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Sony ZS-S10CP Service Manual
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Sony ZS-S10CP Service Manual

Personal audio system
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SERVICE MANUAL
Ver. 1.0 2012.04
CD player section
System
Compact disc digital audio system
Laser diode properties
Emission duration: Continuous
Laser output: Less than 44.6 μW
(This output is the value measured at a distance of
about 200 mm from the objective lens surface on the
optical pick-up block with 7 mm aperture.)
Number of channels
2
Frequency response
20 Hz - 20,000 Hz +1/–2 dB
Wow and flutter
Below measurable limit
Radio section
Australian model
Fr
equency range
FM: 87.5 MHz - 108 MHz
AM: 531 kHz - 1,602 kHz
IF
FM: 128 kHz
AM: 45 kHz
Antennas
FM: Telescopic antenna
AM: Built-in ferrite bar antenna
Mexican and Panamanian models
Frequency range
FM: 87.5 MHz - 108 MHz
AM: 530 kHz - 1,710 kHz
Antennas
FM: Telescopic antenna
AM: Built-in ferrite bar antenna
9-893-460-01
Sony Corporation
2012D33-1
©
2012.04
Published by Sony Techno Create Corporation
Model Name Using Similar Optical Pick-up Block
Optical Pick-up Block Name
SPECIFICATIONS
Chilean, Peruvian and Asian models
Frequency range
FM: 87.5 MHz - 108 MHz (50 kHz/100 kHz step)
AM: 531 kHz - 1,602 kHz (9 kHz step)
530 kHz - 1,610 kHz (10 kHz step)
Antennas
FM: Telescopic antenna
AM: Built-in ferrite bar antenna
General
Speaker
Full range: 8 cm dia., 8 , cone type (2)
Outputs
Headphones jack (stereo minijack):
For 16
- 32
impedance headphones
Input
AUDIO IN jack (stereo minijack)
Power output
1.0 W + 1.0 W (at 8 , 10% harmonic distortion)
Power requirements
For CD radio:
Australian, Chilean and Peruvian models: 230 V AC, 50 Hz
Mexican and Panamanian models: 120 V AC, 60 Hz
Asian model: 230 V AC - 240 V AC, 50 Hz
9 V DC, 6 R14 (size C) batteries
ZS-S10CP
Australian Model
Power consumption
AC 11 W
Battery life*
For CD radio:
FM reception
R14P: approx. 7 h
Sony alkaline LR14: approx. 30 h
CD playback
R14P: approx. 1.5 h
Sony alkaline LR14: approx. 13 h
Dimensions
Approx. 299 mm × 126 mm × 210 mm (w/h/d)
(incl. projecting parts)
Mass
Approx. 2.4 kg (incl. batteries)
Supplied accessories
AC power cord (1)
* Battery life is subject to changes in surrounding temperature, usage
conditions, manufacture and battery type.
Design and specifications are subject to change without notice.
PERSONAL AUDIO SYSTEM
E Model
CFD-S07CP
DA11MMVGP

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Summary of Contents for Sony ZS-S10CP

  • Page 1 (This output is the value measured at a distance of AM: Built-in ferrite bar antenna about 200 mm from the objective lens surface on the Sony alkaline LR14: approx. 30 h optical pick-up block with 7 mm aperture.) CD playback...

  • Page 2: Table Of Contents

    COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

  • Page 3: Servicing Notes

    ZS-S10CP SECTION 1 SERVICING NOTES NOTES ON HANDLING THE OPTICAL PICK-UP CHUCK PLATE JIG ON REPAIRING BLOCK OR BASE UNIT On repairing CD section, playing a disc without the CD lid, use The laser diode in the optical pick-up block may suffer electro- CHUCK PLATE JIG.
  • Page 4 ZS-S10CP MODEL IDENTIFICATION Distinguish the destination by referring to the model number label. MODEL NUMBER LABEL Australian model 4-412-174-0s Mexican model 4-412-177-0s Chilean and Peruvian models – Bottom rear side view – 4-412-176-0s Panamanian model 4-412-178-0s Asian model 4-412-175-0s...

  • Page 5: Disassembly

    ZS-S10CP SECTION 2 DISASSEMBLY • This set can be disassembled in the order shown below. 2-1. DISASSEMBLY FLOW 2-2. CABINET (REAR) ASSY, FUSE (F901, F902) (Page 6) 2-3. CABINET (FRONT) ASSY 2-10. TELESCOPIC ANTENNA (ANT1), 2-11. POWER BOARD (Page 7)

  • Page 6: Cabinet (Rear) Assy, Fuse (F901, F902)

    ZS-S10CP Note: Follow the disassembly procedure in the numerical order given. 2-2. CABINET (REAR) ASSY, FUSE (F901, F902) Note: When you install the connector, please install them correctly. There is a possibility that this machine damages when not correctly installing it.

  • Page 7: Cabinet (Front) Assy

    ZS-S10CP 2-3. CABINET (FRONT) ASSY 5 cabinet (front) assy 4 two claws 2 connector (CN303) – – 3 two tapping screws (BV B2.6) Note: When you install the connector, please install them correctly. There is a possibility that this machine damages when not correctly installing it.

  • Page 8: Main Board Block

    ZS-S10CP 2-4. MAIN BOARD BLOCK Note 1: Before disconnecting the fl exible fl at cable (16 core) of optical pick-up block, solder the short-land. Note 3: When installing the flexible flat cable, ensure the coloured line. 7 MAIN board block 2 tapping screw No slanting after insertion.

  • Page 9: Main Board

    ZS-S10CP 2-5. MAIN BOARD 1 tape Note: When installing the flexible flat cable, ensure the coloured line. 2 flexible flat cable (16 core) (FFC801) No slanting after insertion. (CN810) Insert is straight to the interior. flexible flat 3 two cabinet upper cable cushions 10 X 7 X0.3...

  • Page 10: Cd Block Assy

    Note: Three claws might be fixed by bond. When installing the CD cover, please fix three claws using the following bond. Part No. Description 7-432-912-48 SONY BOND SC608LV (180 ml) 3 claw 3 claw 1 vibration proof rubber 3 claw (red)

  • Page 11: Cd Spring

    ZS-S10CP 2-8. CD SPRING CD lid 5 CD spring CD spring CD lid ditch 2 Remove the spring 1 Open the CD lid. (CD) from the ditch of CD lid. 4 shaft 4 Insert the CD spring to the ditch of CD lid.

  • Page 12: Speaker (7.7 Cm) (Sp101, Sp201)

    ZS-S10CP 2-9. SPEAKER (7.7 cm) (SP101, SP201) Speaker (7.7 cm) (R-CH) (SP201) settin Install the speaker (7.7 cm) (R-CH) (SP201) in inside two ribs. 2 Remove the speaker (7.7 cm) (R-CH) (SP201) in the direction of an arrow. 4 speaker (7.7 cm)

  • Page 13: 2-10. Telescopic Antenna (Ant1), Antenna Spring

    ZS-S10CP 2-10. TELESCOPIC ANTENNA (ANT1), ANTENNA SPRING 2 telescopic antenna (ANT1) Note: Attach to numerical order. antenna spring 1 screw (P M3) 4 claw 3 tapping screw (BV B2.6) 5 antenna spring...

  • Page 14: 2-11. Power Board

    ZS-S10CP 2-11. POWER BOARD 5 holder (inlet) 2 two tapping screws (BV B2.6) 2 two tapping screws (BV B2.6) 7 power transformer (T901) 2 tapping screw (BV B2.6) 8 POWER board 1 connector 3 Remove the POWER board block (CN903) in the direction of an arrow.

  • Page 15: Test Mode

    ZS-S10CP SECTION 3 SECTION 4 TEST MODE ELECTRICAL CHECKS EEPROM CLR 10. Connect the oscilloscope to TP805 (TEI) and TP814 (GND) on TUNER SECTION 0 dB = 1 V CD SECTION It can clear the EEPROM. the MAIN board. oscilloscope...

  • Page 16: Diagrams

    ZS-S10CP SECTION 5 DIAGRAMS THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. • Circuit Boards Location (In addition to this, the necessary note is printed in each block.) For Printed Wiring Boards. For Schematic Diagrams. Note: Note: •...

  • Page 17: Printed Wiring Board - Main Board

    ZS-S10CP 5-1. PRINTED WIRING BOARD - MAIN Board - • See page 16 for Circuit Boards Location. • : Uses unleaded solder. MAIN BOARD AM BUILT-IN FERRITE BAR TP821 TP821 R134 C135 C223 ANTENNA C121 C134 C122 R228 C224 C124...

  • Page 18: Schematic Diagram (1/2)

    ZS-S10CP 5-2. SCHEMATIC DIAGRAM (1/2) • See page 21 for Waveforms. • See page 22 for IC Block Diagrams. • See page 24 for IC Pin Function Description. MAIN BOARD (1/2) AUDIO IN JACK BOARD J301 AUDIO IN CN302 FB115...

  • Page 19: Schematic Diagram (2/2)

    ZS-S10CP 5-3. SCHEMATIC DIAGRAM (2/2) • See page 21 for Waveforms. • See page 22 for IC Block Diagrams. MAIN BOARD (2/2) C142 C141 C329 1000 C138 R136 R137 C139 2.2k 6.8k 0.22 C143 TP102 R139 C144 R141 IC B/D...

  • Page 20: Printed Wiring Boards - Motor/Key/Jack/Power Supply Section

    ZS-S10CP 5-4. PRINTED WIRING BOARDS - MOTOR/KEY/JACK/POWER SUPPLY Section - • See page 16 for Circuit Boards Location. • : Uses unleaded solder. DRY BATTERY SIZE “C” (IEC DESIGNATION R14) MAIN BOARD 6PCS. 9V CN808 FFC701 MOTOR BOARD AUDIO IN JACK BOARD...
  • Page 21 ZS-S10CP • Waveforms – MAIN Board – IC801 q; (MXO) 2.1 Vp-p 239 ns 1 V/DIV, 100 ns/DIV IC801 wk (XO) 1.5 Vp-p 59.1 ns 500 mV/DIV, 20 ns/DIV IC801 ul (RFO) (CD play mode) 1.5 Vp-p 500 mV/DIV, 500 ns/DIV...
  • Page 22 ZS-S10CP • IC Block Diagrams – MAIN Board – IC1 SI4730-D60-GUR LOUT DOUT 1 DIGITAL GPO3/DCLK ROUT AUDIO GPO2/INT GPO1 LOW-IF N.C. N.C. RCLK SDIO CONTROL SCLK INTERFACE RFGND N.C. N.C. AMI 12 IC302 UTC8227 S IC303 BD3491FS-SE2 32 SDA...
  • Page 23 ZS-S10CP IC701 BA5826HFP-E2 IC803, 804 BU15TD3WG-TR VO1(–) D.BUFF VOLTAGE VO4(–) – REFERENCE VO1(+) D.BUFF LEVEL D.BUFF SHIFT VO4(+) VOUT OVER CURRENT D.BUFF LEVEL PROTECTION SHIFT THERMAL SHUTDOWN RESET STANDBY IN4' STBY THERMAL SHUT-DOWN REGULATOR BIAS TRAP BIAS REGB REGOUT MUTE...
  • Page 24 ZS-S10CP • IC Pin Function Description MAIN BOARD IC801 TC94A77FG-734 (SY, H (CD DSP, SYSTEM CONTROLLER, LCD DRIVER) Pin No. Pin Name Description Spindle motor drive signal output terminal Sled motor drive signal output terminal 3, 4 KEY1-I, KEY2-I Top and fornt panel key input terminal (A/D input)
  • Page 25 ZS-S10CP Pin No. Pin Name Description SLCO EFM slice level output terminal RF signal input terminal RFRPI RF ripple signal input terminal RFGO RF equalizer amplifi er output terminal AGCI RF signal AGC amplifi er input terminal RF signal generation amplifi er output terminal...

  • Page 26: Exploded Views

    ZS-S10CP SECTION 6 EXPLODED VIEWS Note: • -XX and -X mean standardized parts, so • Color Indication of Appearance Parts Ex- The components identifi ed by mark 0 they may have some difference from the ample: or dotted line with mark 0 are critical for original one.

  • Page 27: Main Section

    ZS-S10CP 6-2. MAIN SECTION cabinet (upper) section FFC801 cabinet (front) section MAIN board section Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-252-827-01 SCREW (B2.6), (+) BV TAPPING FFC801 1-839-975-21 CABLE, FLEXIBLE FLAT (16 CORE)

  • Page 28: Cabinet (Front) Section

    ZS-S10CP 6-3. CABINET (FRONT) SECTION • Rear side view SP201 not supplied (RETAINER board) SP101 not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-252-827-01 SCREW (B2.6), (+) BV TAPPING X-2584-222-1 CABINET(FRONT) SERVICE ASSY 3-831-441-99...

  • Page 29: Cabinet (Upper) Section

    ZS-S10CP 6-4. CABINET (UPPER) SECTION not supplied MAG1 supplied S801 not supplied not supplied not supplied not supplied not supplied not supplied not supplied CD block section Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-400-161-11...

  • Page 30: Cd Block Section

    ZS-S10CP 6-5. CD BLOCK SECTION (including sled motor, spindle motor) FFC701 MOTOR board Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-1860-700-A MOTOR BOARD, COMPLETE FFC701 1-832-196-21 CABLE, FLEXIBLE FLAT (6 CORE) 3-931-379-31 RUBBER, VIBRATION PROOF (GREEN)

  • Page 31: Main Board Section

    ZS-S10CP 6-6. MAIN BOARD SECTION not supplied D401 not supplied LCD401 not supplied not supplied MAIN board not supplied not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-1859-830-A MAIN BOARD, COMPLETE (E92, MX) 4-413-368-01...

  • Page 32: Cabinet (Rear) Section

    ZS-S10CP 6-7. CABINET (REAR) SECTION Front side not supplied not supplied not supplied ANT1 not supplied not supplied not supplied – Bottom view – T901 supplied supplied F901 F902 not supplied Ref. No. Part No. Description Remark Ref. No. Part No.

  • Page 33: Electrical Parts List

    ZS-S10CP SECTION 7 AUDIO IN JACK ELECTRICAL PARTS LIST BUTTON (MAIN) Note: HP JACK MAIN • Due to standardization, replacements in • CAPACITORS the parts list may be different from the uF: μF When indicating parts by reference num- parts specifi ed in the diagrams or the com- •...
  • Page 34 ZS-S10CP MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-162-964-11 CERAMIC CHIP 0.001uF C324 1-126-947-11 ELECT 47uF 1-107-826-11 CERAMIC CHIP 0.1uF C325 1-107-826-11 CERAMIC CHIP 0.1uF 1-164-227-11 CERAMIC CHIP 0.022uF C326 1-126-934-11 ELECT 220uF 1-165-908-11...
  • Page 35 ZS-S10CP MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C877 1-124-584-00 ELECT 100uF FB803 1-400-979-21 INDUCTOR (EMI FERRITE) C878 1-165-176-11 CERAMIC CHIP 0.047uF FB804 1-400-984-21 INDUCTOR (EMI FERRITE) C879 1-107-826-11 CERAMIC CHIP 0.1uF FB805 1-400-984-21...
  • Page 36 ZS-S10CP MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-216-821-11 METAL CHIP 1/10W R803 1-216-829-11 METAL CHIP 4.7K 1/10W 1-216-821-11 METAL CHIP 1/10W R804 1-216-832-11 METAL CHIP 8.2K 1/10W 1-216-864-11 SHORT CHIP R805 1-216-821-11 METAL CHIP...
  • Page 37 ZS-S10CP MAIN MOTOR POWER Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R872 1-216-823-11 METAL CHIP 1.5K 1/10W A-1860-703-A POWER BOARD, COMPLETE (E41, SP5, AUS) R873 1-216-813-11 METAL CHIP 1/10W A-1860-897-A POWER BOARD, COMPLETE (E92, MX)
  • Page 38 ZS-S10CP Ref. No. Part No. Description Remark 4-414-779-11 MANUAL, INSTRUCTION (ENGLISH, SPANISH) (E92, MX) 4-414-779-32 MANUAL, INSTRUCTION (ENGLISH) (AUS) 4-414-779-71 MANUAL, INSTRUCTION (ENGLISH, SIMPLIFIED CHINESE) (SP5) 4-415-074-51 MANUAL, INSTRUCTION (ENGLISH, SPANISH) (E41)
  • Page 39 ZS-S10CP MEMO...
  • Page 40 ZS-S10CP REVISION HISTORY Checking the version allows you to jump to the revised page. Also, clicking the version at the top of the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2012.04...

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