 Repairing of refrigerant cycle / Brazing point 13.7.1 Preparation for repairing of refrigerant cycle / brazing Brazing which is a technique needed for repairing refrigerant cycle requires advanced technique and experience, and this brazing procedure can only be performed by the workers who completed “Gas Welding Skill Training” regulated by the Occupational Safety and Health Act, and went through the training programs of refrigerant operations.
  • Page 148 2. Cylinder without adjustment valve side gauge pressure is adjusted by the adjuster. Check the both side valves of the torch and open the cylinder valve to check the remaining refrigerant in the cylinder. Caution: Do not attach oil component on the connection port of the adjuster. Especially, use an oxygen cylinder adjuster which is no oil substance type.
  • Page 149 13.7.5 Types of flame Types of flame change based on the proportion of propane and oxygen. [Neutral Flame] Perform brazing with this flame (This is a flame when oxygen and propane are mixed at proper proportion, and has lesser effect on the brazed metals) White core flame 10 ~ 15 mm...
  • Page 150 13.7.7 Selection of brazing material Use BAg brazing material (silver solder) to increase the welding performance. Tensile strength Composition of ingredients (%) Temperature (°C) Characteristics (Reference) Category Standard Brazing Base Number Solidus Liquidus K g f•cm applications temp material Liquidity is good at low temperature, 49.0 14.5...
  • Page 151 13.7.10 Checking of brazing (insert) points 1. No impurity on the brazing point Gap 0.025 ~ 0.05 mm If dirt or oil is attached on the brazing point, the Inner diameter ø6.45 brazing filler metal does not reach to junction, and it may cause poor welding.
  • Page 152 (Reference) Melting temperature of copper • • • • • • • Approx. 1083°C Maximum temperature obtained in propane and oxygen • • • • • • • Approx. 1083°C The important point is to heat the bonding part uniformly within a short period of time until reaching to the brazing temperature in the following manner.
  • Page 153: Operation And Control

    14. Operation and Control 14.1 Basic Function Inverter control, which equipped with a microcomputer in determining the most suitable operating mode as time passes, automatically adjusts output power for maximum comfort always. In order to achieve the suitable operating mode, the microcomputer maintains the set temperature by measuring the temperature of the environment and performing temperature shifting.
  • Page 154 Time from start (minutes) Below 20 minutes Below 40 minutes Below 60 minutes Above 60 minutes Coefficient 0.5 + (0.5/3) 0.5 + 2*(0.5/3) The operating frequency will gradually increase when the capacity is deemed insufficient by referring to dRange value:- ...
  • Page 155 B (shift temperature) value is depend on the room sensor selection at remote controller as below table: B (Shift Temp.) B shift value depend on the room sensor selection at remocon as table below Sensor selection Water temperature B = 0 External Room thermostat B = 0 Cool Mode:...
  • Page 156 14.1.5 Target Water Temperature at Extension System (Optional PCB is connected) Target water temperature is calculated as below.  Heat Mode: Target water temperature setting: Max= 55°C / 60°C* Min= 20°C * Between outdoor ambient -10°C and -15°C, the water outlet temperature gradually decreases from 60°C to 55°C ...
  • Page 157 B (shift temperature) value is depend on the room sensor selection at remote controller as below table: B (Shift Temp.) B shift value depend on the room sensor selection at remocon as table below Sensor selection Water temperature B = 0 External Room thermostat B = 0 Cool Mode:...
  • Page 158 B (shift temperature) value is depend on the room sensor selection at remote controller as below table: B (Shift Temp.) B shift value depend on the room sensor selection at remocon as table below Sensor selection Water temperature B = 0 External Room thermostat B = 0 Cool Mode:...
  • Page 159  This zone room temperature control by either one of the 4 room sensor (Room Th, Int/Ext Room Thermostat, Water temp.)  Target Zone Water Temperature calculate base on selected temperature control type (Compensation or Direct) and selected room sensor. ...
  • Page 160  Judgement control: If outdoor ambient temperature < Heat to Cool Set Temperature, unit will operate in Heat Mode or else the unit will operate in Cool Mode. If current operation is Cool mode, outdoor ambient temperature > Cool to Heat Temperature, unit will maintain Cool mode operation or else the unit will operate Heat mode.
  • Page 161 Water Outlet Thermo Condition  Heat pump thermos OFF temperature: Heat pump thermo OFF temperature = Target Water outlet temperature + (1°C) Water outlet temperature > heat pump thermo OFF temperature for continuously 3 minutes, heat pump OFF but water pump continue ON. ...
  • Page 162 14.1.10 Heat + Tank Mode Operation 3 ways valve control: 3 ways valve switch to room side during room heat-up interval and switch to tank side during tank heat- up interval. Both modes will switch alternately. Tank mode is the initial running mode of Heat + Tank mode.
  • Page 163  Maintain at room cooling interval regardless of the tank temperature. Switch to tank heat-up interval only when (Room Interval Timer is complete OR Room heat pump thermo OFF) AND Tank temperature < Tank thermo ON temperature. Case 3: [Previous switch from tank interval to room interval is due to tank interval timer is complete] ...
  • Page 164: Water Pump

    14.2 Water Pump 14.2.1 Water Pump Control  Once the indoor unit is ON, the water pump will be ON immediately and no error judgment for 70 seconds. However, during this 70 seconds operation, if there is any abnormality cause at outdoor or malfunction, the compressor should be OFF immediately and restart delay after 3 minutes.
  • Page 165 1) P-Q graph for different pump HEX duty P-Q (AIO K Series Model) Max Duty C5 Duty 6E Min Duty 59 Water Flow Rate,Q(L/min) 14.2.2 Zone Water Pump Control Purpose:  Water pump install at each zone to circulate the water inside each zone during buffer tank connection selected “YES”...
  • Page 166  Pool water pump stop condition Pool zone: Zone room request OFF OR Pool function is cancel * Zone 1 & Zone 2 water pump need to turn OFF when antifreeze deice pump stop control activate and turn ON back after the antifreeze deice pump stop control end under setting of "NO" buffer tank connection. Zone Pump Prohibit ON control: ...
  • Page 167: Water Pressure Control

    14.3 Water Pressure Control  Once the indoor unit is ON, the water pump will be ON immediately and no error judgment for 70 seconds. However, during this 70 seconds operation, if there is any abnormality cause at outdoor or malfunction, the compressor should be OFF immediately and restart delay after 3 minutes.
  • Page 168: Indoor Unit Safety

    14.4 Indoor Unit Safety 14.4.1 Indoor Unit Safety Control When water pump is ON, the system will start checking flow switch status (ON/OFF). If the flow switch ON for 10 seconds, the system will check on the water inlet temperature for 10 seconds. If the water inlet temperature not exceeds 80°C, the water pump shall be continuously running with normal mode.
  • Page 169: Indoor Back-Up Heater Control

    14.7 Indoor Back-Up Heater Control 14.7.1 Indoor Electric Heater Control Normal Heating Mode Heater On condition: a. Heater switch is ON b. After Heatpump thermo ON for Remote Control Set Delay Time mins c. After water pump operate [3] mins d.
  • Page 170 14.7.2 Room Heater Operation during Deice Purpose:  To protect the indoor Heat Exchanger from ice forming and prevent heat exchanger plate breakage. Control content:  This Heater protection control will activate only if the backup heater is enable at custom setup by remote controller.
  • Page 171: Tank Heater Control

    14.8 Tank Heater Control 14.8.1 Tank Heater Remote Control Setting Tank heater selection: External: - Booster Heater use to heat up tank when select external Internal: - Backup Heater use to heat up tank when select internal * When select External Tank Heater, Heater Delay ON Timer need to set. (range 20 min ~ 3 hrs) Tank Heater ON/OFF selection by user.
  • Page 172: Base Pan Heater Control (Optional)

    14.9 Base Pan Heater Control (Optional)  To enable the base pan heater function, control panel initial setting has to be manually adjusted by activating Base Pan Heater menu.  There are 2 optional start condition can be selected, Type A or Type B. ...
  • Page 173 Control contents:  After fulfill start condition, indoor will operate the force heater operation according to below mode condition Heat mode Only: Turn ON backup heater to achieve room heat pump target water temperature. Heat + Tank mode: Turn ON backup heater to heat up room OR Turn ON Heater to Boil up tank water. Cool mode Only: Water pump and backup heater will OFF in force heater mode.
  • Page 174: Powerful Operation

    Booster Heater OFF condition:  Tank temperature > tank set temperature for continuous 15 secs.  Force mode OFF  Tank Mode Operation OFF (During tank interval or tank mode condition, water pump and 3 ways valve will OFF) 14.11 Powerful Operation Powerful mode is use to increase the capacity of heat pump to achieve higher target temperature.
  • Page 175: Sterilization Mode

    Stop condition 1) In case of “Sound” is set for “Quiet priority” on the remote control If any of below condition is achieved  OFF/ON button is pressed.  Quiet mode is OFF by remote control.  Quiet mode is request OFF by weekly timer. 2) In case of “Capacity”...
  • Page 176: Outdoor Ambient Thermo Off Control

    14.14 Outdoor Ambient Thermo OFF Control  Purpose: Stop provides heating to room side during high outdoor ambient condition. Outdoor thermo off set temperature + 3°C Outdoor thermo off set temperature + 1°C  Control content: Heating outdoor ambient thermos OFF control only applicable when heat pump operate in heat mode. (This control will not activate when running in tank side) Heat pump and water pump will turn OFF when outdoor ambient is higher than outdoor thermo OFF set temperature.
  • Page 177: Smart Dhw Mode

    14.17 SMART DHW mode Panasonic All In One model provide the option to choose STANDARD DHW Mode or SMART DHW Mode for Tank Heat Up according to requirement. SMART DHW mode comparatively consume lower tank heat up power but longer re-heat time than STANDARD DHW Mode.
  • Page 178: Anti Freeze Control

    14.19 Anti Freeze Control  Anti freeze protection control menu can be set YES or NO by control panel.  In heatpump system, there are 3 types of anti freeze control: 1. Expansion tank anti-freeze control  Expansion tank anti freeze heater ON condition: Outdoor ambient temp.
  • Page 179: Solar Operation (Optional)

    14.20 Solar Operation (Optional) 14.20.1 Solar Operation: Solar function:  This function allow user to control the solar pump to operate depend on the solar sensor reading compare to the tank installed. Solar pump will circulate the hot water energy store at solar panel to heat up the DHW Tank or Buffer Tank.
  • Page 180: Boiler Bivalent Control

    14.20.2 Solar Operation Control  Solar function can only be activate if the solar function selection “YES” from remote control. To achieve hot water from solar panel, indoor need to control the solar pump and circulate hot water from solar panel. Under normal case: Solar pump start condition: ...
  • Page 181  Parallel Mode Parallel mode allows heat pump and boiler ON at the same time. Boiler operates as an additional heating capacity when low heat pump capacity at low ambient condition. Control detail: During operation ON at Heat mode or Tank mode or Heat + Tank mode Boiler signal turns ON when: ...
  • Page 182: External Room Thermostat Control (Optional)

    Boiler signal turns OFF when  Outdoor ambient > Outdoor Ambient Set + [2°C] OR  Heat pump not operates at tank side. OR  Boiler prohibit flag = 1 Boiler prohibit flag control Purpose: For product safety. Boiler signal is OFF when water temperature is too high. Start condition: Water outlet ≥...
  • Page 183: Three Ways Valve Control

    Indoor Unit L (label) Siemen REV200 Cooling L1 (label) Heating L2 (label) 9 : Terminal Board No. Connect only heating line for heating only model. And connect both heating and cooling line for heat + cool model. Wire Connection and thermo characteristic of Siemen RAA20: Setting L/Y1 (H) Heat Thermo...
  • Page 184: Two Ways Valve Control

    * During pump down mode, fix 2 ways valve in close condition. * During force mode, open 2 ways valve. * Recommended Parts : SFA 21/18 (Siemens) 14.25 External OFF/ON Control  Communication circuit between indoor unit and external controller is as per below. External Controller mico Panasonic CN-THERMO...
  • Page 185: External Compressor Switch (Optional Pcb)

     Maximum length of communication cable is 50 meter.  Control content: External Control Switch Control Panel OFF/ON Control Panel Power LED System Status Remocon Screen Display and Control Detail: 10:34am , Mon Turned of  by external switch. ˚ CANCEL ˚ ˚ ˚ REMOTE CONTROLLER REMOTE...
  • Page 186: Heat/Cool Switch (Optional Pcb)

    Control Detail:  This External Compressor Switch is possible to connect to Optional PCB only.  Once the remocon select External Compressor Switch connection "YES", & Dip Switch on PCB "OFF" This heat pump ON/OFF function will activate  The ON/OFF signal of this External Compressor Switch is same as External Switch. ...
  • Page 187: Sg Ready Control (Optional Pcb)

    14.28 SG Ready Control (Optional PCB) Purpose:  To set ON/OFF of heat pump and target temperature by digital input of third party device if necessary in field. Optional PCB Remote Station + DI2 Com + DI1 Com - Com Remote control setting For this function, following items need to be set on Remote Control (installer menu) –...
  • Page 188 DHW Tank side New Tank Set Temperature = Tank Set Temperature * Remote Control setting for DHW ("Capacity 1) % * (Max regulation depend on the tank max setting limit) If Buffer selection is “NO” Room side New Target Zone Water Temperature = Current Target Zone Water Temperature * Remote Control Setting (*Capacity 1) % (Zone 1 and Zone 2 will change according to its own target zone water temperature.) (Max regulation depend on the temperature control type select)
  • Page 189: Demand Control (Optional Pcb)

    14.29 Demand Control (Optional PCB) Remote control setting:  When Optional PCB connection select 'YES", Demand Control function can select "YES" or "NO". Purpose:  After the demand control select YES, below control will activated. 0-10V Demand control 0-10V Demand control ...
  • Page 190: Dry Concrete

    14.31 Dry Concrete  Purpose Provide heat to floor heating panel and dry the wet concrete during installation.  Setting condition: Dry concrete parameter can be set through remote control under system setup. Parameters are possible to set up to 99 days with different target set temperature ...
  • Page 191: Protection Control

    15. Protection Control 15.1 Protection Control for All Operations 15.1.1 Time Delay Safety Control The compressor will not start for three minutes after stop of operation. 15.1.2 30 Seconds Forced Operation Once the compressor starts operation, it will not stop its operation for 30 seconds. However, it can be stopped using control panel at indoor unit.
  • Page 192 15.1.5 High Pressure Sensor Control  Purpose: - To protect the system operation.  Detection period: - After compressor on for 1 minute.  Detection conditions: - When abnormal high voltage detection, 5 V or when open circuit detection 0V for 5 seconds continuously. ...
  • Page 193: Protection Control For Heating Operation

    15.2 Protection Control for Heating Operation 15.2.1 Outdoor Air Temperature Control The maximum current value is regulated when the outdoor air temperature rises above 14°C in order to avoid compressor overloading. 15.2.2 Deice Operation When outdoor pipe temperature and outdoor air temperature is low, deice operation start where outdoor fan motor stop.
  • Page 194: Protection Control For Cooling Operation

    15.3 Protection Control for Cooling Operation 15.3.1 Outdoor Air Temperature Control  The Compressor operating frequency is regulated in accordance to the outdoor air temperature as shown in the diagram below.  This control will begin 1 minute after the compressor starts. ...
  • Page 195: Servicing Guide

    16. Servicing Guide 16.1 How to take out Front Plate Hook Open and Close Front Plate ⑱ 1. Remove the 2 mounting screws of Front Plate ⑱. 2. Slide it upwards to unhook the Front Plate ⑱ hook. 3. Reverse above steps 1~2 for close it. 2X (screw) CAUTION Open or close the Front Plate carefully.
  • Page 196: Pump Down Procedures

    16.4 Pump Down Procedures Refer below steps for proper pump down procedure. Press Press SW & scroll [Screen 4] to “Pump down”...
  • Page 197: How To Adjust Pump Speed

    16.5 How To Adjust Pump Speed Press & scroll to “Installer setup” [Screen 4] - Press SW to select & confirm maximum duty. (Range: 0x40~0xFF) [Screen 5] - Range (0.1~99.9)L/min [Screen 6] Press SW to select & confirm operation NOTE: Whenever at [Screen 5], if press SW to OFF, pump operation should be turned OFF.
  • Page 198: How To Unlock Cool Mode

    16.6 How To Unlock Cool Mode Operation must be OFF Press ( ) SW’s continuously for 5secs Display latest status retrieved from EEPROM...
  • Page 199: Eeprom Factory Default Data Setup Procedure

    16.7 EEPROM Factory Default Data Setup Procedure Initialization 12:00am,Mon Initializing . . . - EEPROM default data setup is only possible during initialization process. - Press simultaneously for 5secs continuously, initialization process will stop & EEPROM default data setup process will start. During EEPROM default data setup process, display should be as shown below.
  • Page 200: Dry Concrete Setup

    16.8 Dry Concrete Setup Press & scroll to “Installer setup” [Screen 4] [Screen 5] [Screen 6] Once ‘ON’ is confirm, stage 1 setup will start Every day stage will increment with its respective setup Next Page...
  • Page 201 - Press button to select no. of stages. - Press to store latest status. - Press button, display will return to [Screen 6]. - If suppose to select 10 stages, then setup will start from stage 1/10. - Press button to select set temperature. - Press button to store latest status.
  • Page 202: Maintenance Guide

    17. Maintenance Guide (For WH-ADC0912K6E5 only) In order to ensure safety and optimal performance of the Tank Unit, seasonal inspections on the Tank Unit, functional check of RCCB/ELCB, field wiring and piping have to be carried out at regular intervals. This maintenance should be carried out by authorized dealer.
  • Page 203 Discharge the Water  For Domestic Hot Water Tank a) Turn OFF power supply. b) Set the Domestic Hot Water Tank Discharge (Drain Tap) to “OPEN”. c) Open Tap / Shower to allow air inlet. d) Turn the Safety Relief Valve knob counterclockwise slightly and hold it until all air is released from this pipeline.
  • Page 204 Maintenance for Magnetic Water Filter Set ⑨ a. Turn OFF power supply. b. Place a container below Magnetic Water Filter Set ⑨. c. Turn to remove the Magnet Bar at bottom of Magnetic Water Filter Set ⑨. d. By using Allen key (8mm), remove the Cap of Discharge Port. e.
  • Page 205 (For WH-ADC0912K6E5UK only) In order to ensure safety and optimal performance of the Tank Unit, seasonal inspections on the Tank Unit, functional check of RCCB/ELCB, field wiring and piping have to be carried out at regular intervals. This maintenance should be carried out by authorized dealer.
  • Page 206 Check Water Pressure *(0.1 MPa = 1 bar) Water pressure should not lower than 0.05 MPa (with inspects the Water Pressure from Remote Controller). If necessary add water into Tank Unit (via Tube Connector Check Pressure Relief Valve ⑮ Check for correct operation of Pressure Relief Valve ⑮ by turning on the lever to become horizontal. If you do not hear a clacking sound (due to water drainage), contact your local authorized dealer.
  • Page 207 Maintenance for Magnetic Water Filter Set ⑨ a. Turn OFF power supply. b. Place a container below Magnetic Water Filter Set ⑨. c. Turn to remove the Magnet Bar at bottom of Magnetic Water Filter Set ⑨. d. By using Allen key (8mm), remove the Cap of Discharge Port. e.
  • Page 208: Maintenance For Magnetic Water Filter Set

    17.1 Maintenance for Magnetic Water Filter Set 17.1.1 Service and Maintenance 17.1.3 Custom Menu If forget Password and cannot operate remote controller Setting method of Custom menu Press for 5 sec. Custom menu 12:00am,Mon Password unlock screen appears, press Confirm and it shall Cool mode reset.
  • Page 209 17.1.4 Specifications 17.1.4.1 Specifications of fresh water was heat transfer medium in brazed heat exchanger Parameter Quality Limits for Tap Water on the Secondary Side Temperature Below 60°C 7 to 9 Alkalinity 60mg/I <HCO <300mg/I Conductivity < 500μS/cm Hardness , Mg ] / [HCO ] >...
  • Page 210: Troubleshooting Guide

    18. Troubleshooting Guide 18.1 Refrigeration Cycle System In order to diagnose malfunctions, make sure that there are no electrical problems before inspecting the refrigeration cycle. Such problems include insufficient insulation, problem with the power source, malfunction of a compressor and a fan.
  • Page 211: Relationship Between The Condition Of The Air-To-Water Heatpump Indoor And Outdoor Units And Pressure And Electric Current

    18.2 Relationship between the Condition of the Air-to-Water Heatpump Indoor and Outdoor Units and Pressure and Electric Current Heating Mode Cooling Mode Condition of the Air-to- Water Heatpump Electric current Electric current Low Pressure High Pressure Low Pressure High Pressure indoor and outdoor units during operation during operation...
  • Page 212: Breakdown Self Diagnosis Function

    18.3 Breakdown Self Diagnosis Function 18.3.1 Self Diagnosis Function (Three Digits Alphanumeric Code)  When abnormality occur during operation, the system will stop operation, and OFF/ON control panel LED will blink and error code will display on the control panel. ...
  • Page 213 Press button and select “System Check” Press SW to select [Screen 4] “Error history” Display last 4 error retrieved from EEPROM...
  • Page 214: Error Codes Table

    18.4 Error Codes Table Diagnosis display Abnormality/Protection control Abnormality judgement Primary location to verify No abnormality detected — —  Indoor/outdoor connection wire  Indoor/outdoor PCB Indoor/Outdoor capacity unmatched 90s after power supply  Specification and combination table in catalogue Outdoor compressor temperature sensor ...
  • Page 215 Diagnosis display Abnormality/Protection control Abnormality judgement Primary location to verify  Compressor tank temperature sensor  Clogged expansion valve or strainer Outdoor compressor overheating 4 times occurrence within  Insufficient refrigerant protection 30 minutes  Outdoor PCB  Compressor  Improper heat exchange IPM (power transistor) overheating 3 times occurrence within protection...
  • Page 216: Self-Diagnosis Method

    All in one Allowable Outdoor WH-ADC0912K6E5 WH-UXZ09KE5 Has the indoor PCB being replaced anew? WH-ADC0912K6E5UK WH-UXZ12KE5 Set the capacity rank at control panel (refer I/I). Has the capacity rank being set at the control panel? Rectify the model selection. After capacity is set, turn off the breaker and turn on the...
  • Page 217 18.5.2 Compressor Tank Temperature Sensor Abnormality (H15) Malfunction Decision Conditions: During startup and operation of cooling and heating, the temperatures detected by the compressor tank temperature sensor are used to determine sensor error. Malfunction Caused: Faulty connector connection. Faulty sensor. Faulty outdoor unit PCB (main).
  • Page 218 18.5.3 Water Pump Abnormality (H20) Malfunction Decision Conditions: During startup and operation of cooling and heating, the rotation speed detected by the IPM of water pump motor during water pump operation is used to determine abnormal water pump (feedback of rotation > 6,000rpm or < 1,000rpm).
  • Page 219 18.5.4 Indoor Refrigerant Liquid Temperature Sensor Abnormality (H23) Malfunction Decision Conditions: During startup and operation of cooling and heating, the temperatures detected by the indoor refrigerant liquid temperature sensor are used to determine sensor error. Malfunction Caused: Faulty connector connection. Faulty sensor.
  • Page 220 18.5.5 Service Valve Error (H27) Malfunction Decision Conditions: During cooling operation, when:- [a] Indoor refrigerant pipe temperature at compressor startup - present indoor refrigerant pipe temperature < 2°C [b] Present high pressure - high pressure at compressor startup < 5kg/cm **Judgment only for first time cooling operation and not during pump down operation.
  • Page 221 18.5.6 Abnormal Solar Sensor (H28) Malfunction Caused: Faulty connector connection. Faulty solar sensor. Faulty indoor sub PCB. Abnormality Judgment: Continue for 5 seconds. For safety reason and to prevent Abnormal solar sensor component breakdown, always switch Caution off the power before remove and connect the component.
  • Page 222 18.5.7 Abnormal Swimming Pool Sensor (H31) Malfunction Caused: Faulty connector connection. Faulty swimming pool sensor. Faulty indoor sub PCB. Abnormality Judgment: Continue for 5 seconds. For safety reason and to prevent Abnormal swimming pool sensor component breakdown, always switch Caution off the power before remove and connect the component.
  • Page 223 18.5.8 Abnormal Buffer Tank Sensor (H36) Malfunction Caused: Faulty connector connection. Faulty buffer tank sensor. Faulty indoor sub PCB. Abnormality Judgment: Continue for 5 seconds. For safety reason and to prevent Abnormal buffer tank sensor component breakdown, always switch Caution off the power before remove and connect the component.
  • Page 224 Brand code not match component breakdown, always switch Caution off the power before remove and connect the component. ● Use only Panasonic units. Check the brand of indoor and outdoor unit both Panasonic? ● Change to Panasonic unit. Change PCB outdoor...
  • Page 225 18.5.10 Compressor Low Pressure Protection (H42) Malfunction Decision Conditions: During operation of heating and after 5 minutes compressor ON, when outdoor pipe temperature below -29°C or above 26°C is detected by the outdoor pipe temperature sensor. Malfunction Caused: Dust accumulation on the outdoor unit heat exchanger. Air short circuit at outdoor unit.
  • Page 226 18.5.11 Abnormal Zone 1 Sensor (H43) Malfunction Caused: Faulty connector connection. Faulty buffer tank sensor. Faulty indoor sub PCB. Abnormality Judgment: Continue for 5 seconds. For safety reason and to prevent Abnormal zone 1 sensor component breakdown, always switch Caution off the power before remove and connect the component.
  • Page 227 18.5.12 Abnormal Zone 2 Sensor (H44) Malfunction Caused: Faulty connector connection. Faulty buffer tank sensor. Faulty indoor sub PCB. Abnormality Judgment: Continue for 5 seconds. For safety reason and to prevent Abnormal zone 2 sensor component breakdown, always switch Caution off the power before remove and connect the component.
  • Page 228 18.5.13 Water Flow Switch Abnormality (H62) Malfunction Decision Conditions: During operation of cooling and heating, the water flow detected by the indoor water flow switch is used to determine water flow error. Malfunction Caused: Faulty water pump. Water leak in system. Faulty connector connection.
  • Page 229 18.5.14 Outdoor High Pressure Abnormality (H64) Malfunction Decision Conditions: During operation of cooling and heating, when the outdoor high pressure sensor output signal is 0 Vdc or 5 Vdc. Malfunction Caused: Faulty connector connection. Faulty sensor. Faulty outdoor unit PCB (main). Abnormality Judgment: Continue 4 times in 20 minutes.
  • Page 230 Check if internal water pump Use buffer tank to CAUTION is used and it is directly separate external installed to the air-to-water water pump from Panasonic heatpump indoor unit circuit. air-to-water heatpump External Air-to-Water Pump Heatpump (without buffer tank) indoor unit circuit.
  • Page 231 18.5.16 Abnormal External Thermistor 1 (H67) Malfunction Caused: Faulty connector connection. Faulty room temperature zone 1 sensor. Faulty indoor sub PCB. Abnormality Judgment: Continue for 5 seconds. For safety reason and to prevent Abnormal external thermistor 1 component breakdown, always switch Caution off the power before remove and connect the component.
  • Page 232 18.5.17 Abnormal External Thermistor 2 (H68) Malfunction Caused: Faulty connector connection. Faulty room temperature zone 2 sensor. Faulty indoor sub PCB. Abnormality Judgment: Continue for 5 seconds. For safety reason and to prevent Abnormal external thermistor 2 component breakdown, always switch Caution off the power before remove and connect the component.
  • Page 233 18.5.18 Indoor Backup Heater OLP Abnormality (H70) Malfunction Decision Conditions: During operation of indoor backup heater, when no power supplies to indoor backup heater or OLP open circuit. Malfunction Caused: Faulty power supply connector connection. Faulty connector connection. Faulty indoor backup heater overload protector (OLP). Faulty indoor unit PCB (main).
  • Page 234 18.5.19 Tank Temperature Sensor Abnormality (H72) Malfunction Decision Conditions: When tank connection is set to ON, the temperatures detected by the tank temperature sensor are used to determine sensor error. Malfunction Caused: Faulty connector connection. Faulty sensor. Faulty indoor unit PCB (main). Abnormality Judgment: Continue for 5 seconds.
  • Page 235 18.5.20 PCB Communication Error (H74) Malfunction Decision Conditions: When External PCB connection is select “YES” and no communication with External PCB micon for 10 seconds and above. Malfunction Caused: Faulty connector connection. Faulty indoor PCB. Faulty indoor sub PCB. Abnormality Judgment: After 1 minute operation started.
  • Page 236 18.5.21 Indoor-Control Panel Communication Abnormality (H76) Malfunction Decision Conditions: During standby and operation of cooling and heating, indoor-control panel error occur. Malfunction Caused: Faulty connector connection. Faulty control panel. Faulty indoor unit PCB (main). For safety reason and to prevent component breakdown, Troubleshooting: always switch off the power before remove and connect the component.
  • Page 237 18.5.22 Indoor/Outdoor Abnormal Communication (H90) Malfunction Decision Conditions: During operation of cooling and heating, the data received from outdoor unit in indoor unit signal transmission is checked whether it is normal. Malfunction Caused: Faulty outdoor unit PCB (main). Faulty indoor unit PCB (main). Indoor-outdoor signal transmission error due to wrong wiring.
  • Page 238 18.5.23 Tank Booster Heater OLP Abnormality (H91) Malfunction Decision Conditions: During operation of tank booster heater, and tank booster heater OLP open circuit. Malfunction Caused: Faulty connector connection. Faulty tank booster heater overload protector (OLP). Faulty indoor unit PCB (main). Abnormality Judgment: Continue for 60 seconds.
  • Page 239 18.5.24 Unspecified Voltage between Indoor and Outdoor (H95) Malfunction Decision Conditions: The supply power is detected for its requirement by the indoor/outdoor transmission. Malfunction Caused: Insufficient power supply. Faulty outdoor unit PCB (noise filter/main). For safety reason and to prevent component breakdown, Troubleshooting: always switch off the power before remove and connect the component.
  • Page 240 18.5.25 Outdoor High Pressure Protection (H98 / F95) Malfunction Decision Conditions: During operation of cooling / heating, when pressure 4.2 MPa and above is detected by outdoor high pressure sensor. Malfunction Caused: Faulty water pump. Insufficient water flow rate in system. Water leak in system.
  • Page 241 For safety reason and to prevent component breakdown, Troubleshooting: always switch off the power before remove and connect the component. Caution Operation Mode Cooling Check the outdoor unit fan motor operation. Check the dust accumulation on the outdoor unit heat exchanger. Replace the outdoor unit Is the outdoor unit fan fan motor and/or outdoor...
  • Page 242 18.5.26 Indoor Freeze-up Protection (H99) Malfunction Decision Conditions: During anti-freezing control in cooling operation, when the indoor refrigerant liquid temperature < 0°C. Malfunction Caused: Faulty water pump. Insufficient water flow rate in system. Water leak in system. 2 way valve partially closed. Clogged expansion valve or strainer.
  • Page 243 18.5.27 Outdoor High Pressure Switch Activate (F12) Malfunction Decision Conditions: During operation of cooling and heating, when pressure 4.5 MPa and above is detected by outdoor high pressure switch. Malfunction Caused: Dust accumulation on the outdoor unit heat exchanger. Air short circuit at outdoor unit. Faulty water pump.
  • Page 244 18.5.28 Compressor Rotation Failure (F14) Malfunction Decision Conditions: A compressor rotation failure is detected by checking the compressor running condition through the position detection circuit. Malfunction Caused: Compressor terminal disconnect. Faulty outdoor unit PCB (main). Faulty compressor. Abnormality Judgment: Continue 4 times in 20 minutes. For safety reason and to prevent component breakdown, Troubleshooting: always switch off the power before remove and connect the component.
  • Page 245 18.5.29 Outdoor Fan Motor (DC Motor) Mechanism Locked (F15) Malfunction Decision Conditions: The rotation speed detected by the Hall IC of the fan motor during fan motor operation is used to determine abnormal fan motor (feedback of rotation > 2550 rpm or < 50 rpm). Malfunction Caused: Operation stop due to short circuit inside the fan motor winding.
  • Page 246 18.5.30 Input Over Current Detection (F16) Malfunction Decision Conditions: During operation of cooling and heating, when outdoor current above 30.0 A is detected by the current transformer (CT) in the outdoor unit PCB. Malfunction Caused: Excessive refrigerant. Faulty outdoor unit PCB (main). Abnormality Judgment: Continue 3 times in 20 minutes.
  • Page 247 18.5.31 Compressor Overheating (F20) Malfunction Decision Conditions: During operation of cooling and heating, when temperature above 112°C is detected by the compressor tank temperature sensor. Malfunction Caused: Faulty compressor tank temperature sensor. 2/3 way valve closed. Refrigerant shortage (refrigerant leakage). Clogged expansion valve or strainer.
  • Page 248 18.5.32 IPM Overheating (F22) Malfunction Decision Conditions: During operation of cooling and heating, when temperature 95°C is detected by the outdoor IPM temperature sensor. Malfunction Caused: Faulty outdoor unit fan motor. Faulty outdoor unit PCB (main). Abnormality Judgment: Continue 3 times in 30 minutes. For safety reason and to prevent component breakdown, Troubleshooting: always switch off the power before remove and connect the component.
  • Page 249 18.5.33 Output Over Current Detection (F23) Malfunction Decision Conditions: During operation of cooling and heating, when outdoor DC current is above set value is detected by the IPM DC Peak sensing circuitry in the outdoor unit PCB (main). Malfunction Caused: Faulty outdoor unit PCB (main).
  • Page 250 18.5.34 Refrigeration Cycle Abnormality (F24) Malfunction Decision Conditions: During compressor running (heating / cooling) for more than 10 minutes except deice, pumpdown and test mode. During heating / cooling, water outlet and water inlet difference is less than 1°C. During heating / cooling, high pressure < 1MPa (143 Psi) for more than 10 minutes or < 0.2 MPa (28 Psi) for more than 5 minutes.
  • Page 251 18.5.35 Four Way Valve Abnormality (F25) Malfunction Decision Conditions: During heating operation, when the indoor pipe temperature of thermostat ON indoor unit < 0°C. During cooling operation, when the indoor pipe temperature of thermostat ON indoor unit > 45°C. Malfunction Caused: Faulty sensor.
  • Page 252 18.5.36 Outdoor High Pressure Switch Abnormal (F27) Malfunction Decision Conditions: During compressor stop, and outdoor high pressure switch is remain opened. Malfunction Caused: Faulty connector connection. Faulty switch. Faulty outdoor unit PCB (main). Abnormality Judgment: Continue for 1 minute. For safety reason and to prevent component breakdown, Troubleshooting: Caution always switch off the power before remove and connect the component...
  • Page 253 18.5.37 Low Discharge Superheat (F29) Malfunction Decision Conditions: During startup and operation of cooling and heating, the temperatures detected by the outdoor pipe temperature sensor are used to determine sensor error. Malfunction Caused: Faulty connector connection. Faulty sensor. Faulty outdoor unit PCB (main). Faulty High Pressure Switch Refrigerant shortage (refrigerant leakage).
  • Page 254 18.5.38 Indoor Water Outlet Temperature Sensor 2 Abnormality (F30) Malfunction Decision Conditions: During startup and operation of cooling and heating, the temperatures detected by the indoor water outlet temperature sensor 2 are used to determine sensor error. Malfunction Caused: Faulty connector connection. Faulty sensor.
  • Page 255 18.5.39 Outdoor Air Temperature Sensor Abnormality (F36) Malfunction Decision Conditions: During startup and operation of cooling and heating, the temperatures detected by the outdoor air temperature sensor are used to determine sensor error. Malfunction Caused: Faulty connector connection. Faulty sensor. Faulty outdoor unit PCB (main).
  • Page 256 18.5.40 Indoor Water Inlet Temperature Sensor Abnormality (F37) Malfunction Decision Conditions: During startup and operation of cooling and heating, the temperatures detected by the indoor water inlet temperature sensor are used to determine sensor error. Malfunction Caused: Faulty connector connection. Faulty sensor.
  • Page 257 18.5.41 Outdoor Discharge Pipe Temperature Sensor Abnormality (F40) Malfunction Decision Conditions: During startup and operation of cooling and heating, the temperatures detected by the outdoor discharge pipe temperature sensor are used to determine sensor error. Malfunction Caused: Faulty connector connection. Faulty sensor.
  • Page 258 18.5.42 Power Factor Correction (PFC) Abnormality (F41) Malfunction Decision Conditions: During operation of cooling and heating, when the PFC protection circuitry in the outdoor unit PCB (main) senses abnormal high DC voltage level. Malfunction Caused: Power supply surge. Compressor windings not uniform. Faulty outdoor unit PCB (main).
  • Page 259 18.5.43 Outdoor Pipe Temperature Sensor Abnormality (F42) Malfunction Decision Conditions: During startup and operation of cooling and heating, the temperatures detected by the outdoor pipe temperature sensor are used to determine sensor error. Malfunction Caused: Faulty connector connection. Faulty sensor. Faulty outdoor unit PCB (main).
  • Page 260 18.5.44 Outdoor Defrost Temperature Sensor Abnormality (F43) Malfunction Decision Conditions: During startup and operation of cooling and heating, the temperatures detected by the outdoor defrost temperature sensor are used to determine sensor error. Malfunction Caused: Faulty connector connection. Faulty sensor. Faulty outdoor unit PCB (main).
  • Page 261 18.5.45 Indoor Water Outlet Temperature Sensor Abnormality (F45) Malfunction Decision Conditions: During startup and operation of cooling and heating, the temperatures detected by the indoor water outlet temperature sensor are used to determine sensor errors. Malfunction Caused: Faulty connector connection. Faulty sensor.
  • Page 262 18.5.46 Outdoor Current Transformer Open Circuit (F46) Malfunction Decision Conditions: A current transformer (CT) open circuit is detected by checking the compressor running frequency ( rated frequency) and CT detected input current (< 0.65 A) for continuously 20 seconds. Malfunction Caused: CT defective.
  • Page 263 18.5.47 Outdoor Bypass Outlet Temperature Sensor (F49) Malfunction Decision Conditions: During start up and operation of cooling and heating, the temperature detected by outdoor bypass sensor is used to determine sensor error. Malfunction Caused: Faulty connector connection Faulty sensor Faulty outdoor unit PCB (main) Abnormality Judgment: Continuous for 5 seconds For safety reason and to prevent component breakdown,...
  • Page 264: Disassembly And Assembly Instructions

    19. Disassembly and Assembly Instructions WARNING High Voltage are generated in the electrical parts area by the capacitor. Ensure that the capacitor has discharged sufficiently before proceeding with repair work. Failure to heed this caution may result in electric shocks. 19.1 To Remove Front Plate and Top Plate Hook 2X (screw)
  • Page 265: To Remove Remote Control

    19.2 To Remove Remote Control 3. Remove 2 screws then take out the bottom case. Bottom Top case case Claw (3 places) Insert the driver and slightly turn. Disconnect the Remote controller wiring Slide it Flat-blade downwards screwdriver to unhook 1.
  • Page 266: To Remove Electronic Controller

    19.4 To Remove Electronic Controller 1. Disconnect all connectors from main PCB. (CN-FLWSEN, CN-PUMP1, CN-TH1, CN-TH2, CN-TH3, CN-OLP1, CN1, CN2, CN3, CN4, CN5, CN6, CN-CNT2, CN-DPS) 2. Detach remote controller, 3-way valve and all wires. (AC1-L3, AC1-N, G01, G05, DATA, G02, L2, L1, G03, AC2-L2, HT1-L2, HT1-L3, AC2-L3, AC2-N2) 19.5 To Remove Flow Sensor and Air Purge Valve...
  • Page 267: To Remove Water Pump

    19.6 To Remove Water Pump 1. Disconnect CN-PUMP1 from electronic controller. 2. Disconnect 2 pipes connection. 19.7 To Remove Bottle Complete 1. Disconnect the connector CN-OLP1 from the Electronic Controller and detached the lead wire HT1-L2 (Orange) and AC2-L3 (Black). 2.
  • Page 268: To Remove Water Filter

    19.8 To Remove Water Filter 2. Disconnect 2 pipes connection for each filter. Filter 1. Turn to remove the Magnet Bar at bottom of Magnetic Water Filter Set.
  • Page 269: Technical Data

    20. Technical Data 20.1 Operation Characteristics 20.1.1 WH-UXZ09KE5 Heating Characteristics at Different Outdoor Air Temperature Condition Outdoor air temperature : 7°C (DBT), 6°C (WBT) Indoor water inlet temperature : 30°C Indoor water outlet temperature : 35°C Piping length : 7 m 10.000 9.500 9.000...
  • Page 270 Cooling Characteristics at Different Outdoor Air Temperature Condition Outdoor air temperature : 35°C (DBT), -°C (WBT) Indoor water inlet temperature : 12°C Indoor water outlet temperature : 7°C Piping length : 7 m 9.500 8.700 7.900 7.100 6.300 5.500 Outdoor Temperature (°C) 4.000 3.600 3.200...
  • Page 271 Cooling Characteristics at Different Outdoor Air Temperature Condition Outdoor air temperature : 35°C (DBT), -°C (WBT) Indoor water inlet temperature : 19°C Indoor water outlet temperature : 14°C Piping length : 7 m 11.000 10.200 9.400 8.600 7.800 7.000 Outdoor Temperature (°C) 4.000 3.600 3.200...
  • Page 272 Cooling Characteristics at Different Outdoor Air Temperature Condition Outdoor air temperature : 35°C (DBT), -°C (WBT) Indoor water inlet temperature : 23°C Indoor water outlet temperature : 18°C Piping length : 7 m 9.500 8.900 8.300 7.700 7.100 6.500 Outdoor Temperature (°C) 2.500 2.300 2.100...
  • Page 273 Heating Characteristics at Different Piping Length Condition Outdoor air temperature : 7°C (DBT), 6°C (WBT) Indoor water inlet temperature : 30°C Indoor water outlet temperature : 35°C Piping length : 20 m / 30 m 8.440 8.430 8.420 8.410 8.400 8.390 Piping Length (m) 1.900...
  • Page 274 Cooling Characteristics at Different Piping Length Condition Outdoor air temperature : 35°C (DBT), -°C (WBT) Indoor water inlet temperature : 12°C Indoor water outlet temperature : 7°C Piping length : 20 m / 30 m 8.350 8.340 8.330 8.320 8.310 8.300 Piping Length (m) 3.050...
  • Page 275 20.1.2 WH-UXZ12KE5 Heating Characteristics at Different Outdoor Air Temperature Condition Outdoor air temperature : 7°C (DBT), 6°C (WBT) Indoor water inlet temperature : 30°C Indoor water outlet temperature : 35°C Piping length : 7 m 12.500 12.100 11.700 11.300 10.900 10.500 Outdoor Temperature (°C) 6.500...
  • Page 276 Cooling Characteristics at Different Outdoor Air Temperature Condition Outdoor air temperature : 35°C (DBT), -°C (WBT) Indoor water inlet temperature : 12°C Indoor water outlet temperature : 7°C Piping length : 7 m 11.500 10.500 9.500 8.500 7.500 6.500 Outdoor Temperature (°C) 4.100 3.900 3.700...
  • Page 277 Cooling Characteristics at Different Outdoor Air Temperature Condition Outdoor air temperature : 35°C (DBT), -°C (WBT) Indoor water inlet temperature : 19°C Indoor water outlet temperature : 14°C Piping length : 7 m 13.500 12.300 11.100 9.900 8.700 7.500 Outdoor Temperature (°C) 4.500 4.200 3.900...
  • Page 278 Cooling Characteristics at Different Outdoor Air Temperature Condition Outdoor air temperature : 35°C (DBT), -°C (WBT) Indoor water inlet temperature : 23°C Indoor water outlet temperature : 18°C Piping length : 7 m 12.000 11.300 10.600 9.900 9.200 8.500 Outdoor Temperature (°C) 3.500 3.200 2.900...
  • Page 279 Heating Characteristics at Different Piping Length Condition Outdoor air temperature : 7°C (DBT), 6°C (WBT) Indoor water inlet temperature : 30°C Indoor water outlet temperature : 35°C Piping length : 20 m / 30 m 11.700 11.680 11.660 11.640 11.620 11.600 Piping Length (m) 2.800...
  • Page 280 Cooling Characteristics at Different Piping Length Condition Outdoor air temperature : 35°C (DBT), -°C (WBT) Indoor water inlet temperature : 12°C Indoor water outlet temperature : 7°C Piping length : 20 m / 30 m 9.500 9.300 9.100 8.900 8.700 8.500 Piping Length (m) 4.300...
  • Page 281: Heating Capacity Table

    20.2 Heating Capacity Table 20.2.1 WH-UXZ09KE5 Water Out (°C) Input Power Input Power Input Power Input Power Outdoor Air (°C) Capacity (W) Capacity (W) Capacity (W) Capacity (W) 8800 4790 8800 5300 8550 5900 9000 3450 9000 4300 9000 4950 8800 6370 9000...
  • Page 282: Exploded View And Replacement Parts List

    21. Exploded View and Replacement Parts List 21.1 Indoor Unit Note: The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts are not kept as standard service parts.
  • Page 283 Note: The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts are not kept as standard service parts.
  • Page 284 SAFETY REF. NO. DESCRIPTION & NAME QTY. REMARK ADC0912K6E5 ADC0912K6E5UK CHASSIS - COMPLETE ACXD50C04840 ← TUBE CONNECTER ACXT29-02570 ACXT29-02600 O-RING (ID: 27mm) ACXB81-07070 ← ACXH56-01370 ← O-RING (ID: 25.70mm) ACXB81-06910 ← O-RING (ID: 8.1mm) CWB811179 ← O-RING (ID: 35mm) ACXB81-00030 ←...
  • Page 285 SAFETY REF. NO. DESCRIPTION & NAME QTY. REMARK ADC0912K6E5 ADC0912K6E5UK BOILER PRESSURE TRANSDUCER ACXB62-01110 ← LEAD WIRE - CO. (CN-DPS) ACXA60C93661 ← MOTORIZED 3-WAY VALVE ACXB62-00092 ← TUBE ASSY - COMPLETE ACXT00C41210 ← TUBE ASSY - COMPLETE ACXT00C40980 ← TUBE ASSY - COMPLETE ACXT00C41030 ←...
  • Page 286 SAFETY REF. NO. DESCRIPTION & NAME QTY. REMARK ADC0912K6E5 ADC0912K6E5UK INSTALLATION INSTRUCTION ACXF60-48840 ACXF60-50030 MODEL LABEL ACXF87-02050 ACXF87-02060 ACXG86-04782 ← BASE BOARD - COMPLETE ACXG62C02790 ← TOP BOARD COMPLETE ACXG60C00300 ← C.C. CASE ACXG50-61790 ← Note:  All parts are supplied from PHVACCZ, Czech (Vendor Code: 00029407). ...
  • Page 287: Outdoor Unit

    21.2 Outdoor Unit Note: The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts are not kept as standard service parts.
  • Page 288 Note: The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts are not kept as standard service parts.
  • Page 289 Note: The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts are not kept as standard service parts.
  • Page 290 Note: The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts are not kept as standard service parts.
  • Page 291 SAFETY REF. NO. DESCRIPTION & NAME QTY. WH-UXZ09KE5 WH-UXZ12KE5 REMARK BASE PAN ASS’Y ACXD52K05220 ← COMPRESSOR 9KD420XAD21 ← BUSHING - COMPRESSOR MOUNT CWH50055 ← PACKING CWB811017 ← NUT - COMPRESSOR MOUNT CWH561049 ← LEAD WIRE - COMPRESSOR ACXA60C94910 ← CONDENSER COMPLETE ACXB32C26740 ←...
  • Page 292 ACCESSORY CO. (DRAIN ELBOW) ACXH82C21740 ← L-SHAPED PLATE CWD601074G ← L-SHAPED PLATE CWD601075G ← CABINET FRONT PLATE - COMPLETE ACXE06C04710 ← PANASONIC BADGE ACXE37-19200 ← ACXG86-05850 ← BASE BOARD - COMPLETE ACXG62C02550 ← SHOCK ABSORBER ACXG70-13690A ← SHOCK ABSORBER ACXG70-13700A ←...

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