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Toro 03621 Original Instructions Manual
Toro 03621 Original Instructions Manual

Toro 03621 Original Instructions Manual

22-inch 8-blade or 11-blade dpa cutting unit with 5in reel reelmaster 5010 series traction unit
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Original Instructions (EN)
22-inch 8-Blade or 11-Blade DPA
Cutting Unit with 5in Reel
Reelmaster
®
5010 Series Traction Unit
Model No. 03621—Serial No. 315000001 and Up
Model No. 03623—Serial No. 315000001 and Up
Form No. 3397-860 Rev B
*3397-860* B

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Summary of Contents for Toro 03621

  • Page 1 Form No. 3397-860 Rev B 22-inch 8-Blade or 11-Blade DPA Cutting Unit with 5in Reel Reelmaster ® 5010 Series Traction Unit Model No. 03621—Serial No. 315000001 and Up Model No. 03623—Serial No. 315000001 and Up *3397-860* B Register at www.Toro.com. Original Instructions (EN)
  • Page 2: Table Of Contents

    You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product Contents safety and operation training materials, accessory information, help finding a dealer, or to register your product.
  • Page 3: Safety

    • To ensure optimum performance and continued safety the influence of drugs or alcohol. certification of the machine, use only genuine Toro • Keep all shields and safety devices in place. If a shield, a replacement parts and accessories. Replacement parts...
  • Page 4: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Cutting unit Inspect the cutting unit. Use the kickstand when tipping the – No parts required cutting unit. – No parts required Adjust the rear shield.
  • Page 5: Adjusting The Rear Shield

    Installing the Loose Parts Parts needed for this procedure: Straight grease fitting O-ring Screws Figure 3 Procedure 1. Cutting-unit kickstand Install the grease fitting on the reel-motor side of the cutting unit. Use Figure 5 to determine the position of the reel motors.
  • Page 6 Figure 7 1. O-ring 5. Install the reel motor. 6. Grease the side plate until excess grease comes out the grease vent (Figure...
  • Page 7: Product Overview

    A selection of Toro-approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories To best protect your investment and maintain optimal performance of your Toro equipment, count on Toro genuine parts.
  • Page 8 10. Test the cutting performance by inserting a long strip of is controlled by the machining tolerances of the cutting performance paper (Toro Part No. 125-5610) assembled components and paralleling is not required. between the reel and the bedknife, perpendicular to the...
  • Page 9: Height-Of-Cut Chart Terms

    All cutting units on a given machine must be set to the same aggressiveness of cut Bench-Set Height of Cut (number of rear spacers, Toro Part No. 119-0626); otherwise, the after-cut appearance could be negatively affected (Figure This is the height at which the top edge of the bedknife is set 13).
  • Page 10: Height-Of-Cut Chart

    Height-of-Cut Chart HOC Setting Aggressiveness of Cut No. of Rear Spacers No. of Chain Links With Groomer kits installed** 0.64 cm (0.250 inches) Less Normal More 0.95 cm (0.375 inches ) Less Normal More 1.27 cm (0.500 inches) Less Normal More 1.56 cm (0.625 inches) Less...
  • Page 11 Adjusting the Height of Cut Note: For heights of cut greater than 2.54 cm (1 inch) install the High Height-of-Cut Kit. 1. Loosen the locknuts securing the height-of-cut brackets to the cutting-unit side plates (Figure 15). Figure 17 Important: When set properly, the rear and front rollers will contact the gauge bar and the screw will be snug against the bedknife.
  • Page 12 (0.250 to 0.500 inch) Extended EdgeMax® Low 119-4280 5.6 mm 6.4 to 12.7 mm (0.220 inch) (0.250 to 0.500 inch) HOC (Optional) EdgeMax® (Model 03621) 108-9095 6.9 mm 9.5 to 38.1 mm (0.270 inch) (0.375 to 1.50 inches)* Standard (Optional) 108-9096 6.9 mm...
  • Page 13 Toro Manual for Sharpening Reel and Rotary Mowers, Form No. 09168SL. Important: Light contact is preferred at all times.
  • Page 14: Maintenance

    Maintenance Lubricating the Machine Regularly lubricate the 6 grease fittings of each cutting unit (Figure 22) with No. 2 lithium grease. There are 2 lubrication points on the front roller, 2 on the rear roller, and 2 for the reel bearing. Note: Lubricating the cutting units immediately after washing helps purge water out of the bearings and increases bearing life.
  • Page 15: Servicing The Bedknife

    The angle that you use to grind your bedknives is very important. Use the angle indicator (Toro Part No. 131-6828) and the angle-indicator mount (Toro Part No. 131-6829) to check the angle that your grinder produces and then correct for any grinder inaccuracy.
  • Page 16: Servicing The Bedbar

    Servicing the Bedbar Removing the Bedbar 1. Turn the bedbar-adjusting screws counterclockwise to back the bedknife away from the reel (Figure 29). Figure 27 1. Bedknife (vertical) 2. Angle indicator 2. Press the Alt Zero button on the angle indicator. 3.
  • Page 17: Servicing The Hd Dual Point Adjusters (Dpa)

    Assembling the Bedbar Thread the bedbar-adjuster screw into the adjuster shaft. 1. Install the bedbar, positioning the mounting ears between the washer and the bedbar adjuster. 7. Loosely install the hardened washer, spring, and spring tension nut onto the adjuster screw. 2.
  • Page 18 G016355 Figure 33 4. Apply anti-seize compound 7. Apply anti-seize compound 1. Shaft adjuster 10. Compression spring here. here. 2. Wave washer 5. Flat washer 8. Bedbar-adjuster screw 11. Spring-tension nut 3. Flange bushing 6. Locknut 9. Hardened washer...
  • Page 19: Servicing The Roller

    Servicing the Roller inner seals, and outer seals to rebuild a roller. The Roller Rebuild Tool Kit includes all the tools and the A Roller Rebuild Kit, Part No. 114-5430 and a installation instructions required to rebuild a roller with the Roller Rebuild Tool Kit, Part No.
  • Page 20 Notes:...
  • Page 21 Notes:...
  • Page 22 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
  • Page 23 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 24 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

This manual is also suitable for:

03623

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