1. Inverter Warning The inverter board looks like a regular PCB, however, this PCB drives the magnetron tube using very high voltages and current. It has 1. Very high voltage and high current 2. An Aluminium heat sink that becomes very hot 3.
7. Description of Operating instruction 7.1. Variable power cooking control The HIGH VOLTAGE INVERTER POWER SUPPLY controls the output power by a signal from the digital Programmer circuit DPC. The power relay (RY1) turns on to supply power to the inverter circuit.
3. When the temperature drops below the predetermined temperature, the digital programmer circuit supplies power to power relay RY5 resulting in the convection heater turning on. Note: After the convection process, if the oven temperature is higher than the predetermined temperature, the fan motor rotates to cool the electronic components and the oven.
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switching power relay (RY4) to control, the grill elements. With convection, grill and micro power combination. The grill elements and convection elements are operated alternatively whilst the oven temperature is above the selected level. Convection And Microwave Combination Duty Cycles Convection Heater Micropower 100 - 250 C...
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Convection And Microwave Duty Cycles Figure 2 Grill and Microwave Duty Cycles Figure 3...
Grill, Convection And Microwave Duty Cycles 8. Cautions to Be Observed When Troubleshooting Unlike many other appliances, the microwave oven is a high voltage, high current is device. Though it is free from danger in ordinary use, extreme care should be taken during repair. Caution Servicemen should remove their watches whenever working close to or replacing the magnetron.
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heat sink. The aluminium heat sink may be (HOT) due to heat energy, therefore, extreme care should be taken during servicing. Figure 1 HV Inverter warning WARNING FOR INVERTER POWER SUPPLY (U) GROUNDING Check the high voltage inverter power supply circuit grounding. This high voltage inverter power supply circuit board must have a proper chassis ground, the inverter grounding bracket must be connected to the chassis.
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screwdriver to discharge. Please be sure to touch the chassis ground side first and then short to the output terminals. Figure 3 Discharging the high voltage capacitors WARNING There is high voltage present with high current capabilities in the circuits of the primary and secondary windings, choke coil and heat sink of the inverter.
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3. When replacing faulty switches, be sure the mounting tabs are not bent, broken or deficient in their ability to hold the switches. 8.5. Avoid inserting nails, wire etc. through any holes in the unit during operation. Never insert a wire, nail or any other metal object through the lamp holes on the cavity or any holes or gaps, because such objects may work as an antenna and cause microwave leakage.
9. Parts Replacement Procedure 9.1. Magnetron 1. Discharge the high voltage capacitors on the inverter circuit. 2. Remove the screw holding the air guide 3. Remove the two screws holding the tie bar 4. Remove the oven lamp and lead wire harness cables form the air guide A.
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4. Remove the one screw holding the earth wire to the magnetron 5. Remove the connector CN701 and CN702 from the inverter PCB 6. Remove the two screws holding the inverter base to the chassis (See figure 2) 7. Carefully remove the inverter PCB and support base from the oven.
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Disconnecting the PCB lock connector 9.3. Digital Programmer Circuit (DPC) NOTE: Ground any static electric built up on your body before handling the DPC. 1. Disconnect all connectors from the DPC. 2. Remove the two screws holding the escutcheon base and slide the escutcheon base upward slightly.
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iron, carefully remove all solder from the terminal pins of the low voltage transformer and/or power relays. 2. With all of the terminal pins cleaned and separated from the DPC contacts, remove the defective transformer/power relays and install the new components making sure that the terminal pins are inserted completely.
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9.6. Door disassembly 1. Remove door C from door E by carefully pulling outward starting from the upper right hand corner using a flat blade screwdriver. 2. Remove four screws holding the door E to the door A assembly 3. Remove the door screen B by carefully un-clipping the screen from the door A catch hooks.
Adjusting the door hinge 9.7. Turntable Motor 1. Remove the motor cover by breaking off at the 8 spots indicated by the arrows. 2. Disconnect the two lead wires connected to the turntable motor 3. Remove the turntable motor by removing the two screws Note: After breaking off the motor cover, make sure that cut-off portions are properly trimmed off or bent inside so that no sharp edges are exposed.
Two screws to remove the turntable motor 9.8. Quartz Heater 1. Disconnect the lead wires from the heater terminals 2. Remove one screw holding the heater supports 3. Remove the heater Figure 11 One screw to remove the grill bracket Figure 12...
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Removing the grill element 9.9. Convection Element And Circulation Fan Motor 1. Remove the four screws A holding the rear heater cover. 2. Remove the wire terminals from the thermal cutout, circulation fan motor and the convection elements. 3. After removing the rear heater cover, remove the three screws B holding the inner heater cover.
Disassembly of the rear convection assembly 9.10. Temperature Sensor 1. Remove lead wire plug from connector CN7 2. Remove 1 screw holding temperature sensor 3. Replace temperature sensor and lead wire as a complete unit. Figure 14 Removing the temperature sensor unit 10.
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2. It is not necessary or advisable to attempt to measure this high voltage. 3. Before touching any oven components, or wiring, always unplug the oven from its power source and discharge the high voltage capacitors. 10.1. Primary Latch Switch, Secondary Latch Switch and power relay B interlocks.
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2. A continuity check across the magnetron filament terminals should indicate one ohm or less 3. A continuity check between each filament terminal and the magnetron case should read open. 10.4. Push Button Keyboard Check the continuity between the switch terminals, by tapping an appropriate pad on the keyboard.
Do not attempt to make any measurements in the high voltage circuitry of the inverter or magnetron. See troubleshooting of the inverter circuit and magnetron on to determine if the inverter power supply is still functioning. 10.7. Temperature Sensor A temperature sensor is mounted on the oven cavity on the right hand side. The resistance reading across the thermistor should read 300K ohm within a temperature range of 10 to 30 degrees centigrade.
the oven assembly. 3. Reconnect the short switch, primary switch and secondary latch switches and check the continuity of the monitor circuit and latch switches by following the component test procedures on page. 11.2. Measurement of microwave output The output power of the magnetron can be determined by performing the IEC standard test. However, due to the complexity of the IEC test procedures, it is recommended to test the magnetron using the simple method outlined below.
Adjustment of latch switch assembly RATED OUTPUT TEMPERATURE RISE 1000W 8°C 12. Troubleshooting guide Caution 1. Do not try to repair this H.V. Inverter power supply. Replace as a whole unit. When returning the inverter unit pack in the original inverter box.
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plastic connector from a terminal, you must hold the plastic connector and not the lead wire, otherwise the lead wire may become open circuit. 7. Do not touch any parts of the circuitry on the digital programmer cicruit, since static electric discharge may damage this control panel.
How to test the semiconductors 14. Main Parts List 1. Part numbers are indicated on most mechanical parts. Please use these part numbers for part orders. Do not use the description of the part. Important safety notice 1. Components identified by mark have special characteristics important for safety.
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Remarks Ref. No. Part No. Part Name & Description E64174V00BP Heater Bracket A XTWANE 4 + 8BN Screw E00069000EP Warning Label E10594V00BP Back Plate Cover B XTWANE 4+8BN Screws E22594V00BP Adiabatic Material D E030A4V00BP Lead Wire Harness E67597550GP 10A Fuse AEE6230P10GN 16A Fuse E607X4N30BP...
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Remarks Ref. No. Part No. Part Name & Description AEE2177-F80 Pulley Shaft Washer E21315870GP Pulley Shaft XST4 + W5V Screw E20554L00GS Cover A E30064N30BP Upper Hinge XTWA 4+12CF Screws E200A4V00BP Oven cavity E64604N30BP Heater Support Bracket E64604N30BP Heater Support Bracket E03594N30GP Lead Wire Grill Link XTWANE4 + 8BN Screw...
Qty Remarks Ref. No. Part No. Part Name & Description E30014V00HBP Door A E30214000AP Door Key Spring E30184L00GS Door Key E31464V00GP Door Screen B E302K4V00BP Door E E30854V00BP Door Screen C NOTE: When ordering any Door component also order door C as this part may become damaged during disassembly.