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HISTORY INFORMATION FOR THE FOLLOWING MANUAL: EX2M SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-65W5100 RM-YD027 US/CND KDL-65W5100 RM-YD027 MX/LATIN AMERICA ORIGINAL MANUAL ISSUE DATE: 7/2009 : UPDATED ITEM REVISION DATE SUBJECT 7/2009 No revisions or updates are applicable at this time.
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Self Diagnosis Supported model EX2M SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-65W5100 RM-YD027 US/CND KDL-65W5100 RM-YD027 MX/LATIN AMERICA DISPLAY POWER WIDE SCENE GUIDE INPUT OPTIONS MENU BRAVIA INTERNET VIDEO WIDGETS KDL-65W5100 RM-YD027 LCD DIGITAL COLOR TELEVISION 9-883-833-02...
KDL-65W5100 SPECIFICATIONS Power Requirements 120V-240 V AC, 50/60Hz HDMI IN 1/2/3/4: HDMI: Video: 480i, 480p, 720p, 1080i,1080p, 1080/24p Power Consumption (W) Audio: Two channel linear PCM 32, 44.1 and In Use (Max) 430W 48 kHz, 16, 20 and 24 bits, Dolby Digital Less than 0.1W with 120 V AC...
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KDL-65W5100 KDL-65W5100 Speaker Output 10W + 10W Speaker/Full Range (2) with Speaker Box 45 x 120 Tweeter(2) Dimensions (W x H x D) with stand 1,549 x 1,014 x 423 mm 61 x 40 x x 16 without stand 1,549 x 960 x 115 mm...
Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identifi...
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony.
KDL-65W5100 SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specifi...
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Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com KDL-65W5100...
KDL-65W5100 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).
KDL-65W5100 Self Diagnosis SELF-DIAGNOSTIC FUNCTION Supported model The units in this manual contain a self-diagnostic function. If an error occurs, the POWER/STANDBY LED indicator will automatically begin to fl ash. The number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the POWER/STANDBY LED fl ash indicators is listed in the instruction manual for the user’s knowledge and reference.
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KDL-65W5100 POWER/STANDBY LED Diagnostic Description Number of times Diagnostic Item POWER/STANDBY LED Possible Location Description lamp flashes Main Power 2 times G8 (Power) Board BU Board DC Alert1 3 times G8 (Power) Board DC Alert3 5 times Not used in these models...
KDL-65W5100 SECTION 1: DISASSEMBLY 1-1. REAR COVER REMOVAL Remove 16 screws from Rear Cover Remove 1 screw from Side Jack position Remove 1 screw from Terminal position Remove 4 screws from VESA positions Remove 3 screws from Bottom Frame positions 1-2.
KDL-65W5100 1-3. BU BOARD, BH2 BOARD AND G8 (POWER) BOARD REMOVAL Unhook Side Jack top and bottom from main BU Board position Disconnect 5 connectors from BU Board Remove 8 screws from BU Board Disconnect 6 connectors from BH2 Board...
KDL-65W5100 1-5. LOUDSPEAKER AND TWEETER REMOVAL Remove 1 screw from Tweeter (L) Remove 2 screws from Tweeter Plate Slide out both Loudspeakers from Front Cabinet Assembly Remove 1 screw from Tweeter (R) Remove 2 screws from Tweeter Plate Screw, +BVTP 3X12...
KDL-65W5100 1-6. STRUCTURAL PARTS AND AC INLET REMOVAL Remove 2 screws from BU Bracket and LCD Panel Remove 1 screw from BU Bracket and Front Cabinet Assembly Remove 5 screws from BU Bracket and LCD Panel Remove 4 screws from VESA Brackets...
KDL-65W5100 NOTE: THREE SERVICE TECHNICIANS ARE REQUIRED WHEN REPLACING THE LCD PANEL. 1-7. LCD PANEL, ILLUMINATION MODULE, LED GUIDE, HL1M BOARD AND HSN BOARD REMOVAL Remove LVDS cables from TCON Lift up LCD Panel out from Front Cabinet Assembly Disconnect 1 connector from Illumination Module and remove from Front Cabinet Assembly...
KDL-65W5100 1-7.1 CLEANING THE LCD PANEL CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock. Clean the cabinet of the TV with a dry soft cloth. Wipe the LCD screen gently with a soft cloth.
KDL-65W5100 SECTION 2: SERVICE ADJUSTMENTS 2-1. VIEWING SERVICE ADJUSTMENT DATA SERVICE There are no adjustments necessary for these models. All data has INFO been set for optimal viewing for our customers. The following sections SOFTWARE VERSION are for informational purposes only.
KDL-65W5100 4. To write the data press MUTE, and then press Channel 0 . 2-4. SETTING THE DESTINATION AFTER REPLACING THE BU BOARD WRITE MODEL By default, the data value set for the Destination information on the DESTINATION replacement BU Board is set to 3 for US and Canada models. To...
KDL-65W5100 SECTION 3: DIAGRAMS 3-1. CIRCUIT BOARDS LOCATION 3-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION All capacitors are in μF unless otherwise noted. pF : μμF 50WV or All voltages are in V. less are not indicated except for electrolytics and tantalums.
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KDL-65W5100 REFERENCE INFORMATION Terminal name of semiconductors in silk screen RESISTOR CAPACITOR : RN METAL FILM : TA TANTALUM printed circuit ( : RC SOLID : PS STYROL Circuit Device Printed symbol Terminal name : FPRD NONFLAMMABLE CARBON : PP...
KDL-65W5100 3-5. SCHEMATICS AND SUPPORTING INFORMATION BH2 BOARD SCHEMATIC DIAGRAM The schematics and PWB diagrams for this board are not available. KDL-65W5100...
KDL-65W5100 HSN BOARD SCHEMATIC DIAGRAM [SENSOR, IR] COMPONENT SIDE R453 C N 4 0 1 C N 4 0 2 JL409 — R403 S i r c s C405 JL408 R407 JL403 JL401 — C406 JL405 R406 R404 R410 D402...
(For MX/LA Only) 2-580-608-01 SCREW, +PSW M5X16 (SCREWS TO ATTACH TABLE-TOP STAND TO TV) 4-149-830-01 LABEL, INFORMATION For product protection and safety reasons, Sony 2-580-602-01 SCREW, +PSW M4X12 2-580-645-01 SCREW, +KTP2 3X10 strongly recommends that you use the screws provided with the TV.
PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 4-132-467-01 BRACKET, SIDE JACK A-1718-426-A BH2 BOARD, COMPLETE 2-580-593-01 SCREW, +PSW M3X8...
PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 1-910-058-16 CONN ASSY, 3P 1-910-058-13 HARNESS ASSY, 4P 1-910-058-11 CONN ASSY, 9P...
DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] (Check the Sony Electronics Service Information website for any additional service related issues for this model.) X-2348-663-1 FRONT CABINET(65) ASSY A-1705-572-A HSN BOARD, MOUNTED 2-580-640-01 SCREW, +BVTP 4X16 TYPE2 IT-3 1-858-222-12 LOUDSPEAKER (4.5X12CM)
See Appendix A: Encryption Key Components in the back of this manual. 4-5. SCREW LEGEND (Check the Sony Electronics Service Information website for any additional service related issues for this model.) KDL-65W5100 DESCRIPTION REMARKS...
KDL-65W5100 SECTION 5: ELECTRICAL PARTS LIST RESISTORS Items marked with an asterisk are not stocked since they NOTE: The components identifi ed by shading • All resistors are in ohms are seldom required for routine service. Expect some delay mark are critical for safety. Replace only •...
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KDL-65W5100 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-65W5100 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-65W5100 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-65W5100 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R3029 1-218-949-11 METAL CHIP 1/16W R3112 1-218-953-11 METAL CHIP 1/16W R5011 1-218-957-11 METAL CHIP 2.2K 1/16W R3030 1-218-937-11 METAL CHIP 1/16W R5012 1-208-709-11 METAL CHIP 0.50% 1/16W...
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KDL-65W5100 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R7042 1-208-947-11 METAL CHIP 330K 0.50% 1/16W R7401 1-208-871-81 METAL CHIP 0.50% 1/16W R7402 1-208-871-81 METAL CHIP 0.50% 1/16W R7043 1-208-927-11 METAL CHIP 0.50% 1/16W R7403 1-208-871-81 METAL CHIP 0.50% 1/16W...
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KDL-65W5100 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R7524 1-218-937-11 METAL CHIP 1/16W R7612 1-218-937-11 METAL CHIP 1/16W R7613 1-218-949-11 METAL CHIP 1/16W R7525 1-208-711-11 METAL CHIP 0.50% 1/16W R7614 1-218-941-81 METAL CHIP 1/16W R7526...
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KDL-65W5100 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R7689 1-218-990-81 SHORT CHIP RB3025 1-239-686-11 RESISTOR, NETWORK 1K R7698 1-218-965-11 METAL CHIP 1/16W RB3026 1-239-674-81 RESISTOR, NETWORK 100 R7800 1-208-911-11 METAL CHIP 0.50% 1/16W R7818 1-218-990-81...
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DIODE MAZ8056G0LS0 2-580-608-01 SCREW, +PSW M5X16 (SCREWS TO ATTACH TABLE-TOP STAND TO TV) For product protection and safety reasons, Sony strongly recommends that you use the screws provided with the TV. IC401 6-600-681-01 RS-770N CAUTION: These screws cannot be used to secure the TV to Wall Mount...
MUST BE RETURNED to Sony. b) and if the core charge is NOT covered under the product warranty, the defective un-repaired or modifi...
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In an effort to reduce the size of this pdf fi le the tiled schematics are not attached to this Service Manual. To receive a complete set of the tiled schematics for this manual please submit a request to the Service Promotion Department at Service_Promotion@am.sony.com.