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Internal Use Only North/Latin America http://aic.lgservice.com Europe/Africa http://eic.lgservice.com Asia/Oceania http://biz.lgservice.com PLASMA TV SERVICE MANUAL CHASSIS : PA12A MODEL : 50PZ570 50PZ570-TB CAUTION BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL. Printed in Korea P/NO : MFL66986403(1102-REV00)
EXPLODED VIEW IMPORTANT SAFETY NOTICE Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards.
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PDP TV Repair Guide PDP TV Repair Guide < Applicable Model > - 50PZ900,50PZ700,50PZ500 (Apply Full HD Module in 50PZ950/750/570)
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PDP TV Repair Process Index Symptom (L) Symptom (M) Page Remark No Picture/Sound OK No Picture/No sound Mal-discharge/Noise/dark picture A. Picture Problem Picture broken/Freezing Vertical bar/ Horizontal Bar No Power (Not turn on) B. Power Problem Turn off (Instant, under watching) C.
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Repair Process A. Picture Problem 2010. 12 . 24 Making PDP TV Symptom No Picture/Sound OK Revision First of all, Check whether all of cable between board was inserted properly or not. (Main B/D↔ Power B/D, Power B/D↔ Y-sus B/D,Y-Sus B/D ↔Z-Sus B/D,LVDS Cable,Speaker Cable,IR B/D Cable,,,) ☞A1 ☞A2 Check Module pattern...
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Repair Process A. Picture Problem 2010. 12 . 24 Making PDP TV Symptom No Picture/No Sound Revision ☞A1 ☞A2 Check Module pattern Check Check Sound Picture by using “TILT” key Normal Close Sound LVDS Cable on SVC R/C ☞A6 Check Move Video No Picture/ Sound Ok...
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Repair Process A. Picture Problem 2010. 12 . 24 Making PDP TV Symptom Mal-discharge/Noise/dark picture Revision Check ☞A15 Picture problem Check CTRL ROM Ver. Type Replace Replace Normal Normal Control board Module type Picture? Picture? Rom Upgrade ☞A14 Mal-discharge Close Close ☞A16 ☞A5...
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Repair Process A. Picture Problem 2010. 12 . 24 Making PDP TV Symptom Picture broken/Freezing Revision . By using Digital signal level meter ☞A21 . By using Diagnostics menu on OSD Check RF Signal level ( Menu→SUPPORT→Signal TEST) - Signal strength (Normal : over 50%) - Signal Quality (Normal: over 50%) Check whether other equipments have problem or not.
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Repair Process A. Picture Problem 2010. 12 . 24 Making PDP TV Symptom Vertical bar/ Horizontal Bar Revision ☞A19 ☞A1 Check Check Module pattern defect type Regular Replace Normal Vertical by using “TILT” key Module Pattern? Line / Bar on SVC R/C ☞A13 1.Check CTRL B/D ※CTRL B/D: Control board...
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Repair Process B. Power Problem 2010. 12 . 24 Making PDP TV Symptom No Power (Not turn on) Revision ☞A26 DC Power on Check Check Repair/Replace Power LED by pressing Power Key Normal Normal IR B/D Power LED R/C IR Operation On Remote control .
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Repair Process B. Power Problem 2010. 12 . 24 Making PDP TV Symptom Turn off (Instant, under watching) Revision ☞A8~A11 ※ To check Power B/D Protection 1. Check Y-Sus/ Z-Sus Board Instant Turn on after pull out connector Power LED (especially Short or Open) between Power B/D &...
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Repair Process C. Sound Problem 2010. 12 . 24 Making PDP TV Symptom No sound/ Sound distortion Revision 1.No sound( If HDMI Input only have no sound, upload EDID data) Close ☞A25 Check Check Speaker Apply Normal Normal Normal “Speaker ON/Off” setting jack connection SVC Bulletin Sound?
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Repair Process D. General Function Problem 2010. 12 . 24 Making PDP TV Symptom Remote control & Local Key checking Revision 1. Remote controller (R/C) operating error Replace Main B/D ☞A26 ☞A26 ☞A26 Check & Repair Check R/C itself Normal Normal Check B+ 5V Normal...
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PDP TV Repair Process Reference data Index Symptom Detail Page Remark Check Module pattern by Tilt key Audio check method Check Va, Vs on Power Board PDP Module Label Information Check & Adjust –VY,VSC,VZB voltage - 50R3 –VY,VSC(Y-Sus) / VZB(Z-Sus) Video Check Method Fuse Checking Method Y-Sus Board Checking Method(50R3)
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PDP TV Repair Process Reference data Index Symptom Detail Page Remark Defect type cause by PDP Module Picture Problem Connector Type on PDP Module RF Signal level Checking method Check voltage on Power board Power board Checking Method Power Problem Check Power off History Sound Problem Speaker cable checking method...
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Repair Process-Reference data A. Picture Problem Symptom 2010. 12 . 24 Making PDP TV Item Check Module pattern by Tilt key Revision Tilt Key You can see 20 types patterns by using TILT Key on SVC Remote controller (except Old model) <...
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Repair Process-Reference data A. Picture Problem 2010. 12 . 24 Making PDP TV Symptom Audio check method Revision Jack for Speaker connection 1.Check Audio output by using oscilloscope 2.Check whether speaker jack was inserted properly or not. GND ↔ R- or R+ or L- or L+ Audio output waveform...
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Repair Process-Reference data 2010. 12 . 24 Making Input PDP TV All Input Audio Problem Block A2-1 Revision Make sure you can’t hear any audio Check speaker for damage. Replace the Speaker Check Connector Replace P1300 P1300 Check IC700 Power Check 17V (P500 #1,2), 17V(L1306), 3.3V(L1307) 3.3V (IC505)
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Repair Process-Reference data 2010. 12 . 24 Making Input PDP TV Digital TV / HDMI Audio Problem Block A2-2 Revision ◆ Digital TV Follow procedure digital TV Check video output video trouble shooting Follow procedure All source audio trouble shooting ◆...
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Repair Process-Reference data 2010. 12 . 24 Making Input PDP TV Analog TV Audio Problem Block A2-3 Revision Follow procedure analog TV video Check video output trouble shooting Check #3 for 5V, #13 for 1.25V, #14 Check IC506 for 5V, IC503 for 1.25V, for 3.3V on TU1500 L504 for 3.3V output Voltage Check SIF signal C1501...
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Repair Process-Reference data 2010. 12 . 24 Making Input PDP TV Component / AV/RGB Audio Problem Block A2-4 Revision Check Connector and cables JK803 (Component) Replace connector or JK900 (SCART) cable if found damaged P801 (RGB) JK800 (Side AV) Check signal JK803 (Component) : R843, R844 JK900 (SCART) : R1024, R1025 Replace the Resistor...
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Repair Process-Reference data 2010. 12 . 24 Making Input PDP TV Optical Audio Problem Block A2-5 Revision Check Signal (JK902 #3) Check 3.3V #2 on JK1003 Check IC505 Output Check SPDIF signal (R851) Replace BCM(IC101) < SPDIF waveform – sample > - Defend on the input signal.
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Repair Process-Reference data A. Picture Problem 2010. 12 . 24 Making PDP TV Symptom Check Va, Vs on Power Board Revision ▶ Check Va & Adjust Va Voltage (Refer to the Module label for Va specification) PDP Module Label ▶ Check Vs & Adjust Vs Voltage (Refer to the Module label for Vs specification) Check Va, Vs Z-Sus Board...
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(Code 128, Contains the manugacture No.) ⑪ Model Name ③ Manugacture No. ⑫ Max. Watt ④ Adjusting Voltage(DC Va, Vs) ⑬ Max. Volts ⑤ Adjusting Voltage (Set up/-Vy/Vsc/Ve/Vzb) ⑭ Max. Amps ⑥ The trade name of LG Electronics ⑦ Manufactured date(Year & Month) ⑧ Warning...
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Repair Process-Reference data A. Picture Problem 2010. 12 . 24 Making PDP TV Symptom Check & Adjust –V voltage(50R3) Revision Voltage Check & Adjustment : 50R3 YSUS board <Module Label> Fuses Vsc adjustment -Vy adjustment 1. Vsc (150V) on Y-Sus B/D - Check Point: R324 - Adjustment Point:...
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Repair Process-Reference data A. Picture Problem 2010. 12 . 24 Making PDP TV Symptom Check & Adjust –V voltage(50R1) Revision Voltage Check & Adjustment : 50R3 ZSUS board <Module Label> Vzb adjustment 3. VZB (115V) on Z-Sus B/D . Check Point: R156 - Adjustment Point: VR204...
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Repair Process-Reference data 2010. 12 . 24 Making Input PDP TV Digital TV Video Problem Block A6-1 Revision Check RF Cable Check Voltage Check TU1500 #3 for 5V, #13 for 5V : IC506 Output 1.25V, #14 for 3.3V and #16 for 3.3V : IC505 Output 2.5V 2.5V : IC507 Output...
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Repair Process-Reference data 2010. 12 . 24 Making Input PDP TV Analog TV Video Problem Block A6-2 Revision Check RF Cable Check 5V voltage Check IC506 Output Voltage on TU1500(Pin3) Check CVBS signal Replace Tuner(TU1500) TU1500 #11 Pin Replace BCM(IC101) <...
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Repair Process-Reference data 2010. 12 . 24 Making Input PDP TV Component Video Problem Block A6-3 Revision Check input signal format Is it supported? Check Component Cable Check signal Check the damage of JK800 on L800, 801, 802 And Replace Connector Replace BCM(IC101) ※...
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Repair Process-Reference data 2010. 12 . 24 Making Input PDP TV RGB(D-Sub) Video Problem Block A6-4 Revision Check input signal format Is it supported? Check RGB Cable conductors for damage Check P801 Replace connector (P801). Check signal, Hsync, Vsync Check IC801 Input/Output R812, R813 Check signal Replace C320, C322, C327...
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Repair Process-Reference data 2010. 12 . 24 Making Input PDP TV AV Video Problem Block A6-5 Revision Check input signal format Is it supported? Check AV Cable for damage or open conductors Check AV port of JK800(Side), Replace connector JK900(Rear) Check signal line JK800-Video : R850 Replace L900,901,902(RGB),...
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Repair Process-Reference data 2010. 12 . 24 Making Input PDP TV HDMI Video Problem Block A6-6 Revision Check input signal format Is it supported? Check HDMI Cable for damage or open conductors Check EDID D/L Re-Download EDID Check JK701, 702, 703, 704 Replace Connector for proper connection or damage Check #56~63 on IC701...
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Repair Process-Reference data A. Picture Problem 2010. 12 . 24 Making PDP TV Symptom Fuse Checking Method Revision < DMM mode > Pic. 1. Fuse check Pic. 1. Pic. 2. 1) Sound comes, the fuse is OK. 2) If Fuse is defects, it should check again voltage of 5V, Va, Va after replacing the fuse. 3) In case there are no voltage of 5V, Va, Vs, the board is failure, it need to replace the board.
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Repair Process-Reference data A. Picture Problem 2010. 12 . 24 Making PDP TV Symptom Y-Sus Board Checking Method(50H3) Revision ▣ Check Method YSUS board ① Check input voltages(5V, Va, Vs) at P103 connector. ② Check it is short or not between Vs and GND at P103 connector. ③...
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Repair Process-Reference data A. Picture Problem 2010. 12 . 24 Making PDP TV Symptom Z-Sus Board Checking Method(50R1) Revision ① Check input voltages(5V, Va, Vs) at P203 connector. ② Check it is short or not between Vs and GND at P203 connector. ZSUS board ③...
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Repair Process-Reference data A. Picture Problem 2010. 12 . 24 Making PDP TV Symptom Check 5V, 12V on Power B/D Revision PDP Module Label P811 Z-Sus Power Board Y-Sus Board Board P813 Main Control Board Board P813 ▣ Measure 5V voltage ▣...
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Repair Process-Reference data A. Picture Problem 2010. 12 . 24 Making PDP TV Symptom Control Board Checking Method(50R3) Revision ▣ Checking Method ④ Check IC ( IC53, IC51 ) ① Check input voltages(5V of P105 / 18V of P2) at control IC53 IC51 board.
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Repair Process-Reference data A. Picture Problem 2010. 12 . 24 Making PDP TV Symptom Mal discharge Symptom Revision ▣ Dot type Mal-discharge symptom ▣ Dark picture caused by Mal-discharge ▣ Scan type Mal-discharge symptom...
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Repair Process-Reference data A. Picture Problem 2010. 12 . 24 Making PDP TV Symptom PDP Module Rom Ver. Checking method Revision Rom ver. Label ▣ Check by using SVC Remote controller Press “In-start” →Press ”0413” ※Refer to the Module Rom upgrade manual →...
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Repair Process-Reference data A. Picture Problem 2010. 12 . 24 Making PDP TV Symptom Y Drive B/D Checking method(50R3) Revision ▣ Y drive board Scan IC ※ DMM (Digital Multi-Meter) Input signal connector ※ Check all output pins of scan IC (connector) using DMM.
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Repair Process-Reference data A. Picture Problem 2010. 12 . 24 Making PDP TV Symptom (Half picture) X- B/D Checking method(50R3) Revision ▣ Half / partly display (or abnormal display) Picture 1. Picture 2. Picture 3. -. Check Va input voltage. abnormal (P121, P120, P220, P221, P320 : Power connector of the X board) Half...
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Repair Process-Reference data A. Picture Problem 2010. 12 . 24 Making PDP TV Symptom Defect type cause by PDP Module Revision First of all, Check whether all of cable between board was inserted properly or not. Next, Check whether there is foreign material on connector. Symptom picture defects description To action...
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Repair Process-Reference data A. Picture Problem 2010. 12 . 24 Making PDP TV Symptom Connector Type on PDP Module Revision COF Type TCP Type FFC Type 96 Out Put 192 Out Put 1. Check foreign & Connection status TCP (Tape Carrier Package) is film Connector to connect between 2.
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Repair Process-Reference data A. Picture Problem 2010. 12 . 24 Making PDP TV Symptom RF Signal level Checking method Revision ◆ MENU SUPPORT Signal TEST 1. Check whether Signal Strength, Signal Quality is over 50% or not. 2. If Signal Strength, Signal Quality is under 50%,install the Booster to increase signal level.
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Repair Process-Reference data B. Power Problem 2010. 12 . 24 Making PDP TV Symptom Check voltage on Power board Revision P813 Pin Map Checking Order Checking Order Power B/D↔Main B/D Checking Spec Remark Point STBY AC DET High(3.3V~5V) RL_ON High(3.3V~5V) M_ON High(3.3V~5V)
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Repair Process-Reference data B. Power Problem 2010. 12 . 24 Making PDP TV Symptom Power board Checking Method Revision Power B/D↔ Y-Sus B/D(P811) ◆ Check 5V,Va,Vs voltage : For Voltage specification, Vs Adjustment refer to the PDP Module Label. (VR901) Va Adjustment (VR502) P813...
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Repair Process-Reference data B. Power Problem 2010. 12 . 24 Making PDP TV Symptom Check Power off History Revision ▣ Check Power off History by using SVC Remote controller Press “In-start” →Press” 0413” → Select “Power Off History” AUTO_OFF Power Off after 2HR with Screen Mute. REMOTE_KEY1 Power off by Remote control LOCAL_KEY...
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Repair Process-Reference data C. Sound Problem 2010. 12 . 24 Making PDP TV Symptom Speaker cable checking method Revision Z-Sus Board Power Board Y-Sus Board Jack for Speaker connection Main Board Control Board Speaker 1.Check whether speaker jack was inserted properly on Main B/D side & speaker side or not. 2.
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Repair Process-Reference data D. General function defect 2010. 12 . 24 Making PDP TV Symptom Check Remote control IR operation Revision KEY1 KEY2 LED-RED Z-Sus Board Power Board Y-Sus Board BLUE_LED_ON +3.3V_ST +3.3V_Normal/ +5V_MULTI Main Board Control Board 3.3V Multi LED_Power_On TOUCH_Ver_CHECK IR Board...
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Repair Process-Reference data D. General function defect 2010. 12 . 24 Making PDP TV Symptom Check Local Key operation KEY1 KEY2 LED-RED Z-Sus Board Power Board Y-Sus Board BLUE_LED_ON +3.3V_ST +3.3V_Normal/ +5V_MULTI Main Board Control Board 3.3V Multi LED_Power_On TOUCH_Ver_CHECK IR Board 1.Check connector was inserted properly on Main board and local switch board.
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■ PCB Assy & Bottom Plate Working Guide 넓은쪽이 아래쪽임 50PZ950S-ZA 모델 적용 PLATE 하 면 투명TAPE 제 밀착 삽입 할 것.(Tightly 거 후 insert GASKET 부 착 위로 삽입(INSERT) 올 라 오 도 록 작업 할것...