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Backyard Discovery ASPEN 6515 Manual
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Backyard Discovery ASPEN 6515 Manual

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Manufactured by:
Backyard Discovery
3305 Airport Drive, Pittsburg, KS 66762
800-856-4445
Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476
ASPEN
J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone:08005678990
PLAYHOUSE
MODEL: # 6515
WARNING
Adult Assembly Required.
The assembly manual must be retained since it contains important information
Not suitable for children under two years due to sharp points and small parts.
FOR DOMESTIC USE ONLY. INTENDED FOR OUTDOOR USE.
For the most up to date assembly manual, to register your product, or to order replacement parts
Please visit www.backyarddiscovery.com
Para obtener instrucciones en español, visite www.backyarddiscovery.com
INSTALLATION
SERVICES
AVAILABLE!
*
See inside for details
INS-6515-A-ASPEN PLAYHOUSE-ENG 8-24-21
Made in China

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Summary of Contents for Backyard Discovery ASPEN 6515

  • Page 1 Manufactured by: Backyard Discovery 3305 Airport Drive, Pittsburg, KS 66762 800-856-4445 Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476 J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone:08005678990 ASPEN PLAYHOUSE MODEL: # 6515 WARNING Adult Assembly Required.
  • Page 2 INSTALLATION SERVICES AVAILABLE! Need a helping hand? Let our team of professionals handle the installation for you! *Installation services are only available to U.S. customers. With Go Con! gure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver &...
  • Page 3 Owner’s Manual Please Read This Before Starting Assembly MISSING A PART? CALL US BEFORE GOING BACK TO THE STORE The store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call 1-800-856-4445 you can also visit www.backyarddiscovery.com...

  • Page 4: Limited Warranty

    All wood carries a five (5) year warranty against rot and decay from the original purchase date. Backyard Discovery Metal Play Structure Backyard Discovery warrants this metal play product to be free from defects in materials and workmanship for a period of five (5) years from the original date of purchase. General Warranty Information This warranty applies to the original owner and registrant and is non-transferable.
  • Page 5 Owner’s Manual Operating Instructions and Safety Warnings WARNING: BURN HAZARD • Pay special attention to plastic and metal surfaces as they may be hot enough to cause burns. • Always check the temperature of the product before NOTE: letting your children play on it. •...
  • Page 6 Owner’s Manual Please Read This Before Starting Assembly Positioning Your Playhouse Suggested Playground Surfacing • The playhouse is designed to be installed on a • Do not install home playground equipment over concrete, asphalt, packed earth, grass, carpet, level surface by an Adult with an Adult helper. or any other hard surface.
  • Page 7 Owner’s Manual Please Read This Before Starting Assembly APPENDIX A X3.1.3.2 Do not install loose- ll surfacing over hard The following information is from the United States surfaces such as concrete or asphalt. Consumer Product Safety Commission’s Information X3.1.4 Poured-In-Place Surfaces or Pre-Manufactured Sheet for playground surfacing material;...
  • Page 8 • Check all moving parts including swing seats, Backyard Discovery assumes no responsibility or ropes, cables, and chains for wear, rust, or other liability for any charge incurred by the Customer for deterioration.

  • Page 9: Instructions For Proper Maintenance

    About Our Wood Backyard Discovery uses 100% Cedar (C. Lanceolata) wood. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.
  • Page 10 Owner’s Manual Assembly Tips Protrusion Hazard Incorrect Correct If you see exposed threads and your bolt protrudes beyond the T-Nut you may have over tightened the bolt or used incorrect hardware. If you’ve overtightened, remove the bolt and add washers to eliminate the protrusion.

  • Page 11: Assembly Tip

    Owner’s Manual Assembly Tips ASSEMBLY TIP: Keep and eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood When removing the wood from the boxes we recommend arranging them by part number before you begin assembly.

  • Page 12: Tools Required For Installation

    Tools Required for Installation: (These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.) (Square) (Level 24") (Claw Hammer) (Phillips Screw Driver) (Tape Measure) (Rubber Mallet - Optional) (Drill Attachments: (Cordless Drill or Electric Drill) Phillips Head)
  • Page 13 SAFETY AND ASSEMBLY INFORMATION SELECTING THE CORRECT LOCATION FOR YOUR PLAY PRODUCT IS IMPORTANT FOR YOUR CHILDREN’S SAFETY AND THE PRODUCT’S LONGEVITY Dimensions: General Information: • The Aspen Playhouse has one layout option. Your set has been designed and engineered for Layout Ground Dimension Safe Play Area*...

  • Page 14: Parts Identification

    Parts Identification Wood Components (NOT TO SCALE) G1 - FRONT HEADER - W4L05074 1"x5 1/4"x45" (24x134x1142) G2 - WALL SUPPORT - W4L05067 1"x5 1/4"x5 7/8" (24x134x150) H1 - LEFT ANGLED HEADER - W4L05071 1"x3 3/8"x44 3/8" (24x86x1127) H2 - RIGHT ANGLED HEADER - W4L05072 1"x3 3/8"x44 3/8"...
  • Page 15 Parts Identification Wood Components (NOT TO SCALE) L1 - CABINET TOP - W4L05076 5/8"x4 3/8"x42 3/4" (16x112x1087) L2 - SERVING SHELF - W4L05287 5/8"x4 3/8"x18 1/2" (16x112x470) M1 - FRONT CABINET TOP - W4L05077 5/8"x3 3/8"x42 3/4" (16x86x1087) M2 - BENCH SEAT - W4L05292 5/8”x3 3/8”x19 1/8”...
  • Page 16 Parts Identification Wood Components (NOT TO SCALE) WP2 - LEFT FRONT WALL ASSEMBLY - W2A01594 WP1 - RIGHT REAR ASSEMBLY - W2A01592 44 3/8"x14"x41 3/4" (1127x355x1061) 44 3/8"x45"x41 3/4" (1127x1143x1061) WP3 - RIGHT FRONT WALL PANEL - W2A01595 WP4 - PICKET FENCE ASSEMBLY - W2A01598 1"x14"x39 3/4"...
  • Page 17 Parts Identification Wood Components (NOT TO SCALE) GP1 - GABLE END ASSEMBLY - W2A01581 RP1 - ROOF PANEL - W2A01582 1"x43 1/8"x21 1/2" (27x1095x547) 1 3/8"x35 3/16"x50" (35x894x1270)
  • Page 18 Parts Identification Hardware SCREW PFH 8x1/2 BLK - H100203 BOLT WH 1/4x1/2 BLK - H100401 SCREW PFH 8x1 BLK - H100385 BOLT WH 1/4x1-1/4 BLK - H100397 SCREW PFH 8x1 1/8 BLK - H100386 (85) SCREW PFH 8x1 1/4 BLK - H100387 NUT BARREL WH 1/4x7/8 BLK - H100399 SCREW PFH 8x1-1/2 BLK - H100200 (48)
  • Page 19 Parts Identification Accessories (NOT TO SCALE) METAL TIE STRAP - A100257 KNOB KIT - A6P00020 FAUCET KIT - A6P00024 SURFACE MOUNT BASIN - A6P00032 STOVE KIT - A6P00025 FLOWER POT HOLDER - A6P00023...
  • Page 20 Parts Identification Accessories (NOT TO SCALE) 90° L-BRACKET - BLK - A4M00555 HINGE (DOOR, NON-SPRING LOADED) - A4M00558 "A" REVISION TAG - A100314 HINGE (DOOR, SPRING LOADED) - A100327 LTP ID TAG (SMALL) WITH AGES - A4M00515 MAILBOX - A6P00017...
  • Page 21 Parts Identification Accessories (NOT TO SCALE) PLASTIC CURTAIN ROD - A6P00057 APPLE ORANGE CURTAIN - A6P00056 WATERMELON STRAWBERRY CORN CARROT PLASTIC KNIFE CUTTING BOARD - OUTDOOR LIGHT FIXTURE -A6P00068 FRUIT BASKET KIT - A6P00069 L BRACKET WHITE 32x51 - A100133 BELL ASSEMBLY - A4M00554...
  • Page 22 90° L-BRACKET - BLK - A4M00555 STEP 1: PLAYHOUSE ASSEMBLY 90° L-BRACKET - BLK (1 PLC) SCREW PWH 8x5/8 BLK SCREW PWH 8x5/8 BLK (2 PLCS) REAR LEFT FRONT RIGHT 90° L-BRACKET - BLK (1 PLC) SCREW PWH 8x5/8 BLK (2 PLCS)
  • Page 23 90° L-BRACKET - BLK - A4M00555 STEP 2: 90° L-BRACKET - BLK (1 PLC) SCREW PWH 8x5/8 BLK SCREW PWH 8x5/8 BLK (2 PLCS) RIGHT FRONT REAR LEFT 90° L-BRACKET - BLK (1 PLC) SCREW PWH 8x5/8 BLK (2 PLCS)
  • Page 24 H3 - REAR HEADER - W4L05073 H1 - LEFT ANGLED HEADER - W4L05071 1"x3 3/8"x42 7/8" (24x86x1088) 1"x3 3/8"x44 3/8" (24x86x1127) H2 - RIGHT ANGLED HEADER - W4L05072 G1 - FRONT HEADER - W4L05074 1"x3 3/8"x44 3/8" (24x86x1127) - 90° L-BRACKET - A4M00555 1"x5 1/4"x45"...
  • Page 25 N4 - TIE STRAP - W4L05075 5/8”x2”x5 1/8” (16x50x130) METAL TIE STRAP - A100257 STEP 4: SCREW PFH 8x1 1/4 BLK (12 PLCS) 3 1/4" SCREW PWH 8x3/4 BLK SCREW PFH (12) 8x1 1/4 BLK FLUSH LEFT RIGHT SCREW PWH 8x3/4 BLK (8 PLCS) 2"...
  • Page 26 N6 - TIE STRAP - W4L05078 5/8”x2”x5 7/8” (16x50x150) STEP 5: 2" SCREW PFH 8x1 1/4 BLK (6 PLCS) SCREW PFH 8x1 1/4 BLK 1 1/4" LEFT RIGHT...
  • Page 27 J1 - SUPPORT BOARD - W4L05068 G2 - WALL SUPPORT - W4L05067 1"x2 3/8"x6 3/4" (24x60x170) 1"x5 1/4"x5 7/8" (24x134x150) SQ - "A" REVISION TAG - A100314 STEP 6: REAR SCREW PWH 8x5/8 BLK SCREW PFH 8x1 1/4 BLK SCREW PFH 8x1 3/4 BLK "A"...
  • Page 28 L1 - CABINET TOP - W4L05076 5/8"x4 3/8"x42 3/4" (16x112x1087) M1 - FRONT CABINET TOP - W4L05077 5/8"x3 3/8"x42 3/4" (16x86x1087) STEP 7: REAR SCREW PFH 8x1 1/4 BLK SCREW PFH (10) 8x1 1/4 BLK (8 PLCS) LEFT RIGHT FRONT SCREW PFH 8x1 1/4 BLK (2 PLCS) LEFT...
  • Page 29 N3 - LARGE WINDOW SHELF - W4L05065 5/8"x2 3/8"x16 1/8" (16x60x409) STEP 8: REAR FLUSH SCREW PFH 8x1 1/4 BLK RIGHT FRONT SCREW PFH 8x1 1/4 BLK (3 PLCS)
  • Page 30 J2 - SHELF SUPPORT - W4L05288 L2 - SERVING SHELF - W4L05287 1"x2 3/8"x3 1/8" (24x60x80) 5/8"x4 3/8"x18 1/2" (16x112x470) STEP 9: FLUSH SCREW PFH 8x1 1/4 BLK LEFT SCREW PFH 8x1 3/4 BLK SCREW PFH (4 PLCS) 8x1 3/4 BLK SCREW PFH 8x1 1/4 BLK (5 PLCS) REAR...
  • Page 31 FLOWER POT HOLDER - A6P00023 STEP 10: SCREW PFH FLOWER POT HOLDER 8x1 1/4 BLK (2 PLCS) SCREW PFH 8x1 1/4 BLK (8 PLCS) REAR LEFT FRONT...
  • Page 32 FAUCET KIT - A6P00024 STEP 11: REAR RIGHT SCREW PFH 8x1-1/2 BLK SCREW PFH 8x1-1/2 BLK (2 PLCS) LEFT FRONT 1" FAUCET KIT (1 PLC) RIGHT...
  • Page 33 SURFACE MOUNT BASIN - A6P00032 STEP 12: REAR SCREW PWH 8x5/8 BLK RIGHT SURFACE MOUNT BASIN LEFT (1 PLC) FRONT 3/8" SCREW PWH 8x5/8 BLK (2 PLCS) RIGHT...
  • Page 34 STOVE KIT - A6P00025 STEP 13: REAR SCREW PFH 8x1 1/8 BLK RIGHT LEFT SCREW PFH 8x1 1/8 BLK (4 PLCS) FRONT 2 1/2" RIGHT STOVE KIT (1 PLC)
  • Page 35 DP1 - TOP DOOR PANEL - W2A01596 HINGE (DOOR, NON-SPRING LOADED) - A4M00558 1"x15 3/4"x21 7/16" (27x400x544) STEP 14: SCREW PWH 8x3/4 BLK (6 PLCS) HINGE (DOOR, NON-SPRING LOADED) (2 PLCS) SCREW PWH (12) 8x3/4 BLK SCREW PWH 8x3/4 BLK (6 PLCS)
  • Page 36 DP2 - BOTTOM DOOR PANEL - W2A01597 HINGE (DOOR, SPRING LOADED) - A100327 1"x15 3/4"x19 3/4" (27x400x500) STEP 15: SCREW PWH 8x3/4 BLK (6 PLCS) HINGE (DOOR, SPRING LOADED) (2 PLCS) SCREW PWH (12) 8x3/4 BLK SCREW PWH 8x3/4 BLK (6 PLCS)
  • Page 37 N5 - DOOR STOP - W4L05070 5/8"x2 3/8"x3 3/8" (16x60x86) STEP 16: FRONT RIGHT SCREW PFH 8x1 1/4 BLK LEFT REAR SCREW PFH 8x1 1/4 BLK (3 PLCS) 1 3/16" RIGHT 19 1/4"...
  • Page 38 KNOB KIT - A6P00020 STEP 17: FACE PLATE (1 PLC) SCREW PFH 8x3/4 (2 PLCS) INCLUDED IN KIT KNOB KIT LATCH (1 PLC) (1 PLC) SCREW PFH 8x1 (1 PLC) INCLUDED IN KIT FRONT LEFT RIGHT REAR...
  • Page 39 N1 - TIE STRAP - W4L05043 5/8”x2”x3 1/8” (16x50x80) STEP 18: FRONT SCREW PFH 8x1 1/4 BLK LEFT RIGHT REAR SCREW PFH 8x1 1/4 BLK (4 PLCS) 2" 1 5/8" 1 5/8" 2" LEFT RIGHT...
  • Page 40 GP1 - GABLE END ASSEMBLY - W2A01581 1"x43 1/8"x21 1/2" (27x1095x547) STEP 19: FLUSH LEFT SCREW PFH 8x1 1/4 BLK REAR SCREW PFH 8x1 1/4 BLK (4 PLCS) FRONT RIGHT RIGHT FRONT FLUSH SCREW PFH 8x1 1/4 BLK REAR LEFT (4 PLCS)
  • Page 41 - 90° L-BRACKET - BLK - A4M00555 RP1 - ROOF PANEL - W2A01582 1 3/8"x35 3/16"x50" (35x894x1270) STEP 20: SCREW PWH 8x1/2 BLK SCREW PFH (12) 8x1 3/4 BLK REAR SCREW PFH 8x1 3/4 BLK (12 PLCS) LEFT RIGHT FRONT 90°...
  • Page 42 M3 - FASCIA BOARD - W4L05064 5/8"x3 3/8"x35 1/4" (16x86x894) STEP 21: SCREW PFH 8x1 1/4 BLK FLUSH SCREW PFH 8x1 1/4 BLK (6 PLCS) REAR LEFT FRONT RIGHT...
  • Page 43 WP4 - PICKET FENCE ASSEMBLY - W2A01598 2"x19"x21" (52x483x535) STEP 22: SCREW PFH 8x1 1/4 BLK SCREW PFH 8x1 1/4 BLK (4 PLCS)
  • Page 44 (1) MAILBOX KIT - A6P00017 STEP 23: MAILBOX FRAME MAILBOX FRAME SCREW PFH 8x1 BLK MAILBOX FLAG MAILBOX BODY MAILBOX SCREW PFH 8x1 BLK MACHINE SCREW (1 PLC) INCLUDED IN KIT (1 PLC) MAILBOX REAR DOOR MAILBOX HANDLE MAILBOX FRONT DOOR MAILBOX MACHINE SCREW INCLUDED IN KIT (4 PLCS)
  • Page 45 LTP ID TAG (SMALL) WITH AGES - A4M00515 STEP 24: SCREW PFH 8x1/2 BLK REAR LEFT LTP ID TAG (SMALL) WITH AGES RIGHT (1 PLC) FRONT 8" SCREW PFH 8x1/2 BLK (2 PLCS) 5 1/2"...
  • Page 46 (1) BELL ASSEMBLY - A4M00554 STEP 25: SCREW PWH 8x1/2 BLK LEFT REAR FRONT RIGHT DO NOT OVER TIGHTEN BELL ASSEMBLY (1 PLC) SCREW PWH 8x1/2 BLK (2 PLCS)
  • Page 47 (1) FRUIT BASKET - AP600069 STEP 26: SCREW PFH 8x1/2 BLK LEFT FRONT RIGHT REAR SCREW PFH 8x1/2 BLK (6 PLCS) FRUIT BASKET KIT (1 PLC)
  • Page 48 (2) OUTDOOR LIGHT FIXTURE - AP600068 STEP 27: REAR SCREW PFH 8x1 1/4 BLK RIGHT LEFT FRONT OUTDOOR LIGHT FIXTURE (2 PLS) SCREW PFH 8x1 1/4 BLK (4 PLCS)
  • Page 49 - PLASTIC CURTAIN ROD - A6P00057 J5 - INNER CURTAIN ROD HOLDER - W4L05294 1"x2 3/8"x2 3/8" (24x60x60) J4 - OUTER CURTAIN ROD HOLDER - W4L05293 - CURTAIN - A6P00056 1"x2 3/8"x2 3/8" (24x60x60) STEP 28: SCREW PFH 8x1 1/4 BLK SCREW PFH 8x1 3/4 BLK INNER CURTAIN ROD HOLDER...
  • Page 50 J3 - BENCH GROUND BOARD - W4L05291 H5 - BENCH UPRIGHT - W4L05290 1"x2 3/8"x13 1/4" (24x60x335) 1"x3 3/8"x11" (24x86x280) FZ - L BRACKET WHITE 32x51 - A100133 STEP 29 WASHER LOCK EXT 8x15 BLK (2 PLCS) BOLT WH 1/4x1/2 BLK NUT BARREL WH 1/4x7/8 BLK (2 PLCS) WASHER...
  • Page 51 H4 - BENCH SEAT SUPPORT - W4L05289 M2 - BENCH SEAT - W4L05292 1"x3 3/8"x6 1/2" (24x86x166) 5/8”x3 3/8”x19 1/8” (16x86x485) STEP 31 SCREW PFH 8x1 3/4 BLK SCREW PFH (8 PLCS) 8x1 3/4 BLK STEP 32 SCREW PFH 8x1 3/4 BLK (8 PLCS) SCREW PFH 8x1 3/4 BLK...

  • Page 52: Bench Assembly

    (1) BENCH ASSEMBLY STEP 33: BOLT WH 1/4x1-1/4 BLK T-NUT 1/4 RIGHT REAR FRONT LEFT BENCH ASSEMBLY T-NUT 1/4 BLK (1 PLC) (2 PLCS) BOLT WH 1/4x1-1/4 BLK (2 PLCS)