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KEB COMBIVERT F6 Instructions For Use Manual
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KEB COMBIVERT F6 Instructions For Use Manual

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Instructions for Use
COMBIVERT F6
Installation F6 Control Compact
Translation of the original manual
Document 20144795 EN 08

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Summary of Contents for KEB COMBIVERT F6

  • Page 1 Instructions for Use COMBIVERT F6 Installation F6 Control Compact Translation of the original manual Document 20144795 EN 08...
  • Page 2 Imprint KEB Automation KG Suedstraße 38, D-32683 Barntrup Germany Tel: +49 5263 401-0 • Fax: +49 5263 401-116 E-Mail: info@keb.de • URL: https://www.keb-automation.com ma_dr_f6-cu-k-inst-20144795_en Version 08 • Edition 07/12/2023...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents Introduction ..............................Markings..............................1.1.1 Warnings..........................1.1.2 Information notes ........................1.1.3 Symbols and markers ......................Laws and guidelines..........................Warranty and liability..........................Support..............................Copyright............................... Validity of this manual ........................... Target group............................General Safety Instructions.......................... Installation ............................. Start-up and operation ..........................
  • Page 4 Table of Contents KEB Automation KG Terminal block X2C..........................4.4.1 Analog input ..........................4.4.2 Analog output.......................... Diagnosis/visualisation X4A ........................Assignment of the terminal strip X4A ....................Data cable RS232 PC-Drive Controller....................USB-serial converter ..........................Connection of the RS485 interface .......................
  • Page 5 Table of Contents Index ................................ma_dr_f6-cu-k-inst-20144795_en...
  • Page 6 List of Figures KEB Automation KG List of Figures Fig. 1 Pin assignment socket D-Sub-9 (top view) .................... Fig. 2 Serial cable for the connection to a PC....................Fig. 3 Connection CAN bus..........................Fig. 4 RJ45 socket front view ...........................
  • Page 7 List of Tables List of Tables Tab. 1 Connector sets ............................Tab. 2 Overview Connection and operating elements ..................Tab. 3 LEDs at power on........................... Tab. 4 Function VCC LED..........................Tab. 5 Function NET ST - LED ......................... Tab. 6 Function DEV ST - LED .........................

  • Page 8: Introduction

    1 | Introduction KEB Automation KG 1 Introduction The described devices, accessories, hardware and/or software are products of KEB Automation KG. The enclosed documents correspond to conditions valid at printing. Misprint, mistakes and technical changes reserved. 1.1 Markings 1.1.1 Warnings Certain operations can cause hazards during the installation, operation or there- after.

  • Page 9: Symbols And Markers

    This also applies to any violation of industrial property rights of a third- party. Selection of KEB units in view of their suitability for the intended use must be done by the user. Tests can only be carried out within the scope of the intended end use of the product (Application) by the Customer.

  • Page 10: Copyright

    Copyrights are with KEB Automation KG and re- main valid in its entirety. Other wordmarks and/or logos are trademarks (™) or registered trademarks (®) of their respective owners.

  • Page 11: General Safety Instructions | 2

    General Safety Instructions | 2 2 General Safety Instructions The products are developed and built according to the state of the art and recog- nized safety rules. Nevertheless, their use may create dangers to life and limb of the user or third parties or damage to the machine and other material property. The following safety instructions have been created by the manufacturer for the area of electric drive technology.

  • Page 12: Start-Up And Operation

    Unpredictable malfunctions a) The function of the drive controller is dependent on its parameterisation. Never replace without knowledge of the application. b) Modification or repair is permitted only by KEB Automation KG authorized per- sonnel. c) Only use original manufacturer parts.

  • Page 13: Product Description | 3

    The 11-digit type code indicates the variants of the control board. Positions that are not listed are irrelevant for this manual. 1. and 2. digit Device size 10…33 For motor power from 2.2…450 kW 3. and 4. digit Series COMBIVERT F6 5. digit Control type COMPACT 6. digit Variants Safety function STO (COMPACT) 7.

  • Page 14: Accessories

    3 | Product description KEB Automation KG The certification of drive controllers with safety technology is only valid un- NOTICE der the following conditions: a) The material number corresponds with the numerical code below. b) The FS logo is printed on the type plate.

  • Page 15: Motor Monitoring X1C (Temperature, Brake)

    Product description | 3 3.6 Motor monitoring X1C (temperature, brake) Terminal strip X1C is a 6-pole, pluggable terminal strip with spring-cage connec- tion. It contains: • 1 output for control of 24V motor brakes • 1 analog input for temperature detection 3.7 Control terminal strip X2A Control terminal strip X2A is a 24-pole pluggable, double-row terminal strip with spring-cage connection.

  • Page 16: Status Leds

    3 | Product description KEB Automation KG 3.13 Status LEDs 3.13.1 Boot display Before the LEDs start their normal function, they signal the boot procedure after switching on: LEDs Status Note Device off Initialization Control is supplied with 24 V FPGA booted FPGA has been booted error-free (approx.

  • Page 17: Opt - Led

    Product description | 3 DEV ST LED colour Description Flashing Green No error, serves to identify the device (fb.32). Tab. 6: Function DEV ST - LED 3.13.5 OPT - LED LED col- Description reserved for options. Tab. 7: Function OPT - LED The DEV ST and OPT LEDs can be re-programmed for diagnostic purposes (i.e., the OPT LED could be programmed to represent the status of one of the digital inputs).

  • Page 18: Connection Of The Control

    4 | Connection of the control KEB Automation KG 4 Connection of the control Observe the following instructions to avoid malfunctions! • Install control and power cable separately (approx. 10..20 cm (4"..8") distance). • Cross high voltage conductors at a 90-degree right angle.

  • Page 19: Terminal Strip X2A

    Connection of the control | 4 4.2 Terminal strip X2A Name Description Digital input 1 24Vout Voltage output for control the inputs DI 2 Digital input 2 24Vout Voltage output for controlling the inputs DI 3 Digital input 3 24Vout Voltage output for control the inputs DI 4 Digital input 4 24Vout...

  • Page 20: Digital Inputs

    4 | Connection of the control KEB Automation KG 4.2.1 Digital Inputs Specification Number Name DI1…DI8 Terminals X2A.1/ .3/ .5/ .7/ .9/ .11/ .13/ .15 Classification Type 3 in accordance with DIN EN 61131-2 Low level (logical 0) -3 … +5 V / 3 mA High level (logical 1) 11 …...

  • Page 21: Relay Output

    Connection of the control | 4 4.2.3 Relay output Specification Number Name Terminals X2A.21…X2A.23 Type Form C Voltage Maximum DC 30 V Current 0.01…1 A Switching cycles mechanical 500,000 at 30 V / 1 A Special features Resistive load only; no internal freewheeling branch Connection Relay output form C...

  • Page 22: Terminal Block X2B

    4 | Connection of the control KEB Automation KG 4.3 Terminal block X2B PIN Name Function STO1- Input STO channel 1 STO1+ STO2- Input STO channel 2 STO2+ Digital output 3 Specification => DO1 and DO2 Digital output 4 Specification => DO1 and DO2...

  • Page 23: Voltage Input

    Connection of the control | 4 4.3.3 Voltage input The control board is supplied • externally by a central 24V supply. To select a suitable voltage source, the maximum current consumption must al- ways be determined. 4.3.3.1 Determination of the current consumption The input P24Vin (X2B.8) supplies following components: •...

  • Page 24: Terminal Block X2C

    4 | Connection of the control KEB Automation KG 4.4 Terminal block X2C Name Notes CAN low internally bridgedopera- tionally isolated CAN low CAN high internally bridgedopera- tionally isolated CAN high CAN GND CAN groundoperationally isolated (can be wired de- CAN GND pending on the customer subscriber).

  • Page 25: Analog Output

    Connection of the control | 4 Connection Connection of the analog differential inputs AN1 and AN2 10 12 0…±20mA 0…±10Vdc 4…20mA *) Equipotential bonding conductor 4.4.2 Analog output Specification Number Name ANOUT Terminals X2A.12 analog output X2A.11 reference potential Classification DIN EN 61131-2 Voltage output DC 0.0…10 V (corresponds to 0…100 % output value)

  • Page 26: Diagnosis/Visualisation X4A

    5 | Diagnosis/visualisation X4A KEB Automation KG 5 Diagnosis/visualisation X4A The integrated serial interface provides the following functions: • Parameterization of the device with the KEB software COMBIVIS. • Connection for operator keyboard/display. • Connection for Bluetooth adapter. • DIN66019II as communication protocol.

  • Page 27: Data Cable Rs232 Pc-Drive Controller

    Wiring examples can be found in the following link: Wiring examples can be found under the following link: (► https://www.keb.de/fileadmin/media/Techinfo/dr/ tn/ti_dr_tn-rs485-connection-00002_en.pdf) 5.5 Remote control The F6 operator with display/keypad can be operated up to 30 m away from the unit.

  • Page 28: Fieldbus Interfaces

    6 | Fieldbus interfaces KEB Automation KG 6 Fieldbus interfaces 6.1 Type code fieldbus A CAN interface is integrated in the control unit as standard. Other fieldbus inter- faces are identified by the 10th digit of the material number. 10. digit Control board variant COMPACT | Multi encoder interface, CAN®, STO, EtherCAT®...

  • Page 29: Ethercat

    Fieldbus interfaces | 6 Light pattern NET ST LED (red/ Status Light pattern Description green combination) Pre-Op g-0 (grid 200 ms) Device in state PRE-OP- ERATIONAL Stop g-0-0-0-0-0 (grid 200 ms) Device in state STOPPED g (continuously Device in state OPERA- TIONAL no error Bus off r (continuously)

  • Page 30: Fig. 4 Rj45 Socket Front View

    6 | Fieldbus interfaces KEB Automation KG Connection RJ45 without supply voltage (Viewing with Auto-Cross Over) Reserved Fig. 4: RJ45 socket front view Reserved Tab. 19: PIN assignment RJ45 EtherCAT LED / light pattern Function Yellow without function Green Link/Activity Port closed Port open;...

  • Page 31: Varan

    Fieldbus interfaces | 6 Error Meaning Example Process data watchdog The watchdog application Sync-Manager timeout timeout reports a timeout. Local error The fieldbus status has Device changes its changed due to an error. EtherCAT status from OP to SafeOPError due to a synchronisation error.

  • Page 32: Encoder Interfaces

    7 | Encoder interfaces KEB Automation KG 7 Encoder interfaces 7.1 Multi-Encoder-Interface The multi-encoder interface consists of two channels. Channel A supports the fol- lowing encoder types: • Incremental encoder input (RS485) with or without zero signal • Resolver • EnDat (digital with 1 Vpp incremental signals) •...

  • Page 33: Input Signals

    C corresponds to -> SIN_abs and D to -> (inverted) COS_abs.Thus D+ is at COS_abs- and D- is at COS_abs+. Alternative designation of en- Encoder signal KEB signal input Encoder signal KEB signal input coder signals (≡► Info)

  • Page 34: Encoder Sockets X3A/X3B

    7 | Encoder interfaces KEB Automation KG 7.3 Encoder sockets X3A/X3B X3A / X3B: Plug-in connector (front view socket) D-Sub DB-26 (HD), triple row socket Counterpart: Plug-in connector D-Sub DB-26 (HD), triple row, with fix- ing screw Encoder Incremental Incremental Resolver...

  • Page 35: Encoder Cable Length

    Encoder interfaces | 7 7.4 Encoder cable length The maximum encoder cable length is 50 m. In addition, the value is limited by the signal frequency, cable capacity and supply voltage. The maximum encoder cable length due to the voltage drop on the supply line is calculated as follows: voltage supply - min.

  • Page 36: Tab. 26 Encoder Specifications

    7 | Encoder interfaces KEB Automation KG Signals Description Output zero signal RS485. Zero signal is 1-active, if signals A and B are also 1-active. Is output, if the position on channel A is 0°. 10, 11, Sin+/- Only channel A:...

  • Page 37: Brake Control And Temperature Detection | 8

    Brake control and temperature detection | 8 8 Brake control and temperature detection Name Notes Brake control / output Brake control / output Reserved Reserved Temperature detection / input + Temperature detection / input - Tab. 27: Assignment of the terminal block X1C 8.1 Brake control Incorrect dimensioning of the brake may cause malfunctions CAUTION...

  • Page 38: Temperature Detection

    8 | Brake control and temperature detection KEB Automation KG 8.2 Temperature detection Electric shock by sensors without protective separation! DANGER a) Only use sensors with basic insulation. Malfunctions due to wrong cables or incorrect placement! NOTICE Malfunctions of the control due to capacitive or inductive coupling.

  • Page 39: Connection Of A Kty Sensor

    Brake control and temperature detection | 8 8.2.2 Connection of a KTY sensor No protection of the motor winding in case of wrong connection! NOTICE Non-observance leads to incorrect measurements and possibly to the de- struction of the motor winding. a) Operate KTY sensors in forward direction. b) KTY sensors may not be combined with other sensors.

  • Page 40: Safety Function Sto

    9 | Safety function STO KEB Automation KG 9 Safety function STO Improper installation of safety technology! DANGER Death and serious bodily injuries. a) Therefore the safety functions may only be installed and put into operation by qualified personnel which are trained in safety technology.

  • Page 41: Emergency Stop According To En 60204

    Safety function STO | 9 • Energy supply for the rotating field of the motor is interrupted (motor coasts down). • Use when monitoring for standstill is not required. • Unintentional start-up of the motor is prevented. • No galvanic isolation of the motor from the drive controller DC link. The safety functions meet the requirements of performance level e (ISO 13849-1 (IEC 61508...

  • Page 42: Classification From Sto To Iec 61508

    9 | Safety function STO KEB Automation KG Angle of rotation of the jerk Wr = 180°/ (number of pole pairs x gear reduction ratio) The probability of a jerk is < 1.84-10 1/h. This behaviour can be caused by a short circuit of the IGBTs.

  • Page 43: Fig. 9 Direct Switch-Off With Emergency Stop Switch

    Safety function STO | 9 Control Safety 1 - STO1- 2 - STO1+ 3 - STO2- 4 - STO2+ 5 - OUT 3 6 - OUT 4 +24V 7 - 0V 8 - P24V-IN Power U V W PE Fig. 9: Direct switch-off with emergency stop switch ma_dr_f6-cu-k-inst-20144795_en...

  • Page 44: Direct Switch-Off With Emergency Stop Switch And Monitoring Of The Wiring

    9 | Safety function STO KEB Automation KG 9.6.2 Direct switch-off with emergency stop switch and monitoring of the wiring Control Safety 1 - STO1- 2 - STO1+ 3 - STO2- 4 - STO2+ 5 - OUT 3 6 - OUT 4...

  • Page 45: Direct Switch-Off By Safety Module With Test Pulses

    Safety function STO | 9 9.6.3 Direct switch-off by safety module with test pulses open Control closed Safety Safety unit 1 - STO1- Acknowledge 2 - STO1+ 3 - STO2- 4 - STO2+ 5 - OUT 3 6 - OUT 4 +24V 7 - 0V 8 - P24V-IN...

  • Page 46: Wiring Ss1

    9 | Safety function STO KEB Automation KG 9.6.4 Wiring SS1 Fieldbus Motion Control open Control closed Safety Safety unit 1 - STO1- Acknowledge 2 - STO1+ 3 - STO2- X2A.13 4 - STO2+ 5 - OUT 3 6 - OUT 4...

  • Page 47: Certification | 10

    Certification | 10 10 Certification 10.1 EU type examination see also 2 EU type examination F6-K with STO [} 48] ma_dr_f6-cu-k-inst-20144795_en...

  • Page 48: Eu Type Examination F6-K With Sto

    Certificate 32683 Barntrup Safety function STO on control board holder Germany within the COMBIVERT F6-K inverter Typbezeichnung Steuerkarte 3KF6x30-xxxx; zu Details siehe Revisionsliste Type designation zur Verwendung in den Umrichtern xxF6Kxx-xxxx Control board 3KF6x30-xxxx, for details see revision list to be used in Inverters xxF6Kxx-xxxx Prüfgrundlagen...

  • Page 49: Revision History | 11

    Revision History | 11 11 Revision History Edition Version Note 2018-12 Pre-series version. 2019-07 Series version 2019-08 Values for temperature input changed; editorial changes. 2021-08 Notes for positive-driven relay inserted; RS485 potential-free in- serted; CAN interface; base-isolated temperature input; editorial changes due to conversion to editorial system. 2022-10 Function yellow LED EtherCAT changed;...

  • Page 50: Glossary

    Glossary KEB Automation KG Glossary Application Emergency off The application is the intended use of the KEB Switching off the power supply in case of emer- product. gency. Autonegotiation Emergency stop Procedure for determining the max. transmission Shutting down a drive in case of emergency (not speed.
  • Page 51 Glossary RS485 Component for current measurement in the power RS-485 is an industry standard according to circuit. EIA-485 for a physical interface for asynchronous, serial data transmission. Hiperface SELV Bidirectional encoder interface of the company Sick-Stegmann. Safe protective extra-low voltage (unearthed; <60V).
  • Page 52 Index KEB Automation KG Index Analog output  25 Bluetooth adapter  26 Connecting cable  26 Current consumption  23 DC voltage output  21 Differential input  24 Emergency stop  41 Equipotential bonding conductor  25 Operating elements  14 Operating operator  26 Overview  14 PT1000  39...
  • Page 53 MORE KEB PARTNERS WORLDWIDE: www.keb-automation.com/contact...
  • Page 54 Automation with Drive www.keb-automation.com KEB Automation KG • Suedstraße 38 • D-32683 Barntrup • Tel: +49 5263 401-0 • E-Mail: info@keb.de...

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