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Panasonic TC-P60ST60 Service Manual
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Panasonic TC-P60ST60 Service Manual

60 inch class 1080p plasma hdtv
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See also: Owner's Manual , Technical Manual
For detailed troubleshooting information and circuit explanations,
refer to the "QSM/Service Hints/Troubleshooting Information(TI)" and Seminar/Training Manual/Technical
Guide(TG) documents posted on the TSN web site.
For information about this model, type TC-P2013 in the model box under "Direct Search".
60 Inch Class 1080p Plasma HDTV
TC-P60ST60
Model No.
GPF16DU Chassis
© Panasonic Corporation 2013 Unauthorized copy-
ing and distribution is a violation of law.
ORDER NO. MTNC130339CE
B34 Canada: B62

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Summary of Contents for Panasonic TC-P60ST60

  • Page 1 "QSM/Service Hints/Troubleshooting Information(TI)" and Seminar/Training Manual/Technical Guide(TG) documents posted on the TSN web site. For information about this model, type TC-P2013 in the model box under "Direct Search". © Panasonic Corporation 2013 Unauthorized copy- ing and distribution is a violation of law.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS PAGE 1 Safety Precautions -----------------------------------------------3 1.1. General Guidelines ----------------------------------------3 2 Warning --------------------------------------------------------------4 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices ----------4 2.2. About lead free solder (PbF) ----------------------------5 3 Service Navigation------------------------------------------------6 3.1. PCB Layout --------------------------------------------------6 4 Specifications ------------------------------------------------------7 5 Technical Descriptions------------------------------------------8 5.1.

  • Page 3: Safety Precautions

    1 Safety Precautions 1.1. General Guidelines 1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials. 2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units.

  • Page 4: Warning

    2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.

  • Page 5: About Lead Free Solder (Pbf)

    2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.

  • Page 6: Service Navigation

    3 Service Navigation 3.1. PCB Layout Board Name Function Power Supply Main AV input, processing Remote receiver, Power LED, C.A.T.S sensor Data Driver (Lower Right) Data Driver (Lower Center) Data Driver (Lower Left) Scan Drive Sustain Drive Sustain out (Lower) Scan out (Upper) Non serviceable.

  • Page 7: Specifications

    3D Eyewear Battery Coin-shaped lithium battery CR2025 Operation time: Approx. 75 hours in continuous use of the battery made by Panasonic • Use Panasonic 3D Eyewear supporting Bluetooth wireless technology. Note Design and Specifications are subject to change without notice. Mass and Dimensions shown are approximate.

  • Page 8: Technical Descriptions

    5 Technical Descriptions 5.1. Specification of KEY for DTCP-IP, WMDRM and Widevine 5.1.1. General information: 1. NAND Flash (IC8900) for spare parts has the seed of KEY for each DTCP-IP for DLNA, WMDRM for Netflix and Widevine for CinemaNow. 2. The final KEY data will be generated by Main IC (IC8000) when SELF CHECK was done and are stored in both Main IC (IC8000) and NAND Flash (IC8900).

  • Page 9: Service Mode

    6 Service Mode 6.1. How to enter into Service Mode 6.1.1. Purpose After exchange parts, check and adjust the contents of adjustment mode. While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds Note: Service Mode can not be entered when 3D signal input.

  • Page 10: Contents Of Adjustment Mode

    Contents of adjustment mode 6.1.4. • Value is shown as a hexadecimal number. • Preset value differs depending on models. • After entering the adjustment mode, take note of the value in each item before starting adjustment. Main item Sub item Sample Data Remark ADJUST...

  • Page 11: Option - Mirror

    6.2. Option - Mirror Picture can be reversed left and right or up and down. 00 : Default (Normal picture is displayed) 01 : Picture is reversed left and right. 02 : Picture is reversed up and down. Hint : If the defective symptom (e.g. Vertical bar or Horizontal bar) is moved by selection of this mirror, the possible cause is in A-board.

  • Page 12: Hotel Mode

    6.4. Hotel mode 1. Purpose Restrict a function for hotels. Item Function 2. Access command to the Hotel mode setup menu Mode Select hotel mode On/Off In order to display the Hotel mode setup menu: Input Select input signal modes. While pressing [VOLUME (-)] button of the main unit, Set the input, when each time power is switched on.

  • Page 13: Data Copy By Usb Memory

    6.5. Data Copy by USB Memory Note: SD card can not be used for Data Copy. 6.5.1. Purpose (a) Board replacement (Copy the data when exchanging A-board): When exchanging A-board, the data in original A-board can be copied to USB Memory and then copy to new A-board. (b) Hotel (Copy the data when installing a number of units in hotel or any facility): When installing a number of units in hotel or any facility, the data in master TV can be copied to USB Memory and then copy to other TVs.
  • Page 14 6.5.3. Data copy from TV set to USB Memory 1. Turn on the TV set. 2. Insert USB Memory with a startup file (pwd file) to USB terminal. On-screen Display will be appeared according to the startup file automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2770 (b) For Hotel : 4850 Data will be copied from TV set to USB Memory.
  • Page 15 6.5.4. Data copy from USB Memory to TV set 1. Turn on the TV set. 2. Insert USB Memory with Data to USB terminal. On-screen Display will be appeared according to the Data folder automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2771 (b) For Hotel : 4851 Data will be copied from USB Memory to TV set.

  • Page 16: Troubleshooting Guide

    7 Troubleshooting Guide For detailed troubleshooting information and circuit explanations, refer to the "QSM/Service Hints/Troubleshooting Information(TI)" and Seminar/Training Manual/Technical Guide(TG) documents posted on the TSN web site. For information about this model, type TC-P2013 in the model box under "Direct Search".

  • Page 17: Service Fixture & Tools

    8 Service Fixture & Tools 8.1. SC jig Purpose: To find the failure board (SC or SU/SD) when the power LED is blinking 7 times. SC jig: Jumper connector to connect to SC50 connector on SC board Part number: TZSC09187 How to use: Caution: Remove SC jig from SC board after inspection.

  • Page 18: Disassembly And Assembly Instructions

    9 Disassembly and Assembly Instructions 9.1. Disassembly Flow Chart for the Unit This is a disassembly chart. When assembling, perform this chart conversely.

  • Page 19: Disassembly Procedure For The Unit

    9.2. Disassembly Procedure for the Unit 9.2.1. Pedestal 9.2.4. WiFi Dongle 1. Remove the Plasma panel section from the servicing 1. Remove the screw THEC1509. stand and lay on a flat surface such as a table (covered 2. Remove the WiFi dongle. by a soft cloth) with the Plasma panel surface facing downward.
  • Page 20 9.2.6. Back Cover 9.2.7. A-Panel 1. Remove the 8 screws (THEC1509). 1. Disconnect the connectors A1, A6 and A12. 2. Remove the 2 screws (THEL0239). 2. Disconnect the flexible cables A20, A31, A32 and A33. 3. Disconnect the USB cable. 4.
  • Page 21 9.2.9. K-Panel 9. Remove the 2 screws (THEJ036J). 10. Remove the Metal tuner. 1. Remove the 2 screws (THEC1509). 2. Remove the Led panel case. 3. Disconnect the connector K1. 4. Remove the K-Panel. 9.2.8. P-Panel Caution: To remove the P.C.B. wait 1 minute after power was off for discharge from electrolysis capacitors.
  • Page 22 9.2.11. SS2-Panel 9.2.13. SU-Panel 1. Disconnect the flexible cable SS67. 1. Disconnect the flexible cables SU11 and SU41. 2. Remove the 2 screws (XYN3+F6FJ). 2. Disconnect the flexible cables SU1, SU2, SU3, SU4 and 3. Remove the SS2-Panel. SU5. 3. Remove the 2 screws (M4X8). 4.
  • Page 23 9.2.15. SC-Panel 9.2.17. M8 nut metals 1. Disconnect the connector SC2. 1. Remove the 8 screws (XYN5+F12FJ). 2. Disconnect the flexible cable SC20. 2. Remove the 4 M8 nut metals. 3. Remove the 9 screws (XYN3+F6FJ). 4. Remove the SC-Panel. 9.2.18.
  • Page 24 9.2.20. USB Cable (A-WiFi) 4. Remove the 15 screws (THEC141J). 5. Remove the Cabinet assy from the Plasma. 1. Remove the screw (THEJ036J). 2. Remove the USB cable (A-WiFi). 9.2.21. Metal Bracket Bottom 9.2.23. Contact metals 1. Remove the 2 screws (THEJ036J). 1.

  • Page 25: Replace The Plasma Panel

    9.2.26. C3-Panel 3. Remove the 15 screws (THEL0239). 4. Remove the Contact metal bottom. 1. Disconnect the flexible cables C31 and C36. 2. Disconnect the flexible cables CB12, CB13, CB14 and CB15. 3. Remove the 4 screws (XYN3+F6FJ). 4. Remove the C3-Panel. 9.2.24.
  • Page 26 9.2.28. EMI Processing...

  • Page 30: Measurements And Adjustments

    10 Measurements and Adjustments 10.1. Adjustment 10.1.1. Vsus selection Caution: When Plasma panel or A-board is replaced, Vsus should be set to LOW or HIGH. Procedure 1. Go into main item [VSUS] in Service Mode. LOW or HIGH will be displayed. 2.

  • Page 31: White Balance Adjustment

    10.1.2. White balance adjustment Name of measuring instrument Remarks Color analyzer (Minolta CS-1000 or equivalent) Procedure Remarks 1. Enter the Service mode. 2. Receive the Analog-RF (except for no signal) or set CVBS/YUV/HDMI (no signal is avail- able). 3. Select [WB-ADJ] by using [1] and [2] key in the remote controller. 4.

  • Page 32: Block Diagram

    11 Block Diagram 11.1. Main Block Diagram MAIN AV INPUT,PROCESSING HDMI1-3 (HDMI2) TMDS DATA ETHERNET DATA HDMI I/F LAN_TX/RX ETHERNET ASPDIF1 SD CARD DATA IF_P/N SD CARD I/F SD CARD TUNER IF_P/N USB_DP/DN PARAGON USB0-3_DP/DN USB1-2 USB_DP/DN WiFi V/YPbPr/RGB VIDEO/ V/YPbPr/RGB AV IN COMPONENT...

  • Page 33: Block (1/4) Diagram

    11.2. Block (1/4) Diagram JK8600 SPEAKER_L SPEAKER_R WOOFER D3101 SD CARD DIGITAL JK8650A JK8601A JK8602A JK8605 JK4701B JK4702B JK4703B AUDIO TU6706 ETHERNET USB1 USB2 WiFi MAIN AV INPUT,PROCESSING TER IN HDMI1 HDMI2 HDMI3 TUNER IIC2 IC4900 IC4901 USB_DP/DN AUDIO AMP AUDIO AMP2 IIC0 PA4900...

  • Page 34: Block (2/4) Diagram

    11.3. Block (2/4) Diagram MAIN AV INPUT,PROCESSING USB_DP/DN IC9300 PD6H VIDEO DATA PLASMA AI VIDEO DATA LVDS DATA H/V Sync Control VIDEO DATA Sub Filed Processor P3.3V IC9803 P1.2V P3.3V DCDCIN P1.2V KEYSCAN IIC0 KEYSCAN +1.2V 1.2V KEY3 KEY3 IC9005 P2.5V 3.3V_DET1 DCDCEN2...

  • Page 35: Block (3/4) Diagram

    11.4. Block (3/4) Diagram POWER SUPPLY COLD COLD Q300-Q303 D105 F102 Q600 RESONANCE D600 T301 Q100 IC600 L100 Q101 L101 T303 CONTROL ERROR DET Q102 Q103 T302 Q701 D700 Q702 IC100 D704 Q601 DRIVER IC300 Vsus Q602 Vsus RESONANCE D302 CONTROL SS11 Q004...

  • Page 36: Block (4/4) Diagram

    11.5. Block (4/4) Diagram SCAN DRIVE SCAN OUT (UPPER) SUSTAIN DRIVE Reference Voltage Vsus Lo : 213V SRV_VF5V TPVSUS SRV_VSUS Vsus Hi : 218V IC16784,85 Reference Voltage IC14601-03 Vsus Vad = 200 5V(VFG_BASE) Reference Voltage PC16897 SRV_VFO SVR_VSUS TPVSUS Vsus Lo : 213V IPD CIRCUIT TPVAD Vsus Hi : 218V...

  • Page 37: Wiring Connection Diagram

    12 Wiring Connection Diagram 12.1. Caution statement. Caution: Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull. 12.2. Wiring (1)

  • Page 38: Wiring (2)

    12.3. Wiring (2) 12.4. Wiring (3)

  • Page 39: Wiring (4)

    12.5. Wiring (4) 12.6. Wiring (5)

  • Page 40: Wiring (6)

    12.7. Wiring (6) 12.8. Wiring (7)

  • Page 41: Wiring (8)

    12.9. Wiring (8) 12.10. Wiring (9)
  • Page 42 12.11. Wiring (10)
  • Page 43 Model No. : TC-P60ST60 Exploded View 1 1 / 3...
  • Page 44 Model No. : TC-P60ST60 Exploded View 2 2 / 3...
  • Page 45 Model No. : TC-P60ST60 Accesories 3 / 3...
  • Page 46 Print Parts List Model No. : TC-P60ST60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks TXN/A1UGUUS CIRCUIT BOARD A 1 (RTL)PAVCA TXN/K1USUUS CIRCUIT BOARD K 1 (RTL)PAVCA TXNSS1UGUUS CIRCUIT BOARD SS 1 (RTL)PAVCA TXN/P1UGUU CIRCUIT BOARD P...
  • Page 47 C 1UF 10V C2013 F1G1E103A059 C 0.01UF 25V C2014 F1G1E103A059 C 0.01UF 25V C2019 F1G1E103A059 C 0.01UF 25V Model No. : TC-P60ST60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C2801 F1G1C1030008 C 0.01UF 16V...
  • Page 48 C 1UF 10V C5014 F1G1A105A047 C 1UF 10V C5015 F1G1A105A047 C 1UF 10V C5016 F1G1A105A047 C 1UF 10V Model No. : TC-P60ST60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C5017 F1G1A105A047 C 1UF 10V...
  • Page 49 C 10UF 10V C8693 F1G1C104A077 C 0.1UF 16V C8695 F1G1C104A077 C 0.1UF 16V C8696 F1G1C104A077 C 0.1UF 16V Model No. : TC-P60ST60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8703 F1G1C104A077 C 0.1UF 16V...
  • Page 50 C 1UF 10V C9326 F1G1A105A047 C 1UF 10V C9335 F1J1A106A043 C 10UF 10V C9336 F1J1A106A043 C 10UF 10V Model No. : TC-P60ST60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C9337 F1J1A106A043 C 10UF 10V...
  • Page 51 C 2200PF 50V C16164 F1H1H222A219 C 2200PF 50V C16191 F1K1E105A029 C 1UF 25V C16192 F1H1C105A145 C 1 uF 16 V Model No. : TC-P60ST60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C16193 F2A1E1010130 E 100UF 25V...
  • Page 52 C 1UF 10V C17204 F1H1A105A099 C 1UF 10V C17205 F1H1A105A099 C 1UF 10V C17206 F1H1A105A099 C 1UF 10V Model No. : TC-P60ST60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C17226 F1L2E224A028 C 0.22UF 250V...
  • Page 53 D203 B0AAFK000004 DIODE 1 PAVCA D205 B0ECKM000053 DIODE D206 B0ECKM000053 DIODE D207 DB2S31000L DIODE 1 PAVCA Model No. : TC-P60ST60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks D209 DZ2J150M0L ZENER DIODE D210 B0AAFK000004 DIODE...
  • Page 54 DIODE 1 PAVCA D8771 B0ADCK000001 DIODE D8772 DZ2J068M0L ZENER DIODE D8773 DZ2J068M0L ZENER DIODE D9802 B0ADCK000001 DIODE Model No. : TC-P60ST60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks D9807 B0ADCK000001 DIODE D16002 B0ECKP000061 DIODE...
  • Page 55 C0DBZYY00541 1 PAVCA IC8704 C0DBAYY01647 1 PAVCA IC8705 C0DBAYY01299 1 PAVCA IC8716 C0DBGYY01682 IC8900 TVRT173ACS 1 PAVCA Model No. : TC-P60ST60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks IC9005 C0DBEYY00175 IC9300 C1AB00003813 1 PAVCA...
  • Page 56 G1C220MA0533 INDUCTION COIL 1 PAVCA L4903 G1C220MA0533 INDUCTION COIL 1 PAVCA L4904 G1C220MA0533 INDUCTION COIL 1 PAVCA Model No. : TC-P60ST60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks L4910 D0GAR00J0005 M 0 OHM 1/16W...
  • Page 57 Print Parts List K1KY02C00002 2P CONNECTOR 1 PAVCA K1KY04BA0385 4P CONNECTOR 1 PAVCA Model No. : TC-P60ST60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks PA2000 K5H4022A0031 FUSE PA4900 K5H1022A0031 FUSE PA5017 K5H1022A0031 FUSE PC400...
  • Page 58 M 30KOHM J.1/10W 1 PAVCA R005 D0GB223ZA038 M 22KOHM J 1/10W 1 PAVCA R006 D0GB224ZA041 M 220KOHM J 1/10W 1 PAVCA Model No. : TC-P60ST60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R007 D0GB223ZA038...
  • Page 59 R300 D0GZ181JA020 M 180 OHM J 1/2W R301 D0GB103JA065 M 10K OHM J 1/10W R302 D0GZ181JA020 M 180 OHM J 1/2W Model No. : TC-P60ST60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R303 D0GB103JA065...
  • Page 60 Print Parts List Model No. : TC-P60ST60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R606 D0GB272ZA038 M 2.7KOHM J 1/10W 1 PAVCA R608 D0GB103JA065 M 10K OHM J 1/10W R610 D0GF333JA048 M 33 KOHM. 1/3W...
  • Page 61 R4708 D0GA680JA023 M 68 OHM J 1/16W R4709 D0GA680JA023 M 68 OHM J 1/16W R4710 D0GA680JA023 M 68 OHM J 1/16W Model No. : TC-P60ST60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R4711 D0GA103JA039 M10KOHM J.1/16 W...
  • Page 62 M 1.05 KOHM F.1/10 W 1 PAVCA R8203 D1BA1001A023 M 1 KOHM F.1/16 W 1 PAVCA R8204 D1BA1001A023 M 1 KOHM F.1/16 W 1 PAVCA Model No. : TC-P60ST60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8206 D1BA1001A023 M 1 KOHM F.1/16 W...
  • Page 63 M 1.6KOHM J 1/16W 1 PAVCA R9325 D0GA162JA023 M 1.6KOHM J 1/16W 1 PAVCA R9326 D0GA162JA023 M 1.6KOHM J 1/16W 1 PAVCA Model No. : TC-P60ST60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R9327 D0GA162JA023 M 1.6KOHM J 1/16W...
  • Page 64 R16242 D1H84724A041 NETWORK RESISTER 1 PAVCA R16244 D0GA223JA023 M 22K OHM J 1/16W R16252 D0GF563JA048 M 56 KOHM J 1/3W Model No. : TC-P60ST60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R16253 D1BD1003A066 M 100KOHM F.1/8 W...
  • Page 65 R16505 D0GF102JA048 M 1.0 KOHM J 1/3W R16508 D0GB221JA065 M 220 OHM J 1/10W R16522 D0GB221JA065 M 220 OHM J 1/10W Model No. : TC-P60ST60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R16534 D0GF911JA048...
  • Page 66 R17129 D0GB101JA065 M 100 OHM J 1/10W R17130 D0GB101JA065 M 100 OHM J 1/10W R17131 D0GF1R0JA047 M 1 OHM J 1/3W Model No. : TC-P60ST60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R17133 D0GF1R0JA047...
  • Page 67 R17339 D0GF1R0JA047 M 1 OHM J 1/3W R17341 D0GF1R0JA047 M 1 OHM J 1/3W R17371 D1H86814A041 NETWORK RESISTER 1 PAVCA Model No. : TC-P60ST60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R17372 D0GB681JA065 M 680 OHM J 1/10W...
  • Page 68 TERMINAL 1 PAVCA ZA16402 K4AD01D00020 TERMINAL 1 PAVCA ZA16403 K4AD01D00020 TERMINAL 1 PAVCA ZA16404 K4AD01D00020 TERMINAL 1 PAVCA Model No. : TC-P60ST60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks ZA16411 K4AA03D00002 TERMINAL 1 PAVCA...

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