Summary of Contents for Mitsubishi Electric MELSEC iQ-R Series
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MELSEC iQ-R System Recorder Introduction Guide (Camera Recorder Module) This guide describes the procedure for introducing a system recorder (camera recorder module), which is one of our maintenance solutions. The system recorder records the operation of the program data and error/event occurrences during the system operation using the camera recorder module.
This document describes the procedures for setting the MELSEC iQ-R series camera recorder module RD81RC96-CA and network camera, as well as each function of GX Works3 to perform these three steps.
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System configuration In this document, the following system configuration is used as an example. Device/software Model IP address CPU module R16CPU 192.168.3.39 (default) Camera recorder module RD81RC96-CA 192.168.3.49 (When setting the SD memory card as the save destination of the recording file, an SD memory card must be inserted to the camera recorder module.) ...
Entire Process of Introduction Follow the steps below to configure and check the operation. For details, refer to Chapter 2 and later in this document. Do preparation such as wiring devices and inserting an SD memory card. Preparation Chapter 2 Configure the settings for connecting the network camera and programmable Network camera setting controller, and configure the settings for recording and saving videos.
PREPARATION Wiring The following shows the wiring described in this document. Connect the personal computer, CPU module, camera recorder module, network camera, MI3000, and GOT to the PoE switching hub using the Ethernet cable. Programmable controller switching hub Personal computer for setting MI3000 Network camera...
IP Address Setting Set the IP of the personal computer for setting and MI3000. Operating procedure Set the IP address in "Internet Protocol Version 4 (TCP/IPv4)". Personal computer for setting: 192.168.3.100 MI3000: 192.168.3.30 2 PREPARATION 2.3 IP Address Setting...
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• Set the IP address so that it is in the same segment as the ones of the devices to be connected. • For the IP address setting of other devices, refer to the following. Network camera: Page 10 Network Camera Settings Programmable controller: Page 42 Parameter Settings of CPU Module GOT: GT Designer3 (GOT2000) Screen Design Manual 2 PREPARATION...
CAMERA SETTINGS Configure the settings to establish communications between the camera recorder module and network cameras by Ethernet. This chapter mainly describes the setting of IP address and user account. Programmable controller switching Personal computer for setting Network camera Network camera type Setting method ONVIF supported network camera Use the dedicated setting tool of each camera manufacturer.
Network Camera Settings Use a web browser to configure the network camera settings. When the network camera is started for the first time, network settings such as the IP address setting are required. From the second time, you can access the network camera only by entering the password.
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• Set the password within 4 to 32 characters. • Do not use "$" in the password. Sign-in to the network camera. Enter the user name and password set in step 2 to sign-in to the network camera. The user name and password are required to sign-in to the network camera next time.
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Select the power line frequency. Set IPv4 to "Manual IP and manual DNS", and set network parameters. IP address: 192.168.3.1 Turn off "Automatic date and time" and set the time manually. If the setting section for "Date and time" does not appear, set it after completing the initial start-up settings. 3 CAMERA SETTINGS 3.1 Network Camera Settings...
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Reassign the IP address of the personal computer for setting in the same segment as the network camera set in step 5. Enter the IP address of the network camera in the web browser, and access the web server again. After the setting is completed, the live view window appears.
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■Creating an account for ONVIF communication Operating procedure Sign-in to the network camera. Display the ONVIF setting screen. [Settings] [System] [ONVIF] When the account creation screen is displayed, click the [Add] button. 3 CAMERA SETTINGS 3.1 Network Camera Settings...
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Enter the user name and password in the setup window, select Administrator, and click the [OK] button. The account is now created for ONVIF communication. 3 CAMERA SETTINGS 3.1 Network Camera Settings...
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ONVIF supported network camera M5054 ■Initial start-up setting Operating procedure Start AXIS IP Utility and select the target network camera from the list of connected cameras. Click [Assign IP Address]. [Tools] [Assign IP Address] Enter the IP address and click [Assign]. IP address: 192.168.3.2 Click the [OK] button and restart the connected network camera.
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After the setting is completed, click the [OK] button again. Click the [Home Page] button to start the Web browser. After the Web browser is started, set the password and click the [OK] button. Enter the user name and the password set in step 7, click the [Sign in] button. 3 CAMERA SETTINGS 3.1 Network Camera Settings...
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Select the maximum frame rate of 30 fps for M5054 and click the [OK] button. The live view window appears. 3 CAMERA SETTINGS 3.1 Network Camera Settings...
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■Creating an account for ONVIF Create an account for ONVIF communication. Operating procedure Sign-in to the network camera. Click [Setup]. Display the ONVIF window setting screen. [System Options][Security][ONVIF] 3 CAMERA SETTINGS 3.1 Network Camera Settings...
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Click the [Add] button. Enter the user name and password in the setup window, select Administrator, and click the [OK] button. 3 CAMERA SETTINGS 3.1 Network Camera Settings...
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The account is now created for ONVIF communication. 3 CAMERA SETTINGS 3.1 Network Camera Settings...
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PTZ control PTZ stands for Pan, Tilt, and Zoom to control the camera view. Pan enables horizontal movement of the camera lens, and Tilt enables vertical movement. With Zoom, you can zoom in or out on a part of the image. PTZ cameras can monitor large areas with a single camera.
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Adjust the slide bar to adjust the Pan, Tilt, and Zoom movements. Click the [Home] button to return the home position. The PTZ control of the camera recorder module can be performed with the GOT. For the operation method, refer to the following. Page 74 NETWORK CAMERA ADJUSTMENT 3 CAMERA SETTINGS 3.1 Network Camera Settings...
PROGRAMMABLE CONTROLLER SETTINGS Creating a New Project Create a project for the CPU module. Set the following in GX Works3. Operating procedure Create a new project. Set the series to RCPU. Set the type according to the system configuration. Set the module configuration diagram. [Navigation] ...
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Confirm the parameters. Right-click the module configuration diagram [Parameter] [Fix] Click [Yes]. A camera recorder module is added. Click here. When a camera recorder module is added, CPU parameters are automatically set. This is related to the following settings. Page 39 When configuring multiple recording settings, Page 93 Event History Function (Saving Device/ Label Operations) These two items are...
Parameter Settings of Camera Recorder Module Use GX Works3 to configure the parameter setting of the camera recorder module. For details on the parameter setting screen, refer to the following. MELSEC iQ-R System Recorder User's Manual (Application) Module parameter Set the module parameters for the camera recorder module in the module parameter screen. When using multiple camera recorder modules, specify one as the main module and the others as sub modules.
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Module extended parameter Configure the settings of each network camera in the module extended parameter window. Operating procedure Display the module extended parameter window of the camera recorder module. Click the [...] button in the "IP address" field to open the camera individual settings window. [Navigation] window ...
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Click the [Search] button. When the searching is completed, click the [OK] button. The ONVIF supported network cameras being connected are displayed in a list. Select the camera to set, and click the [OK] button. 4 PROGRAMMABLE CONTROLLER SETTINGS 4.2 Parameter Settings of Camera Recorder Module...
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Click the [Communication Test] button. Enter the user ID and password, and click the [Execute] button. For the user ID and password to be entered in the communication test window, enter the account information for ONVIF communication created in Page 10 Network Camera Settings. When the communication test is succeeded, the following window appears.
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Check the connected camera in communication test result, and click the [Close] button. Click the [Yes] button. Click the [OK] button to complete the setting. Adding a camera comment will make it easier to identify the camera later. This is automatically inputted in step 10.
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GOT connected to the CPU module in the same network as the network camera. • GOT linkage requires the FTP server settings in advance. For details, refer to the following. Mitsubishi Electric Programmable Controller Camera Recorder Module RD81RC96-CA Sample Screen Manual (BCN-P5999-1333) 4 PROGRAMMABLE CONTROLLER SETTINGS...
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After setting the following items, click the [OK] button. GOT Linkage Enable/Disable: Enable IP Address: 192.168.3.30 Login Name: Login name set in the FTP server setting Password: Password set in the FTP server setting • For the IP address, set the IP address of the connected GOT. When using GT SoftGOT, set the IP address of the personal computer.
Recording Setting This section describes the setting method to use the recording function of the camera recorder module. The recording function stores the data (device or label) sampled by the CPU module and the video data recorded by the network camera in the camera recorder module, outputs the data for a saving period to a recording file when a file saving trigger is satisfied, and saves it to the SD memory card or file server.
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■Saving video data Video data Video data SD memory card/file server Camera recorder module Recording data Recording buffer File saving trigger (Video data) (Video data) Network camera 1 Network camera 1 Video data Video data Network camera 2 Network camera 2 Video data Video data...
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Creating the recording setting Use GX Works3 to configure the recording setting of the camera recorder module. For details on the recording setting screen, refer to the following. MELSEC iQ-R System Recorder User's Manual (Application) There are two recording methods: "File Saving Trigger Only" and "Recording Startup Trigger + File Saving Trigger". The following shows the setting example with the recording method using only the file saving trigger for recording data from 10 seconds before to 5 seconds after the device M0 turns on.
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Select a recording method in the saving period setting. Recording Method: File Saving Trigger Only, Saving Period Before Trigger: 10 seconds, Saving Period After Trigger: 5 seconds The estimated processing time for device/label sampling is displayed. Configure the device/label sampling setting. Specify the Devices/Labels Used in the Project as Sampling Targets: Select (by default) Specify the Devices/Labels in the Program in a Batch: Select (by default) When specifying the batch Devices/Labels in a program, the devices and labels in the created program are...
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Set the device to be used as the file saving trigger in the file saving trigger setting. Device: M0 (turning ON) Specify the saving destination in the saving path setting. SD Memory Card The recording file can be saved to the file server. For details on saving to the file server, refer to the following.
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Select the target network camera to receive video data, and click the [OK] button in the video data receiving target setting. 4 PROGRAMMABLE CONTROLLER SETTINGS 4.3 Recording Setting...
When configuring multiple recording settings Up to four recording settings can be made. By default, the buffer area setting for data sampling of the CPU parameter in settings 2 to 4 and recording buffer setting of the module parameter in the recorder module are set to 0. Therefore, set the size for each setting.
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Change the recording buffer size to be used for the recording setting. • The device/label data size can be set when "Recording Operation Setting" is to "Main". • Up to 800 MB can be set in total for device/label data and video data. Configure the buffer area setting for data sampling in the CPU parameter.
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The required size to be specified in the buffer area setting for data sampling in the CPU parameter can be checked in the recording setting screen. 4 PROGRAMMABLE CONTROLLER SETTINGS 4.3 Recording Setting...
Parameter Settings of CPU Module Set the IP address and subnet mask of the CPU module, and configure the event history settings and clock settings. Own node settings Operating procedure Display the own node setting window. [Navigation] window [Parameter] Module to be used [Module Parameter] [Basic Settings] [Own Node Settings] Set the IP address and subnet mask of the module to be used.
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Event history setting Operating procedure Change the save destination to the memory card, and click [Apply]. [Navigation] window [Parameter] Module to be used [CPU Parameter] [RAS Setting] [Event History Setting] Click here after setting. • For details on the event history setting, refer to the following. Page 93 Event History Function (Saving Device/Label Operations) •...
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This setting is not required if the time synchronization setting by the NTP server has been configured on the network camera side. For details on the time setting function (SNTP client) of the MELSEC iQ-R series CPU modules, refer to the following.
Creating a Program The following program is used as a recording example. Set file saving trigger 4 PROGRAMMABLE CONTROLLER SETTINGS 4.5 Creating a Program...
Writing Write the parameters, program, and recording setting to the CPU module. Then, reset the CPU module or turn off and on the power. Operating procedure Start GX Works3 and connect to the personal computer. [Online] [Current Connection Destination] Configure the settings as shown on the right.
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Select [Parameter + Program], and then click the [Execute] button. Click here. Click here to write the data. 4 PROGRAMMABLE CONTROLLER SETTINGS 4.6 Writing...
GOT SETTINGS Create a new GOT project and configure the settings to sample the resource data. Creating a New Project Create a new GOT project. Set the following in GT Designer3. Operating procedure Start GT Designer3. Set as follows in the New Project Wizard and create a new project. 5 GOT SETTINGS 5.1 Creating a New Project...
Setting for Creating Operation Log Files Configure the settings in GT Designer3 to collect operation logs of the GOT. For details on the operation log, refer to the following. GT Designer3 (GOT2000) Screen Design Manual Operating procedure Select [Operation Log] to display the Environmental Setting window. [Common] ...
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Set the log target and click the [Apply] button. Click the [OK] button to complete the setting. 5 GOT SETTINGS 5.2 Setting for Creating Operation Log Files...
Setting for Creating Alarm Log Files Configure the settings in GT Designer3 to create alarm log files of the GOT. For details on the alarms, refer to the following. GT Designer3 (GOT2000) Screen Design Manual System alarm observation Configure the save setting for system alarm observation. Create the alarm target with the desired settings. Operating procedure Display the [System Alarm Observation] dialog.
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User alarm observation Configure the save setting for user alarm observation. Create the alarm target with the desired settings. Operating procedure Display the [User Alarm Observation] dialog. [Common] [Alarm] [User Alarm Observation] Create a new user alarm with the desired settings, select [Save alarm log files], and set the save destination. Click the [OK] button to complete the setting.
Creating the Screen As an example, create and use the following GOT screen corresponding to the program of "Page 45 Creating a Program". Writing Write the project data to the GOT. Then, reset the GOT or turn off and on the power. Operating procedure Configure the connection setting for the personal computer, and click the [OK] button.
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If data cannot be written with Ethernet, connect the GOT and personal computer with USB and perform writing via USB. Set the write data and write destination, and click the [GOT Write] button. Configure the settings as shown on the right. Click here to write the data.
RECORDING Operate the program of "Page 45 Creating a Program" and the GOT screen of "Page 53 Creating the Screen" to perform recording, and read the recorded data from the camera recorder module. Operating procedure Switch the CPU module to the RUN state. Check that the RUN LED and OPR LED of the camera recorder module turn The recording function automatically starts when the CPU module is switched to the RUN state.
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M0 (file saving trigger) turns on. Error cause 2 (M50) turns on. Check that M0 (File saving trigger) is on. When the file saving trigger is satisfied, the recording file is saved in the SD memory card of the camera recorder module.
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With the recording monitor, the operation of the recording function can be stopped and restarted, and the status can be checked. [Diagnostics] [Recording Monitor] Click the [Execution] button for the camera monitor to display the operation status of the network camera connected to the camera recorder module.
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Read the recording file from the camera recorder module. [Recording] [Read Recording File] Click here to open the read screen. When a window for checking the communication status appears, click the [OK] button. Click here. Select the recording file to be read, and click the [Read to Personal Computer] button to save it in the personal computer. Select.
CHECKING RECORDED RECORDING FILES This chapter describes how to check the recorded recording files. Reproducing the Trouble Situation Check the situation of the error using the offline monitor function. The offline monitor function can be used to reproduce the situation of the error on the engineering tool by replaying device/ label data, video data, and event history saved in the programmable controller (camera recorder module) on the offline monitor.
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The offline monitoring starts. Event history (Offline monitor) Seek bar ■Seek bar The seek bar is a function for specifying the index (serial number to be recorded in the recording file per scan) of the data to be monitored. The seek bar can apply the specified index or the monitor value of the index to the linked monitor screen, "Event History (Offline Monitor)"...
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Checking the video in the camera (GX VideoViewer) The video data recorded by the network camera and saved in the camera recorder module can be replayed using GX VideoViewer. By adding log markers to the points which may cause the device error and reading the log marker information file (*.vms) in GX Works3, the log markers added in GX VideoViewer can be added to the seek bar of the offline monitoring in GX Works3 to synchronize and check the program operation.
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Replay the video with the button. The selected screen is highlighted in a light blue box. Add a log marker in the video with the button. Bars other than red indicate the points where log markers are added. The parts of the video where log markers have been added can be played back frame by frame with the buttons.
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Checking the changes of waveform data (GX LogViewer) Display the devices/labels selected in the monitor screen of the offline monitor function in a graph in GX LogViewer. Operating procedure Select a device in the program editor or watch window. Select the device. Select the waveform display.
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The seek bar in GX Works3 and the red cursor in GX LogViewer are linked. Moving the slider on the seek bar in GX Works3 moves the red cursor in GX LogViewer, and moving the red cursor in GX LogViewer moves the slider on the seek bar in GX Works3 in synchronization. Checking the GOT operation status (GOT offline monitor) The monitor screen of the GOT when an error occurs can be displayed and checked.
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The GOT offline monitor is displayed. 7 CHECKING RECORDED RECORDING FILES 7.1 Reproducing the Trouble Situation...
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Checking the GOT operation history (resource file viewer) The operation logs and alarm history can be displayed in a list and confirmed from resource files recorded by the GOT. Read resource files from the GOT before using the resource file viewer. For how to read files from the GOT, refer to the following.
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*1 When the resource file viewer window is closed, the resource file viewer can be started from [Start All] or [Start Resource File Viewer] in [Resource File Viewer]. The resource file viewer appears. 7 CHECKING RECORDED RECORDING FILES 7.1 Reproducing the Trouble Situation...
Replay Synchronized with the Seek Bar The engineering tool can be synchronized and replayed by moving the slider of the seek bar in the offline monitor. Editor, event history, and GX LogViewer In synchronization with the movement of the slider on the seek bar, the editor being monitored offline, Event History (Offline Monitor) window, and red cursor in GX LogViewer move.
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GOT offline monitor The GOT monitor screen synchronized with the movement of the slider on the seek bar can be displayed and checked. Offline monitor (GX Works3) GOT offline monitor (GT Designer3) Normal operation Device error 7 CHECKING RECORDED RECORDING FILES 7.2 Replay Synchronized with the Seek Bar...
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Resource file viewer of the GOT offline monitor The on-site situation can be replayed by synchronizing the time of the seek bar and the events (operation history and alarm history) of the GOT. Offline monitor (GX Works3) Resource file viewer (GOT offline monitor) Jumps to the log at the same Jumps to the event at the same...
Finding the Error Factor Device The data flow analysis function automatically creates a data flowchart from the program of GX Works3 to visually display the devices/labels to be the conditions for executing the basing point device/label to be analyzed or those affected by the execution.
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The data flow is displayed. Click the [Start Monitoring] button. The monitor value of the device/label is displayed. 7 CHECKING RECORDED RECORDING FILES 7.3 Finding the Error Factor Device...
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Overview of data flow display In the data flow analysis, the device/label to be analyzed is displayed in the center as the basing point. The block which affects the device/label to be analyzed is displayed on the left, and the one to be affected is displayed on the right. Affecting block Affected block Device to be the basing point...
For details on the settings and sample screens used in this guide, refer to the following. Mitsubishi Electric Programmable Controller Camera Recorder Module RD81RC96-CA Sample Screen Manual (BCN- P5999-1333) *1 It can be downloaded from the Mitsubishi Electric Factory Automation Global Website. www.mitsubishielectric.com/en Operating procedure Start the GOT with the sample program written, or open the sample program on GT SoftGOT2000.
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The network camera connected to the camera recorder module selected in step 2 is displayed in a list. Select a camera to display the live video. Select the [Live Feed Settings] switch. 8 NETWORK CAMERA ADJUSTMENT 8.1 Adjustment with GOT /GT SoftGOT2000...
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After selecting the video quality and video rotation angle, select the [Live Feed] switch. When the live feed screen is displayed, select [Start] to display the live video of the selected camera. 8 NETWORK CAMERA ADJUSTMENT 8.1 Adjustment with GOT /GT SoftGOT2000...
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P (pan), T (tilt), and Z (zoom) of the selected network camera can be changed by moving the slider bar. The adjustment can be performed only on the ONVIF supported network camera that supports the PTZ function. 8 NETWORK CAMERA ADJUSTMENT 8.1 Adjustment with GOT /GT SoftGOT2000...
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Registration of the preset position The following describes how to register the motoring range adjusted in the live feed screen as the preset position. Operating procedure Select the preset position list screen of the sample program. Enter the name with the [Slct.] switch of the target preset position No. selected, and select [ENTER]. 8 NETWORK CAMERA ADJUSTMENT 8.1 Adjustment with GOT /GT SoftGOT2000...
Select [Register] to register the values of P (pan), T (tilt), and Z (zoom) used in the live feed screen as No.1 preset position. Select the preset No. to execute the registered preset position in the live feed screen. Adjustment with GX Works3 The monitoring range of the network camera can be adjusted with the preset position setting of GX Works3.
OPERATION EXAMPLE Chapter 3 through Chapter 7 describe the settings and how to start the functions of the recording, reproduction, and analysis that are the three phases of the system recorder. This chapter shows examples of practical use of the system recorder. How to Check the Recording Result Replay the data sampled by the camera recorder module and video recorded by the camera to predict the error cause, and then further investigate the cause by analysis.
Analysis procedure If a device error which is a saving trigger of the camera recorder module turns on, the error cause is determined from among the four causes that are the conditions of turning on the device error. As an example, the arrival of a failed product is assumed to be the cause of the error.
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Synchronous playback of GX Works3 and GX LogViewer Check which one of the four error causes has caused the error. Operating procedure Start offline monitoring. (Page 59 Reproducing the Trouble Situation) Double-click "File Saving Trigger Establishment" in the event history to open the program of the file saving trigger establishment condition.
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Check the turning on of the device error in the waveform data. When the device error turns on, the failed product arrival turns on. Move the red cursor in GX LogViewer to the position where the failed product arrival turns on. Move the red cursor.
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The seek bar in GX Works3 moves in synchronization with the red cursor in GX LogViewer. Check that the error cause is ON in the program. Error cause turns on. It moves to the same operation position as the red cursor in GX LogViewer.
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Data flow analysis Analyze the device/label error which has caused the device error to inspect the error cause. Operating procedure Perform the data flow analysis based on the device/label that caused the error. (Page 71 Finding the Error Factor Device) Right-click ...
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Adding log markers of GX VideoViewer to GX Works3 Add log markers at the point to check the program operation in GX VideoViewer, and synchronize them with the seek bar in GX Works3. Operating procedure Since the workflow analysis shows that the product No. mismatch signal is involved, add log markers at the part of the video where the product No.
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Open the log marker information file (*.vms). *1 When GX VideoViewer is started and the video with log markers have been added is opened, they can be synchronized with the following procedure. [Log Marker] [Read from GX VideoViewer] The log markers added in GX VideoViewer are added to the seek bar. 9 OPERATION EXAMPLE 9.1 How to Check the Recording Result...
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Jump to a device/label Check the detected product No. at the point where a log marker has been added. Operating procedure Double-click the detected product No. in the data flow analysis. Jump to the label that contains the product No. read with the limit switch. Since there is a mismatch between the set product No.
APPENDIX Appendix 1 Troubleshooting This section describes the details, causes, and corrective actions of errors which may occur. Errors in the camera recorder module The following shows how to check errors which may occur in the camera recorder module and their troubleshooting. Error checking method There are three ways to check the errors of the camera recorder module.
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In the module diagnostics window, check the details and corrective action of the error which has occurred. ■Buffer memory Error codes can be checked with the following buffer memory areas. • Current error area (Un\G140 to 149) • Error log (Un\G152 to 311) For details on the buffer memory, refer to the following.
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■Recording monitor The operation status of the recording function for each recording setting can be checked with the recording monitor. Operating procedure Click [Diagnostics] [Recording Monitor] in GX Works3. The error status and error codes for each recording setting can be checked with the recording monitor. APPX Appendix 1 Troubleshooting...
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Troubleshooting by symptom For troubleshooting related to each symptom, refer to the following. MELSEC iQ-R System Recorder User's Manual (Application) ■Sampling target of the index modification When the program has any index modification devices, they are not sampled. It is confirmed that 200 is the input when checked online.
Appendix 2 Event History Function (Saving Device/ Label Operations) If "Save Device/Label Operations" is set in the event history setting of the CPU parameter, the event history is saved when a device/label operation is performed from an external device. It is automatically set to "Save" when the camera recorder module is added to the system configuration and the parameters are confirmed.
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Operations to be logged The event history is saved when the device writing operations of the following operations and functions are selected. Operation and function Operation from the engineering tool (Changing the current value) Watch window Device/buffer memory batch monitor SFC diagram editor (Activating and deactivating the selected steps) Writing the device memory to the programmable controller Writing the device/label by SLMP...
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GOT2000 Series User's Manual (Hardware) Specifications, procedures before operation, and troubleshooting of the GOT2000 series [SH-081194ENG] GOT2000 Series Connection Manual (Mitsubishi How to connect the GOT2000 series to Mitsubishi Electric products such as the MELSEC iQ-R CPU Electric Products) For GT Works3 Version1 [SH-081197ENG]...
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Japanese manual number: L-08781-A This document confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this document.