1 Safety Precautions 1.1. General Guidelines 1. IMPORTANT SAFETY NOTICE There are special components used in this equipment which are important for safety. These parts are marked by in the Schematic Diagrams, Circuit Board Layout, Exploded Views and Replacement Parts List. It is essential that these critical parts should be replaced with manufacturer’s specified parts to prevent X-RADIATION, shock, fire, or other hazards.
1.3. Before Repair and Adjustment 1.3.1. Main Speaker Unit (SU-HTB485) Disconnect AC power, discharge AC Capacitors (C5700, C5701, C5702, C5703, C5704 and C5705) through a 10W, 1W resistor to ground. Caution : DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices. After repairs are completed, restore power gradually using a variac, to avoid overcurrent.
1.6. Safety Part Information Safety Parts List: There are special components used in this equipment which are important for safety. These parts are marked by in the Schematic Diagrams & Replacement Parts List. It is essential that these critical parts should be replaced with manufacturer’s specified parts to prevent shock, fire or other hazards.
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1.6.3. System (SC-HTB485) Safety Ref. No. Part No. Part Name & Description Remarks K2CJ2YY00101 AC CORD K2CQ2YY00119 AC CORD K2CT2YY00097 AC CORD RQT0A04-B O/I BOOK (En) RQT0A05-D O/I BOOK (Ge/Fr/It) RQT0A06-E O/I BOOK (Sw/Da/Du) RQT0A14-R O/I BOOK (Ru/Ur)
2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensi- tive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. The following techniques should be used to help reduce the incidence of component damage caused by electrostatic discharge (ESD).
2.2. Service caution based on Legal restrictions (Lead Free Solder, (PbF)) The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this equipment in considering the globally environmental conservation. The normal solder is the alloy of tin (Sn) and lead (Pb).
3 Service Navigation 3.1. Service Information This service manual contains technical information which will allow service personnel’s to understand and service this model. Please place orders using the parts list and not the drawing reference numbers. If the circuit is changed or modified, this information will be followed by supplement service manual to be filed with original service manual.
4 Specifications Bluetooth® system specifica- ® Bluetooth Ver. 2.1+EDR tion Wireless equipment classifica- Class 2 tion Amplifier Section Supported profiles A2DP RMS output power: Dolby Digital Mode Operating frequency 2.4 GHz band FH-SS 60 W per channel (6 Ω), 1 kHz, Front ch (L, R ch) Operating distance 10 m (33 ft) Line of Sight...
5 Location of Controls and Components 5.1. Main Unit & Active Subwoofer Key Button Operations Main unit Active subwoofer Standby/on switch ( Select the Bluetooth ® device as the source Press to switch the unit from on to standby NFC touch area mode or vice versa.
6 Service Mode This unit is equipped with features of service mode mode setting for checking the functions & reliability. 6.1. Service Mode Table 1 Item FL display Key operation Mode name Description Example: Service Mode Upon entering into Service Mode Pressing and hold [VOL-] on main unit then press [▼] follow by [▲] using the remote control.
6.2. Service Mode Table 2 Item FL display Key operation Mode name Description Press [VOL+] button 2 times on the Model Name Display the model name Example: remote control. information MODEL: HTB XXX (XXX stand for model number, Eg : 485) Refer to 6.4 for more information The [SVC MODE] display will appear after 3s,...
6.3. Service Mode Software Version Check Table Some example of the actual FL display can be found in below table FL Display Position Examples: POS 9 POS 8 POS 7 POS 6 POS 5 POS 4 POS 3 POS 2 POS 1 HTB885 with software version 03 for year 2015...
6.4. Service Mode Model Name Display Table FL Display Position Examples: POS 9 POS 8 POS 7 POS 6 POS 5 POS 4 POS 3 POS 2 POS 1 For HTB885 display For HTB485 display 6.5. Service Mode Region Display Table FL Display Position Region Display POS 9...
6.6. Service Function Error Code FL display will also be able to display the Error Code of the respective model indicated in the table below Error Code Description of error Automatic FL Display Diagnostic Contents Example: Abnormality in the stabilized Power Supply Power off the unit during blinking.
7 Troubleshooting Guide 7.1. Troubleshooting Flowchart Use the flowchart below to verfiy malfunctions of the unit. 1. Turn on the power of main set. 2. Press and hold the power button for 4 seconds then FL display will show RESET for 2 seconds. 3.
7.2. Troubleshooting guide for Wireless Sound skip from front speaker (Bluetooth input) Check the radio wave interference of other wireless equipment (cordless phone, Place subwoofer & other wireless equipment more than 2 meters away from main unit Audio confirmation microwave oven, WiFi, other BT devices). No sound from front speaker (Bluetooth input) VFD display BLUETOOTH READY board (Micon/DSP &...
7.3. Troubleshooting guide for HDMI Module Problems Checking Points Checking components Expected Results 1) No video and audio 1) External Connection checking (Power ON / Standby Pass i) Check whether HDMI Input and Output is reversed. Cable not reverse Through) ii) Check whether HDMI cable properly inserted.
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1) HDMI audio setting checking (Video is present) i) Check TV Speaker selection setting TV Menu (Viera Menu Link for Panasonic TV) Speaker Selection is set to "TV" (Power ON / Standby Pass ii) Check Player Audio output is set to "ON"...
8 Disassembly and Assembly Instructions Caution Note: • This section describes the disassembly and/or assembly procedures for all major printed circuit boards & main compo- nents for the unit. (You may refer to the section of “Main components and P.C.B Locations” as described in this service manual) •...
8.2. Disassembly flow chart The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the ser- vicing. To assemble the unit, reverse the steps shown in the chart below. 8.2.1. Main Speaker Unit (SU-HTB485) 8.2.2.
8.5. Disassembly of Main Speaker Unit 8.5.1. Disassembly of Rear Cabinet Block Step 1 : Remove 18 screws. Step 2 : Lift up Rear Cabinet Block. Caution : Do not exert too much force as it may damage the wiring within.
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8.5.8. Disassembly of Main P.C.B. • Refer to “Disassembly of Rear Cabinet Block”. • Refer to (Step 1) - (Step 4) of item 8.5.7. Step 1 : Detach 24P FFC at connector (CN2005) on Main P.C.B.. Step 2 : Detach 15P FFC at connector (CN2008) on Main P.C.B.. Step 3 : Detach 5P wire at connector (CN6105) on Main P.C.B..
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Step 9 : Slightly lift up Main P.C.B.. Step 10 : Remove Main P.C.B..
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Step 11 : Slightly lift up Connecting Plate Assembly Unit. Step 12 : Release Main P.C.B..
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Step 13 : Upset Main P.C.B.. Step 14 : Lift up Wire Clamp to release 7P wire. Step 15 : Remove Main P.C.B..
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8.5.9. Disassembly of Button P.C.B. • Refer to “Disassembly of Rear Cabinet Block”. Step 1 : Remove 1 screw. Step 2 : Remove Button Holder. Step 3 : Release Button Unit from Front Panel Block. Step 4 : Lift up Button Unit. Step 5 : Detach 3P wire at connector (CN6113) on Button P.C.B..
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8.5.10. Disassembly of Woofer Speaker (SP1) • Refer to “Disassembly of Rear Cabinet Block”. Step 1 : Remove 3 screws. Step 2 : Detach speaker wire. Step 3 : Remove Woofer Speaker (SP1). 8.5.11. Disassembly of Woofer Speaker (SP2) • Refer to “Disassembly of Rear Cabinet Block”. Step 1 : Remove 3 screws.
8.6. Disassembly of Active Subwoofer 8.6.1. Disassembly of Rear Panel Block Step 3 : Slightly detach Rear Panel Block. Caution : Do not exert too much force as it may damage the wiring inside. Step 1 : Remove 6 screws. Step 4 : Detach 3P Cable Wire at connector (CN1003) on SW DAMP P.C.B..
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Step 5 : Detach 2P Wire at connector (CN1005) on SW DAMP 8.6.2. Disassembly of Digital Receiver P.C.B.. Module Step 6 : Remove Rear Panel Block. • Refer to “Disassembly of Rear Panel Block”. Step 1 : Detach 24P FFC at connector (CN1) on Digital Receiver Module.
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8.6.3. Disassembly of SW DAMP P.C.B. Step 4 : Remove SW DAMP P.C.B.. • Refer to “Disassembly of Rear Panel Block”. Step 1 : Detach 10P Wire at connector (CN1) on SW SMPS P.C.B.. Step 2 : Detach 4P Cable Wire at connector (CN1002) on the SW DAMP P.C.B..
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Step 5 : Detach 24P FFC at connector (CN1) on Digital Step 8 : Remove Digital Receiver Module Unit. Receiver Module. Step 9 : Remove SW DAMP P.C.B.. Step 6 : Upset SW DAMP P.C.B.. Step 7 : Push inward to release catches. 8.6.4.
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Step 3 : Press and hold Power Button. 8.6.5. Disassembly of SW SMPS and SW Step 4 : Slightly lift up to remove SW Power Button P.C.B.. AC Inlet P.C.B. • Refer to “Disassembly of Rear Panel Block”. Step 1 : Remove 1 screw. Caution : During assembling, ensure SW Power Button P.C.B.
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Step 3 : Detach 10P Wire at connector (CN1) on SW SMPS Caution : During assembling, ensure SW SMPS P.C.B. is seated properly onto the locators of the chassis. P.C.B.. Step 4 : Remove 4 screws. Step 5 : Remove SW SMPS P.C.B. and SW AC Inlet P.C.B..
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8.6.6. Disassembly of Bottom Panel 8.6.7. Disassembly of Subwoofer Speaker Assembly (SP61) • Refer to “Disassembly of Bottom Panel Assembly”. Step 1 : Remove 4 screws. Step 2 : Remove Bottom Panel Assembly. Step 1 : Remove 4 screws. Step 2 : Slightly lift up Subwoofer Speaker (SP61). Step 3 : Detach speaker wire at Subwoofer Speaker (SP61).
9 Service Position 9.1. Main Speaker Unit Note: For description of the disassembly procedures, see the Section 8 9.1.1. Checking Tilt Switch P.C.B. Step 1 : Remove Rear Cabinet Block. Step 2 : Remove Tilt Switch P.C.B.. Step 3 : Place the Tilt Switch P.C.B. on an insulated material. Step 4 : Connect 2P wire to connector (CN6301) on Tilt Switch P.C.B..
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9.1.3. Checking HDMI P.C.B. • Refer to (Step 1) - (Step 3) of item 9.1.1. Step 1 : Remove 2 screws. Step 2 : Remove 2 screws. Step 3 : Detach 30P FFC at connector (CN1000) on HDMI P.C.B.. Step 4 : Remove HDMI Block. Step 5 : Connect 2P wire to connector (CN6301) on Tilt Switch P.C.B..
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9.1.4. Checking Panel P.C.B. & NFC P.C.B. • Refer to (Step 1) - (Step 3) of item 9.1.1. Step 1 : Detach 24P FFC at connector (CN2005) on Main P.C.B.. Step 2 : Detach 15P FFC at connector (CN2008) on Main P.C.B.. Step 3 : Connect 5P wire at connector (CN6105) on Main P.C.B..
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Step 7 : Remove 2 screws. Step 8 : Remove 1 screw. Step 9 : Remove Panel P.C.B., Digital Transmitter Module and NFC P.C.B.. Step 10 : Place Main P.C.B. Unit, Connecting Plate Assembly Unit, SMPS P.C.B. Unit, Digital Transmitter Module, Panel P.C.B. and NFC P.C.B.
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Step 13 : Place support block at the Front Panel Block. Step 14 : Connect 4P wire to connector (CN5101) on Main P.C.B.. Step 15 : Connect 2P wire to connector (CN5100) on Main P.C.B.. Step 16 : Connect 5P wire to connector (CN6105) on Main P.C.B.. Step 17 : Connect 2P wire to connector (CN6301) on Tilt Switch P.C.B..
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9.1.5. Checking Main P.C.B. & Digital Transmitter Module • Refer to (Step 1) - (Step 3) of item 9.1.1. • Refer to (Step 1) - (Step 17) of item 9.1.4. Step 1 : Remove 2 screws. Step 2 : Remove 2 screws. Step 3 : Upset Sub Chassis Unit.
+13V Q2230 D2231 SWITCH V DET HDMI P.C.B. IC1501 JK1500 C0JBAC000220 OSCILLATOR Ir SYSTEM Q1500 IR BLASTER IR (REMOTE) CN1003 CN1000 IR (REMOTE) CIRCUIT +3.6V NOTE: “ * ” REF IS FOR INDICATION ONLY SC-HTB485EB/EG/GN (SU-HTB485EB/EG/GN) SYSTEM CONTROL BLOCK DIAGRAM...
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FREQUENCY CIRCUIT WL BCLK CN2005 CN1* WL I2S SCLK CN2005 CN1* WL LRCK WL I2S LRCK CN2005 CN1* WL C SW WL I2S C/SW NOTE: “ * ” REF IS FOR INDICATION ONLY SC-HTB485EB/EG/GN (SU-HTB485EB/EG/GN) HDMI & AUDIO BLOCK DIAGRAM...
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PW +5V BT SWITCH QR8101 FROM DIGITAL TRANSMITTER MODULE* BT PCON PCON SYSTEM CONTROL CN2005 CN1* REG5V REG5V REG5V 23,24 TO POWER SUPPLY BLOCK (1/2) NOTE: “ * ” REF IS FOR INDICATION ONLY SC-HTB485EB/EG/GN (SU-HTB485EB/EG/GN) POWER SUPPLY (2/2) BLOCK DIAGRAM...
10.2. Active Subwoofer (SB-HWA480) 10.2.1. AUDIO & POWER SUPPLY (1/2) BLOCK DIAGRAM : AUDIO OUTPUT SIGNAL LINE SW SMPS P.C.B. SW DAMP P.C.B. T5701 TRANSFORMER SW AC INLET P.C.B. -23V H1001 -23V -23V P5701 AC INLET L5702 L5703 D5701 IC5203 TH5702 TL11* TL10*...
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10.2.2. AUDIO & POWER SUPPLY (2/2) BLOCK DIAGRAM : AUDIO OUTPUT SIGNAL LINE SW DAMP P.C.B. SW LED P.C.B. D4001 RED LED CN4000 CN1003 RED LED CN4000 CN1003 GREEN LED GREEN LED IC5200 C1BA00000497 IC3002 POWER AMPLIFIER C0ABBB000244 DIGITAL RECEIVER MODULE* DUAL OP-AMP IC5201...
Ir SYSTEM DIGITAL (BD/DVD) (TV(ARC)) AUDIO IN (TV) JK2000 PORT CN2006 (FOR SERVICE) (FOR SW DOWNLOADING) SMPS P.C.B. AC IN 220V~240V 50Hz CAUTION RISK OF ELECTRIC SHOCK AC VOLTAGE LINE. PLEASE DO NOT TOUCH THIS P.C.B SC-HTB485EB/EG/GN (SU-HTB485EB/EG/GN) WIRING CONNECTION DIAGRAM...
11.2. Active Subwoofer (SB-HWA480) SW POWER BUTTON P.C.B. *CN1004 CN1002 SW LED P.C.B. CN1000 CN4000 SW DAMP P.C.B. CN1005 SUBWOOFER TO DIGITAL RECEIVER MODULE P.C.B. CN1003 H1001 SW AC INLET P.C.B. TL21* (BLK) P5701 AC IN SW SMPS P.C.B. TL20* TL11* 220V~240V 50H z (BLK)
12 Schematic Diagram 12.1. Schematic Diagram Notes • Voltage and signal line (All schematic diagrams may be modified at any time with : +B Signal Line the development of new technology) Notes: : -B Signal Line Main Speaker Unit (SU-HTB485) : HDMI/Optical Audio Input S6101: POWER switch.
LB1501 LB1502 C1207 R1350 C1206 C1350 LB1352 LB1203 LB1353 R1353 R1601 JK1500 TU1350 TU1200 3634C 3634C JK1601 HDMI AV IN HDMI AV OUT OPTICAL DIGITAL Ir SYSTEM (BD/DVD) (TV(ARC)) AUDIO IN (TV) (SIDE A) (SIDE B) SC-HTB485EB/EG/GN (SU-HTB485EB/EG/GN) HDMI P.C.B.
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R2019 Q5304 R2002 C2036 C5323 C2011 C5315 C2037 C2010 R5326 C2038 C5324 C5823 C2039 R2035 C2002 Q5303 C5311 R5307 IC2002 C2042 R2055 LB2007 3748AA-1 3748AA-1 (SIDE A) NOTE: " * " REF IS FOR INDICATION ONLY SC-HTB485EB/EG/GN (SU-HTB485EB/EG/GN) MAIN P.C.B.
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R5202 D2232 D2211 R5806 D5202 C2234 D2210 Q5804 QR5201 Q5805 PbF 3748AA-1 3748AA-1 Q5803 CN2006 (FOR SW DOWNLOADING) Q5802 USB PORT (FOR SERVICE ONLY) (SIDE B ) NOTE: " * " REF IS FOR INDICATION ONLY SC-HTB485EB/EG/GN (SU-HTB485EB/EG/GN) MAIN P.C.B.
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C5760 ZJ5703 R5849 C5761 T3.15A 250V Q5761 Q5851 PC5720 R5761 QR5762 3753AA-1 3753AA-1 CAUTION RISK OF ELECTRIC SHOCK AC VOLTAGE LINE. PLEASE DO NOT TOUCH THIS P.C.B SC-HTB485EB/EG/GN (SU-HTB485EB/EG/GN) NOTE: " * " REF IS FOR INDICATION ONLY SMPS P.C.B.
15.2. Cabinet Parts Location-2 (SU-HTB485) (TILT SWITCH P.C.B.) CN6301 S6302 SU-HTB485EBK SU-HTB485EGK SU-HTB485GNK NOTE: " * " PART IS NOT SUPPLIED / REF IS FOR INDICATION ONLY. CABINET DRAWING...
15.4. Packaging (SC-HTB485) ACCESSORIES BAG REMOTE CONTROL SU-HTB485EB/EG/GN A2 x 2 AC CORD (FOR GN ONLY) A2 x 2 AC CORD (FOR EG ONLY) OI BOOK A2 x 2 AC CORD (FOR EB ONLY) IR BLASTER SB-HWA480EB/GN WALL MOUNT BRACKET...
15.5. Mechanical Replacement Parts List 15.5.1. Main Speaker Unit Safety Ref. Part No. Part Name & QTY Remarks Description (SU-HTB485) RMF0681 EPT SEALER RMF0682 EPT SEALER RMF0684 EPT SEALER Safety Ref. Part No. Part Name & QTY Remarks RMF0698 CHASSIS CUSHION Description RMK0872 MAIN CHASSIS...
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15.5.3. Packaging & Accessories Safety Ref. Part No. Part Name & QTY Remarks Description (SC-HTB485) L0AA06A00103 WOOFER SPEAKER (6CM) 15.5.2. Active Subwoofer Safety Ref. Part No. Part Name & QTY Remarks Description (SB-HWA480) PACKING MATERIALS RPG0Q40-1 PACKING CASE(SC) Safety Ref. Part No.
15.6. Electrical Replacement Parts List 15.6.1. Main Speaker Unit Safety Ref. Part No. Part Name & QTY Remarks Description (SU-HTB485) IC2001 RFKWFTB485EM IC W/DATA (E.S.D) JIGS&AD IC2002 RFKV5044QC IC W/DATA (E.S.D) Safety Ref. Part No. Part Name & QTY Remarks JIGS&AD Description IC2002...
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Safety Ref. Part No. Part Name & QTY Remarks Safety Ref. Part No. Part Name & QTY Remarks Description Description Q5401 B1ABDF000033 TRANSISTOR (E.S.D) D5710 DA2J10100L DIODE (E.S.D) Q5402 B1ABDF000033 TRANSISTOR (E.S.D) D5712 B0EAMM000057 DIODE (E.S.D) Q5403 B1CZRC000001 TRANSISTOR (E.S.D) D5713 DZ2J330M0L DIODE...
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Safety Ref. Part No. Part Name & QTY Remarks Safety Ref. Part No. Part Name & QTY Remarks Description Description LB1353 J0JCC0000042 INDUCTOR LB1500 J0JHC0000078 INDUCTOR CHIP JUMPERS LB1501 J0JCC0000308 INDUCTOR LB1502 J0JBC0000015 INDUCTOR K100 D0GBR00J0004 0 1/10W LB1600 J0JBC0000014 INDUCTOR K201 D0GBR00J0004 0 1/10W...
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Safety Ref. Part No. Part Name & QTY Remarks Safety Ref. Part No. Part Name & QTY Remarks Description Description R1205 D0GA473JA023 47K 1/16W R2231 D0GB102JA065 1K 1/10W R1206 D0GA103JA023 10K 1/16W R2232 D0GB104JA065 100K 1/10W R1207 D0GA101JA023 100 1/16W R2233 D0GB103JA065 10K 1/10W...
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Safety Ref. Part No. Part Name & QTY Remarks Safety Ref. Part No. Part Name & QTY Remarks Description Description R5438 D0GFR10ZA043 10 1/4W RX2002 D1H83304A042 RESISTOR NETWORK R5513 D0GB104JA065 100K 1/10W RX2003 D1H83304A042 RESISTOR NETWORK R5514 D0GB104JA065 100K 1/10W RX2004 D1H83304A042 RESISTOR NETWORK R5535...
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Safety Ref. Part No. Part Name & QTY Remarks Safety Ref. Part No. Part Name & QTY Remarks Description Description C1103 F1G1A1040006 0.1uF C2043 F1G1C104A149 0.1uF C1104 F1J1A106A043 10uF C2044 F1G1A1040006 0.1uF C1105 F1G1A1040006 0.1uF C2046 F1G1H680A541 68pF C1106 F1G0J1050007 1uF 6.3V C2049 F1H0J4750004 4.7uF...
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15.6.2. Active Subwoofer Safety Ref. Part No. Part Name & QTY Remarks Description (SB-HWA480) C5325 F1K1H105A250 1uF C5401 F1H1H104B047 0.1uF C5402 F1H1H104B047 0.1uF Safety Ref. Part No. Part Name & QTY Remarks C5403 F1H1H104B047 0.1uF Description C5404 F1H1H104B047 0.1uF C5405 F1G1E1040001 0.1uF PRINTED CIRCUITS C5406...
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Safety Ref. Part No. Part Name & QTY Remarks Safety Ref. Part No. Part Name & QTY Remarks Description Description SWITCHES RESISTORS S1000 EVQ21405R SW I/D SET R1007 D0GB103JA065 10K 1/10W S1001 K0F122B00107 SW POWER R1008 D0GB103JA065 10K 1/10W R1009 D0GB472JA065 4.7K 1/10W CONNECTORS...
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Safety Ref. Part No. Part Name & QTY Remarks Safety Ref. Part No. Part Name & QTY Remarks Description Description R5802 ERJ3RBD223V 1/16W C5240 F2A1J470A050 47uF R5804 ERJ3RED154V 150K 1/16W C5522 F1H1H104B047 0.1uF R5805 D1BB1002A074 10K 1/10W C5523 F1H1H104B047 0.1uF R5806 D0GB103JA065 10K 1/10W...