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Sony KDL-43W665F Service Manual

Sony KDL-43W665F Service Manual

Gn4 chassis; segment : cp
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2018/05/25 00:04:18 (GMT+09:00)
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL (UNIQUE)
ORIGINAL MANUAL ISSUE DATE: 05/2018
Version
1
Date
Subject
st
05/2018
1
Issue
GN4 CHASSIS
Segment : CP
LCD TV
9-888-746-A1
For SM - Common , please refer :
9-888-746-0x
SYS SET

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Summary of Contents for Sony KDL-43W665F

  • Page 1 2018/05/25 00:04:18 (GMT+09:00) HISTORY INFORMATION FOR THE FOLLOWING MANUAL: SERVICE MANUAL (UNIQUE) GN4 CHASSIS ORIGINAL MANUAL ISSUE DATE: 05/2018 Segment : CP Version Date Subject 05/2018 Issue LCD TV 9-888-746-A1 For SM - Common , please refer : 9-888-746-0x SYS SET...
  • Page 2 2018/05/25 00:04:18 (GMT+09:00) SERVICE MANUAL (UNIQUE) GN4 CHASSIS Segment : CP LCD TV SYS SET...
  • Page 3 2018/05/25 00:04:18 (GMT+09:00) MODEL LIST MODEL REMOTE DESTINATION KDL-43W665F RMT-TX300B KDL-50W665F RMT-TX300B SYS SET...
  • Page 4: Table Of Contents

    DIAGRAMS 2-1. Circuit Board Location …..………………...………………... 2-2. Wire Dressing …………………………………………………….. DISASSEMBLY, EXPLODED VIEWS AND OTHER PARTS KDL-43W665F …………………………………………………… 3-1. KDL-50W665F …………..……………………………………… 3-2. Please refer Service Manual – Common for below information  General Safety Notes  Self Diagnostic Function  Triage Chart ...
  • Page 5 2018/05/25 00:04:18 (GMT+09:00) SECTION 1 DISSASSEMBLY AND REMOVAL CAUTION RC Disassembly method and caution 1.Dummy Card PCMCIA dismantle guide (before removing rear cover) ( For Europe model ) Pull up dummy card PCMCIA SYS SET...
  • Page 6 2018/05/25 00:04:18 (GMT+09:00) RC Disassembly method and caution 1. Screw type & qty to disassemble RC 43” 50” Reference 43” 50” Remarks 4-167-019-22 Screw, +PSW M3X8 7-685-647-79 Screw, +BVTP 3X10 Type 2 IT-3 SYS SET...
  • Page 7 2018/05/25 00:04:18 (GMT+09:00) RC Disassembly method and caution 2. Disassemble bottom hook Confirm hook position 1 hand hold top RC to unhook 1 hand push ruler to insert at hook area Note: Please wrap end of ruler with 3. Disassemble the rear cover tape to avoid part scratch/damage Lift the bottom rear cover up Release the rear cover from set...
  • Page 8 2018/05/25 00:04:18 (GMT+09:00) Sharp Edge Information Caution Point: Please wear glove while removing rear cover to avoid sharp edge At bottom area as shown in figure below. Sharp edge corner Sharp edge corner SYS SET...
  • Page 9 2018/05/25 00:04:18 (GMT+09:00) Method 1: Disassemble In Set Condition Hold here for both L&R sides 3. Pull Guide Light out 2. Rotate Guide Light slightly 1. Hold the end of Guide Light Note: Ensure Hook is not broken Prepare replaceable new part in case hook broken SYS SET...
  • Page 10 2018/05/25 00:04:18 (GMT+09:00) Method 2: Disassemble Bezel First Step 1: Disassemble entire Bezel from P-mod/Set together with guide light (PTT) A attached. SYS SET...
  • Page 11 2018/05/25 00:04:18 (GMT+09:00) Method 2: Disassemble Bezel First Step 2: Use a jig or pen to press on this hook area while pull the guide light (PTT) A out Press this hook area here Press this hook area here Pull guide light out Step 3: Repeat Step 2 at this circled area also SYS SET...
  • Page 12 2018/05/25 00:04:18 (GMT+09:00) It is difficult to remove the Light Guide from Bezel Lock (Hook) without damaging the Hook. SYS SET...
  • Page 13: Diagrams

    2018/05/25 00:04:18 (GMT+09:00) SECTION 2 DIAGRAMS 2.1 Circuit Board Location 2-1-1. 43” BPA BOARD UNIVERSAL SIL-TU LKP1 BOARD SWITCH CARD, WIRELESS LAN UNIT 2-1-2. 50” BPA BOARD UNIVERSAL SIL-TU SWITCH CARD, WIRELESS LAN UNIT LKP2 BOARD SYS SET...
  • Page 14: Wire Dressing

    2018/05/25 00:04:18 (GMT+09:00) 2.2 Wire Dressing 43” CONNECT INFORMATION Overall View CONNECT INFORMATION 1 Overall View SYS SET...
  • Page 15 2018/05/25 00:04:18 (GMT+09:00) INFORMATION 3 INFORMATION 2 INFORMATION 4 INFORMATION 5 SYS SET...
  • Page 16 2018/05/25 00:04:18 (GMT+09:00) INFORMATION 6 CONNECT 40P Overall View CONNECT INFORMATION 1 Overall View SYS SET...
  • Page 17 2018/05/25 00:04:18 (GMT+09:00) INFORMATION 3 INFORMATION 2 INORMATION 4 INFORMATION 5 SYS SET...
  • Page 18 2018/05/25 00:04:18 (GMT+09:00) TAPE INFORMATION 51P Overall View INFORMATION 1 CONNECT 51P Overall View SYS SET...
  • Page 19 2018/05/25 00:04:18 (GMT+09:00) INFORMATION 2 INFORMATION 3 CONNECT Overall View TAPE Overall View SYS SET...
  • Page 20 2018/05/25 00:04:18 (GMT+09:00) TAPE Overall View CONNECT Overall View SYS SET...
  • Page 21 2018/05/25 00:04:18 (GMT+09:00) CONNECT Overall View CONNECT 5P Overall View SYS SET...
  • Page 22 2018/05/25 00:04:18 (GMT+09:00) INFORMATION CONNECT Overall View INFORMATION 1 INFORMATION 2 INFORMATION 3 SYS SET...
  • Page 23 2018/05/25 00:04:18 (GMT+09:00) WIRE DRESSING CONNECT Overall View Overall View INFORMATION CONNECT Overall View SYS SET...
  • Page 24 2018/05/25 00:04:18 (GMT+09:00) CONNECT Overall View WIRE DRESSING Overall View SYS SET...
  • Page 25 2018/05/25 00:04:18 (GMT+09:00) WIRE DRESSING Overall View INFORMATION TAPE Overall View SYS SET...
  • Page 26 2018/05/25 00:04:18 (GMT+09:00) TAPE TAPE Overall View Overall View TAPE TAPE Overall View Overall View SYS SET...
  • Page 27 2018/05/25 00:04:18 (GMT+09:00) INFORMATION CONNECT Overall View WIRE DRESSING Overall View SYS SET...
  • Page 28 2018/05/25 00:04:18 (GMT+09:00) CONNECT Overall View WIRE DRESSING Overall View SYS SET...
  • Page 29 2018/05/25 00:04:18 (GMT+09:00) 2.2 Wire Dressing 50” CONNECT TAPE Overall View Overall View CONNECT INFORMATION Overall View SYS SET...
  • Page 30 2018/05/25 00:04:18 (GMT+09:00) INFORMATION 1 INFORMATION 2 INFORMATION 4 INFORMATION 3 SYS SET...
  • Page 31 2018/05/25 00:04:18 (GMT+09:00) INFORMATION 5 INFORMATION 6 CONNECT CONNECT 40P Overall View Overall View SYS SET...
  • Page 32 2018/05/25 00:04:18 (GMT+09:00) INFORMATION 1 INFORMATION 2 INFORMATION 4 INFORMATION 3 SYS SET...
  • Page 33 2018/05/25 00:04:18 (GMT+09:00) INFORMATION 5 TAPE Overall View CONNECT 51P INFORMATION Overall View SYS SET...
  • Page 34 2018/05/25 00:04:18 (GMT+09:00) INFORMATION 1 INFORMATION 2 CONNECT INFORMATION 3 Overall View SYS SET...
  • Page 35 2018/05/25 00:04:18 (GMT+09:00) INFORMATION TAPE Overall View TAPE Overall View SYS SET...
  • Page 36 2018/05/25 00:04:18 (GMT+09:00) TAPE Overall View CONNECT Overall View SYS SET...
  • Page 37 2018/05/25 00:04:18 (GMT+09:00) CONNECT Overall View CONNECT 5P Overall View SYS SET...
  • Page 38 2018/05/25 00:04:18 (GMT+09:00) INFORMATION CONNECT Overall View WIRE DRESSING Overall View SYS SET...
  • Page 39 2018/05/25 00:04:18 (GMT+09:00) WIRE DRESSING Overall View INFORMATION 1 INFORMATION 2 CONNECT Overall View SYS SET...
  • Page 40 2018/05/25 00:04:18 (GMT+09:00) CONNECT WIRE DRESSING Overall View Overall View INFORMATION 1 CONNECT Overall View SYS SET...
  • Page 41 2018/05/25 00:04:18 (GMT+09:00) TAPE INFORMATION Overall View TAPE INFORMATION Overall View SYS SET...
  • Page 42 2018/05/25 00:04:18 (GMT+09:00) CONNECT Overall View WIRE DRESSING Overall View SYS SET...
  • Page 43 2018/05/25 00:04:18 (GMT+09:00) CONNECT Overall View WIRE DRESSING Overall View SYS SET...
  • Page 44 2018/05/25 00:04:18 (GMT+09:00) TAPE TAPE Overall View Overall View SYS SET...
  • Page 45: Disassembly, Exploded Views And Other Parts

     Lines that indicate parts are shown in blue in the illustration. repaired and/or replaced.  The reference number beside the part description indicates the disassembly sequence.  Remove screws before disassembly. Unplug connectors before disassembly 3-1. KDL-43W665F STAND ASSY Disassembly, Exploded View SYS SET...
  • Page 46 2018/05/25 00:04:18 (GMT+09:00) 3-1. KDL-43W665F Disassembly, Exploded View KDL-43W665F REF. NO. PART NO. DESCRIPTION A-2216-213-A REAR COVER (SM PTT) A • A-2216-306-A LOUDSPEAKER ASSY, FY18 4X10CM • A-2223-009-A BRACKET, SIDE (PTT) • 4-724-318-01 BRACKET, WIFI (PTT) • 1-458-959-21 CARD, WIRELESS LAN •...
  • Page 47 2018/05/25 00:04:18 (GMT+09:00) 3-1. KDL-43W665F Screws *under board Torque Screw Type Quantity (N.m) SCREW +BVTP 3X10 7-685-647-79 0.6 ± 0.1 TYPE2 IT-3 SCREW, +PSW M3X8 4-167-019-22 0.4 ± 0.05 SCREW, +PSW M3X6 4-472-518-11 0.4 ± 0.05 SCREW, +LH M3x3(PUC) 4-690-738-01 0.4 ± 0.05...
  • Page 48 2018/05/25 00:04:18 (GMT+09:00) 3-1. KDL-43W665F Connectors WILL BE UPDATED SOON REF. NO. PART NO. DESCRIPTION REMARKS 1-910-806-55 CONNECTOR ASSY 4P (BR) CN4001(LKP1)-SP(1) 1-910-806-54 CONNECTOR ASSY 10P (BR) CN9602(BPA/BPE)-CN1(3KEY)-CN100(HKT) (1) 1-912-563-11 FLEXIBLE FLAT CABLE 5P CN9500(BPA)-WIFI (1) 1-912-553-11 FLEXIBLE FLAT CABLE 51P CN8500(BPA)-TCON (1)
  • Page 49 2018/05/25 00:04:18 (GMT+09:00) 3-1. KDL-43W665F Other Parts KDL-43W665F REMARK PART NO DESCRIPTION A-2226-214-A AC ADAPTOR (60W) DELTA • 4-535-064-14 ASSY,FALL LOCK,BELT LL • 1-846-607-12 POWER-SUPPLY CORD (SET) • 4-724-392-11 LABEL, SIDE TERMINAL (PTT) • 1-493-313-22 REMOTE COMMANDER(RMT-TX300B) • 2-580-611-01 SCREW, +PSW M6X16 •...
  • Page 50: Kdl-50W665F

    2018/05/25 00:04:18 (GMT+09:00) SECTION 3 DISASSEMBLY, EXPLODED VIEWS AND OTHER PARTS  (*) Parts are not stocked since they are seldom required for routine service. •Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts. •...
  • Page 51 2018/05/25 00:04:18 (GMT+09:00) 3-2. KDL-50W665F Disassembly, Exploded View KDL-43W665F REF. NO. PART NO. DESCRIPTION A-2216-214-B REAR COVER (M PTT) A • A-2216-306-A LOUDSPEAKER ASSY, FY18 4X10CM • A-2223-009-A BRACKET, SIDE (PTT) • 4-724-318-01 BRACKET, WIFI (PTT) • 1-458-959-21 CARD, WIRELESS LAN •...
  • Page 52 2018/05/25 00:04:18 (GMT+09:00) 3-2. KDL-50W665F Screws *under board Screw Type Quantity Torque (N.m) SCREW +BVTP 3X10 7-685-647-79 0.6 ± 0.1 TYPE2 IT-3 SCREW, +PSW M3X8 4-167-019-22 0.4 ± 0.05 SCREW, +PSW M3X6 4-472-518-11 0.4 ± 0.05 SCREW, +LH M3x3(PUC) 4-690-738-01 0.4 ± 0.05 SYS SET...
  • Page 53 2018/05/25 00:04:18 (GMT+09:00) 3-2. KDL-50W665F Connectors REF. NO. PART NO. DESCRIPTION REMARKS 1-910-806-57 CONNECTOR ASSY 4P (BR) CN4001(LKP2)-SP(1) 1-910-806-56 CONNECTOR ASSY 10P (BR) CN9602(BPA/BPE)-CN1(3KEY)-CN100(HKT) (1) 1-912-569-11 FLEXIBLE FLAT CABLE 5P CN9500(BPA)-WIFI (1) 1-912-551-11 FLEXIBLE FLAT CABLE 51P CN8500(BPA)-SOURCE BOARD (1) 1-912-584-11 FLEXIBLE FLAT CABLE 40P CN9601(BPA)-CN9901(LKP2)(1) SYS SET...
  • Page 54 2018/05/25 00:04:18 (GMT+09:00) 3-2. KDL-50W665F Other Parts KDL-50W665F REMARKS PART NO DESCRIPTION 1-493-488-11 AC ADAPTOR (120W) • 4-535-064-14 ASSY,FALL LOCK,BELT LL • 1-846-607-12 POWER-SUPPLY CORD (SET) • 4-724-392-11 LABEL, SIDE TERMINAL (PTT) • 1-493-313-22 REMOTE COMMANDER(RMT-TX300B) • 2-580-611-01 SCREW, +PSW M6X16 • 2-580-602-01 SCREW, +PSW M4X12 •...
  • Page 55 2018/05/25 00:04:18 (GMT+09:00) Sony EMCS (Malaysia) Sdn. Bhd. English RDCM 9-888-746-A1 © 2018.05 SYS SET...

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