Page 1 ABB high performance elevator drives User’s manual ACL30 elevator drive...
Page 2: List Of Related Manuals
1) Delivered as a printed copy with the drive or optional equipment. 2) Delivered by the Marketing Material Order Service on request (https://order.hansaprint.fi/abb/). Accessible only inside ABB. You can find manuals and other product documents in PDF format on the Internet. See section Document library on the Internet on the inside of the back cover.
Page 3 User’s manual ACL30 elevator drive Table of contents 1. Safety instructions 4. Mechanical installation 6. Electrical installation 8. Start-up and control  2016 ABB Oy. All Rights RESERVED. 3AXD50000036355 Rev B EFFECTIVE: 2016-11-21...
Page 5: Table Of Contents
Table of contents 5 Table of contents List of related manuals ............2 1.
Page 6 6 Table of contents 5. Mechanical installation Contents of this chapter ........... . . 43 Checking the installation site .
Page 7 Table of contents 7 Input power cable ............62 Motor and power cable insulation .
Page 8 8 Table of contents Changing the value of value pointer parameters ....... 99 Pointing the bit pointer parameter to a bit value in another signal .
Page 9 Table of contents 9 Speed profile ............. 144 Acceleration/deceleration selection .
Page 10 10 Table of contents Setting parameters ............184 Parameter groups 01…09 .
Page 11 Table of contents 11 First environment (drive of category C2) ........330 Second environment (drive of category C3) .
Page 12 Providing feedback on ABB manuals ........
Page 13: Safety Instructions
Safety instructions 13 Safety instructions Contents of this chapter This chapter contains the safety instructions which you must obey when you install and operate the drive and do maintenance on the drive. If you ignore the safety instructions, injury, death or damage can occur. Use of warning and notes in this manual Warnings tell you about conditions which can cause injury or death, or damage to the equipment.
Page 14: General Safety In Installation, Start-Up And Maintenance
14 Safety instructions General safety in installation, start-up and maintenance These instructions are for all personnel that install the drive and do maintenance work on it. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. •Handle the drive carefully.
Page 15: Electrical Safety In Installation, Start-Up And Maintenance
Safety instructions 15 Electrical safety in installation, start-up and maintenance  Precautions before electrical work These warnings are for all personnel who do work on the drive, motor cable or motor. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur.
Page 16: Additional Instructions And Notes
16 Safety instructions  Additional instructions and notes WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. •If a drive whose varistors are not disconnected is installed on an IT power system (an ungrounded power system or a high resistance grounded [over 30 ohms] power system), the drive will be connected to earth potential through the varistors.
Page 17: Grounding
Safety instructions 17  Grounding These instructions are for all personnel who are responsible for the electrical installation, including the grounding of the drive. WARNING! Obey these instructions. If you ignore them, injury or death, or equipment malfunction can occur, and electromagnetic interference can increase.
Page 18: Additional Instructions For Permanent Magnet Motor Drives
18 Safety instructions Additional instructions for permanent magnet motor drives  Safety in installation, start-up and maintenance These are additional warnings concerning permanent magnet motor drives. The other safety instructions in this chapter are also valid. WARNING! Obey these instructions. If you ignore them, injury or death and damage to the equipment can occur.
Page 19: General Safety In Operation
Safety instructions 19 General safety in operation These instructions are for all personnel that operate the drive. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. • Do not control the motor with the disconnector at the drive power supply; instead, use the control panel start and stop keys or commands through the I/O terminals of the drive.
Page 20 20 Safety instructions...
Page 21: About The Manual
This manual applies to ACL30 elevator drive firmware version 1.10 or later. You can see the drive version in parameter 09.04 FIRMWARE VER, or in System info of the main menu on the drive control panel. Compatibility This manual complies with ACL30 elevator drive of frame sizes B, C and D.
Page 22: Intended Audience
Categorization according to frame size The ACL30 elevator drive is manufactured in frames sizes B, C and D. • Some instructions, technical data and dimensional drawings which concern only certain frame sizes are marked with the symbol of the frame size B, C or D.
Page 23: Terms And Abbreviations
About the manual 23 Installation checklist contains a list for checking the mechanical and electrical installation of the drive. Start-up and control refers to the start-up instructions of the drive. Using the control panel describes the control panel of the drive. Program features contains descriptions of drive features.
Page 24 24 About the manual Term/ Definition abbreviation FEN-01 Optional TTL encoder interface module FEN-11 Optional absolute encoder interface module FEN-21 Optional resolver interface module FEN-31 Optional HTL encoder interface module FIO-01 Optional digital I/O extension module FIO-11 Optional analogue I/O extension module FIO-21 Optional analog/digital I/O extension module ®...
Page 25 Can be nominal speed, medium speed, speed2, or speed3. UMFL Firmware of the ACL30 elevator drive Uninterrupted Power Supply. Power supply equipment with battery to maintain output voltage during power failure.
Page 26: Installing And Commissioning Flowchart
Only intact units may be started up. Note: If the converter is non-operational for more than one year, reform the converter DC link capacitors. For more information, contact your ABB representative. Check the installation site. Mechanical installation: Checking the...
Page 27 About the manual 27 Task See... Check the insulation of the supply cable, the Electrical installation: Checking the motor and the motor cable, and the resistor cable insulation of the assembly (page 62) (if present). If the drive is connected to an IT (ungrounded) Safety instructions: Safety in installation,...
Page 28: Cyber Security Disclaimer
ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.
Page 29: Operation Principle And Hardware Description
This chapter describes the construction and operating principle of the ACL30 elevator drive. Product overview The ACL30 elevator drive can be used for a wide range of elevator applications, such as passenger elevators and freight elevators. The same application enables geared and gearless applications, supporting both synchronous and asynchronous motors.
Page 30: Operation Principle
30 Operation principle and hardware description Operation principle The ACL30 elevator drive is a wall or cabinet mountable drive for controlling an asynchronous motor or a permanent magnet motor. The following components define the operation of the drive. See the main circuit on page 30.
Page 31: Layout
Operation principle and hardware description 31 Layout The construction of different frame sizes B, C and D varies to some extent. The figure shows a frame size B drive. Item Explanation DC connection AC supply connection 7-segment display Slots 1 for optional I/O extensions and encoder/resolver interface Slots 2 for optional I/O extensions and encoder/resolver interface...
Page 32: Control Interfaces
32 Operation principle and hardware description Control interfaces Power unit Control unit (JCU), installed onto the power unit 7-segment status display Option 1 (see page 73) Digital or analogue I/O extension Slot 1 External 24 V power input (FIO-01, FIO-11) (see page 71) Incremental or absolute encoder interface, or resolver interface (FEN-01,...
Page 33: Type Designation Label
See the example label below. Description Type designation. • First digits from left (eg. ACL30-04-017A-4) – express the basic configuration • Optional selections (eg. +L501) – preceded by + signs Frame size Cooling method...
Page 34 34 Operation principle and hardware description...
Page 35: Planning The Cabinet Installation
Note: The installation examples in this manual are provided only to help the installer in designing the installation. WARNING! Installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations.
Page 36: Constructing The Cabinet
36 Planning the cabinet installation Constructing the cabinet Check that...  The cabinet frame is sturdy enough to carry the weight of the drive components, control circuitry and other equipments installed in it. The cabinet protects the drive module against contact and meets the requirements for dust and humidity specified in Technical data on page 319.
Page 37: Main Dimensions And Free Space Requirements
Planning the cabinet installation 37 Main dimensions and free space requirements The main dimensions of the drive modules as well as free space requirements are presented below. For more details, refer to chapter Dimension drawings on page 347. Frame D Frame C Frame B 220 [8.66"]...
Page 38 38 Planning the cabinet installation 200 [7.9”] 300 [12”] Note: The temperature of the cooling air entering the unit must not exceed the maximum allowed ambient temperature (see Ambient conditions on page 327). Consider this when installing heat-generating components (such as other drives, mains chokes and brake resistors) nearby.
Page 39: Cooling And Degrees Of Protection
Planning the cabinet installation 39 Cooling and degrees of protection Check that...  The cabinet has enough free space around the components for sufficient cooling. Observe the minimum clearances given for each component. The air inlets and outlets are equipped with gratings that guide the airflow, protect against contact, and prevent water splashes from entering the cabinet.
Page 40: Preventing Recirculation Of Hot Air
40 Planning the cabinet installation  Preventing recirculation of hot air Outside the cabinet Prevent hot air circulation outside the cabinet by leading the outcoming hot air away from the area where the inlet air to the cabinet is taken. Possible solutions are listed below: •...
Page 41: Cabinet Heaters
Planning the cabinet installation 41  Cabinet heaters Use a cabinet heater if there is a risk of condensation in the cabinet. Although the primary function of the heater is to keep the air dry, it may also be required for heating at low temperatures.
Page 42 42 Planning the cabinet installation...
Page 43: Mechanical Installation
Mechanical installation 43 Mechanical installation Contents of this chapter The chapter describes the mechanical installation procedure of the drive. Checking the installation site Before installation check the installation site according to the requirements below. Check that...  The frame details are according to the Dimension drawings (from page 347) Technical The allowed operating conditions of the drive matches the information in data.
Page 44: Unpacking
Check that the box contains...  ACL30 drive module, with factory-installed options Three cable clamp plates (two for power cabling, one for control cabling) with screws Screw-type terminal blocks required to be attached to the headers on the JCU control...
Page 45: Checking The Delivery
Mechanical installation 45 Compartment for cable clamp plates Compartment for terminal ACL30 drive module blocks and manuals Checking the delivery Check that there are no signs of damage. Before attempting installation and operation, check the information on the Type designation label (page 33) of the drive module to verify that the unit is of correct type.
Page 46: Installing The Drive
46 Mechanical installation Installing the drive You can mount the drive directly on the wall, 1. Mark the locations for the four holes. The mounting points are shown in Dimension drawings. 2. Fix the screws or bolts to the marked locations. 3.
Page 47: Planning The Electrical Installation
ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. If recommendations given by ABB are not followed, the drive may experience problems that the warranty does not cover. Checking the compatibility of the motor and drive Use an asynchronous AC induction motor or a permanent magnet motor with the drive.
Page 48: Selecting The Supply Disconnecting Device
48 Planning the electrical installation Selecting the supply disconnecting device According to safety regulations, equip each drive with a supply disconnecting device. Install a hand-operated input disconnecting device between the AC power source and the drive. Note: You must be able to lock the disconnecting device to the open position for installation and maintenance work.
Page 49: Selecting The Power Cables
Planning the electrical installation 49 Selecting the power cables  General rules Select the input power and motor cables according to local regulations: • The input power and the motor cables must be able to carry the corresponding load currents. For rated currents, see Drive specifications on page 319.
Page 50: Typical Power Cable Sizes
The table below gives copper cable types with concentric copper shield for the drives with nominal current. The value separated by the plus sign means the diameter of the PE conductor. Drive type Frame size Cu cable type ACL30-04... AWG/kcmil -06A0 3×1.5 +1.5 -09A0 3×1.5 +1.5 -013A 3×2.5 +2.5...
Page 51: Alternative Power Cable Types
Planning the electrical installation 51  Alternative power cable types The recommended power cable types and the not allowed power cable types to be used with the drive are presented below. Recommended power cable types Symmetrical shielded cable with three phase conductors and a concentric PE conductor as the shield.
Page 52: Motor Cable Shield
52 Planning the electrical installation  Motor cable shield If the motor cable shield is used as the sole protective earth conductor of the motor, make sure that the conductivity of the shield is sufficient. See section General rules above, or IEC 61439-1. To effectively suppress radiated and conducted radio-frequency emissions, the cable shield conductivity must be at least 1/10 of the phase conductor conductivity.
Page 53 Planning the electrical installation 53 Armored cable / shielded power cable Six-conductor (three phases and three ground) type MC continuous corrugated aluminum armor cable with symmetrical grounds is available from the following suppliers (trade names in parentheses): • Anixter Wire & Cable (Philsheath) •...
Page 54: Selecting The Control Cables
If their voltage does not exceed 48 V, relay-controlled signals can be run in the same cables as digital input signals. The relay-controlled signals should be run as twisted pairs.  Relay cable The cable type with braided metallic screen (for example ÖLFLEX by LAPPKABEL, Germany) is tested and approved by ABB.
Page 55: Routing The Cables
Planning the electrical installation 55 Routing the cables  General rules Route the motor cable away from other cables. The motor cables of several drives can be put in parallel next to each other. Install the motor cable, input power cable and control cables on separate trays.
Page 56: Separate Control Cable Ducts
56 Planning the electrical installation  Separate control cable ducts Put 24 V and 230 V (120 V) control cables in separate ducts unless the 24 V cable is insulated for 230 V (120 V) or insulated with an insulation sleeving for 230 V (120 V). 230 V (120 V) 24 V...
Page 57: Implementing Thermal Overload And Short-Circuit Protection
Planning the electrical installation 57 Implementing thermal overload and short-circuit protection  Protecting the drive and input power cable in short-circuits Protect the drive and input cable with fuses as follows: Size the fuses at the distribution board according to instructions given in chapter Technical data on page 319.
Page 58: Protecting The Drive Against Ground Faults
58 Planning the electrical installation Protecting the drive against ground faults The drive is equipped with an internal ground fault protective function to protect the unit against ground faults in the motor and motor cable. This is not a personnel safety or a fire protection feature.
Page 59: Protecting The Contacts Of Relay Outputs
Planning the electrical installation 59 Protecting the contacts of relay outputs Inductive loads (relays, contactors, motors) cause voltage transients when switched off. The voltage transients can connect capacitively or inductively to other conductors and cause a malfunction in the system. Use a noise attenuating circuit (varistors, RC filters [AC] or diodes [DC]) to minimize the EMC emission of inductive loads at switch-off.
Page 60 60 Planning the electrical installation...
Page 61: Electrical Installation
5 minutes after disconnecting the input power. WARNING! The installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation that breaches the local laws and/or other regulations.
Page 62: Checking The Insulation Of The Assembly
• Measure the insulation resistance between the phase conductors and between each phase conductor and the Protective Earth conductor. Use a measuring voltage of 1000 V DC. The insulation resistance of an ABB motor must exceed 100 Mohm (reference value at 25 °C or 77 °F). For the insulation resistance of other motors, consult the manufacturer’s instructions.
Page 63: Break Resistor Assembly Insulation
Electrical installation 63  Break resistor assembly insulation • Check that the resistor cable is connected to the resistor, and disconnected from the drive output terminals R+ and R-. • At the drive end, connect the R+ and R- conductors of the resistor cable together. Measure the insulation resistance between the combined conductors and the PE conductor by using a measuring voltage of 1 kV DC.
Page 64: Connecting The Power Cables
(page 335). JFI-xx EMC filter (optional). See chapter EMC filters (page 339). The UDC+/UDC– connectors can be used for common DC configurations. See page 70. ACL30 UDC+ UDC– R– Optional brake resistor (see chapter Resistor braking [page 343]) Motor Notes: •...
Page 65: Connection Procedure
Electrical installation 65  Connection procedure See the cabling drawings with tightening torques for each frame size on pages 68. 1. Frame sizes C and D only: Remove the two plastic connector covers at the top and bottom of the drive. Each cover is fastened with two screws. 2.
Page 66 66 Electrical installation 11. With frame size C or D, cut suitable slots on the edges of the connector covers to accommodate the supply and motor cables. Install the covers again. (Tighten the screws to 3 N·m [25 lbf·in]). 12. Secure the cables outside the unit mechanically. 13.
Page 67: Installing Power Cable Clamp Plates
Electrical installation 67 Installing power cable clamp plates Two identical power cable clamp plates are included with the drive. The picture below depicts a frame size B drive; the installation is similar with other frame sizes. Note: Pay attention to supporting the cables adequately within the installation enclosure especially if not using the cable clamps.
Page 68: Power Cable Connection - Frame Size B
68 Electrical installation  Power cable connection – frame size B Supply cable Cable clamp on bare shield 1.5 N·m (13 lbf·in) Below cable clamp, cover bare shield with insulating tape 1.5 N·m (13 lbf·in) V1 W1 0.5 … 0.6 (4.4 …...
Page 69: Power Cable Connection - Frame Sizes C And D (Connector Covers Removed)
Electrical installation 69  Power cable connection – frame sizes C and D (connector covers removed) Supply cable Below cable clamp, cover bare shield with Cable clamp on bare shield insulating tape 1.5 N·m (13 lbf·in) Screw lug detail 15 N·m (11 lbf·ft) 3 N·m (25 lbf·in) 15 N·m...
Page 70: Connecting The Control Cables: Jcu Control Unit
70 Electrical installation Connecting the control cables: JCU control unit Notes: External power input +24VI *Total maximum current: 200 mA 24 V DC, 1.6 A The wiring shown is for demonstrative purposes only. Relay output: Brake command Further information of the usage of open/close the connectors and jumpers are 250 V AC / 30 V DC, 2 A...
Page 71: Jumpers
Electrical installation 71  Jumpers J1 – Determines whether Analogue input AI1 is used as a current or voltage input. Current Voltage J2 – Determines whether Analogue input AI2 is used as a current or voltage input. Current Voltage J3 – Drive-to-drive link termination. Must be set to the ON position when the drive is the last unit on the link.
Page 72: Safe Torque Off (X6)
By default, the terminal block has jumpers to close the circuit. Remove the jumpers before connecting an external Safe Torque Off circuitry to the drive. For more information, see Safe torque off function for ACL30 drive application guide (3AXD50000045959 [English]).
Page 73: The 7-Segment Display On The Jcu Control Unit
Electrical installation 73 The 7-segment display on the JCU control unit The following table describes the indications given by the 7-segment display on the JCU control unit. Multi-character indications are displayed as repeated sequences of characters. Display Meaning Loading application program or data from the memory unit. This is the normal display immediately after powering up the drive.
Page 74: Installing The Optional Modules
74 Electrical installation Keep any signal wire pairs twisted as close to the terminals as possible. Twisting the wire with its return wire reduces disturbances caused by inductive coupling. Use shrink tubing or tape to contain strands Mounting the clamp plate 0.7 N·m (6.2 lbf·in) Remove outer...
Page 75: Installation Checklist
The VAR screw is removed if the drive is connected to an IT (ungrounded) supply network. (See Connecting the power cables: Connection procedure.) The capacitors are reformed if stored over one year (contact local ABB representative for more information). (See Maintenance: Reforming the capacitors.) The drive is grounded properly.
Page 76 76 Installation checklist  Check that... The supply (input power) is connected to U1/V1/W1 (UDC+/UDC- in case of a DC supply) and the terminals are tightened to specified torque. (See Electrical installation: Connecting the power cables Installing power cable clamp plates.) Appropriate supply (input power) fuses and disconnector are installed.
Page 77: Start-Up And Control
Start-up and control Contents of this chapter This chapter contains the basic tasks to start up an ACL30 elevator drive. A minimum set of elevator control functions required for operating an elevator is included. You can start-up the drive from the control panel or with the DriveStudio PC tool program.
Page 78: Start-Up The Drive
78 Start-up and control Start-up the drive The start-up procedure includes tasks performed only when the drive is powered up for the first time (for example, entering the motor data). After the first start-up, the drive can be powered up without using these start-up tasks. The procedure can be repeated later if start-up data needs to be changed.
Page 79 Start-up and control 79 Before you start, make sure that you have in hand the motor nameplate and encoder data (if needed). Safety The start-up must be carried out only by a qualified electrician. Follow all Safety instructions from page during the start-up procedure.
Page 80 80 Start-up and control Adjusting parameter values In the Main menu, highlight PARAMETERS and ENTER press • Use the keys to browse the list of parameter groups. Highlight the desired group and press to display the parameters within that group. EDIT •...
Page 81 … 2 of the drive. (U refers to the highest voltage in each nominal voltage range, that is 480 V AC for ACL30-04). With permanent magnet motors: The nominal voltage is the BackEMF voltage (at motor nominal speed). If the voltage is given as voltage per rpm, eg, 60 V per 1000 rpm, the voltage for 3000 rpm nominal speed is 3 ×...
Page 82 82 Start-up and control Motor overtemperature protection Select how the drive reacts when motor 46.07 MOT TEMP PROT overtemperature is detected. Select the motor temperature protection. For motor 46.08 MOT TEMP SOURCE temperature measurement connections, see section Temperature sensors on page 158. ID RUN (motor identification run) WARNING! With rotating ID run, the motor can run at up to approximately 50…100% of the nominal speed during the ID run.
Page 83 Start-up and control 83 Start the motor by pressing (the START key) to 10.80 LIFT RUN ENABLE activate the ID run. 10.04 DRIVE ENABLE Note: Both DRIVE ENABLE and LIFT RUN ENABLE signals must be active. ID run is indicated by alarm ID-RUN on the panel Alarm: ID-RUN display and by a rotating display on the 7-segment display.
Page 84 84 Start-up and control Electrical braking and voltage control Electrical braking (a built-in brake chopper and brake resistor) is needed in elevator applications to allow the drive to dissipate regenerative energy. The chopper connects the brake resistor to the intermediate circuit of the drive whenever the DC voltage exceeds the maximum limit.
Page 85 Start-up and control 85 Speed reference selection Select the sources for the speed reference selection 80.06 SPEED REF SEL1 bit pointers 80.06, 80.07, 80.08 and 80.09. 80.07 SPEED REF SEL2 As a factory default, 80.06 is set to point to DI4 80.08 SPEED REF SEL3 (P.02.01.03),...
Page 86 86 Start-up and control Jerk selection Speed Speed Traveling speed Jerk2 Nominal or medium speed Jerk2 Jerk3 Jerk3 Jerk4 Jerk4 Leveling speed Leveling speed Jerk5 Jerk5 Jerk1 Time Jerk6 Jerk1 Jerk6 Time Leveling active Leveling active Jerk7 Jerk7 Start Brake open Jerk7 Jerk7 Start...
Page 87: Using The Control Panel
You can use the control panel to control the drive, read the status data, and adjust the parameters. Compatibility The ACL30 elevator drive is compatible with control panel type ACS-CP-U, flash revision 4.5 or later. See page for how to find out the control panel version.
Page 88: Acs-Cp-U Overview
88 Using the control panel ACS-CP-U overview The following table summarizes the key functions and displays on the ACS-CP-U control panel. No. Use Status LED – Green for normal operation. LCD display – Divided into three main areas: USP /2& +] USP 400RPM...
Page 89: Status Line
Using the control panel 89 Status line The top line of the LCD display shows the basic status information of the drive. MAIN MENU 30.00rpm No. Field Alternatives Significance Control location Drive control is local, that is, from the control panel. Drive control is remote, such as the drive I/O or fieldbus.
Page 90: Installing The Control Panel
See ACS-CP-U Control Panel IP54 Mounting Platform Kit Installation Guide [3AUA0000049072 (English)].  Selecting the control panel cable CAT5 straight-through network cable (max. 3 m) can be used. The cable is available from ABB, but other cables fulfilling the specifications of that cable can be used.
Page 91: Operating The Control Panel
Using the control panel 91 Operating the control panel  Basics of panel operation You can operate the control panel with menus and keys. The keys include two context-sensitive soft keys, whose current function is indicated by the text shown in the display above each key.
Page 92: Getting Help - Any Mode
92 Using the control panel Indications When a fault or alarm occurs, the panel goes automatically to the Fault mode showing the fault or alarm. You can reset the fault in the Output or Fault mode. The operation in these modes and options is described in the following sections. ...
Page 93: Finding Panel Version - Any Mode
Using the control panel 93  Finding panel version – any mode Step Action Display Switch Off the power, if it is switched On. • If the panel cable can be disconnected easily, unplug the cable from the control panel •...
Page 94: Using Basic Operations - Any Mode
94 Using the control panel  Using basic operations – Any mode How to start, stop and switch between local and remote control You can start, stop and switch between local and remote control in any mode. Note: To be able to start or stop the drive by using the control panel, the drive must be in local control.
Page 95: Output Mode
Using the control panel 95 Output mode In the Output mode, you can: • monitor actual values of up to three signals • change the direction of the motor rotation • set the speed reference • adjust the display contrast •...
Page 96: Setting Speed Reference In The Output Mode
96 Using the control panel  Setting speed reference in the Output mode See also section Reference Edit option on page 122. Step Action Display EXIT If you are not in the Output mode, press 30.00rpm repeatedly until you get there. MENU 00:00 If the drive is in remote control (REM shown on the...
Page 97: Using The Parameters Option
Using the control panel 97 Using the Parameters option In the Parameters option, you can: • view and change parameter values • start, stop, change the direction and switch between local and remote control.  Selecting a parameter and changing its value Step Action Display MENU...
Page 98 98 Using the control panel Step Action Display EDIT Press PAR EDIT 9902 MOTOR TYPE CANCEL 00:00 SAVE Specify a new value for the parameter with keys PAR EDIT 9902 MOTOR TYPE Pressing the key once increments or decrements PMSM the value.
Page 99: Changing The Value Of Value Pointer Parameters
Using the control panel 99  Changing the value of value pointer parameters In addition to the parameters shown above, there are two kinds of pointer parameters; value pointer parameters and bit pointer parameters. The value pointer parameter points to the value of another parameter/signal. The source parameter is given in format P.xx.yy, where xx = Parameter group;...
Page 100 100 Using the control panel Step Action Display NEXT • To continue, press PAR EDIT • To cancel the new value and keep the original, 1501 AO1 PTR CANCEL press P.02.08 Specify a new parameter for the value pointer 0208 AO1 parameter to point to with keys CANCEL 00:00...
Page 101: Pointing The Bit Pointer Parameter To A Bit Value In Another Signal
Using the control panel 101  Pointing the bit pointer parameter to a bit value in another signal The bit pointer parameter points to the value of a bit in another signal, or can be fixed to 0 (FALSE) or 1 (TRUE). For the latter option, see page 103. The bit pointer parameter points to a bit value (0 or 1) of one bit in a 32-bit signal.
Page 102 102 Using the control panel Step Action Display NEXT Press . The current value of the bit pointer PAR EDIT parameter is shown, as well as the parameter 1204 DI01 OUT PTR group it points to. P.01.01.00 01 ACTUAL VALUES CANCEL 00:00 NEXT...
Page 103: Changing Bit Pointer Parameter Value To 0 Or 1
Using the control panel 103  Changing bit pointer parameter value to 0 or 1 The bit pointer parameter can be fixed to constant value of 0 (FALSE) or 1 (TRUE). When adjusting a bit pointer parameter on the control panel, CONST is selected to fix the value to 0 (displayed as C.FALSE.) or 1 (C.TRUE.).
Page 104 104 Using the control panel Step Action Display NEXT Press PAR EDIT 1204 DI01 OUT PTR C.FALSE CANCEL 00:00 SAVE Specify a new constant value (TRUE or FALSE) for PAR EDIT the bit pointer parameter with keys 1204 DI01 OUT PTR C.TRUE CANCEL SAVE...
Page 105: Changed Parameters Mode
Using the control panel 105 Changed Parameters mode In the Changed Parameters mode, you can: • view a list of all parameters that are changed from the macro default values • change these parameters • start, stop, change the direction and switch between local and remote control.
Page 106: Editing Changed Parameters
106 Using the control panel  Editing changed parameters Step Action Display MENU Go to the Main menu by pressing if you are EXIT in the Output mode, otherwise by pressing MAIN MENU repeatedly until you get to the Main menu. PARAMETERS ASSISTANTS CHANGED PAR...
Page 107: Fault Logger Option
Using the control panel 107 Fault Logger option In the Fault Logger option, you can: • view the drive fault history • see the details of the most recent faults • read the help text for the fault and make corrective actions •...
Page 108: Resetting Faults
108 Using the control panel Step Action Display If you want help in diagnosing the fault, press DIAG Check parameter ‘30.0 3 Local ctrl loss’ se tting. Check PC tool or panel connection. EXIT  Resetting faults Step Action Display When a fault occurs, a text identifying the fault is FAULT shown.
Page 109: Time & Date Option
Using the control panel 109 Time & Date option In the Time & Date option, you can: • show or hide the clock • change date and time display formats • set the date and time • enable or disable automatic clock transitions according to the daylight saving changes •...
Page 110 110 Using the control panel Step Action Display • To specify the date format, select DATE DATE FORMAT FORMAT on the menu, press and select dd.mm.yy mm/dd/yy CANCEL a suitable format. Press to save or dd.mm.yyyy mm/dd/yyyy to cancel your changes. CANCEL 00:00 •...
Page 111: Parameter Backup Option
Using the control panel 111 Parameter Backup option The Parameter Backup option is used to export parameters from one drive to another or to make a backup of the drive parameters. Uploading to the panel stores all drive parameters, including up to four user sets, to the control panel. Selectable subsets of the backup file can then be restored/downloaded from the control panel to the same drive or another drive.
Page 112: Backup And Restore Parameters
112 Using the control panel  Backup and restore parameters For all backup and restore functions available, see page 111. Step Action Display MENU Go to the Main menu by pressing if you are MAIN MENU EXIT FAULT LOGGER in the Output mode, otherwise by pressing repeatedly until you get to the Main menu.
Page 113 Using the control panel 113 Step Action Display • Backup interface version is checked. Scroll the VERSION CHECK text with keys BACKUP INTERFACE VER FIRMWARE VERSION CANCEL 00:00 CONT CONT • If you want to continue, press . Press PAR BACKUP CANCEL if you want to stop the operation.
Page 114: Handling Parameter Errors During Backup And Restore Function
114 Using the control panel  Handling parameter errors during backup and restore function If you try to backup and restore parameters between different firmware versions, the panel shows you the following parameter error information: Step Action Display Restore operation starts normally. PAR BACKUP Initializing param.
Page 115 Using the control panel 115 Step Action Display • Downloading finishes. PAR BACKUP Finishing restore operation The panel shows a list of erroneous parameters. Scroll the parameters with keys PAR ERRORS . The reason for parameter error is also 1313 AI SUPERVIS ACT shown.
Page 116: Restoring A User Set Between Different Firmware Versions
116 Using the control panel  Restoring a user set between different firmware versions If you try to backup and restore a user set between different firmware versions, the panel shows you the following alarm information: Step Action Display Restore operation starts normally. PAR BACKUP Initializing param.
Page 117 Using the control panel 117 Step Action Display • Downloading continues, drive is restarted. PAR BACKUP Restarting drive 00:00 • Downloading finishes. PAR BACKUP Finishing restore operation Panel shows a text identifying the alarm and ALARM returns to the Par Backup. ALARM 2036 RESTORE EXIT...
Page 118: Loading A User Set Between Different Firmware Versions
118 Using the control panel  Loading a user set between different firmware versions If you try load a user set between different firmware versions, the panel shows you the following fault information: Step Action Display Go to the Parameters option by selecting PAR GROUPS PARAMETERS on the main menu as shown in 10 START/STOP...
Page 119: Viewing Backup Information
BACKUP INFO FIRMWARE VERSION: Information on the FIRMWARE VERSION UMFL, 1330, 0, firmware UMFL, 1330, 0, UMFL: Firmware of the ACL30 drive 1330: Firmware version (eg, 1.330) EXIT 00:00 0: Firmware patch version You can scroll the information with keys...
Page 120: I/O Settings
120 Using the control panel I/O Settings In the I/O Settings mode, you can: • check the parameter settings related to any I/O terminal • edit the parameter setting • start, stop, change the direction and switch between local and remote control. ...
Page 121 Using the control panel 121 Step Action Display Select the setting (line with a parameter number) with keys . You can edit the I/O SETTINGS parameter (INFO selection turns into EDIT 1002 UP COMMAND selection). EXIT EDIT 00:00 EDIT Press PAR EDIT 1002 UP COMMAND [P.02.01.00]...
Page 122: Reference Edit Option
122 Using the control panel Reference Edit option In the Reference Edit option, you can: • accurately control the local reference value, • start, stop, change the direction and switch between local and remote control. Editing is allowed only in the LOC state; the option always edits the local reference value.
Page 123 Using the control panel 123 Step Action Display SAVE After the last number is selected, press . Go -1250.00rpm EXIT to the Output mode by pressing . The selected reference value is shown in the status line. 00:00 MENU...
Page 124: Drive Info Option
Main menu. ASSISTANTS CHANGED PAR EXIT 00:00 ENTER Go to the Drive info option by selecting DRIVE DRIVE INFO INFO on the menu with keys DRIVE NAME ENTER and pressing DRIVE TYPE ACL30 DRIVE MODEL EXIT 00:00...
Page 125 DRIVE NAME: Drive name defined as a text in DriveStudio commissioning and maintenance tool EXIT 00:00 DRIVE TYPE: ACL30 DRIVE MODEL: Type code of the drive FW VERSION: See page 119. SOLUTION PROGRAM: Version information of the active solution program...
Page 126 126 Using the control panel...
Page 127: Program Features
Program features Contents of this chapter This chapter describes some of the important features of the ACL30 elevator drive, how to use the drive and how to program it to operate. For each feature, there is a list of related user settings, actual signals, and fault and alarm messages.
Page 128: Elevator System Configuration
128 Program features Elevator system configuration The figure below shows an example of a elevator system configuration with I/O control, one motor contactor and 1-phase 230 V AC UPS rescue operation. Safe torque off (STO) is used for removing the second motor contactor. L1 L2 Rescue operation 230 V...
Page 129: Local Control Vs. External Control
SPEED REF SEL4. Safe torque off The ACL30 has an integrated Safe torque off (STO) function. The function disables the control voltage of the power semiconductors of the drive output stage, thus preventing the inverter from generating the voltage required to rotate the motor. By using the Safe torque off function, both contactors interrupting the current to the motor in the elevator machine may be left out.
Page 130: Drive Programming
IEC 61131 function blocks and thereby adapt the drive to the elevator system without additional hardware or software. For more information, contact your local ABB representative. Backup and restore of drive contents The drive offers a possibility of backing up numerous settings and configurations to external storage such as the internal memory of the drive control panel and a PC file (using the DriveStudio tool).
Page 131: Parameter Restore
Program features 131  Parameter restore Parameters are divided into three different groups that can be restored together or individually: • Motor configuration parameters and identification (ID) run results • Encoder and fieldbus adapter settings • Other parameters. For example, retaining the existing ID run results in the drive makes a new ID run unnecessary.
Page 132: Basic Start/Stop Operation
132 Program features Basic start/stop operation The basic start/stop functions can be used for the elevator start/stop control and the interlocks related to basic operation.  Start/stop control Start/stop control comprises the logic and commands for starting the elevator in upward and downward directions.
Page 133: Drive Faults
Program features 133 Drive faults Drive faults are considered as critical and non-critical faults. See chapter Fault tracing on page 289. • critical faults trip the drive immediately, drive stops modulation and closes the brake. • non-critical faults allow the drive to continue modulation until start command is removed, that is the elevator continues travel to the destination floor and drive trips when it is stopped.
Page 134: Elevator Operation Modes
134 Program features Elevator operation modes By default, the elevator operates in the normal travel mode. In addition, there are three other operation modes: releveling mode, evacuation mode and inspection mode. For an overview of the speed references available in each mode, see section Speed reference selection and scaling on page 137.
Page 135: Evacuation Mode
Program features 135  Evacuation mode The Evacuation mode is used in the elevator car rescue operation in case power supply fails. For a detailed description of the operation of this mode and rescue operation in general, see section Rescue operation on page 173.
Page 136 136 Program features Diagnostics Signals Additional information Actual signals 05.01 LIFT SW bit 10 Displays whether the inspection speed is the current speed reference used by the elevator. (INSPECT SPD ACT)
Page 137: Speed Reference Selection And Scaling
Program features 137 Speed reference selection and scaling  Speed reference selection Speed reference selection function sets the selection mode and priority of the speed reference inputs. The selection mode can be set with parameter 80.05 SPEED REF MODE. MULTIPLE – This mode can be used for multiple speed references. Up to eight separate preset speed references can be programmed to the drive using parameters in group 80 SPEED REFERENCE...
Page 138: Speed Reference Mode Set To Multiple
138 Program features The function selects the speed reference based on the elevator operation mode as follows. • If neither the evacuation mode nor the inspection mode is active, the speed reference is selected based on the combined status of parameters 80.05 SPEED REF MODE,...
Page 139: Speed Reference Mode Set To Sep High Pri Or Sep Level Pri
Program features 139  Speed reference mode set to SEP HIGH PRI or SEP LEVEL PRI • The table below illustrates speed reference selection when 80.05 SPEED REF MODE is set to SEP HIGH PRI or SEP LEVL PRI and all four SPEED REF SEL parameters 80.06...80.09 are configured.
Page 140 140 Program features Off-delays Based on the set of off-delay parameters, the nominal, medium, speed2 and speed3 references, that is, the traveling speeds can be used for a prolonged period, despite change in the status of the speed reference selection bits. The off-delay parameter set contains adjustable speed limit and delay periods for each traveling speed reference.
Page 141 Program features 141 Parameters Additional information 80.16 EVACUATION SPEED Defines the speed reference used in the evacuation mode. 80.17 SPEED2 Defines an additional speed reference which can be used instead of the nominal speed based on the floor distance. 80.18 SPEED3 Defines an additional speed reference which can be used instead of the nominal speed based on the floor distance.
Page 142: Speed Reference Scaling
142 Program features  Speed reference scaling The Speed reference scaling function converts the linear speed of the elevator (m/s) to the rotation speed of the elevator motor (rpm). To ensure correct operation of the function and the elevator, you must define calculation factors at the start-up of the drive.
Page 143 Program features 143 The function calculates the speed reference in rpm using the following equation. · · 80.02 GEAR RATIO 80.04 ROPING RATIO · Speed ref (rpm) = Speed ref (m/s) · 80.03 SHEAVE DIAMETER (mm))/1000 The result of the calculation, motor rotational speed (rpm) corresponds to the elevator nominal speed (m/s) and is shown as the value of parameter 22.05 SPEED...
Page 144: Speed Profile
144 Program features Speed profile The Speed profile functions automatically select a set of acceleration, deceleration and jerks into use based on the elevator operation mode.  Acceleration/deceleration selection The Acceleration/deceleration function selects the acceleration and deceleration used based on the elevator operation mode as follows: •...
Page 145: Jerk Selection
Program features 145  Jerk selection The Jerk selection function selects an appropriate jerk into use based on the elevator operation mode. The function allows you to: • define different jerk values for the different elevator operation modes • enable or disable the use of jerks. When parameter 25.91 JERK DISABLE is activated, the jerks are internally set to a zero value.
Page 146 146 Program features Parameters Additional information 25.91 JERK DISABLE Selects the source for enabling/disabling all jerks. 25.92 JERK1 Defines the jerk used at the start of acceleration. 25.93 JERK2 Defines the jerk used at end of acceleration. 25.94 JERK3 Defines the jerk used at the start of leveling deceleration. 25.95 JERK4 Defines the jerk used at the end of leveling deceleration.
Page 147: Smart Slowdown
Program features 147 Smart slowdown The Smart slowdown function optimizes the travel time of the elevator by reducing the leveling path. That is, transition from the traveling speed (ie, nominal speed, medium speed, speed2 or speed 3) to the leveling speed is optimally delayed based on the knowledge of the physical leveling distance (ie, the distance between the leveling and stop switches).
Page 148 148 Program features Settings 1. Parameters 2. Additional information 82.01 SMART SLOWDN SEL Enables/disables the Smart slowdown function. 82.02 LV STOP SWC DIST Defines the distance between leveling and stop switches. 82.03 SAFETY MARGIN Defines what percentage of parameter 82.02 is used as the safety distance.
Page 149: Mechanical Brake Control
Program features 149 Mechanical brake control The elevator system is equipped with a mechanical brake that holds the elevator car at standstill when the elevator drive is stopped or not powered. Typically, the drive controls the brake open or closed via a relay output. Alternatively, the brake can also be controlled by the elevator controller.
Page 150: Torque Proving
150 Program features  Torque proving The Torque proving function ensures that the drive is able to produce torque before it releases the brake and starts the elevator operation. For this, the function performs an electrical elevator system check. Before opening the brake, the function compares the calculated actual torque of the drive with a reference torque (parameter 35.83 TORQ PROVING REF).
Page 151: Brake Slip Check
Program features 151  Brake slip check This function checks for any brake slips while torque proving is performed with the brake closed. If the actual elevator speed (05.04 LIFT SPEED ACT) exceeds the defined speed limit (parameter 35.85 SLIP SPEED LIM) during torque proving and stays there for longer than defined with parameter 35.86 SLIP FAULT DELAY, the...
Page 152 152 Program features Settings Parameters Additional information 35.80 BRK OPEN TRQ SEL Selects the source of the brake open torque to be used. 35.07 BRAKE OPEN TORQ Defines the brake open torque value used when selected as the source of parameter 35.80. 35.10 TORQ RAMP UP Defines the brake open torque ramp up time.
Page 153: Operation Time Scheme
Program features 153  Operation time scheme The timing diagram below illustrates the operation time scheme of mechanical brake control. Start command Modulating Magnetized SPEEDREF ACT Torque limit Start delay (par. 10.06) Phase loss test (par. 99.16) Magnetizing delay (par. 10.07) Torque proving delay (par.
Page 154: Inertia Compensation
154 Program features  Inertia compensation Inertia compensation function eliminates speed overshoot or undershoot by compensating for inertia effects. The function can be enabled when 28.12 MOMENT OF INERT is non-zero. A value can be obtained for inertia compensation with parameter 28.11 INERTIA AUTOTUNE, with the following two methods:...
Page 155: Protection Functions
Program features 155 Protection functions The following functions can be used to check and ensure proper operation of elevator control in different operating conditions: Speed match, Inverter overload, Motor stall and Leveling overtime stop. Other protection functions cover Thermal motor protection, DC voltage control and Programmable protection functions.
Page 156 156 Program features When the mechanical brake is closed and the drive stopped, that is, brake control is active, the drive generates alarm BRAKE SLIP if the difference of the motor actual speed and the speed reference is greater than the value of parameter 81.02 STD DEV LVL for a period longer than defined with parameter 81.04...
Page 157: Motor Stall
Program features 157 Signals Additional information Alarms BRAKE SLIP The brake is slipping while the motor is not running. Faults SPEED MATCH The speed error is higher than defined with parameter 81.02 SPD STD DEV LVL in the steady state or defined with parameter 81.03 SPD RMP DEV LVL in the ramp state, and the time delay defined with parameter...
Page 158: Leveling Overtime Stop
158 Program features  Leveling overtime stop This function generates an emergency stop signal (OFF3) if the time the elevator travels at the leveling speed exceeds the time defined with parameter 81.09 LVL MAX TIME. With this function, possible damage to the elevator system can be avoided in situations where the stop command is not received on time after the leveling command due to an electrical or mechanical problem.
Page 159 Program features 159 The figure below shows typical PTC sensor resistance values as a function of the motor operating temperature. 4000 1330 Temperature PTC resistance Normal 0…1.5 kohm Excessive > 4 kohm The figure below shows typical KTY84 sensor resistance values as a function of the motor operating temperature.
Page 160 160 Program features WARNING! The connection of motor temperature sensor requires double or reinforced insulation between motor live parts and the sensor because the thermistor input on the JCU control unit is not insulated according to IEC 60664. If the assembly does not fulfill the requirement, - protect the I/O board terminals against contact and make sure that it is not connected to any other equipments - isolate the temperature sensor from the I/O terminals.
Page 161 Program features 161 Voltage control and trip limits The control and trip limits of the intermediate DC voltage regulator are relative to an automatically determined supply voltage. The actual voltage used is shown by parameter 01.15 USED SUPPLY VOLT. The nominal DC voltage (U ) equals this value 1.35 times.
Page 162: Programmable Protection Functions
WARNING! ABB will not be liable for damages or losses caused by the failure to activate the user lock using a new pass code. See Cyber security disclaimer (page 28).
Page 163 Program features 163 want to prevent (we recommend you select all the actions unless otherwise required by the application). To close the user lock, enter an invalid pass code into 16.03 PASS CODE, or cycle the power. With the lock closed, parameters 16.12…16.14 are read only.
Page 164: Inputs And Outputs
164 Program features Inputs and outputs When the drive is in external control, the following analog and digital inputs/outputs can be used to control the drive.  Analog inputs The drive has two programmable analogue inputs, AI1 and AI2. Both inputs can be used either as a voltage input or current input (-11…11 V or -22…22 mA).
Page 165: Digital Inputs And Outputs
Program features 165  Digital inputs and outputs The drive has six digital inputs (DI1, DI2, DI3, DI4 , DI5 and DI6) and three digital inputs/outputs (DIO1, DIO2 and DIO3). The six digital inputs and three digital inputs/outputs can be inverted. The number of digital inputs/outputs can be increased by using an FIO-01 I/O extension (activated with parameter 12.80...
Page 166: Relay Outputs
166 Program features  Relay outputs The drive has one relay output. Two additional relay outputs can be added by using an FIO-01 I/O extension (enabled with parameter 12.80 EXT IO SEL). For more information on the I/O extension, see FIO-01 digital I/O extension user’s manual (3AFE68784921 [English]).
Page 167: Autophasing For Permanent Magnet Synchronous Motors
Program features 167 Autophasing for permanent magnet synchronous motors Note: Autophasing must be performed before the lift is in operation. Otherwise uncontrolled movement of the lift can occur. Autophasing is an automatic measurement routine to determine the angular position of the magnetic flux of a permanent magnet synchronous motor. The angular position of the magnetic flux is required to control the motor torque accurately.
Page 168: Autophasing Modes
168 Program features  Autophasing modes Several autophasing modes can be set with parameter 99.10 IDRUN MODE: • For Turning mode without the load connected – select Autophs turn • For Turning mode with the load connected – select Autophs rope •...
Page 169: Emergency Stop
Program features 169 Emergency stop Note: The user is responsible for installing the emergency stop devices and all the additional devices needed for the emergency stop to fulfill the required emergency stop category classes. Two emergency stops are available: Emergency stop OFF1 – The emergency stop signal is connected to the digital input which is selected as the source for the emergency stop activation (parameter 10.05 EM STOP OFF1).
Page 170: Encoder Support
170 Program features Encoder support  Encoder module selection Encoder module selection covers the settings for encoder activation, emulation, TTL echo, and encoder cable fault detection. The following optional interface modules are available: • TTL Encoder interface Module FEN-01: two TTL inputs, TTL output (for encoder emulation and echo), two digital inputs for position latching, PTC temperature sensor connection •...
Page 171: Absolute Encoder Configuration
Program features 171  Absolute encoder configuration Absolute encoder configuration can be used when parameter 90.01 ENCODER SEL is set to FEN-11 ABS. The optional FEN-11 Absolute Encoder interface Module supports the following absolute encoders: • Incremental sin/cos encoders with or without zero pulse and with or without sin/cos commutation signals •...
Page 172: Pulse Encoder Configuration
172 Program features Resolver autotuning is performed automatically whenever the resolver input is activated after changes to parameters 92.02 EXC SIGNAL AMPL or 92.03 SIGNAL FREQ. Autotuning must be forced after any changes in the resolver cable connection. This can be done by setting either 92.02 EXC SIGNAL AMPL or 92.03...
Page 173: Rescue Operation
Program features 173 Rescue operation Rescue operation can be used in emergency evacuation situations where the elevator car has to be run to the next floor because of a power supply failure. In such a situation, the drive is supplied by an external emergency power supply and is, thereby, switched to the low voltage mode.
Page 174: Evacuation Mode
174 Program features  Evacuation mode The drive uses the evacuation mode (evacuation speed) during a rescue operation. The evacuation mode can be enabled with parameter 10.81 EVACUATION MODE. Before enabling the evacuation mode, make sure that the elevator car is stopped. With parameter 10.82 EVACUATION AUTO, you can select whether the evacuation...
Page 175: Low Voltage Mode
Program features 175  Low voltage mode When an external emergency power supply is connected to the drive instead of the normal mains supply, the drive is switched to the low voltage mode based on the evacuation mode signal from the elevator controller. Note: Before the drive can be connected to the external emergency power supply, it must be at a stopped state and the normal mains supply must be disconnected.
Page 176 176 Program features In the low voltage mode, the default voltage control and trip levels as well as the brake chopper operation levels (see sections Voltage control and trip limits on page Brake chopper on page 161) are changed as follows: Level Value of parameter 47.04...
Page 177: Control Through The Embedded Fieldbus Interface: Dcu 16-Bit Profile
 References for the DCU 16-bit profile The ABB Drives profiles support the use of two fieldbus references, REF1 and REF2. The references are 16-bit words each containing a sign bit and a 15-bit integer. A negative reference is formed by calculating the two’s complement from the corresponding positive reference.
Page 178: Actual Signals For The Dcu 16-Bit Profile
 Actual signals for the DCU 16-bit profile Both the ABB Drives classic profile and ABB Drives enhanced profile support the use of two fieldbus actual values, ACT1 and ACT2. The actual values are 16-bit words each containing a sign bit and a 15-bit integer. A negative value is formed by calculating the two’s complement from the corresponding positive value.
Page 179: Modbus Register Addresses For The Dcu 16-Bit Profile
Program features 179 • If you select value Raw data, the fieldbus actual value ACT1 or ACT2 is the drive actual value without scaling. Drive value Corresponding fieldbus actual value ACT1 or ACT2 [integer] 32 767 32 767 -32 768 -32 768 ...
Page 180: Dcu 32-Bit Profile
180 Program features DCU 32-bit profile  Control and Status words for the DCU 32-bit profile When the DCU 32-bit profile is in use, the embedded fieldbus interface writes the fieldbus Control Word as is to the drive Control Word (parameter 02.15 EFB MAIN CW ...
Page 181: Actual Signals For The Dcu 32-Bit Profile
Program features 181  Actual signals for the DCU 32-bit profile The DCU 32-bit profile supports the use of two fieldbus actual values, ACT1 and ACT2. The actual values are 32-bit values consisting of two 16-bit words. The MSW (Most significant word) is the integer part and the LSW (Least significant word) the fractional part of the 32-bit value.
Page 182: Modbus Register Addresses For The Dcu 32-Bit Profile
182 Program features  Modbus register addresses for the DCU 32-bit profile The table below shows the Modbus register addresses and data with the DCU 32-bit profile. This profile provides native 32-bit access to the drive data. Register address Register data (16-bit) 400001 Control Word (02.15...
Page 183: Parameters
Parameters 183 Parameters Contents of this chapter The chapter describes the parameters and actual signals of the ACL30 elevator drive. Terms and abbreviations Term Definition Actual signal Type of parameter that is the result of a measurement or calculation by the drive.
Page 184: Setting Parameters
184 Parameters Term Definition Real 16-bit value 16-bit value (31 bits + sign) = integer value = fractional value Real24 8-bit value 24-bit value (31 bits + sign) = integer value = fractional value Save PF Parameter setting is protected against power failure. Type Data type.
Page 185: Parameter Groups 01
Parameters 185 Parameter groups 01…09 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) 01 ACTUAL Basic signals for monitoring the drive. VALUES All signals in this group are read-only, unless otherwise specified. Shows the filtered actual speed. Real 01.01 SPEED ACT Used speed feedback is defined by parameter 22.01 SPEED FB SEL.
Page 186 186 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Shows the actual position of the encoder. Real 01.10 POS ACT -51445.760... Encoder position. 51445.760 m 1000 = 1 m Shows the estimated motor speed. Real 01.11 SPEED ESTIMATED -30000.00... Motor speed in rpm. 30000.00 rpm 100 = 1 rpm 01.12...
Page 187 Parameters 187 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Counts the running time of the motor. INT32 01.20 RUN TIME COUNTER The counter runs only when drive modulates. The value is protected against power failure. The counter can be reset using the DriveStudio tool. The counter can only be set to zero.
Page 188 188 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) 02 I/O VALUES Input and output signals of the drive. All parameters in this group are read-only. 02.01 DI STATUS Status word of the digital inputs. Example: 000001 = DI1 is On, DI2 to DI6 are Off. Name Value Information Digital input DI1 is On.
Page 189 Parameters 189 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Status word of digital inputs/outputs DIO1…3. 02.03 DIO STATUS Example: 001 = DIO1 is On, DIO2 and DIO3 are Off. Name Value Information DIO1 Digital input/output DIO1 is On. Digital input/output DIO1 is Off. DIO2 Digital input/output DIO2 is On.
Page 190 190 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Control Word for fieldbus communication. 02.10 FBA MAIN CW Log. = Logical combination (ie, Bit AND/OR Selection parameter). Par. = Selection parameter. Name Value Information Log. Par. STOP* Stop according to the stop mode selected by 10.02, parameters 10.02...
Page 191 Parameters 191 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Control Word for fieldbus communication. 02.10 FBA MAIN CW Name Value Information Log. Par. (continued) JOGGING Activate jogging function 1. – Jogging function 1 disabled. JOGGING Activate jogging function 2. – Jogging function 2 disabled. REMOTE Fieldbus control enabled.
Page 192 192 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Status Word for fieldbus communication. 02.11 FBA MAIN SW Name Value Information READY Drive is ready to receive start command. Drive is not ready. ENABLED 1 External run enable signal is received. No external run enable signal is received.
Page 193 Parameters 193 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Status Word for fieldbus communication. 02.11 FBA MAIN SW Name Value Information (continued) REV ACT Drive is running in reverse direction. Drive is running in forward direction. RESERVED FAULT Fault is active. See chapter Fault tracing.
Page 194 194 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Internal Control Word of the drive received through 02.15 EFB MAIN CW the embedded fieldbus interface. Log. = Logical combination (i.e. Bit AND/OR Selection parameter); Par. = Selection parameter. Name Value Information Log.
Page 195 Parameters 195 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Internal Control Word of the drive received through 02.15 EFB MAIN CW the embedded fieldbus interface. Name Value Information Log. Par. (continued) JOGGING Activate jogging function 1. – Jogging function 1 disabled. JOGGING Activate jogging function 2.
Page 196 196 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Status Word for embedded fieldbus communication. 02.16 EFB MAIN SW Name Value Information READY Drive is ready to receive start command. Drive is not ready. ENABLED External run enable signal is received. No external run enable signal is received.
Page 197 Parameters 197 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Status Word for embedded fieldbus communication. 02.16 EFB MAIN SW Name Value Information (continued) REV ACT 1 Drive is running in reverse direction. Drive is running in forward direction. RESERVED FAULT Fault is active. See chapter Fault tracing.
Page 198 198 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) 03 CONTROL Speed control, torque control, and other values. VALUES 0.00 rpm/ 03.01 SPEEDREF INT Shows the internal speed reference in rpm. Real -30000.00... Internal speed reference in rpm. 100 = 1 rpm 30000.00 rpm 03.02 SPEEDREF EXT...
Page 199 Parameters 199 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Shows the output of the acceleration compensation 0.0%/ Real 03.09 ACC COMP TORQ torque. -1600.0... Acceleration compensation torque in percent. 10 = 1%/ - 1600.0% 05 LIFT CTRL Signals for monitoring the lift control functions. VALUES 05.01 LIFT SW...
Page 200 200 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Name Value Information (continued) SPEED2 ACT Speed2 (parameter 80.17) is the current speed reference used by the lift. Speed 2 (parameter 80.17) is not the current speed reference used by the lift. SPEED3 ACT Speed3 (parameter 80.18) is the current speed reference used by the lift.
Page 201 Parameters 201 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Lift fault status word with fault bits. 05.02 LIFT FW Name Value Information SPEED MATCH The speed error is higher than defined with parameter 81.02 SPD STD DEV LVL in the steady state or defined with parameter 81.03 SPD RMP DEV LVL in the ramp state, and the time delay defined with parameter...
Page 202 202 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Shows the actual lift speed in m/s. Real 05.04 LIFT SPEED ACT -32768.00... Actual life speed. - /100 = 1 m/s 32768.00 m/s Shows the ramped and shaped speed reference in Real 05.05 LIFT SPEED REF m/s.
Page 203: Fault Tracing
Parameters 203 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) 06 DRIVE STATUS Drive status words. Drive status word 1. 06.01 STATUS WORD 1 Name Value Information READY Drive is ready to receive start command. Drive is not ready. ENABLED External run enable signal is received. No external run enable signal is received.
Page 204 204 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Drive status word 2. 06.02 STATUS WORD 2 Name Value Information START ACT Drive start command is active. Drive start command is inactive. STOP ACT Drive stop command is active. Drive stop command is inactive. READY RELAY Ready to function: run enable signal on, no fault, emergency stop signal off, no ID run inhibition.
Page 205 Parameters 205 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Speed control status word. 06.03 SPEED CTRL STAT Name Value Information SPEED ACT Actual speed is negative. ZERO SPEED 1 Actual speed has reached the zero speed. RESERVED AT SETPOINT 1 The difference between the actual speed and the unramped speed reference is within the speed window.
Page 206 206 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Torque controller limitation status word 06.05 TORQ LIM STATUS Name Value Information UNDERVOLTAGE Intermediate circuit DC undervoltage. * OVERVOLTAGE Intermediate circuit DC overvoltage. * MINIMUM TORQUE 1 Torque reference minimum limit is active.* MAXIMUM TORQUE 1 Torque reference maximum limit is active.* INTERNAL...
Page 207 Parameters 207 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Shows the time (real time or power-on time) at which INT32 08.03 FAULT TIME HI the active fault occurred in format dd.mm.yy (=day.month.year). 0...2147483647 Number of days. - / 1 = 1 days Shows the time (real time or power-on time) at which INT32...
Page 208 208 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Alarm logger 2. For possible causes and remedies, 08.06 ALARM LOGGER 2 see chapter Fault tracing. Alarm IGBT OVERTEMP FIELDBUS COMM RESERVED AI SUPERVISION RESERVED NO MOTOR DATA ENCODER FAIL 7...9 RESERVED ENC EMUL FAILURE FEN TEMP FAILURE ENC MAX FREQ...
Page 209 Parameters 209 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Alarm logger 4. For possible causes and remedies, 08.08 ALARM LOGGER 4 see chapter Fault tracing. Alarm OPTION COMM LOSS SOLUTION ALARM 2...5 RESERVED PROT. SET PASS 7...8 RESERVED DC NOT CHARGED 10...15 RESERVED 0x0000...0xFFFF Alarm logger 4 1 = 1 / -...
Page 210 210 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Alarm word 1. For possible causes and remedies, see UINT32 08.11 ALARM WORD 1 chapter Fault tracing. Alarm BRAKE START TORQ BRAKE NOT CLOSED BRAKE NOT OPEN SAFE TORQUE OFF STO MODE CHANGE MOTOR TEMP EMERGENCY OFF RUN ENABLE...
Page 211 Parameters 211 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) ALARM WORD 3 Alarm word 3. For possible causes and remedies, see UINT32 08.13 chapter Fault tracing. Alarm 0...2 RESERVED PS COMM RESTORE CUR MEAS CALIB AUTOPHASING EARTH FAULT RESERVED MOTOR NOM VALUE RESERVED STALL 12…14...
Page 212 212 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Alarm word 6. For possible causes and remedies, see UINT32 08.16 ALARM WORD 6 chapter Fault tracing. Alarm 0…1 RESERVED LOW VOLT MOD CON 3…9 RESERVED BR DATA ENC NO POS OFFS SUPPL PHS LOSS PU LOST 14…15 RESERVED...
Page 213 Parameters 213 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Shows the type of the optional module in option slot 1. NO 09.20 OPTION SLOT 1 OPTION/ INT32 NO OPTION No modules detected. NO COMM Detected communication loss between drive and module. UNKNOWN Unknown module detected.
Page 214: Parameter Groups 10
214 Parameters Parameter groups 10…99 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) 10 START/STOP Start/stop/direction, slowdown and end limits source selections. Selects the source for the start and stop control in IN1 F IN2R/ 10.01 START FUNC external control. enum Note: This parameter cannot be changed while the drive is running.
Page 215 Parameters 215 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) PANEL Start and stop control from the panel. Start and stop control from parameter 02.15 MAIN CW. Drive start up command. DI1/ 10.02 UP COMMAND Bit pointer This parameter is read-only. Bit pointer: CONST or POINTER (See Terms and - / 1 = 1 abbreviations...
Page 216 216 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Defines the constant DC magnetising time. After the 500 ms/ 10.07 DC MAGN TIME start command, the drive automatically Real premagnetises the motor at the set time. To make sure that motor is magnetised fully, this value can be set to the same value as or higher than the rotor time constant.
Page 217 Parameters 217 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Drive stores the light load direction at each start to RECOMMENDED non volatile memory. Selects the source from which the Lift control C.FALSE/ 10.83 FLOOR LIM SWITCH program reads the floor limit switch signal. This Bit pointer signal is activated when the lift reaches any of the floors and when any of the floor limit switches is hit.
Page 218 218 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Lift control word for fieldbus control. 0x0000/ 10.87 LIFT CW UINT32 Name Value Information START UP Start command is active in the upward direction. Start command is inactive in the upward direction. START DOWN 1 Start command is active in the downward direction.
Page 219 Parameters 219 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Freq input DIO2 is used as a frequency input. Selects whether DIO3 is used as a digital input, as a Output/ 12.03 DIO3 CONF digital output or as a frequency output. enum Output DIO3 is used as a digital output.
Page 220 220 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Inverts status of digital inputs as reported by 02.01 0b000000/ 12.08 DI INVERT MASK STATUS. For example, a value of 0b000100 inverts UINT32 the status of DI3 in the signal. Name Value Information INVERT DI1 Digital input DI1 is Off Digital input DI1 is On.
Page 221 Parameters 221 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Input/ 12.82 EXT IO DIO2 CONF Selects whether extension DIO2 is used as a digital input or as a digital output in a FIO-01 digital I/O extension module. enum Input Extension DIO2 is used as a digital input. Output Extension DIO2 is used as a digital output.
Page 222 222 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) 13 ANALOGUE Settings for the analogue inputs. INPUTS 13.01 AI1 FILT TIME Defines the filter time constant for analogue input 0.000 s/ AI1. Real Unfiltered signal Filtered signal -t/T O = I × (1 - e I = filter input (step) O = filter output t = time...
Page 223 Parameters 223 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Defines the real value that corresponds to the 1500.000/ 13.04 AI1 MAX SCALE maximum analogue input value defined by Real parameter 13.02 AI1 MAX. AI (scaled) 13.04 13.03 13.02 AI (mA / V) 13.05 -32768.000 Real value corresponding to the value of parameter...
Page 224 224 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Defines the minimum value for analogue input AI2. -10.000 V/ 13.08 AI2 MIN The type is selected with jumper J2 on the JCU Real Control Unit. -11.000… Minimum AI2 input value. 1000 = 1 V 11.000 V / or mA / - -22.000…...
Page 225 Parameters 225 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) AI2 max tune Current analogue input AI1 signal value is set as maximum value for AI1, parameter 13.02 AI1 MAX. The value reverts back to No action automatically. AI2 min tune Current analogue input AI2 signal value is set as minimum value for AI2, parameter 13.08 AI2 MIN.
Page 226 226 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) 0b0000…0b1111 AI1/AI2 signal supervision selection. 1 = 1 15 ANALOGUE Settings for the analogue outputs. OUTPUTS 15.01 AO1 PTR Selects a drive signal to be connected to analogue P.CURRENT output AO1. PERC / See parameter 01.05 CURRENT PERC.
Page 227 Parameters 227 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Defines the real value that corresponds to the 100.000 / 15.05 AO1 MAX SCALE maximum analogue output value defined by Real parameter 15.03 AO1 MAX. AO (mA) 15.03 15.04 15.06 15.05 AO (real) AO (mA) 15.03 15.04...
Page 228 228 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Defines the maximum value for analogue output 10.000 V / 15.09 AO2 MAX AO2. Real -10.000… Maximum AO2 output value. 1000 = 1 V / 10.000 V Defines the minimum value for analogue output AO2. -10.000 V / 15.10 AO2 MIN Real...
Page 229 Parameters 229 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) 16 SYSTEM Local control and parameter access settings, restoration of default parameter values and saving of parameters into permanent memory. Selects the source for disabling local control C.False / 16.01 LOCAL LOCK (Take/Release button on the PC tool, LOC/REM key Bit pointer of the panel).
Page 230 Note: You must change the default user pass code to maintain a high level of cybersecurity. Important! Store the pass code in a safe place. The protection cannot be disabled even by ABB if the code is lost. See also section User lock (page 162).
Page 231 Parameters 231 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Clearing... Clearing in progress. Enables the save and restoration of up to 50 custom enum 16.07 USER SET SEL sets of parameter settings. The set that was in use before powering down the drive is in use after the next power-up.
Page 232 232 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Together with parameter 16.10 USET IO SEL HI, C.False / 16.09 USET IO SEL LO selects the user parameter set when parameter Bit pointer 16.07 USER SET SEL is set to IO mode. The status of the source defined by this parameter and parameter 16.10...
Page 233 Parameters 233 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) (Writable when user lock is open) INT32 16.12 USER PASS CODE To change the current user pass code, enter a new code into this parameter as well as 16.13 CONFIRM PASSCODE. A warning will be active until the new pass code is confirmed.
Page 234 234 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Defines the allowed maximum motor current. Real 20.02 MAXIMUM CURRENT 0.00… Maximum allowed motor current. - / 100 = 1 A 30000.00 A Defines, together with 20.01 ABS MAX SPEED, the 500.0 rpm / 20.03 SPEED TRIPMARGIN...
Page 235 Parameters 235 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Defines the time constant of the actual speed filter, 5.000 ms / 22.02 SPEED ACT FTIME that is, the time within the actual speed has reached Real 63% of the nominal speed (filtered speed = 01.01 SPEED ACT).
Page 236 See also section Speed reference scaling on page 142. Also defines the rpm value that corresponds to 20000 for fieldbus communication with ABB Drives communication profile. 0...30000 rpm Speed scaling value. 1 = 1 rpm Defines the time within which the drive is stopped if 1.000 s /...
Page 237 Parameters 237 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Real Selects the speed limit in % to change between 25.81 ACC/DEC CHNG 0.0 %/ acc/dec set 1 and 2. Percent of changing speed for acc/dec set 1 or set 2. 0.0...100.0 % 10 = 1 % Defines the acceleration for acc/dec set 1.
Page 238 238 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Defines the jerk used at the start of acceleration from 25.92 JERK1 1.00 m/s Real zero speed to traveling speed when the start command is given. 0.01…100.00 m/s Jerk used at the start of acceleration. 100 = 1 m/s Defines the jerk used at the end of acceleration from 25.93...
Page 239 Parameters 239 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Defines the integration time of the speed controller in 0.500 s / 28.04 INT TIME 2 high speed. Real 0.000...600.000 s Integration time. - / 100 = 1 s Defines the proportional gain of the speed controller 10.00 / Real 28.05...
Page 240 240 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Defines the ramp time to switch Off the Roll back 0.5 s / Real 28.82 ROLLBACK RAMP compensation function. 0.0...1.0 s Ramp time. 10 = 1 s 35 MECH BRAKE Settings for the control of the mechanical brake, torque proving, brake slip, brake open torque and CTRL torque limiter while stopping.
Page 241 Parameters 241 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Selects the source 1 for activating external brake C.False / 35.02 BRAKE MONITOR 1 on/off supervision (when par. 35.01 BRAKE Bit pointer CONTROL = ENABLE 1 NC, ENABLE 1 NO, ENA 1&2 NC, ENA 1&2 NO). The use of the external on/off supervision signal is optional.
Page 242 242 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Defines the brake open delay (= the delay between 0.10 s / 35.04 BRAKE OPEN DELAY the internal open brake command and the release of UINT32 the motor speed control). The delay counter starts when the drive has magnetised the motor and risen the motor torque to the level required at the brake release (parameter...
Page 243 Parameters 243 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Defines the brake close delay. The delay counter 0.00 s / 35.09 BRAKE CLOSE DLY starts when the motor actual speed has fallen below UINT32 the set level (parameter 35.06 BRAKE CLOSE SPD) after the drive has received the stop command.
Page 244 244 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) > 30 min stby Torque proving is enabled after 30 minutes of standby. > 1 hr stby Torque proving is enabled after 1 hour of standby. > 90 min stby Torque proving is enabled after 90 minutes of standby.
Page 245 Parameters 245 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) 46 FAULT Settings for drive behaviour upon a fault situation. An alarm or a fault message indicates abnormal drive FUNCTIONS status. This parameter group also includes settings for thermal protection of the motor. See also section Thermal motor protection on page 158.
Page 246 246 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Alarm Drive running: The drive trips on SAFE TORQUE OFF when one or both of the STO signals is lost. Drive stopped: The drive generates a SAFE TORQUE OFF alarm if both STO signals are absent. If only one of the signals is lost, the drive trips on STO1 LOST or STO2 LOST.
Page 247 Parameters 247 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Selects the motor temperature protection. When Estimated / 46.08 MOT TEMP SOURCE overtemperature is detected, the drive reacts as enum defined by parameter 46.07 MOT TEMP PROT. *Note: If one FEN-xx module is used, parameter setting must be either KTY 1st FEN PTC 1st...
Page 248 248 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Defines the fault limit for motor overtemperature 110 °C/ 46.10 MOT TEMP FLT LIM protection (when parameter 46.07 MOT TEMP INT32 PROT = Fault). 0…10000 °C Motor overtemperature fault limit. 1 = 1 °C / - Selects the source for the external fault reset signal.
Page 249 Parameters 249 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Selects the faults that are automatically reset. The 46.84 AUTORESET SEL 0x4000 / parameter is a 16-bit word with each bit corresponding to a fault type. Whenever a bit is set to 1, the corresponding fault is automatically reset.
Page 250 250 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Selects a signal source that enables/disables C.False/ 47.04 BATTERY SUPPLY external power unit supply, used with low DC supply Bit pointer voltages such as a battery. 0 = External power unit supply disabled, 1 = External power unit supply enabled.
Page 251 Parameters 251 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Selects the alarm limit for the brake resistor 95% / 48.06 BR TEMP ALARMLIM temperature supervision. The value is given in Real24 percent of the temperature the resistor reaches when loaded with the power defined by parameter 48.03 BR POWER MAX CNT.
Page 252 TR SRC. Torque Fieldbus adapter module uses torque reference scaling. Torque reference scaling is defined by the used fieldbus profile (eg, with ABB Drives Profile, integer value 10000 corresponds to 100% torque value). Signal 01.06 TORQUE is sent to the fieldbus as an actual value.
Page 253 Parameters 253 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Selects the source for freely programmable fieldbus C.False / 50.08 FBA SW B12 SRC status word bit 28 (02.11 FBA MAIN SW bit 28). Note Bit pointer that this functionality may not be supported by the fieldbus communication profile.
Page 254 254 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) 51 FBA SETTINGS Further fieldbus communication configuration. These parameters need to be set only if a fieldbus adapter module is installed. Shows the fieldbus protocol on the basis of the UINT32 51.01 FBA TYPE adapter module installed.
Page 255 Parameters 255 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Shows the drive type code of the fieldbus adapter UINT32 51.29 DRIVE TYPE CODE module mapping file stored in the memory of the drive. 0...65535 Drive type code of fieldbus adapter module mapping 1 = 1 / - file.
Page 256 256 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) 52 FBA DATA IN Selection of the data to be sent by the drive to the fieldbus controller. These parameters need to be set only if a fieldbus adapter module is installed. Selects data to be transferred from the drive to the UINT32 52.01...
Page 257 CONTROL PROFILE Modbus protocol. ENHANCED enum ABB CLASSIC ABB Drives profile, classic version. ABB ENHANCED ABB Drives profile, enhanced version. DCU 16-BIT DCU 16-bit profile. DCU 32-BIT DCU 32-bit profile. 58.07 COMM LOSS T Defines the timeout limit for EFB communication loss 600 ms / monitoring.
Page 258 258 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) ANY MESSAGE EFB communication loss monitoring is enabled. Any Modbus request resets the timeout counter. CTRL WRITE EFB communication loss monitoring is enabled. Writing to control or reference word resets the timeout counter. Defines the drive operation after the EFB NONE / 58.09...
Page 259 Parameters 259 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) 16-bit packed boolean data word for the 0x0000 / 58.15 COMM DIAGNOSTICS communication diagnostics flag bits. Read-only. Information RESERVED. NOTTHISNODEDATA (Last received packet was not for this node.) RESERVED. ONE OK PACKET (At least one packet is successfully received after the power up.) RESERVED.
Page 260 260 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Shows the LSW part of the Control Word which the 0x0000 / 58.21 RAW CW LSW drive receives from the Modbus master. This parameter is read-only. 0x0000…0xFFFF Bits 0…15 of the Control word as a hex value. 1 = 1 Shows the MSW part of the Control Word which the 0x0000 /...
Page 261 Parameters 261 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Defines the order of the data words in the Modbus LSW MSW / 58.32 WORD ORDER frame. enum MSW LSW Most significant word first, then Least significant word. LSW MSW Least significant word first, then Most significant word.
Page 262 262 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Internally used. Cannot be set by the user. 72.08 POS SPEED ENA Internally used. Cannot be set by the user. 72.09 NEG SPEED ENA 72.10 SPEED RAMP IN Internally used. Cannot be set by the user. Internally used.
Page 263 Parameters 263 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Defines the gear box ratio used in m/s to rpm 1.000 / 80.02 GEAR RATIO conversions and vice versa. Real Gear box ratio. 1000 = 1 0.001…1000.000 Defines the sheave diameter of the lift system 500 mm 80.03 SHEAVE...
Page 264 264 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Selects the source for speed reference selection DI6/ 80.08 SPEED REF SEL3 pointer 3. The bit combination of parameters 80.06, Bit pointer 80.07, 80.08 80.09 determines the speed reference when neither the evacuation mode nor the inspection mode is active.
Page 265 Parameters 265 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Defines the speed reference to be used in the normal 0.50 m/s / 80.14 MEDIUM SPEED travel mode when the bit combination of parameters Real 80.06, 80.07 80.08 is 010. This is an additional speed reference which can be defined to be used instead of the nominal speed based on the floor distance.
Page 266 266 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Defines the time period for extending the speed2 0.0 s / Real 80.20 SPEED2 OFF DLY reference (parameter 80.17 SPEED2). Speed2 is used further for the duration of this time period, even if it was deactivated by the speed reference selection bits.
Page 267 Parameters 267 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Defines the time delay for generating fault SPEED 1.0 s / Real 81.04 SPEED MATCH MATCH. The fault is generated when the speed error is higher than defined with parameter 81.02 STD DEV LVL in the steady state or defined with parameter 81.03 SPD RMP DEV LVL in the ramp...
Page 268 268 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Defines the maximum time the drive can run at the 0.0 s / Real 81.09 LVL MAX TIME leveling speed. If the stop command has not been received before this time period elapses, the Leveling overtime stop function activates an emergency stop command (OFF3).
Page 269 Parameters 269 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) FEN-11 ABS Communication active. Module type: FEN-11 Absolute Encoder Interface. Input: Absolute encoder input (X42). See parameter group 91 ABSOL ENC CONF. FEN-11 TTL Communication active. Module type: FEN-11 Absolute Encoder Interface. Input: TTL encoder input (X41).
Page 270 270 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Enables encoder emulation and selects the position Disabled / 90.02 EMUL MODE SEL value and the TTL output used in the emulation enum process. In encoder emulation, a calculated position difference is transformed to a corresponding number of TTL pulses to be transmitted via the TTL output.
Page 271 Parameters 271 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) FEN-11 SWref Module type: FEN-11 Absolute Encoder Interface. Emulation: Drive software position (source selected by par. 93.08 EMUL POS REF) is emulated to FEN- 11 TTL output. FEN-11 ABS Module type: FEN-11 Absolute Encoder Interface. Emulation: FEN-11 absolute encoder input (X42) position is emulated to FEN-11 TTL output.
Page 272 272 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) FEN-21 TTL Module type: FEN-21 Resolver Interface. Echo: TTL encoder input (X51) pulses are echoed to the TTL output. FEN-31 HTL Module type: FEN-31 HTL Encoder Interface. Echo: HTL encoder input (X82) pulses are echoed to the TTL output.
Page 273 Parameters 273 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) 91 ABSOL ENC Absolute encoder configuration; used when parameter 90.01 ENCODER SEL is set to FEN-11 CONF ABS. Defines the number of sine/cosine wave cycles 91.01 SINE COSINE NR within one revolution. UINT32 Note: This parameter does not need to be set when EnDat or SSI encoders are used in the continuous...
Page 274 274 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Enables the encoder zero pulse for the absolute FALSE/ 91.05 REFMARK ENA encoder input (X42) of an FEN-11 module (if UINT32 present). Zero pulse can be used for position latching. Note: With serial interfaces (that is, when parameter 91.02 ABS ENC INTERF is set to EnDat, Hiperface, Tamag.
Page 275 Parameters 275 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Defines the location of the MSB (main significant bit) UINT32 91.11 SSI POSITION MSB of the position data within an SSI message. Used with SSI encoders, when parameter 91.02 ABS ENC INTERF is set to SSI. 1…126 Position data MSB location (bit number).
Page 276 276 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Selects the transmission cycle for an SSI encoder. 100 us / 91.16 SSI TRANSMIT UINT32 Note: This parameter needs to be set only when an SSI encoder is used in the continuous mode, that is SSI encoder without incremental sin/cos signals (supported only as encoder).
Page 277 Parameters 277 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Selects the maximum encoder calculation time for an 50 ms / 91.19 ENDAT MAX CALC EnDat encoder. UINT32 Note: This parameter needs to be set only when an EnDat encoder is used in the continuous mode, that is EnDat encoder without incremental sin/cos signals (supported only as encoder).
Page 278 278 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) 93 PULSE ENC TTL/HTL input and TTL output configuration. CONF 93.01 ENC PULSE NR Defines the pulse number per revolution for encoder. 0 / UINT32 0…65535 Pulses per revolution for encoder. 1 = 1 / - 93.02 ENC TYPE Selects the type of encoder.
Page 279 Parameters 279 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Selects whether position estimation is used with TRUE / 93.04 ENC POS EST ENA encoder to increase position data resolution or not. enum FALSE Measured position (Resolution: 4 x pulses per revolution for quadrature encoders, 2 x pulses per revolution for single track encoders.) TRUE Estimated position.
Page 280 280 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Defines the zero point for emulated position in 0.00000 rev 93.09 EMUL POS OFFSET relation of the zero point of the input position (within Real one revolution). The input position is selected by parameter 90.02 EMUL MODE SEL.
Page 281 Parameters 281 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Defines the main inductance L of the motor model. 0.00000 p.u. 97.04 LM USER Real24 Note: This parameter is valid only for asynchronous motors. 0.00000… Main inductance. - / 100000 = 10.00000 p.u 1 p.u σ...
Page 282 282 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) σ Defines the leakage inductance 0.00 mH / 97.12 SIGL USER SI Real24 Note: This parameter is valid only for asynchronous motors. 0.00… Leakage inductance. 100000.00 mH 100 = 1 mH Defines the direct axis (synchronous) inductance. 0.00 mH / 97.13 LD USER SI...
Page 283 Parameters 283 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) 99 START-UP Start-up settings such as language, motor data and motor control mode. DATA 99.01 LANGUAGE Selects the language. ENGLISH / enum Note: Not all languages listed below are necessarily supported. ENGLISH English 0809 hex DEUTSCH...
Page 284 284 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Defines the nominal motor voltage. Nominal voltage Real 99.04 MOT NOM VOLTAGE is a fundamental phase to phase rms voltage, which is supplied to the motor at the nominal operating point. This parameter value must be equal to the value on the asynchronous motor name plate.
Page 285 Parameters 285 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Defines the nominal motor power. Must be equal to Real 99.07 MOT NOM POWER the value on the motor rating plate. If several motors are connected to the inverter, enter the total power of the motors.
Page 286 286 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Selects the type of the motor identification performed No / 99.10 IDRUN MODE at the next start of the drive in the DTC mode. During enum the identification, the drive identifies the characteristics of the motor for optimum motor control.
Page 287 Parameters 287 Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) IDrotating Rotating ID run. The motor must be de-coupled from the lift system. Autophs turn Turning autophasing, that determines the start angle of the motor. Note that other motor model values are not updated.
Page 288 288 Parameters Bit/Name/Value/ Description Def/Type Range FbEq (16b/32b) Set zero pos Sets the zero position of angle offset to the encoder memory. Parameter 90.06 ENC PAR REFRESH must be selected to activate the writing procedure to the encoder. Note: This selection is supported with FEN-11 (EnDat and Hiperface).
Page 289: Contents Of This Chapter
Alarm and fault indications An alarm or a fault message indicates abnormal drive status. Most alarm and fault causes can be identified and corrected using this information. If not, an ABB representative should be contacted. The alarm/fault code is displayed on the 7-segment display of the drive. The following table describes the indications given by the 7-segment display.
Page 290: How To Reset
290 Fault tracing How to reset The drive can be reset either by pressing the RESET key on the control panel or PC tool, or by switching the supply voltage off for a while. When the fault is removed, the motor can be restarted.
Page 291 46.05 the drive is stopped and DIAGNOSTIC parameter 46.05 DIAGNOSTIC is set to Alarm. STO MODE Error in changing Safe Contact your local ABB 2004 CHANGE torque off supervision, ie, representative. parameter 46.05 DIAGNOSTIC setting could not be changed to value Alarm.
Page 292 292 Fault tracing Code Alarm Cause What to do EMERGENCY Drive has received an Check that it is safe to continue 2009 STOP emergency stop command operation. (OFF1/OFF3). Return the emergency stop push button to the normal position. Restart the drive. BR OVERHEAT Brake resistor temperature Stop the drive.
Page 293 Fault tracing 293 Code Alarm Cause What to do BC MOD Input bridge or brake Let the drive cool down. 2015 OVERTEMP chopper temperature has Check for excessive ambient exceeded the internal temperature. alarm limit. Check for cooling fan failure. Check for obstructions in the air flow.
Page 294 294 Fault tracing Code Alarm Cause What to do ENCODER 1 Encoder is activated by a Check that parameter 90.01 2022 FAILURE parameter but the encoder ENCODER SEL setting interface (FEN-xx) cannot corresponds to encoder interface be found. (FEN-xx) installed in drive Slot 1/2 (signal 09.20 OPTION SLOT 1 /...
Page 295 ENC PAR REFRESH is used or after the JCU Control Unit is powered up the next time. ENC EMUL REF Encoder emulation has Contact your local ABB 2029 ERROR failed due to a failure in representative. writing a new (position)
Page 296 JCU the JCU Control Unit and the power Control Unit and the power unit. unit of the drive. RESTORE Restoration of backed-up Contact your local ABB 2036 parameters failed. representative. CUR MEAS Current measurement Informative alarm. 2037...
Page 297 Check that there is no earth fault in the motor or motor cables: measure insulation resistances of the motor and motor cable. If no earth fault can be detected, contact your local ABB representative. MOTOR NOM The motor configuration Check the settings of the motor...
Page 298 298 Fault tracing Code Alarm Cause What to do PU LOST Connection between the Check the connections between 2085 JCU Control Unit and the the JCU Control Unit and the power power unit of the drive is unit. lost. Start command is active when drive is in low voltage mode, and the connection to the power...
Page 299: Fault Messages Generated By The Drive
Fault tracing 299 Fault messages generated by the drive Code Fault Cause What to do OVERCURRENT Output current has Check motor load. 0001 exceeded the internal fault Check acceleration time. See limit. parameter group 25 ACC/DEC RAMP on page 236. Check the motor and motor cable (including phasing and delta/star connection).
Page 300 Check that there is no earth fault in the motor or motor cables: measure insulation resistances of motor and motor cable. If no earth fault can be detected, contact your local ABB representative. FAN FAULT Fan is not able to rotate Check the fan operation and...
Page 301 Check the fault limit setting, parameter 48.05. Check that the braking cycle meets allowed limits. 0013 CURR MEAS GAIN Difference between output Contact your local ABB phase U2 and W2 current representative. measurement gain is too great. 0014 CABLE CROSS Incorrect input power and Check input power connections.
Page 302 99.09 MOT NOM TORQUE. maximum torque setting is too low. Fault code Internal error. Contact your local ABB extension: 4…16 representative. CURR U2 MEAS Measured offset error of Contact your local ABB 0018 U2 output phase current representative.
Page 303 46.05 DIAGNOSTIC setting is Alarm or No. STO MODE Error in changing the Safe Contact your local ABB 0023 CHANGE torque off supervision, ie, representative. parameter 46.05 DIAGNOSTIC setting could not be changed to value Fault.
Page 304 304 Fault tracing Code Fault Cause What to do EXTERNAL Fault in external device. Check external devices for faults. 0030 (This information is Check the setting of parameter configured through one of 46.01 EXTERNAL FAULT. the programmable digital inputs.) 0031 SAFE TORQUE Safe torque off function is Check safety circuit connections.
Page 305 Reduce the number of parameters. firmware maximum. Fault code Drive internal fault Contact your local ABB extension: Other representative. OPTION COMM Communication between Check that option modules are 0038 LOSS...
Page 306 306 Fault tracing Code Fault Cause What to do ENCODER Encoder feedback fault If an absolute encoder, 0039 EnDat/Hiperface/SSI, with incremental sin/cos pulses is used, incorrect wiring can be located as follows: Disable serial link (zero position) by setting parameter 91.02 ABS ENC INTERF to None...
Page 307 See parameter group FIELDBUS on page 251. Check cable connections. Check if the communication master can communicate. FB MAPPING FILE Drive internal fault Contact your local ABB 0046 representative. MOTOR Measured motor Check that the actual number of 0047 OVERTEMP...
Page 308 22 SPEED FEEDBACK. Check encoder installation. See the description of fault 0039 (ENCODER1) for more information. 0067 FPGA ERROR1 Drive internal fault Contact your local ABB representative. FPGA ERROR2 Drive internal fault Contact your local ABB 0068 representative. 0069 ADC ERROR...
Page 309 Fault tracing 309 Code Fault Cause What to do T5 OVERLOAD Firmware time level 5 Contact your local ABB 0204 overload representative. Note: This fault cannot be reset. A1 OVERLOAD Application time level 1 Contact your local ABB 0205 fault representative.
Page 310 310 Fault tracing Code Fault Cause What to do LICENSING Drive internal fault Contact your local ABB 0306 representative. Note: This fault cannot be reset. DEFAULT FILE Drive internal fault Contact your local ABB 0307 representative. Note: This fault cannot be reset.
Page 311 Fault tracing 311 Code Fault Cause What to do TECH LIB Incompatible firmware Contact your local ABB 0314 INTERFACE interface representative. Note: This fault cannot be reset. RESTORE FILE Restoration of backed-up Contact your local ABB 0315 parameters failed. representative.
Page 312 312 Fault tracing Code Fault Cause What to do MOTOR STALL Motor actual speed is Check torque and current limit lower than defined with settings. 05.02 LIFT FW bit 4 parameter 81.07 STALL SPEED LIM, the drive has exceeded the torque limits defined with parameters 81.05 STALL TORQ MAX...
Page 313: Contents Of This Chapter
Maintenance intervals The table below lists the routine maintenance intervals recommended by ABB. Consult a local ABB Service representative for more details. On the Internet, go to http://www.abb.com/drivesservices, select Drive Services, and Maintenance and Field Services.
Page 314: Heatsink
314 Maintenance Every 6 years if the ambient Cooling fan replacement Cooling fan on page 315. temperature is higher than 40 °C (104 °F). Otherwise, every 9 years. Every 10 years Control panel battery The battery is housed on the replacement rear of the control panel.
Page 315: Cooling Fan
If the drive is operated in a critical part of a process, fan replacement is recommended once these symptoms start appearing. Replacement fans are available from ABB. Do not use other than ABB-specified spare parts.
Page 316: Fan Replacement (Frames C And D)
316 Maintenance  Fan replacement (Frames C and D) To remove the fan, release the retaining clip (arrowed) carefully using a screwdriver. Pull the fan holder out. Disconnect the fan cable. Carefully bend the clips on the fan holder to free the fan. Install the new fan in reverse order.
Page 317: Other Maintenance Actions
Maintenance 317 Other maintenance actions  Transferring the memory unit to a new drive module When a drive module is replaced, the parameter settings can be retained by transferring the memory unit from the defective drive module to the new module. WARNING! Do not remove or insert the memory unit when the drive module is powered.
Page 318 318 Maintenance...
Page 319: Contents Of This Chapter
This chapter contains the technical specifications of the drive, e.g. the ratings, sizes and technical requirements, and provisions for fulfilling the requirements for CE and other markings. Drive specifications Drive type Frame Typical Output ratings Mains choke EMC filter ACL30-04... size motor power 2max -06A0 CHK-02 JFI-02 -09A0...
Page 320: Derating
320 Technical data Derating The continuous output currents stated above must be derated if any of the following conditions apply: • the ambient temperature exceeds +40 °C (+104°F) • the AC supply voltage is higher than 400 V • the drive is installed higher than 1000 m above sea level. Note: The final derating factor is a multiplication of all applicable derating factors.
Page 321: Cyclic Loads
Technical data 321 Cyclic loads If the load cycle is shorter than 10 seconds, the thermal time constant of the heatsink (approximately 80 seconds) can be ignored, and the following procedure can be applied to find out whether the drive can handle the cycle. 1.
Page 322: Dimensions And Weights
322 Technical data Dimensions and weights See also chapter Dimension drawings on page 347. Frame Height Height Width Depth Depth Weight size (without (with cable (without (with options cable clamp clamp options installed on plates) plates) installed JCU) on JCU) mm (in.) mm (in.) mm (in.)
Page 323: Supply Cable Fuses
See also chapter Planning the electrical installation. Note: Fuses with a higher current rating must not be used. Drive type Input IEC fuse UL fuse Cross-sectional ACL30-04... current area of cable Rated Volta Class Rated Volta current ge (V)
Page 324: Ac Input (Supply) Connection
324 Technical data AC input (supply) connection Voltage (U 180…480 V AC 3-phase 50…60 Hz ± 5% Frequency Network type Grounded (TN, TT) or ungrounded (IT). Note: If the installation site is higher than 2000 m (6600 ft) above sea level, connection of the drive to an ungrounded (IT) or corner-grounded delta network is not allowed.
Page 325: Motor Connection
Technical data 325 Motor connection Motor types Asynchronous induction motors, synchronous permanent magnet motors Frequency 0…500 Hz Current See section Drive specifications. Switching Selectable between 4 … 12 kHz. frequency Maximum motor 50 m (164 ft) with screened cable cable length 75 m (246 ft) with unscreened cable Terminals Frame B: Detachable screw terminal block for 0.5…6 mm...
Page 326 326 Technical data Analogue Connector pitch 3.5 mm, wire size 1.5 mm inputs AI1 and Current input: –20…20 mA, R 100 ohm AI2 (X4). Voltage input: –10…10 V, R : 200 kohm Differential inputs, common mode ±20 V Current/voltage Sampling interval per channel: 0.25 ms input mode Filtering: Adjustable, 0.25 ms min.
Page 327: Ambient Conditions
Technical data 327 Ambient conditions Environmental limits for the drive are given below. The drive is to be used in a heated, indoor, controlled environment. Operation Storage Transportation installed for stationary in the protective in the protective package package Installation site 0 to 4000 m (6600 ft) altitude above sea level.
Page 328: Materials
Part 5-1: Safety requirements. Electrical, thermal and energy Provisions for compliance: The final assembler of the machine is responsible for installing the ACL30 in a cabinet that is protected to IP2X (IP3X for top surfaces for vertical access). prEN 61800-5-2 Adjustable speed electrical power drive systems.
Page 329: Ce Marking
Technical data 329 CE marking A CE mark is attached to the drive to verify that the drive follows the provisions of the European Low Voltage, EMC and RoHS Directives. The CE marking also verifies that the drive, in regard to its safety functions (such as Safe torque off), conforms with the Machinery Directive as a safety component.
Page 330: Compliance With En 61800-3:2004
330 Technical data Compliance with EN 61800-3:2004  Definitions EMC stands for Electromagnetic Compatibility. It is the ability of electrical/electronic equipment to operate without problems within an electromagnetic environment. Likewise, the equipment must not disturb or interfere with any other product or system within its locality.
Page 331: Second Environment (Drive Of Category C3)
(victim) Equipment Equipment 2. An EMC plan for preventing disturbances is drawn up for the installation. A template is available from the local ABB representative. 3. The motor and control cables are selected as specified in chapter Planning the electrical installation.
Page 332: U.s. Patents
332 Technical data U.S. patents This product is protected by one or more of the following US patents: 4,920,306 5,301,085 5,463,302 5,532,568 5,521,483 5,589,754 5,612,604 5,654,624 5,799,805 5,940,286 5,942,874 5,952,613 6,094,364 6,147,887 6,175,256 6,184,740 6,195,274 6,229,356 6,252,436 6,265,724 6,305,464 6,313,599 6,316,896 6,335,607 6,370,049...
Page 333 The Safe torque off function 333 The Safe torque off function The drive supports the Safe torque off function. For more information, see Safe torque off function for ACL30 drive application guide (3AXD50000045959 [English]).
Page 334 334 The Safe torque off function...
Page 335: Contents Of This Chapter
• reduces the r.m.s. input current • reduces supply disturbance and low-frequency interference. The ACL30 does not necessarily require a mains choke for operation. The need for an external choke should be determined on a case-by-case basis. The drive modules...
Page 336: Selecting The Mains Choke
336 Mains chokes Selecting the mains choke Drive type Frame Type Inductance ACL30-04... µH -06A0 CHK-02 4610 -09A0 CHK-03 2700 -013A -017A CHK-04 1475 -023A CHK-05/Internal 1130 -030A -050A CHK-07/Internal -070A CHK-08/Internal  Degree of protection IP20  Dimensions and weights See dimension drawings of Mains chokes –...
Page 337: Connection Diagram
Mains chokes 337  Connection diagram AC supply DC supply CHK-xx mains choke – JFI-xx EMC filter (if present) ACL30 UDC+ UDC-...
Page 338 338 Mains chokes...
Page 339: Contents Of This Chapter
EMC filters 339 EMC filters Contents of this chapter This chapter describes how to select and install EMC filters for the drive module. The chapter also contains the relevant technical data. EMC standard The EMC product standard (EN 61800-3:2004) covers the specific EMC requirements stated for drives (tested with motor and cable) within the EU.
Page 340: Selecting Emc Filters
IT power system (i.e. an ungrounded, or a high resistance grounded [over 30 ohm] power system) or a corner-grounded TN system. Selecting EMC filters Drive type Frame Filter type ACL30-04... EN 61800-3: 2004 Category C2 -06A0 JFI-02* -09A0 JFI-03*...
Page 341: Jfi-0X (Frames B...d, Category C2) Installation
• Make sure the filter does not block the airflow through the drive module. • Keep the cable between the drive and the filter as short as possible.  Connection diagram AC supply CHK-xx mains choke (if present) JFI-0x EMC filter L1’ L2’ L3’ ACL30...
Page 342 342 EMC filters...
Page 343: Contents Of This Chapter
Resistor braking 343 Resistor braking Contents of this chapter This chapter describes how to select, protect and wire brake choppers and resistors with the ACL30 drive. It also provides technical data for selecting brake choppers and resistors. Brake choppers and resistors ...
Page 344: Selecting A Brake Resistor
• maximum power generated by the motor during braking • continuous power based on the braking duty cycle • braking energy during the duty cycle. Pre-selected resistors are available from ABB as shown in the Brake resistor selection table below. If the listed resistor is not sufficient for the application, a custom resistor can be selected within the limits imposed by the internal brake chopper of the ACL30 drive, based on the following rules.
Page 345: Installing And Wiring The Resistor
This is essential for safety since the drive will not otherwise be able to interrupt the main supply if the chopper remains conductive in a fault situation. Below is a simple example wiring diagram. L1 L2 L3 Fuses U1 V1 W1 ACL30 Resistor thermal switch Θ...
Page 346: Braking Circuit Commissioning
346 Resistor braking Braking circuit commissioning 1. Enable the brake chopper function from parameter group 48 Brake chopper. Note: Make sure the brake resistor is connected. 2. Adjust any other relevant parameters in the group 48 Brake chopper. WARNING! If the drive is equipped with a brake chopper but the chopper is not enabled by parameter setting, the internal thermal protection of the drive against resistor overheating is not in use.
Page 347: Contents Of This Chapter
Dimension drawings 347 Dimension drawings Contents of this chapter Dimension drawings of the drive module and related accessories are shown below. The dimensions are given in millimetres and [inches]. See, • Frame size B on page • Frame size C on page •...
Page 348: Frame Size B
Dimension drawings 348 Frame size B...
Page 349 Dimension drawings 349...
Page 350: Frame Size C
Dimension drawings 350 Frame size C...
Page 351 Dimension drawings 351...
Page 352: Frame Size D
Dimension drawings 352 Frame size D...
Page 353: Mains Chokes – Chk-0X
Dimension drawings 353 Mains chokes – CHK-0x 68906903 Mains choke – CHK-xx dimensions  Parameter Choke type CHK-02 CHK-03 CHK-04 CHK-05 CHK-07 CHK-08 dim A mm (in.) 150 (5.91) 150 (5.91) 150 (5.91) 207 (8.15) 249 (9.80) 249 (9.80) dim B mm (in.) 175 (6.89) 175 (6.89) 175 (6.89)
Page 354: Emc Filters – Jfi-0X
354 Dimension drawings EMC filters – JFI-0x...
Page 355: Emc Filter – Jfi-0X Dimensions
Dimension drawings 355 EMC filter – JFI-0x dimensions  Parameter Filter type JFI-02 JFI-03 JFI-05 JFI-07 Dim. A mm (in.) 250 (9.84) 250 (9.84) 250 (9.84) 270 (10.63) Dim. B mm (in.) 45 (1.77) 50 (1.97) 85 (3.35) 90 (3.54) Dim.
Page 356: Brake Resistors – Jbr-Xx
356 Dimension drawings Brake resistors – JBR-xx...
Page 357: Brake Resistors – Jbr-Xx Dimensions
Dimension drawings 357 Brake resistors – JBR-xx dimensions  Parameter Resistor type JBR-01 JBR-03 JBR-04 JBR-05 JBR-06 Dim. A mm (in.) 295 (11.61) 340 (13.39) – – – Dim. B mm (in.) 155 (6.10) 200 (7.87) – – – Dim. C mm (in.) 125 (4.92) 170 (6.69) –...
Page 358 358 Dimension drawings...
Page 359: Product And Service Inquiries
Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.
Page 360 Contact us www.abb.com/drives www.abb.com/drivespartners 3AXD50000036355 Rev B (EN) EFFECTIVE: 2016-11-21...

ABB ACL30 User Manual

1 Safety Instructions

2 About the Manual

3 Operation Principle and Hardware Description

4 Planning the Cabinet Installation

5 Mechanical Installation

6 Planning the Electrical Installation

7 Electrical Installation

8 Installation Checklist

9 Start-Up and Control

10 Using the Control Panel

11 Program Features

12 Parameters

13 Fault Tracing

14 Maintenance

15 Technical Data

19 Resistor Braking

20 Dimension Drawings

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