CRAFTSMAN CMCMW270Z1, CMCMW270 - V60 Mower Self-Propelled Mower Manual

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Definitions: Safety Alert Symbols and Words

This instruction manual uses the following safety alert symbols and words to alert you to hazardous situations and your risk of personal injury or property damage.

	Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
	Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
	Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
(Used without word)	Indicates a safety related message.
NOTICE:	Indicates a practice not related to personal injury which, if not avoided, may result in property damage.

Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Never modify the power tool or any part of it. Damage or personal injury could result.

To reduce the risk of injury, read the instruction manual.

if you have any questions or comments about this or any product, call CRAFTSMAN toll free.

IMPORTANT SAFETY WARNINGS AND INSTRUCTIONS

To reduce risk of injury:

• Before any use, be sure everyone using this tool reads and understands all safety instructions and other information contained in this manual.
• Save these instructions and review frequently prior to use and in instructing others.

When using battery powered lawn mowers, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and personal injury, including the following.

READ ALL INSTRUCTIONS

GENERAL SAFETY WARNINGS AND INSTRUCTIONS FOR ALL TOOLS

• This tool can be dangerous. Follow all warnings and Safety Instructions in this manual. The operator is responsible for following warnings and instructions in this manual and on unit. Restrict use of this mower to persons who read, understand and follow warnings and instructions in this manual and on unit.
• Avoid dangerous environment – don't use lawn mowers in damp or wet locations.
• Don't Use In Rain.
• Keep Children Away – All visitors should be kept a safe distance from work area.
• Dress Properly – Do not wear loose clothing or jewelry. They can be caught in moving parts. Use of rubber gloves and footwear is recommended when working outdoors.
• Use Safety Glasses – Always use face or dust mask if operation is dusty.
• Use Right Appliance – Do not use lawn mower for any job except that for which it is intended.
• Check for damaged parts. Before further use of the mower, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect their operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this manual.
• Repairs and service. Repairs, maintenance and any adjustments not specified in this manual should be performed by authorized service centers or other qualified service organizations, always using identical replacement parts.
• Don't Force Lawn Mower – It will do the job better and safer at the rate for which it was designed.
• Don't Overreach – Keep proper footing and balance at all times.
• Stay Alert – Watch what you are doing. Use common sense. Do not operate lawn mower when you are tired.
• Disconnect Lawn Mower – Remove the safety key and battery pack from the mower when not in use, before servicing, when changing accessories such as blades, and the like.
• Store Idle Lawn Mower Indoors – When not in use, lawn mower should be stored in an indoor dry and locked- up place – out of reach of children. Remove safety key and battery pack.
• Maintain Lawn Mower With Care – Keep cutting edges sharp and clean for best and safest performance.
  Follow instructions for lubricating and changing accessories. Keep handles dry, clean, and free from oil and grease.
• Keep guards in place and in working order.
• Keep blades sharp.
• Keep hands and feet away from cutting area.
• Objects struck by the lawn mower blade can cause severe injuries to persons. The lawn should always be carefully examined and cleared of all objects prior to each mowing.
• If lawn mower strikes a foreign object, follow these steps:
  1. Stop lawn mower. Release the bail handle.
  2. Remove battery pack and safety key.
  3. Inspect for damage.
  4. Repair any damage before restarting and operating the lawn mower.
• Use identical replacement blades only.

SAVE THESE INSTRUCTIONS

Important

Safe Practices for Pedestrian-Controlled Mowers

This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

General Information

1. Read, understand, and follow instructions and warnings in this manual and on the machine, engine and attachments.
2. Only allow operators, who are responsible, trained, familiar with the instructions, and physically capable to operate the machine.
3. Do not operate the machine while under the influence of alcohol or drugs.

Preparation Before Operating

1. Clear the operating area of any objects which could be thrown by or interfere with operation of the machine.
2. Keep the area of operation clear of all bystanders, particularly small children. Stop the machine and attachment(s) if anyone enters the area.
3. Do not operate the machine without the entire grass catcher, discharge chute, or other safety devices in place and functioning properly. Check frequently for signs of wear or deterioration and replace as needed.
4. Wear appropriate personal protective equipment such as safety glasses, hearing protection, and footwear.

Operating

1. Only operate the machine in daylight or good artificial light.
2. Avoid holes, ruts, bumps, rocks, or other hidden hazards. Uneven terrain could overturn the machine, or cause operator to lose their balance or footing.
3. Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
4. Do not direct discharge material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blade(s) when crossing gravel surfaces.

Children Specific

1. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
2. Keep children out of the operating area and under the watchful care of a responsible adult other than the operator.

Slope Specific

1. Slopes are a major factor related to accidents. Operation on slopes requires extra caution.
2. Travel in the manufacturer recommended direction on slopes. Use caution while operating near dropoffs.
3. Avoid mowing wet grass. (Poor footing could cause a slip and fall accident.)
4. Do not operate machine under any condition where traction, steering, or stability is in question. Mower could slide even if the wheels are stopped.
5. Avoid starting and stopping on slopes. Avoid making sudden changes in speed or direction. Make turns slowly and gradually.
6. Use extra care while operating machine with a grass catcher or other attachment(s). They can affect the stability of the machine.

Service

1. Keep machine in good working order. Replace worn or damaged parts.
2. Use caution when servicing blades. Wrap the blade(s) or wear gloves. Replace damaged blades. Do not repair or alter blade(s).

The following are explanations of important safety hazard pictorials on the mower.

User must read and understand the instruction manual.

To avoid the risk of serious injury do not mow up and down slopes. Always mow across slopes.

To avoid the risk of injury to bystanders keep all persons and pets at a safe distance from the mower while operating.

Rotating blades can cause serious injury. Keep hands and feet clear of mower deck and discharge opening at all times. Always be sure blade has stopped. Release bail handle to turn mower off and wait for the blade to stop rotating (approximately 3 seconds) and remove the safety key and battey pack before removing and replacing grass catcher, cleaning, servicing, transporting or lifting the mower.

Objects struck by mower blade can cause serious injury. Stay behind the handle when the motor is running. Always ensure persons and pets are clear of the discharge from the mower while operating. Always inspect mowing area before mowing and remove objects that could be thrown by blade. Release bail handle to turn mower off and wait for the blade to stop rotating (approximately 3 seconds) before crossing walk, roads, patio and gravel drives.

Additional Safety Information

ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT:

• ANSI Z87.1 eye protection (CAN/CSA Z94.3),
• ANSI S12.6 (S3.19) hearing protection,
• NIOSH/OSHA/MSHA respiratory protection.

Some dust created by this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• compounds in fertilizers
• compounds in insecticides, herbicides and pesticides
• arsenic and chromium from chemically treated lumber

To reduce your exposure to these chemicals, wear approved safety equipment such as dust masks that are specially designed to filter out microscopic particles.

The label on your tool may include the following symbols. The symbols and their definitions are as follows:

V	volts	or AC/DC	alternating or direct current
Hz	hertz		Class II Construction (double insulated)
min	minutes	n0	no load speed
or DC	direct current	n	rated speed
	Class I Construction(grounded)		earthing terminal
.../min	per minute		safety alert symbol
BPM	beats per minute		visible radiation
IPM	impacts per minute		avoid staring at light
RPM	revolutions per minute		wear respiratoryprotection
sfpm	surface feet per minute		wear eye protection
SPM	strokes per minute		wear hearing protection
OPM	oscillations per minute		read all documentation
A	amperes	IPXX	IP symbol
W	watts
or AC	alternating current

BATTERIES AND CHARGERS

The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below and then follow charging procedures outlined. When ordering replacement battery packs, be sure to include the catalog number and voltage.
READ ALL INSTRUCTIONS

Important Safety Instructions for All Battery Packs

Read all safety warnings, instructions, and cautionary markings for the battery pack, charger and product. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

• Do not charge or use the battery pack in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.
  Inserting or removing the battery pack from the charger may ignite the dust or fumes.
• 
  When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws, or other small metal objects, that can make a connection from one terminal to another.
  Shorting the battery terminals together may cause burns or a fire.
• NEVER force the battery pack into the charger. DO NOT modify the battery pack in any way to fit into a non-compatible charger as battery pack may rupture causing serious personal injury.
  Consult the chart at the end of this manual for compatibility of batteries and chargers.

• Charge the battery packs only in CRAFTSMAN chargers.
• DO NOT splash or immerse in water or other liquids.
• Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 104°F (40°C) (such as outside sheds or metal buildings in summer). For best life store battery packs in a cool, dry location.
  NOTE: Do not store the battery packs in a tool with the trigger switch locked on. Never tape the trigger switch in the ON position.
• Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire. Toxic fumes and materials are created when lithium-ion battery packs are burned.
• If battery contents come into contact with the skin, immediately wash area with mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithium salts.
• Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persist, seek medical attention.

Burn hazard. Battery liquid may be flammable if exposed to spark or flame.

Fire hazard. Never attempt to open the battery pack for any reason. If the battery pack case is cracked or damaged, do not insert into the charger.
Do not crush, drop or damage the battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped on). Damaged battery packs should be returned to the service center for recycling.

Storage Recommendations

1. The best storage place is one that is cool and dry, away from direct sunlight and excess heat or cold.
2. For long storage, it is recommended to store a fully charged battery pack in a cool dry place out of the charger for optimal results.

NOTE: Battery packs should not be stored completely depleted of charge. The battery pack will need to be recharged before use.

Battery Pack Cleaning Instructions

Dirt and grease may be removed from the exterior of the battery using a cloth or soft non-metallic brush. Do not use water or any cleaning solutions.

The RBRC Seal

The RBRC® (Rechargeable Battery Recycling Corporation) Seal on the nickel cadmium, nickel metal hydride or lithium-ion batteries (or battery packs) indicates that the costs to recycle these batteries (or battery packs) at the end of their useful life have already been paid by CRAFTSMAN. In some areas, it is illegal to place spent nickel cadmium, nickel metal hydride or lithium-ion batteries in the trash or municipal solid waste stream and the Call 2 Recycle® program provides an environmentally conscious alternative.

Call 2 Recycle, Inc., in cooperation with CRAFTSMAN and other battery users, has established the program in the United States and Canada to facilitate the collection of spent nickel cadmium, nickel metal hydride or lithium-ion batteries. Help protect our environment and conserve natural resources by returning the spent nickel cadmium, nickel metal hydride or lithium-ion batteries to an authorized CRAFTSMAN service center or to your local retailer for recycling. You may also contact your local recycling center for information on where to drop off the spent battery. RBRC® is a registered trademark of Call 2 Recycle, Inc.

Transportation

Fire hazard. Do not store or carry the battery pack so that metal objects can contact exposed battery terminals. For example, do not place the battery pack in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc. Transporting batteries can possibly cause fires if the battery terminals inadvertently come in contact with conductive materials such as keys, coins, hand tools and the like. The US Department of Transportation Hazardous Material Regulations (HMR) actually prohibit transporting batteries in commerce or on airplanes in carry-on baggage UNLESS they are properly protected from short circuits. So when transporting individual battery packs, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit. NOTE: Li-ion batteries should not be put in checked baggage.

Important Safety Instructions for All Battery Chargers

Read all safety warnings, instructions, and cautionary markings for the battery pack, charger and product. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

• DO NOT attempt to charge the battery pack with any chargers other than a CRAFTSMAN charger. CRAFTSMAN chargers and battery packs are specifically designed to work together.
• 
  These chargers are not intended for any uses other than charging CRAFTSMAN rechargeable batteries.
  Any other uses may result in risk of fire, electric shock or electrocution.
• Do not expose the charger to rain or snow.
• Pull by the plug rather than the cord when disconnecting the charger. This will reduce the risk of damage to the electric plug and cord.
• Make sure that the cord is located so that it will not be stepped on, tripped over or otherwise subjected to damage or stress.
• 
  Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in risk of fire, electric shock or electrocution.
• When operating a charger outdoors, always provide a dry location and use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is, 16 gauge has more capacity than 18 gauge. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. When using more than one extension to make up the total length, be sure each individual extension contains at least the minimum wire size. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The lower the gauge number, the heavier the cord.

Minimum gauge for Cord sets

Volts		Total length of Cord in Feet (meters)
120 V		25 (7.6)	50 (15.2)	100 (30.5)	150 (45.7)
240 V		50 (15.2)	100 (30.5)	200 (61.0)	300 (91.4)
Ampere Rating		American Wire gauge
More Than	Not More Than
0	6	18	16	16	14
6	10	18	16	14	12
10	12	16	16	14	12
12	16	14	12	Not Recommended

• Do not place any object on top of the charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of the housing.
• Do not operate the charger with a damaged cord or plug–have them replaced immediately.
• Do not operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Take it to an authorized service center.
• 
  Do not disassemble the charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire.
• Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce this risk.
• NEVER attempt to connect 2 chargers together.
• The charger is designed to operate on standard 120V household electrical power. Do not attempt to use it on any other voltage. This does not apply to the vehicular charger.

Shock hazard. Do not allow any liquid to get inside the charger. Electric shock may result.

Burn hazard. Do not submerge the battery pack in any liquid or allow any liquid to enter the battery pack. Never attempt to open the battery pack for any reason. If the plastic housing of the battery pack breaks or cracks, return to a service center for recycling.

Burn hazard. To reduce the risk of injury, charge only CRAFTSMAN rechargeable battery packs. Other types of batteries may overheat and burst resulting in personal injury and property damage.

Under certain conditions, with the charger plugged into the power supply, the charger can be shorted by foreign material. Foreign materials of a conductive nature, such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil or any buildup of metallic particles should be kept away from the charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug the charger before attempting to clean.

Charging a Battery

NOTE: To ensure maximum performance and life of lithium-ion battery packs, charge the battery pack fully before first use.

1. Plug the charger into an appropriate outlet before inserting battery pack.
2. Connect the charger and battery pack, making sure the battery is fully seated. The (charging) light will blink continuously indicating that the charging process has started.
3. The completion of charge will be indicated by the light remaining ON continuously. The battery pack is fully charged and may be removed and used at this time or left in the charger.

NOTE: To remove the battery pack, some chargers require the battery pack release button to be pressed.

Indicators
Charging
Fully Charged
Hot/Cold Pack Delay

A charger will not charge a faulty battery pack. The charger refusing to light could indicate a problem with the charger
NOTE: If the charger refuses to light, take the charger and battery pack to be tested at an authorized service center.

Hot/Cold Pack Delay
When the charger detects a battery pack that is too hot or too cold, it automatically starts a Hot/Cold Pack Delay, suspending charging until the battery pack has reached an appropriate temperature. The charger then automatically switches to the pack charging mode. This feature ensures maximum battery pack life.
A cold battery pack may charge at a slower rate than a warm battery pack.

Important Charging Notes

1. Longest life and best performance can be obtained if the battery pack is charged when the air temperature is between 65°F – 75°F (18°C– 24°C). DO NOT charge when the battery pack is below +40°F (+4.5°C), or above +104°F (+40°C). This is important and will prevent serious damage to the battery pack.
2. The charger and battery pack may become warm to the touch while charging. This is a normal condition, and does not indicate a problem. To facilitate the cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed or an uninsulated trailer.
3. If the battery pack does not charge properly:
   1. Check operation of receptacle by plugging in a lamp or other appliance;
   2. Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights;
   3. Move the charger and battery pack to a location where the surrounding air temperature is approximately 65°F – 75°F (18°C – 24°C);
   4. If charging problems persist, take the tool, battery pack and charger to your local service center.
4. The battery pack should be recharged when it fails to produce sufficient power on jobs which were easily done previously. DO NOT CONTINUE to use under these conditions. Follow the charging procedure. You may also charge a partially used pack whenever you desire with no adverse effect on the battery pack.
5. Foreign materials of a conductive nature such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug the charger before attempting to clean.
6. Do not freeze or immerse the charger in water or any other liquid.

Charger Cleaning Instructions

Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt and grease may be removed from the exterior of the charger using a cloth or soft non-metallic brush. Do not use water or any cleaning solutions.

SAVE THESE INSTRUCTIONS FOR FUTURE USE

COMPONENTS

1. ON-OFF Switch box
2. ON-OFF button
3. Safety key
4. Handle
5. Bail handle
6. Handle locks
7. Handle brackets
8. Handle storage detent holes
9. Battery port cover
10. Cut height adjust lever
11. Rear door cover
12. Grass collection bag
13. Grass collection bag handle
14. Upper carrying handle
15. Lower carrying handle
16. Self drive bail handle
17. Self drive speed lever
18. Side flap
19. Side discharge attachment

Intended Use
This mower is designed for residential use.
DO NOT use under wet conditions or in presence of flammable liquids or gases.
DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.

ASSEMBLY

To reduce the risk of serious personal injury, turn unit off, remove safety key, and remove battery pack before assembly, making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury.

Adjusting Handle Height

The mower is shipped in storage mode. You will need to adjust the handle to operating position before continuing.

1. To unlock the handle from storage position, twist the two handle locks 90°. The handle locks are located on both sides of the handle as shown below.
2. Raise the handle to operating position.
3. Locate the three handle detent holes on the handle brackets as shown below.
4. Adjust the handle to the position that best fits the operator and lock the handle in place by twisting the handle locks back 90° and allowing the handle locks to snap into the desired detent holes.
   

Grass Collection Bag

Remove safety key and battery pack when opening rear door cover and installing bag.

1. Lift the rear door cover 11 and place the grass collection bag 12 onto the mower so the bag hooks 36 rest on the lugs 37 as shown. Then lower the rear door cover.
   

Side Discharge

Remove safety key and battery pack before removing collection bag.

1. To operate mower in side discharge mode remove the grass collection bag.
2. Be sure rear door cover is down for side discharge.
3. Lift the side flap and hook side discharge attachment onto the mower.
4. Release the side flap and ensure the attachment holds in place before turning mower on.
   NOTE: The rear door cover is shaped in such a way that the opening (at the bottom) cannot be completely closed off.

OPERATION

To reduce the risk of serious personal injury, turn unit off, remove safety key, and remove battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury.

Installing and Removing the Battery Pack

MAKE CERTAIN THE SAFETY KEY IS REMOVED TO PREVENT ACTUATION BEFORE REMOVING OR INSTALLING BATTERY.

NOTE: For best results, make sure the battery pack is fully charged.

To Install Battery Pack

1. Lift and hold the battery port cover up to expose the battery port .
2. Slide a battery pack into the battery port until an audible click is heard (Fig. D). Make sure the battery pack is fully seated and fully latched into position.
   
3. Close the battery port cover. Ensure the cover is fully closed before starting mower.

To Remove Battery Pack

1. Open the battery port cover as described above.
2. Depress the battery release button on the mower and pull battery pack out of tool.

READ THIS INSTRUCTION MANUAL BEFORE OPERATING YOUR MOWER

Refer to Figure A at the beginning of this manual for a complete list of components. Save this manual for future reference.

Sharp moving blade. Do not operate the mower in mulching mode if the rear door and side discharge door are not closed under spring tension as serious injury could result. Take your mower to the nearest service center for repair.

Do not operate mower unless handle is locked into position.

Sharp moving blade. Never operate the mower in bagging mode unless the hanger hooks on the grass collection bag are seated properly on the mower and the rear discharge door rests firmly against the top of the grass collection bag as serious injury could result.

Let the mower work at its own pace. Do not overload.

Adjusting Mower Height

The height of cut is adjusted by the cut height adjust lever.
NOTE: If you are not sure which height to cut, begin mowing with the cut height adjustment lever positioned towards the rear of the appliance and adjust the height down as needed, as shown in Fig. E.

To Set the Height of Cut

1. Pull the cut height adjustment lever out of the locking notch .
2. Move the lever towards the rear of the appliance to raise the height of cut.
3. Move the lever towards the front of the appliance to lower the height of cut.
4. Push the height adjustment lever into one of the locking notches.
   

Safety Key

Sharp moving blade. In order to prevent accidental start-up or unauthorized use of your cordless mower, a removable safety key 3 has been incorporated into the design of your mower. The mower will be completely disabled when the safety key has been removed from the mower.

NOTE: The safety key 3 has a tether rope to allow for storage on a nail, out of the reach of children. Do not tether safety key to mower.

Rotating blades can cause serious injury. To prevent serious injury, remove safety key and battery pack when unattended, or when charging, cleaning, servicing, transporting, lifting, or storing mower.

Starting the Device

Sharp moving blade. Never attempt to override the operation of this switch box and safety key system as serious injury could result.

NOTE: Mower is operational when battery and safety key are installed.

1. Insert safety key into the ON-OFF switch box until it is fully seated inside housing as shown in Fig. G. The mower is now operational.
2. Your mower is equipped with a special ON-OFF switch box . To operate the mower, push and hold the ON-OFF button on the ON-OFF switch box , then pull the bail handle to the handlebar as shown in Fig. G. Once the mower starts you can release the ON-OFF button.
3. To turn the mower OFF, release the bail handle .

Never attempt to lock a switch or bail handle in the ON position.

NOTE: Once the bail handle has returned to the original position it will activate the "Automatic Braking Mechanism". The blade motor is mechanically braked and the mower blade will stop rotating in three seconds or less.

Variable Speed Self Drive System

TO REDUCE THE RISK OF INJURY, NEVER ATTEMPT TO OVERRIDE THE OPERATION OF THE SWITCH OR SELF DRIVE SYSTEM. USE THE SELF DRIVE FOR ITS INTENDED PURPOSE ONLY.

Your mower is equipped with variable speed self drive. This system is independent from the blade ON-OFF switch. It can be used with or without the blade spinning. For example, when you have completed cutting your lawn, you can use the self drive to propel the mower back to your storage location without having the blade motor on.

To operate the system without blade spinning:

1. Insert safety key 3 into the ON-OFF switch box until it is fully seated inside housing as shown in Fig. G. The mower is now operational.
2. Push the self drive bail handle 16 to the handle 4 .
3. To turn the self drive off, release the self drive bail handle.

To operate with the blade spinning:

1. Insert safety key 3 into the ON-OFF switch box until it is fully seated inside housing as shown in Fig. G. The mower is now operational.
2. Push and hold the ON-OFF button 2 on the ON-OFF switch box , then pull the bail handle 5 to the handlebar as shown in Fig. G.
   
3. Hold blade bail handle in place against handlebar with right hand. Now push the self drive bail handle 16 to the handlebar with your left hand.
4. You can hold both bail bars simultaneously against the handlebar with your left hand.

NOTE: When you turn off the self drive, for example at the end of a row, the wheels may become temporarily locked if you pull backwards on the mower. Simply push ahead slightly and then move the mower as required.

NOTE: During cutting, at times it may be easier to maneuver around an object, such as a tree or plants, with the self drive off. The mower can easily be used with the self drive off.

Device Overload

To prevent damage due to overload conditions, do not try to remove too much grass at one time. Slow down your cutting pace, or raise the cut height.

Storage

Rotating blade can cause serious injury. Release bail handle to turn mower off, remove safety key, and remove battery before lifting, transporting, or storing the mower. Store in a dry place.

Pinch point. To avoid being pinched, keep fingers away from area around handle brackets when folding down handles.

The handle of the mower can be easily folded down for quick and convenient storage.

1. To unlock the handle pull the two handle locks , located on both sides of the handle, and twist a quarter turn.
2. Fold the handle to the front of the mower as shown in Fig. H.
3. Locate the handle storage detent holes located on the handle brackets as shown in Fig. H.
4. Lock the handle in place by untwisting the handle locks allowing them to snap into the storage detent holes and ensure the handle is firmly latched as shown in Fig. H.
   

Carrying the Device

Rotating blades can cause serious injury. To prevent serious injury, remove safety key and battery pack when unattended, or when charging, cleaning, servicing, transporting, lifting, or storing mower.

• The mower can be carried using the convenient carry handles . DO NOT attempt to lift the mower by grasping the main handle .
  

Mowing Tips

ALWAYS INSPECT AREA WHERE MOWER IS TO BE USED AND REMOVE ALL STONES, STICKS, WIRE, BONES, AND OTHER DEBRIS WHICH MIGHT BE THROWN BY THE ROTATING BLADE.

Mow across the face of slopes, never up-and-down. Exercise extreme caution when changing direction on slopes. Do not mow excessively steep slopes. Always maintain good footing.

• Release bail handle to turn mower "OFF" when crossing any gravel area (stones can be thrown by the blade).
• Set mower at highest cutting height when mowing in rough ground or in tall weeds. Removing too much grass at one time can cause the blade motor to be overloaded and to stop.
• If a grass collection bag is used during the fast growing season, the grass may tend to clog up at the discharge opening. Release bail handle to turn mower off, remove the safety key and battery pack. Remove the catcher and shake the grass down to the back end of the bag. Also clean out any grass or debris which may be packed around the discharge opening. Replace the grass catcher.
• If mower should start to vibrate abnormally, release bail handle to turn mower off, remove the safety key and battery pack. Check immediately for cause. Vibration is a warning of trouble. Do not operate mower until a service check has been made. Refer to Troubleshooting Guide in this manual.
• For best cutting results, keep blade sharpened and balanced.
• Inspect and thoroughly clean mower after each use as a deck with caked grass will degrade performance.
• Always release bail handle to turn mower off, remove safety key and battery pack when leaving it unattended even for a short period of time.

The following suggestions will help you to obtain optimum run time from your cordless mower:

• Slow down in areas where the grass is especially long or thick.
• Avoid mowing when the grass is wet from rain or dew-soaked.
• Cut your lawn frequently, especially during high growth periods.

NOTE: It is recommended that your mower be recharged after use to prolong the battery life. Frequent charging will not harm your battery, and will ensure that the battery is fully charged and ready for its next use. Storing battery not fully charged will shorten battery life.

Transmission Thermal Switch

Rotating blades can cause serious injury. To prevent serious injury, remove safety key and battery pack when unattended, or when charging, cleaning, servicing, transporting, lifting, or storing mower.

The thermal switch protects the self drive motor from overloading and overheating that could damage the motor.
The thermal switch will automatically shut down power to the self drive motor (not the blade motor) in the case of overheating.
The reset of the thermal switch is automatic when the transmission's internal temperature drops below 158°F (70°C) and the self drive bail handle is in the released (off) position.

When the thermal switch activates:

1. Remove safety key and battery pack.
2. Clean the self drive motor housing of debris. This will keep the transmission cool. Refer to Troubleshooting Guide in this manual.
3. Check that the wheels are spinning freely.

NOTE: Harsh conditions (high outside temperature, slopes, high grass, etc.) can overheat the transmission and activate the thermal switch if your mowing pace is too slow. Increase the mowing speed to improve the ventilation.

4. If after performing these actions the thermal switch continues to shut down the power to the transmission stop using the mower and contact your local dealer.

MAINTENANCE

To reduce the risk of serious personal injury, turn unit off and remove the battery pack before making any adjustments or removing/ installing attachments or accessories. An accidental start-up can cause injury.

Removing and Installing Blade

RISK OF INJURY. WHEN REASSEMBLING THE BLADE SYSTEM, ENSURE EACH PART IS REINSTALLED CORRECTLY, AS DESCRIBED BELOW. IMPROPER ASSEMBLY OF THE BLADE OR OTHER PARTS OF THE BLADE SYSTEM MAY CAUSE SERIOUS INJURY.

To reduce the risk of serious personal injury, turn unit off, remove safety key, and remove battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury.

1. Cut a piece of 2" x 4" wood 24 (about 2 feet long) (610 mm) to keep blade from turning when removing the flange nut 25 .

Use gloves and proper eye protection. Turn the mower on its side. Be careful of sharp edges of blade.

2. Position wood and unscrew flange nut counterclockwise with a 18mm wrench as shown in Fig. J.
   
3. Remove square metal blade spacer , square plastic blade insulator and blade 29 as shown in Fig. K. The blade fan should not be removed. Examine all pieces for damage and replace if necessary.
4. Install sharpened or new blade on shoulder of the blade fan as shown in Fig. K.
   

NOTE: When replacing sharpened or new blade on shoulder of blade fan, make sure the "GRASS SIDE" on the blade will be facing the ground when the mower is returned to its normal upright position.

5. Install the plastic blade insulator on the blade such that the raised lips on one side engage the edges of the blade.
6. Install the blade spacer so that it sits inside the raised lips on the other side of the blade insulator. Be sure to align the flats in the hole of the blade spacer with the flats of the shaft, rotating the blade and blade insulator together as necessary.
7. Position piece of wood to keep blade from turning as shown in Fig. L. Install flange nut 25 with the flange against the blade spacer and securely tighten the blade with a wrench .
   

Blade Sharpening

KEEP BLADE SHARP FOR BEST MOWER PERFORMANCE. A DULL BLADE DOES NOT CUT GRASS CLEANLY.

Use gloves and proper eye protection while removing, sharpening, and installing blade. Ensure that safety key and battery pack are removed.

Sharpening the blade twice during a mowing season is usually sufficient under normal circumstances. Sand causes the blade to dull quickly. If your lawn has sandy soil, more frequent sharpening may be required. REPLACE BENT OR DAMAGED BLADE IMMEDIATELY.

When Sharpening the Blade:

• Make sure blade remains balanced.
• Sharpen blade at the original cutting angle.
• Sharpen cutting edges on both ends of blade, removing equal amounts of material from both ends.

To Sharpen Blade in a Vise

1. Be sure the bail handle is released, the blade has stopped and safety key and battery pack are removed before removing the blade.
2. Remove blade from mower. See instructions for Removing and Installing Blade.
3. Secure blade in a vise .
4. Wear proper eye protection and gloves and be careful not to cut yourself.
5. Carefully file the cutting edges of the blade with a fine tooth file or sharpening stone, maintaining the angle of the original cutting edge.
6. Check balance of blade. See instructions for Blade Balancing.
7. Replace blade on mower and tighten securely.
   

Blade Balancing

Check balance of the blade by placing center hole in the blade over a nail or round screwdriver , clamped horizontally in a vise . If either end of the blade rotates downward, file along the sharp edge of that dropping end. Blade is properly balanced when neither end drops.

Lubrication

No lubrication is necessary. Do not oil the wheels. They have plastic bearing surfaces which require no lubrication.

Cleaning

Blow dirt and dust out of all air vents with clean, dry air at least once a week. To minimize the risk of eye injury, always use ANSI Z87.1 (CAN/CSA Z94.3) approved eye protection and NIOSH/OSHA/MSHA approved respiratory protection when performing this.

Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Release bail handle to turn mower off, let the blade come to a stop and then remove battery and safety key. Clean out any clippings which may have accumulated on the underside of the deck. After several uses, check all exposed fasteners for tightness.

Corrosion

Fertilizers and other garden chemicals contain agents which greatly accelerate the corrosion of metals. If you mow in areas where fertilizers or chemicals have been used, the mower should be cleaned immediately afterward as follows:
Release bail handle to turn mower off and remove battery and safety key. Wipe all exposed parts with a damp cloth.

Do not pour or spray water on the mower in an attempt to clean IT. Do not store the tool on or adjacent to fertilizers or chemicals. Such storage can cause rapid corrosion.

Meets CPSC Safety Requirements

CRAFTSMAN Mowers conform to the safety standards of the American National Standards Institute, and the U.S. Consumer Product Safety Commission. The blade turns when the blade motor is running.

Accessories

Since accessories, other than those offered by CRAFTSMAN, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only CRAFTSMAN recommended accessories should be used with this product.

Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact CRAFTSMAN, call 1-888-331-4569.

Repairs

The charger and battery pack are not serviceable. There are no serviceable parts inside the charger or battery pack.

To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including brush inspection and replacement, when applicable) should be performed by a CRAFTSMAN factory service center or a CRAFTSMAN authorized service center. Always use identical replacement parts.

Register Online

Thank you for your purchase. Register your product now for:

• WARRANTY SERVICE:
  Registering your product will help you obtain more efficient warranty service in case there is a problem with your product.
• CONFIRMATION OF OWNERSHIP:
  In case of an insurance loss, such as fire, flood or theft, your registration of ownership will serve as your proof of purchase.
• FOR YOUR SAFETY:
  Registering your product will allow us to contact you in the unlikely event a safety notification is required under the Federal Consumer Safety Act.

Register online at www.craftsman.com/

Four Year Limited Warranty

CRAFTSMAN will repair or replace, without charge, any defects due to faulty materials or workmanship for four years from the date of purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.craftsman.com or call 1-888-331-4569. This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others.

FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-888-331-4569 for a free replacement.

TROUBLESHOOTING GUIDE

To reduce the risk of serious personal injury, turn unit off, remove safety key, and remove battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury.

For assistance with your product call CRAFTSMAN at 1-888-331-4569.

PROBLEM	SOLUTION
Mower doesn't run when bail handle is activated	Check to make sure safety key has been installed and is fully seated and that button on switch housing is being completely depressed before pulling bail handle.
	Release bail handle to turn mower off. Remove safety key and battery pack, turn mower over and check that blade is free to turn.
	Check that the battery cavity is free of debris and is connected properly.
	Has battery been fully charged? Press state of charge button.
Blade motor stops while mowing	Release bail handle to turn mower off. Remove safety key and battery pack. Turn mower over and check that blade is free to turn.
	Raise cutting height of wheels to highest position and start mower.
	Check that the battery cavity is free of debris and is connected properly.
	Has battery been fully charged? Press state of charge button.
	Avoid overloading the mower. Slow down the cutting pace, or raise the cut height.
Self drive motor stops while working	Shut down power to the self driving mower. Refer to Transmission Thermal Switch in this manual.
	Clean the self drive motor housing of debris. Refer to Transmission Thermal Switch in this manual.
	Check that the wheels are spinning freely. Refer to Transmission Thermal Switch in this manual.
Mower runs but cutting performance is unsatisfactory, or does not cut entire lawn	Has battery been fully charged? Press state of charge button.
	Release bail handle to turn mower off. Remove safety key and battery pack. Turn mower over and check: Blade for sharpness - Keep blade sharp. Deck and discharge chute for clogging.
	Wheel height adjustment may be set too low for grass condition. Raise cutting height.
Mower is too hard to push	Release bail handle to turn mower off. Remove safety key and battery pack. Raise cutting height to reduce deck drag on grass. Check each wheel for free rotation.
Mower is abnormally noisy and vibrates	Release bail handle to turn mower off. Remove safety key and battery pack. Turn mower on side and check blade to ensure it has not been bent or damaged. If blade is damaged, replace with a CRAFTSMAN replacement blade. If the underside of the deck is damaged, return mower to a CRAFTSMAN Authorized service center.
	If there is no visible damage to the blade and the mower still vibrates: Release bail handle to turn mower off. Remove safety key and battery pack. Disassemble entire blade assembly as described in the Removing and Installing Blade section. Remove any debris and clean each piece. Replace each piece as described in the Removing and Installing Blade section. If mower still vibrates, return the mower to an authorized CRAFTSMAN authorized service center.
Mower not picking up clippings with bag	Chute clogged. Release bail handle to turn mower off. Remove safety key and battery pack. Clear chute of grass clippings.
	Raise cutting height of wheels to shorten length of the cut.
	Bag full. Empty bag more often.

Documents / Resources

References

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