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Panasonic TH-43CS630S Service Manual
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Panasonic TH-43CS630S Service Manual

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TH-43CS630S
Model No.
TH-49CS630S
Chassis:
KM28
Destination:
SINGAPORE
ORDER NO. MTV1502345CE
LED TV
© Panasonic Corporation 2015.

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Summary of Contents for Panasonic TH-43CS630S

  • Page 1 ORDER NO. MTV1502345CE LED TV TH-43CS630S Model No. TH-49CS630S Chassis: KM28 Destination: SINGAPORE © Panasonic Corporation 2015.

  • Page 2: Table Of Contents

    TH-43/49CS630S TABLE OF CONTENTS PAGE PAGE 1 Safety Precautions -----------------------------------------------3 1.1. General Guidelines ----------------------------------------3 1.1.1. Leakage Current Cold Check ----------------------3 1.1.2. Leakage Current Hot Check (See Figure 1.)----------------------------------------------------------3 2 Warning --------------------------------------------------------------4 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices ----------4 2.2.

  • Page 3: Safety Precautions

    TH-43/49CS630S 1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

  • Page 4: Warning

    TH-43/49CS630S 2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.

  • Page 5: About Lead Free Solder (Pbf)

    TH-43/49CS630S 2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.

  • Page 6: Service Navigation

    TH-43/49CS630S 3 Service Navigation 3.1. Service Hint Board Name Main Device Remarks A BOARD TUN, OFDM, ADV, sLD8A, STBY EEP Repairable P BOARD Power Supply, LED Driver, SW Repairable K BOARD LED/ RM/ CATSR Repairable...

  • Page 7: Specifications

    TH-43/49CS630S 4 Specifications Dimensions (W  H  D) [43-inch model] 974 mm  618 mm  194 mm (With Pedestal) 974 mm  569 mm  63 mm (TV only) [49-inch model] 1 106 mm  693 mm  235 mm (With Pedestal) 1 106 mm ...
  • Page 8 TH-43/49CS630S 1 - 12 (NTSC M Japan) 2 - 13 (NTSC M USA) UHF BAND 21 - 69 (PAL G, H, I / SECAM G, K, K1) 28 - 69 (PAL B AUST.) 13 - 57 (PAL D, K) 13 - 62 (NTSC M Japan) 14 - 69 (NTSC M USA) CATV S1 - S20 (OSCAR)

  • Page 9: Service Mode

    TH-43/49CS630S 5 Service Mode 5.1. How to enter into Service Mode 5.1.1. Purpose After exchange parts, check and adjust the contents of adjustment mode. While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds. 5.1.2.

  • Page 10: Display Of Sos History

    TH-43/49CS630S 5.1.5. Display of SOS History SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory shipment setting].

  • Page 11: Troubleshooting Guide

    TH-43/49CS630S 6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access 6.1.2. Self-check indication only Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.

  • Page 12: Power Led Blinking Timing Chart

    TH-43/49CS630S 6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality occurs, the protection circuit will operate and reset the unit to stand by mode. During this time, the defective block can be identified by the number of blinking times of the Power LED on the front panel of the unit as follow: Blinking times Contents &...

  • Page 13: Lcd Panel Test Mode

    TH-43/49CS630S 6.4. LCD Panel test mode Purpose: To find the possible failure point where in LCD Panel or Printed Circuit Board when the abnormal picture is displayed. How to Enter: While pressing [VOLUME ( - )] button of the main unit, press [OPTION] button of the remote control three times within 2 seconds.

  • Page 14: Disassembly And Assembly Instructions

    TH-43/49CS630S 7 Disassembly and Assembly Instructions 7.1. Cabinet Preparation 1. Stick all conductive tape and AL tape follow the position and tolerance given below. 2. Sequence arrangement procedure follow this method [1][2][3] Description Remarks 001 AL TAPE (BOTTOM) 002 AL TAPE (CORNER) 003 CONDUCTIVE TAPE 004 CONDUCTIVE TAPE...

  • Page 15: Cabinet Ass'y(49 Inch)

    TH-43/49CS630S 7.2. Cabinet Ass’y(49 Inch) 1. PANEL METAL FRAME need to remove from panel by unscrew all around frame. 2. Panel must fit to CABINET first before screw. 3. Screw all around CABINET position follow the torque given. 4. TOP and BOTTOM area must need to push during screw to prevent from gap uneven. Description Remarks 001 CABINET ASSY...

  • Page 16: Cabinet Ass'y(43 Inch)

    TH-43/49CS630S 7.3. Cabinet Ass’y(43 Inch) 1. Open and remove screws (16 pcs) from each side of panel. 2. Remove attached cabinet frame from panel. 3. Install new cabinet ass'y and fix with new screws. Description Remarks LCD PANEL SCREW 6±1kgf.cm SCREW 6±1kgf.cm...

  • Page 17: Barrier(Bottom) & Bottom Metal (49 Inch Only)

    TH-43/49CS630S 7.4. Barrier(Bottom) & Bottom Metal (49 Inch Only) 1. Stick BARRIER follow according the picture. 2. Fix BTM METAL to panel. Description Remarks 001 BARRIER(BOTTOM) 002 BOTTOM METAL...

  • Page 18: Vesa & Bottom Metal Ass'y(43 Inch Only)

    TH-43/49CS630S 7.5. Vesa & Bottom Metal Ass'y(43 Inch Only) 1. Fix barrier. 2. Install vesa metal & bottom metal. Description Remarks BOTTOM METAL VESA METAL P-PCB BARRIER...

  • Page 19: P-Print Assy

    TH-43/49CS630S 7.6. P-Print Assy 1. Fixing P-PRINT to panel. 2. Make sure hole are fully insert by guide pin. Description Remarks 001 LCD PANEL ASSY...

  • Page 20: Fix Ctrl Button Assy

    TH-43/49CS630S 7.7. Fix Ctrl Button Assy 1. Fix KEY BUTTON BRACKET to P-PRINT. 2. Insert WIFI BRACKET to panel. Description Remarks 001 KEY BUTTON BRACKET 002 FELT (W10xL70xT0.35) 003 SP BRACKET(L) 004 SP BRACKET(R) 005 WIFI BRACKET...

  • Page 21: A-Print Assembly

    TH-43/49CS630S 7.8. A-Print Assembly 1. Fixing SIDE AV BRACKET to A-Print follow guide pin and rib hole. 2. Fix A-PCB BRACKET to A-Print follow the picture below. Description Remarks 001 SIDE_AV_BRACKET 002 A-PCB BRACKET 003 SPACER P-PCB...

  • Page 22: Wifi Dongle Fixing

    TH-43/49CS630S 7.9. WiFi Dongle Fixing 1. Insert VESA METAL to panel follow the step diagram as below. 2. Put A-Print to panel and make sure guide pin at boss is lock to A-Print. Description Remarks 001 VESA METAL 002 SP BRACKET(L) 003 SP BRACKET(R) 004 WIFI MODULE...

  • Page 23: Tightening Screw(49 Inch Only)

    TH-43/49CS630S 7.10. Tightening Screw(49 Inch Only) 1. Screw all part follow the picture shown below. Description Remarks 001 SC(A3/P7/VESA4/SP4/M4/WIFI2/ 5-7 Kgf.cm BTC2)

  • Page 24: Tightening Screw(43 Inch Only)

    TH-43/49CS630S 7.11. Tightening Screw(43 Inch Only) 1. Fix screws with torque given. Description Remarks SC(A3/P7/VESA4/SP4/M4/WIFI2/ 6±1kgf.cm BTC2) SCREW(SP2) 6±1kgf.cm...

  • Page 25: Sp Assy & Felt Sticking

    TH-43/49CS630S 7.12. SP Assy & Felt Sticking 1. Insert P-Print and A-Print board at Panel. 2. Fixing all screw at panel,bracket and metal part. Description Remarks 001 SPEAKER UNIT 002 FELT (W10xL270xT0.35) 003 FELT (W10xL240xT0.35)

  • Page 26: Led Panel Assy

    TH-43/49CS630S 7.13. LED Panel Assy 1. Attach K-PRINT on LED PANEL CASE. 2. Attach LED PANEL. 3. Slide LED PANEL & confirm fitting of click. 4. Stick the SPONGE to LED PANEL ASSY. 5. Attach to CABINET & confirm click of fitting. Description Remarks 001 LED PANEL CASE...

  • Page 27: Bottom

    TH-43/49CS630S 7.14. Bottom Back Cover 1. Fix screw to all part follow below display. Description Remarks 001 SC(A3/P7/VESA4/SP4/M4/WIFI1) 5-7 Kgf.cm 002 SCREW(SP2) 5-7 Kgf.cm 003 BOTTOM BACK COVER...

  • Page 28: Back Cover Assy(49 Inch Only)

    TH-43/49CS630S 7.15. Back Cover Assy(49 Inch Only) 1. Stick felt follow the tolerance given as below. 2. Tight all screw (2 types) follow the torque given. 3. Only Indonesian model will have dongle cover at backcover. Description Remarks 001 FELT (W10xL15xT0.35) 002 SCREW(VESA4/BC14) 5-7 Kgf.cm 003 SCREW(SP4/KEY1/AV3/...

  • Page 29: Back Cover Assy(43 Inch Only)

    TH-43/49CS630S 7.16. Back Cover Assy(43 Inch Only) 1. Install bottom b/cover and backcover and fix with screws. 2. Install dongle cover. Description Remarks SCREW(BC16/VESA4) 6±1kgf.cm SCREW(SP4/KEY1/AV3/ 6±1kgf.cm BTMCVR2) DONGLE COVER...

  • Page 30: Handling Spec

    TH-43/49CS630S 7.17. Handling SPEC ■ Moving the LCD module The module should be handle by two people and hold on that top and bottom long side by both hands without module warping. Never handle the module with keeping horizontal position when moving the module in order to avoid internal damage and deformation.

  • Page 31: Measurements And Adjustments

    TH-43/49CS630S 8 Measurements and Adjustments 8.1. Voltage chart of A-board Set A-Board to a dummy set and check the satisfaction with the specified voltage as following table. Power Supply Name Measurement Point Specification PANEL12V TP4097 11.3V - 13V SUB3.3V TP5400 3.16V - 3.48V SUB5V TP5420...

  • Page 32: Block Diagram

    TH-43/49CS630S 9 Block Diagram STB5 STB5/5VS B5/5 /5VS S12/S5 12/S5 (SD-Data-VCC) (SD-Data-VCC) S9-REG S9-REG Analo log Analog 3.3/1.8 3 3 3 3 / / 1 1 8 8 3.3/1.8 ASIC ASIC UHS-1 UHS-1 < (SDVOLC) < (SDVOLC) AN34043A AN34043A STB3.3V/1.2 .2V_REG STB3.3V/1.2V_REG <...

  • Page 33: Wiring Connection Diagram

    TH-43/49CS630S 10 Wiring Connection Diagram 10.1. Wire Dressing (49 Inch Only) 1. Connect all WIRE. 2. Fix all PET TAPE. Description Remarks 001 PET TAPE 0.82 002 LVDS CABLE 003 WIFI USB CABLE...
  • Page 34 TH-43/49CS630S...
  • Page 35 TH-43/49CS630S...
  • Page 36 TH-43/49CS630S...

  • Page 37: Wire Dressing (43 Inch Only)

    TH-43/49CS630S 10.2. Wire Dressing (43 Inch Only) 1. Connect all WIRE. 2. Fix all PET TAPE. Description Remarks PET TAPE 0.71 60mm x 10 110mm x 1 WIRE(A02-P2) WIRE(A12-SPL/SPR) WIRE(A10-K10/BT) WIFI USB CABLE TSCKF0170183 LVDS CABLE...
  • Page 38 ：TH-43/49CS630S P-Board (1/3)(For TH-43CS630S only)
  • Page 39 ：TH-43/49CS630S P-Board (2/3)(For TH-43CS630S only)
  • Page 40 ：TH-43/49CS630S P-Board (3/3)(For TH-43CS630S only)
  • Page 41 ：TH-43/49CS630S P-Board (1/3)(For TH-49CS630S only)
  • Page 42 ：TH-43/49CS630S P-Board (2/3)(For TH-49CS630S only)
  • Page 43 ：TH-43/49CS630S P-Board (3/3)(For TH-49CS630S only)
  • Page 44 ：TH-43/49CS630S A-Board (1/15)
  • Page 45 ：TH-43/49CS630S A-Board (2/15)
  • Page 46 ：TH-43/49CS630S A-Board (3/15)
  • Page 47 ：TH-43/49CS630S A-Board (4/15)
  • Page 48 Model No.：TH-43/49CS630S A-Board (5/15)
  • Page 49 Model No.：TH-43/49CS630S A-Board (6/15)
  • Page 50 Model No.：TH-43/49CS630S A-Board (7/15)
  • Page 51 Model No.：TH-43/49CS630S A-Board (8/15)
  • Page 52 Model No.：TH-43/49CS630S A-Board (9/15)
  • Page 53 Model No.：TH-43/49CS630S A-Board (10/15)
  • Page 54 Model No.：TH-43/49CS630S A-Board (11/15)
  • Page 55 Model No.：TH-43/49CS630S A-Board (12/15)
  • Page 56 Model No.：TH-43/49CS630S A-Board (13/15)
  • Page 57 Model No.：TH-43/49CS630S A-Board (14/15)
  • Page 58 Model No.：TH-43/49CS630S A-Board (15/15)
  • Page 59 Model No.：TH-43/49CS630S K-Board...
  • Page 60 Model No.：TH-43/49CS630S P-Board (Foil Side)
  • Page 61 Model No.：TH-43/49CS630S P-Board (Component Side)
  • Page 62 Model No.：TH-43/49CS630S A-Board (Foil Side)
  • Page 63 Model No.：TH-43/49CS630S A-Board (Component Side)
  • Page 64 Model No.：TH-43/49CS630S K-Board...
  • Page 65 Model No. : TH-43/49CS630S Parts Location...
  • Page 66 Model No. : TH-43/49CS630S Packing Exploded View 1...
  • Page 67 Model No. : TH-43/49CS630S Packing Exploded View 2...
  • Page 68 Model No. : TH-43/49CS630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks K1KY14BA0484 CONNECTOR K1KY07BA0483 CONNECTOR K1KY04BA0387 CONNECTOR K1MY51BA0526 CONNECTOR C1958 F1G1E103A144 C 0.01UF 25V C2000 F1G1A105A107 C 1UF, 16V C2001 F1G1H102A946 C 1000PF, 50V C2002 F1G1H102A946 C 1000PF, 50V...
  • Page 69 Model No. : TH-43/49CS630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C5022 F1G1C104A173 C 0.1UF, 16V C5026 F1H1E105A153 C 1UF, 25V C5150 F1G1E103A144 C 0.01UF 25V C5151 F1G1E103A144 C 0.01UF 25V C5171 F1G1C103A173 C 0.01UF, 16V C5400 F1K1V106A010 C 10UF, 25V...
  • Page 70 C 0.1UF, 16V C7102 F1AAF471A019 C 470PF, 240V C7103 F1AAF471A019 C 470PF, 240V C7104 F0CAF2240010 C 0.22UF, 250V 1 For TH-43CS630S only C7105 F0CAF2240010 C 0.22UF, 250V C7108 F0CAF3340009 C 0.33UF, 250V 1 For TH-49CS630S only C7201 F1H1H102B052 C 1000PF, 50V...
  • Page 71 Model No. : TH-43/49CS630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C7426 F1J1H103A900 C 0.01UF, 50V C7430 F2A1J1210012 C 120PF, 500V C7431 F1J1H104A902 C 0.1UF, 50V C7432 F1J1C475A225 C 47UF, 16V C7433 F1J1C475A225 C 47UF, 16V C7434 F1J1C475A225 C 47UF, 16V...
  • Page 72 Model No. : TH-43/49CS630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8044 F1G1C104A173 C 0.1UF, 16V C8045 F1G1A105A107 C 1UF, 10V C8052 F1J0G2260001 C 22UF, 4V C8054 F1G1C104A173 C 0.1UF, 16V C8055 F1G1A105A107 C 1UF, 10V C8057 F1G1C104A173 C 0.1UF, 16V...
  • Page 73 C 0.1UF, 16V C8901 F1G1C104A173 C 0.1UF, 16V C8903 F1G1A105A107 C 1UF, 10V C8905 F1G1C104A173 C 0.1UF, 16V CF7101 D4CAY4R7A096 TERMISTOR 1 For TH-43CS630S only CF7102 D4CAY2R20002 TERMISTOR 1 For TH-49CS630S only D2001 DZ2J047M0L DIODE D2004 DZ2J047M0L DIODE D2006 DZ2J047M0L...
  • Page 74 Model No. : TH-43/49CS630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks D7405 DA2J10100L DIODE D7411 DA2J10100L DIODE D7413 B0JDSG000009 DIODE D7414 B0JDSG000009 DIODE D7550 B0JCPE000051 DIODE D7552 B0BC6R2A0337 DIODE D7801 B0JBSM000009 DIODE D7805 DB2J41100L DIODE D7808 DA2J10100L...
  • Page 75 Model No. : TH-43/49CS630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks JS0056 D0GAR00J0005 CHIP RESISTOR 1 For TH-43CS630S only K1KY07AA1311 CONNECTOR L2300 J0JYC0000464 BEAD CORE L3113 J0JYC0000156 INDUCTOR L3116 J0JYC0000156 INDUCTOR L4901 G1C220MA0426 INDUCTOR...
  • Page 76 Model No. : TH-43/49CS630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks PC7303 B3PAA0000704 PHOTO COUPLERS Q2012 B1ABCE000015 TRANSISTOR Q2013 B1ABCE000015 TRANSISTOR Q3102 B1ABCE000015 TRANSISTOR Q3103 B1ABCE000015 TRANSISTOR Q4702 B1ABCF000231 TRANSISTOR Q4709 B1ABCF000231 TRANSISTOR Q4710 B1ABCF000231 TRANSISTOR Q4981...
  • Page 77 Model No. : TH-43/49CS630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R0957 D0GA332JA023 M 3.3K Ohm, J, 1/16W R0961 D0GA220JA023 M 22 Ohm, J, 1/16W R0962 D0GA220JA023 M 22 Ohm, J, 1/16W R1951 D0GA680JA023 M 68 Ohm, J, 1/16W R1953 D0GA103JA023...
  • Page 78 Model No. : TH-43/49CS630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R4723 D0GA473JA023 M 47K Ohm, J, 1/16W R4724 D0GA102JA023 M 1K Ohm, J, 1/16W R4725 D0GA473JA023 M 47K Ohm, J, 1/16W R4731 D0GA103JA023 M 10K Ohm, J, 1/16W R4739 D0GA220JA023...
  • Page 79 Model No. : TH-43/49CS630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R5200 D0GBR00J0004 M 0 Ohm, J, 1/10W R5401 D1BA2202A023 M 20K Ohm, F, 1/16W R5402 D1BB9100A073 M 910 Ohm, J, 1/10W R5403 D1BB2871A073 M 2.87K Ohm, J, 1/10W R5421 D1BA3302A023...
  • Page 80 Model No. : TH-43/49CS630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7207 D0GB473JA065 M 47K Ohm, J, 1/10W R7208 ERX1SJR22V M 0.22 Ohm, J, 1/10W R7211 D0GD104JA052 M 100K Ohm, J, 1/8W R7212 D0GB223JA065 M 22K Ohm, J, 1/10W R7219 D0GB513JA065...
  • Page 81 M 2.4 Ohm, F, 1/10W R7808 D0GB103JA065 M 10K Ohm, J, 1/10W R7809 D1BB1103A143 M 110K Ohm, J, 1/10W 1 For TH-43CS630S only R7809 D1BB1603A073 M 160K Ohm, J, 1/10W 1 For TH-49CS630S only R7810 D1BB3302A073 M 33K Ohm, J, 1/10W...
  • Page 82 Model No. : TH-43/49CS630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7860 D1BB7502A073 M 7.5K Ohm, J, 1/10W 1 For TH-43CS630S only R7863 D0GBR00J0004 M 0 Ohm, J, 1/10W R7864 ERG2SJ562V RESISTOR R7865 D0GD104JA052 M 100K Ohm, J, 1/8W...
  • Page 83 Model No. : TH-43/49CS630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8458 D1BA1652A023 M 16.5K Ohm, F, 1/16W R8469 D0GA103JA023 M 10K Ohm, J, 1/16W R8470 D0GA103JA023 M 10K Ohm, J, 1/16W R8474 D0GA272JA023 M 2.7K Ohm, J, 1/16W R8478 D0GAR00J0005...
  • Page 84 REMOTE TRANSMITTER N5HBZ0000114 WIFI MODULE TBL5ZX09041 STAND METAL ASSY TBM4GD5733 MODEL NAME PLATE 1 For TH-49CS630S only TBM4GD5739 MODEL NAME PLATE 1 For TH-43CS630S only TBX5ZA03303 KEY BUTTON BRACKET TKK5ZC50581 LED PANEL TKP5ZA32206 SIDE_AV_BRACKET TPD4GA05131 CUSHION FRONT TPD4GA06071 CUSHION TOP...

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