Page 1 Setting up drives ___________________ HT 8 ___________________ Ctrl Energy Valid for: Alarm, error, and system ___________________ SINUMERIK 840D sl / 840DE sl control messages Software ___________________ CNC system software for 840D sl/ 840DE sl V2.7 Appendix SINUMERIK Operate for PCU/PC V2.7...
Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 3: Foreword
Training For information about the range of training courses, refer under: ● www.siemens.com/sitrain SITRAIN - Siemens training for products, systems and solutions in automation technology ● www.siemens.com/sinutrain SinuTrain - training software for SINUMERIK FAQs You can find Frequently Asked Questions in the Service&Support pages under Product Support.
Page 4 Foreword SINUMERIK You can find information on SINUMERIK under the following link: www.siemens.com/sinumerik Target group This documentation is intended for users of universal machines running the SINUMERIK Operate software. Benefits The operating manual helps users familiarize themselves with the control elements and commands.
Page 5: Table Of Contents
Table of contents Foreword ..............................3 Introduction.............................. 13 Product overview .........................13 Operator panel fronts ........................14 1.2.1 Overview ............................14 1.2.2 Keys of the operator panel......................15 Machine control panels ........................25 1.3.1 Overview ............................25 1.3.2 Controls on the machine control panel ..................25 Operator interface ........................28 1.4.1 Screen layout ..........................28 1.4.2...
Page 6 Table of contents 2.5.4 Displaying and editing settable zero offset ................. 67 2.5.5 Displaying the zero offset details....................68 2.5.6 Deleting a work offset........................69 Monitoring axis and spindle data ....................70 2.6.1 Specify working area limitations....................70 2.6.2 Editing spindle data........................
Page 7 Table of contents Controlling the program run .......................107 4.8.1 Program control..........................107 4.8.2 Skip blocks ..........................108 Overstore ...........................110 4.10 Editing a program........................111 4.10.1 Searching in programs.......................112 4.10.2 Replacing program text......................113 4.10.3 Copying/pasting/deleting program blocks..................114 4.10.4 Renumbering a program ......................115 4.10.5 Creating a program block......................116 4.10.6 Opening additional programs.....................117 4.10.7...
Page 8 Table of contents 5.8.2 Panning a graphical representation ..................151 5.8.3 Rotating the graphical representation ..................151 5.8.4 Modifying the viewport ......................152 5.8.5 Defining cutting planes......................153 Displaying simulation alarms..................... 154 Multi-channel view ..........................155 Multi-channel view........................155 Multi-channel view in the "Machine" operating area ..............155 Multi-channel view for large operator panels ................
Page 9 Table of contents Tool dimensioning........................187 Tool list............................193 9.5.1 Tool list............................193 9.5.2 Creating a new tool ........................196 9.5.3 Additional data ...........................197 9.5.4 Managing several cutting edges ....................198 9.5.5 Deleting a tool ..........................199 9.5.6 Loading and unloading tools ......................200 9.5.7 Selecting a magazine.........................201 Tool wear ...........................203 9.6.1 Reactivating a tool ........................205...
Page 10 Table of contents 10.12 EXTCALL ..........................243 10.13 Backing up data ........................245 10.13.1 Generating an archive in the Program Manager............... 245 10.13.2 Generating an archive via the system data................246 10.13.3 Reading in an archive in the Program Manager ............... 248 10.13.4 Read in archive from system data ....................
Page 11 Table of contents 14.8.1 Displaying and editing the logbook ....................291 14.8.2 Making a logbook entry......................291 14.9 Remote diagnostics ........................293 14.9.1 Setting remote access .......................293 14.9.2 Permit modem..........................295 14.9.3 Request remote diagnostics ......................295 14.9.4 Exit remote diagnostics......................297 Appendix..............................299 Overview ............................299 Index..............................
Page 12 Table of contents Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 13: Introduction
Introduction Product overview The SINUMERIK controller is a CNC (Computerized Numerical Controller) for machine tools. You can use the CNC to implement the following basic functions in conjunction with a machine tool: ● Creation and adaptation of part programs ● Execution of part programs ●...
Page 14: Operator Panel Fronts
Introduction 1.2 Operator panel fronts Operator panel fronts 1.2.1 Overview Introduction The display (screen) and operation (e.g. hardkeys and softkeys) of the SINUMERIK Operate user interface use the operator panel front. In this example, the OP 010 operator panel front is used to illustrate the components that are available for operating the controller and machine tool.
Page 15: Keys Of The Operator Panel
A more precise description as well as a view of the other operator panel fronts that can be used may be found in the following reference: Operator Components and Networking Manual; SINUMERIK 840D sl/840Di sl 1.2.2 Keys of the operator panel The following keys and key combinations are available for operation of the control and the machine tool.
Page 16 Introduction 1.2 Operator panel fronts Function <HELP> Calls the context-sensitive online help for the selected window. <NEXT WINDOW>  Toggles between the windows.  For a multi-channel view or for a multi-channel functionality, switches within a channel gap between the upper and lower window.
Page 17 Introduction 1.2 Operator panel fronts Function <PAGE UP> + <SHIFT> In the program manager and in the program editor from the cursor position, selects directories or program blocks up to the beginning of the window. <PAGE UP> + <CTRL> Positions the cursor to the topmost line of a window. <PAGE DOWN>...
Page 18 Introduction 1.2 Operator panel fronts Function <Cursor left> + <CTRL>  Editing box Moves the cursor further to the left by one word.  Navigation Moves the cursor in a table to the next cell to the left. <Cursor up> ...
Page 19 Introduction 1.2 Operator panel fronts Function <SELECT> Switches between several specified options in selection drop down list boxes and in selection boxes. Activates check boxes. In the program editor and in the program manager, selects a program block or a program. <SELECT>...
Page 20 Introduction 1.2 Operator panel fronts Function <BACKSPACE> + <CTRL>  Editing window Deletes a word selected to the left of the cursor.  Navigation Deletes all of the selected characters to the left of the cursor. <TAB>  In the program editor, indents the cursor by one character. ...
Page 21 Introduction 1.2 Operator panel fronts Function <CTRL> + <SHIFT> + <L> Scrolls the actual operator interface through all installed languages in the inverse sequence. <CTRL> + <P> Generates a screenshot from the actual operator interface and saves it as file. <CTRL>...
Page 22 Introduction 1.2 Operator panel fronts Function <SHIFT> + <ALT> + <D> Backs up the log files on the USB-FlashDrive. If a USB- FlashDrive is not inserted, then the files are backed-up in the manufacturer's area of the CF-Card. <SHIFT> + <ALT> + <T> Starts "HMI Trace".
Page 23 Introduction 1.2 Operator panel fronts Function <Equals> Opens the calculator in the entry fields. <Asterisk> Opens a directory with all of the subdirectories. <Tilde> Changes the sign of a number between plus and minus. <INSERT>  Opens an editing window in the insert mode. Press the key again, exits the window and the entries are undone.
Page 24 Introduction 1.2 Operator panel fronts Function Menu forward key Advances in the extended horizontal softkey bar. Menu back key Returns to the higher-level menu. <MACHINE> Calls the "Machine" operating area. <MENU SELECT> Calls the main menu to select the operating area. Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 25: Machine Control Panels
1.3.1 Overview The machine tool can be equipped with a machine control panel by Siemens or with a specific machine control panel from the machine manufacturer. You use the machine control panel to initiate actions on the machine tool such as traversing an axis or starting the machining of a workpiece.
Page 26 Introduction 1.3 Machine control panels Machine manufacturer For additional responses to pressing the Emergency Stop button, please refer to the machine manufacturer's instructions. Installation locations for control devices (d = 16 mm) RESET Stop processing the current programs.  The NCK control remains synchronized with the machine. It is in its initial state and ready for a new program run.
Page 27 Introduction 1.3 Machine control panels Machine manufacturer A machine data code defines how the increment value is interpreted. Customer keys T1 to T15 Traversal axes with rapid traverse superposition and coordinate exchange Axis keys Selects an axis. Direction keys Select the traversing direction. <RAPID>...
Page 28: Operator Interface
Introduction 1.4 Operator interface Operator interface 1.4.1 Screen layout Overview Active operating area and mode Alarm/message line Program name Channel state and program control Channel operational messages Axis position display in actual value window Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 29: Status Display
Introduction 1.4 Operator interface Display for active tool T  current feedrate F  active spindle with current status (S)  Spindle utilization rate in percent  Operating window with program block display Display of active G functions, all G functions, auxiliary functions and input window for different functions (for example, skip blocks, program control).
Page 30 Introduction 1.4 Operator interface Display Description "Program manager" operating area "Diagnosis" operating area "Start-up" operating area Active mode or submode "Jog" mode "MDA" mode "Auto" mode "Teach In" submode "Repos" submode "Ref Point" submode Alarms and messages Alarm display The alarm numbers are displayed in white lettering on a red background.
Page 31 Introduction 1.4 Operator interface Second line Display Description Program path and program name The displays in the second line can be configured. Machine manufacturer Please also refer to the machine manufacturer's instructions. Third line Display Description Display of channel status. If several channels are present on the machine, the channel name is also displayed.
Page 32: Actual Value Window
Introduction 1.4 Operator interface Machine manufacturer Please also refer to the machine manufacturer's instructions. See also Channel switchover (Page 57) Touch operation (Page 42) 1.4.3 Actual value window The actual values of the axes and their positions are displayed. Work/Machine The displayed coordinates are based on either the machine coordinate system or the workpiece coordinate system.
Page 33: T,F,S Window
Introduction 1.4 Operator interface Overview of display Display Meaning Header columns Work/Machine Display of axes in selected coordinate system. Item Position of displayed axes. Display of distance-to-go The distance-to-go for the current NC block is displayed while the program is running. Feed/override The feed acting on the axes, as well as the override, are displayed in the full-screen version.
Page 34 Introduction 1.4 Operator interface Display Meaning Z value of the actual tool X value of the actual tool Feed data Display Meaning Feed disable Actual feed value If several axes traverse, is displayed for: "JOG" mode: Axis feed for the traversing axis ...
Page 35: Current Block Display
Introduction 1.4 Operator interface 1.4.5 Current block display The window of the current block display shows you the program blocks currently being executed. Display of current program The following information is displayed in the running program: ● The workpiece name or program name is entered in the title row. ●...
Page 36: Operation Via Softkeys And Buttons
Introduction 1.4 Operator interface 1.4.6 Operation via softkeys and buttons Operating areas/operating modes The user interface consists of different windows featuring eight horizontal and eight vertical softkeys. You operate the softkeys with the keys next to the softkey bars. You can display a new window or execute functions using the softkeys. The operating software is sub-divided into six operating areas (machine, parameter, program, program manager, diagnosis, startup) and five operating modes or submodes (JOG, MDA, AUTO, TEACH IN, REF POINT, REPOS).
Page 37: Entering Or Selecting Parameters
Introduction 1.4 Operator interface Use the "Return" softkey to close an open window. Use the "Cancel" softkey to exit a window without accepting the entered values and return to the next highest window. When you have entered all the necessary parameters in the parameter screen form correctly, you can close the window and save the parameters using the "Accept"...
Page 38 Introduction 1.4 Operator interface Procedure Keep pressing the <SELECT> key until the required setting or unit is selected. The <SELECT> key only works if there are several selection options available. - OR - Press the <INSERT> key. The selection options are displayed in a list. Select the required setting using the <Cursor down>...
Page 39 Introduction 1.4 Operator interface Use the <BACKSPACE> and <DEL> key to delete individual characters. + <*> Enter the multiplication characters using the <SHIFT> + <*> keys. + </> Enter the division character using the <SHIFT> + </> keys. Enter bracket expressions using the <SHIFT> + <(> and <SHIFT> + <)> keys.
Page 40: Pocket Calculator
Introduction 1.4 Operator interface 1.4.8 Pocket calculator You can use the calculator to quickly calculate parameter values during programming. If, for example, the diameter of a workpiece is only dimensioned indirectly in the workpiece drawing, i.e., the diameter must be derived from the sum of several other dimension specifications, you can calculate the diameter directly in the input field of this parameter.
Page 41: Context Menu
Introduction 1.4 Operator interface - OR - Press the <INPUT> key. The new value is calculated and displayed in the entry field of the calculator. Press the "Accept" softkey. The calculated value is accepted and displayed in the entry field of the window.
Page 42: Touch Operation
Introduction 1.4 Operator interface 1.4.10 Touch operation If you have an operator panel with a touch screen, you can perform the following functions with touch operation: Operating area switchover You can display the operating area menu by touching the display symbol for the active operating area in the status display.
Page 43: Entering Asian Characters
Introduction 1.4 Operator interface Note Changing the language directly on the input screens You can switch between the user interface languages available on the controller directly on the user interface by pressing the key combination <CTRL + L>. 1.4.12 Entering Asian characters You have the possibility of entering Asian characters.
Page 44 Introduction 1.4 Operator interface Functions Pinyin input Editing of the dictionary Input of Latin letters Precondition The control has been set to Chinese or Korean. Procedure Editing characters Open the screen form and position the cursor on the entry field and press the <Alt +S>...
Page 45: Protection Levels
Configuring access levels for softkeys You have the option of providing softkeys with protection levels or completely hiding them. References For additional information, please refer to the following documentation: Commissioning Manual SINUMERIK Operate (IM9) / SINUMERIK 840D sl Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 46 Introduction 1.4 Operator interface Softkeys Machine operating area Protection level End user (protection level 3) Parameters operating area Protection level Tool management lists Key switch 3 (protection level 4) Diagnostics operating area Protection level Keyswitch 3 (protection level 4) End user (protection level 3) End user (protection level 3)
Page 47 Introduction 1.4 Operator interface Startup operating area Protection levels Key switch 3 (protection level 4) Keyswitch 3 (protection level 4) Service (protection level 2) End user (protection level 3) End user (protection level 3) Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 48: Online Help In Hmi Sl
Introduction 1.4 Operator interface 1.4.14 Online help in HMI sl A comprehensive context-sensitive online help is stored in the control system. ● A brief description is provided for each window and, if required, step-by-step instructions for the operating sequences. ● A detailed help is provided in the editor for every entered G code. You can also display all G functions and take over a selected command directly from the help into the editor.
Page 49 Introduction 1.4 Operator interface Press the <Cursor right> or <INPUT> key or double-click to open the manual and the chapter. Navigate to the desired topic with the "Cursor down" key. Press the <Follow reference> softkey or the <INPUT> key to display the help page for the selected topic.
Page 50 Introduction 1.4 Operator interface Press the "Display all G functions" softkey. With the aid of the search function, select, for example, the desired G code command. Press the "Transfer to editor" softkey. The selected G function is taken into the program at the cursor position. Press the "Exit help"...
Page 51: Setting Up The Machine
Setting up the machine Switching on and switching off Start-up When the control starts up, the main screen opens according to the operating mode specified by the machine manufacturer. In general, this is the main screen for the "REF POINT" submode. Machine manufacturer Please also refer to the machine manufacturer's instructions.
Page 52: Approaching A Reference Point
Setting up the machine 2.2 Approaching a reference point Approaching a reference point 2.2.1 Referencing axes Your machine tool can be equipped with an absolute or incremental path measuring system. An axis with incremental path measuring system must be referenced after the control has been switched-on –...
Page 53: User Agreement
Setting up the machine 2.2 Approaching a reference point Select the axis to be traversed. Press the <-> or <+> key. The selected axis moves to the reference point. If you have pressed the wrong direction key, the action is not accepted and the axes do not move.
Page 54 Setting up the machine 2.2 Approaching a reference point Select the axis to be traversed. Press the <-> or <+> key. The selected axis moves to the reference point and stops. The coordinate of the reference point is displayed. The axis is marked with Press the "User enable"...
Page 55: Modes Of Operation
Setting up the machine 2.3 Modes of operation Modes of operation 2.3.1 General information You can work in three different operating modes. "JOG" mode "JOG" mode is used for the following preparatory actions: ● Approach reference point, i.e. the machine axis is referenced ●...
Page 56 Setting up the machine 2.3 Modes of operation Selecting "Repos" Press the <REPOS> key. "MDA" mode (Manual Data Automatic) In "MDA" mode, you can enter and execute G code commands non-modally to set up the machine or to perform a single action. Selecting "MDA"...
Page 57: Modes Groups And Channels
Setting up the machine 2.3 Modes of operation 2.3.2 Modes groups and channels Every channel behaves like an independent NC. A maximum of one part program can be processed per channel. ● Control with 1channel One mode group exists. ● Control with several channels Channels can be grouped to form several "mode groups."...
Page 58 Another channel can be selected by pressing one of the other softkeys. References Commissioning Manual SINUMERIK Operate (IM9) / SINUMERIK 840D sl Channel switchover via touch operation On the HT 8 and when using a touch screen operator panel, you can switch to the next channel or display the channel menu via touch operation in the status display.
Page 59: Settings For The Machine
Setting up the machine 2.4 Settings for the machine Settings for the machine 2.4.1 Switching over the coordinate system (MCS/WCS) The coordinates in the actual value display are relative to either the machine coordinate system or the workpiece coordinate system. By default, the workpiece coordinate system is set as a reference for the actual value display.
Page 60: Switching The Unit Of Measurement
Setting up the machine 2.4 Settings for the machine 2.4.2 Switching the unit of measurement You can set millimeters or inches as the unit of measurement. Switching the unit of measurement always applies to the entire machine. All required information is automatically converted to the new unit of measurement, for example: ●...
Page 61: Setting The Work Offset
Setting up the machine 2.4 Settings for the machine 2.4.3 Setting the work offset You can enter a new position value in the actual value display for individual axes when a settable work offset is active. The difference between the position value in the machine coordinate system MCS and the new position value in the workpiece coordinate system WCS is saved permanently in the currently active work offset (e.g.
Page 62 Setting up the machine 2.4 Settings for the machine Procedure Select the "JOG" mode in the "Machine" operating area. Press the "Set WO" softkey. - OR - Press the ">>", "REL act. vals" and "Set REL" softkeys to set position values in the relative coordinate system.
Page 63: Work Offsets
Setting up the machine 2.5 Work offsets Work offsets Following reference point approach, the actual value display for the axis coordinates is based on the machine zero (M) of the machine coordinate system (Machine). The program for machining the workpiece, however, is based on the workpiece zero (W) of the workpiece coordinate system (Work).
Page 64: Display Active Zero Offset
Setting up the machine 2.5 Work offsets Coarse and fine offsets Every work offset (G54 to G57, G505 to G599) consists of a coarse offset and a fine offset. You can call the work offsets from any program (coarse and fine offsets are added together). You can save the workpiece zero, for example, in the coarse offset, and then store the offset that occurs when a new workpiece is clamped between the old and the new workpiece zero in the fine offset.
Page 65: Displaying The Work Offset "Overview
Setting up the machine 2.5 Work offsets Procedure Select the "Parameter" operating area. Press the "Work offset" softkey. The "Work Offset - Active" window is opened. Note Further details on work offsets If you would like to see further details about the specified offsets or if you would like to change values for the rotation, scaling or mirroring, press the "Details"...
Page 66: Displaying And Editing Base Zero Offset
Setting up the machine 2.5 Work offsets Work offsets Programmed WO Displays the additional work offsets programmed with $P_PFRAME. Cycle reference Displays the additional work offsets programmed with $P_CYCFRAME. Total WO Displays the active work offset, resulting from the total of all work offsets.
Page 67: Displaying And Editing Settable Zero Offset
Setting up the machine 2.5 Work offsets Note Activate base offsets The offsets specified here are immediately active. 2.5.4 Displaying and editing settable zero offset All settable offsets, divided into coarse and fine offsets, are displayed in the "Work Offset - G54..G599"...
Page 68: Displaying The Zero Offset Details
Setting up the machine 2.5 Work offsets 2.5.5 Displaying the zero offset details. For each work offset, you can display and edit all data for all axes. You can also delete work offsets. For every axis, values for the following data will be displayed: ●...
Page 69: Deleting A Work Offset
Setting up the machine 2.5 Work offsets Press the "WO +" or "WO -" softkey to select the next or previous offset, respectively, within the selected area ("Active", "Base", "G54 to G599") without first having to switch to the overview window. If you have reached the end of the range (e.g.
Page 70: Monitoring Axis And Spindle Data
Setting up the machine 2.6 Monitoring axis and spindle data Monitoring axis and spindle data 2.6.1 Specify working area limitations The "Working area limitation" function can be used to limit the range within which a tool can traverse in all channel axes. These commands allow you to set up protection zones in the working area which are out of bounds for tool movements.
Page 71: Editing Spindle Data
Setting up the machine 2.6 Monitoring axis and spindle data 2.6.2 Editing spindle data The speed limits set for the spindles that must not be under- or overshot are displayed in the "Spindles" window. You can limit the spindle speeds in fields "Minimum" and "Maximum" within the limit values defined in the relevant machine data.
Page 72: Displaying Setting Data Lists
Setting up the machine 2.7 Displaying setting data lists Displaying setting data lists You can display lists with configured setting data. Machine manufacturer Please refer to the machine manufacturer's specifications. Procedure Select the "Parameter" operating area. Press "Setting data" and "Data lists" softkeys. The "Setting data list"...
Page 73: Handwheel Assignment
Setting up the machine 2.8 Handwheel assignment Handwheel assignment You can traverse the axes in the machine coordinate system (Machine) or in the workpiece coordinate system (Work) via the handwheel. Software option You require the "Extended operator functions" option for the handwheel offset (only for 828D).
Page 74 Setting up the machine 2.8 Handwheel assignment Press the corresponding softkey to select the desired axis (e.g. "X"). - OR Open the "Axis" selection box using the <INSERT> key, navigate to the desired axis, and press the <INPUT> key. Selecting an axis also activates the handwheel (e.g., "X" is assigned to handwheel no.
Page 75: Mda
Setting up the machine 2.9 MDA In "MDA" mode (Manual Data Automatic mode), you can enter G-code commands block-by- block and immediately execute them for setting up the machine. You can load an MDA program straight from the Program Manager into the MDA buffer. You may also store programs which were rendered or changed in the MDA operating window into any directory of the Program Manager.
Page 76: Saving An Mda Program
Setting up the machine 2.9 MDA 2.9.2 Saving an MDA program Procedure Select the "Machine" operating area. Press the <MDI> key. The MDI editor opens. Create the MDI program by entering the G-code commands using the operator's keyboard. Press the "Store MDI" softkey. The "Save from MDI: Select storage location"...
Page 77: Executing An Mda Program
Setting up the machine 2.9 MDA 2.9.3 Executing an MDA program Proceed as follows Select the "Machine" operating area. Press the <MDA> key. The MDA editor opens. Input the desired G-code commands using the operator’s keyboard. Press the <CYCLE START> key. The control executes the input blocks.
Page 78: Deleting An Mda Program
Setting up the machine 2.9 MDA 2.9.4 Deleting an MDA program Precondition The MDA editor contains a program that you created in the MDI window or loaded from the program manager. Procedure Press the "Delete blocks" softkey. The program blocks displayed in the program window are deleted. Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 79: Working In Manual Mode
Working in manual mode General Always use "JOG" mode when you want to set up the machine for the execution of a program or to carry out simple traversing movements on the machine: ● Synchronize the measuring system of the controller with the machine (reference point approach) ●...
Page 80 Working in manual mode 3.2 Selecting a tool and spindle Display Meaning Input of the tool (name or location number) You can select a tool from the tool list using the "Select tool" softkey. Cutting edge number of the tool (1 - 9) Spindle Spindle selection, identification with spindle number Spindle M function...
Page 81: Selecting A Tool
Working in manual mode 3.2 Selecting a tool and spindle 3.2.2 Selecting a tool Procedure Select the "JOG" operating mode. Press the "T, S, M" softkey. Enter the name or the number of the tool T in the input field. - OR - Press the "Select tool"...
Page 82: Position Spindle
Working in manual mode 3.2 Selecting a tool and spindle Select the desired spindle (e.g. S1) and enter the desired spindle speed (rpm) in the adjacent input field. The spindle remains stationary. If the machine has a gearbox for the spindle, set the gear stage (e.g. auto).
Page 83 Working in manual mode 3.2 Selecting a tool and spindle Enter the desired spindle stop position. The spindle position is specified in degrees. Press the <CYCLE START> key. The spindle is moved to the desired position. Note You can use this function to position the spindle at a specific angle, e.g. during a tool change.
Page 84: Traversing Axes
Working in manual mode 3.3 Traversing axes Traversing axes You can traverse the axes in manual mode via the Increment or Axis keys or handwheels. During a traverse initiated from the keyboard, the selected axis moves at the programmed setup feedrate. During an incremental traverse, the selected axis traverses a specified increment.
Page 85: Traversing Axes By A Variable Increment
Working in manual mode 3.3 Traversing axes Press the <+> or <-> key. Each time you press the key the selected axis is traversed by the defined increment. Feedrate and rapid traverse override switches can be operative. Note When the control is switched on, the axes can be traversed right up to the limits of the machine as the reference points have not yet been approached and the axes referenced.
Page 86: Positioning Axes
Working in manual mode 3.4 Positioning axes Select the axis to be traversed. Press the <+> or <-> key. Each time you press the key the selected axis is traversed by the set increment. Feedrate and rapid traverse override switches can be operative. Positioning axes In manual mode, you can traverse individual or several axes to certain positions in order to implement simple machining sequences.
Page 87: Default Settings For Manual Mode
Working in manual mode 3.5 Default settings for manual mode Default settings for manual mode Specify the configurations for manual mode in the "Settings for manual operation" window. Presettings Settings Description Type of feedrate Here, you select the type of feedrate. G94: Axis feedrate/linear feedrate ...
Page 88 Working in manual mode 3.5 Default settings for manual mode Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 89: Machine The Workpiece
Machine the workpiece Starting and stopping machining During execution of a program, the workpiece is machined in accordance with the programming on the machine. After the program is started in automatic mode, workpiece machining is performed automatically. Requirements The following requirements must be met before executing a program: ●...
Page 90 Machine the workpiece 4.1 Starting and stopping machining Stopping machining Press the <CYCLE STOP> key. Machining stops immediately. Individual program blocks are not executed to the end. On the next start, machining is resumed from the point where it left off. Canceling machining Press the <RESET>...
Page 91: Selecting A Program
Machine the workpiece 4.2 Selecting a program Selecting a program Procedure Select the "Program manager" operating area. The directory overview is opened. Place the cursor on the directory containing the program that you want to select. Press the <INPUT> key - OR - Press the <Cursor right>...
Page 92: Program Running-In
Machine the workpiece 4.3 Program running-in Program running-in When testing a program, the system can interrupt the machining of the workpiece after each program block, which triggers a movement or auxiliary function on the machine. In this way, you can control the machining result block-by-block during the initial execution of a program on the machine.
Page 93: Display Current Program Block
Machine the workpiece 4.4 Display current program block Press the <SINGLE BLOCK> key again, if the machining is not supposed to run block-by-block. The key is deselected again. If you now press the <CYCLE START> key again, the program is executed to the end without interruption.
Page 94: Displaying A Basic Block
Machine the workpiece 4.4 Display current program block 4.4.2 Displaying a basic block If you want precise information about axis positions and important G functions during testing or program execution, you can call up the basic block display. This is how you can check, when using cycles, for example, whether the machine is actually traversing.
Page 95: Display Program Level
Machine the workpiece 4.4 Display current program block 4.4.3 Display program level You can display the current program level during the execution of a large program with several subprograms. Several program run throughs If you have programmed several program run throughs, i.e. subprograms are run through several times one after the other by specifying the additional parameter P, then during processing, the program runs still to be executed are displayed in the "Program Levels"...
Page 96: Correcting A Program
Machine the workpiece 4.5 Correcting a program Correcting a program As soon as a syntax error in the part program is detected by the controller, program execution is interrupted and the syntax error is displayed in the alarm line. Correction possibilities Depending on the state of the control system, you can make the following corrections using the Program editing function.
Page 97: Repositioning Axes
Machine the workpiece 4.6 Repositioning axes Note Exit the editor using the "Close" softkey to return to the "Program manager" operating area. Repositioning axes After a program interruption in automatic mode (e.g. after a tool breaks) you can move the tool away from the contour in manual mode.
Page 98 Machine the workpiece 4.6 Repositioning axes Proceed as follows Press the <REPOS> key. Select the axes to be traversed one after the other. Press the <+> or <-> key for the relevant direction. The axes are moved to the interrupt position. Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 99: Starting Execution At A Specific Point
Machine the workpiece 4.7 Starting execution at a specific point Starting execution at a specific point 4.7.1 Use block search If you would only like to perform a certain section of a program on the machine, then you need not start the program from the beginning. You can also start the program from a specified program block.
Page 100 Machine the workpiece 4.7 Starting execution at a specific point Cascaded search You can start another search from the "Search target found" state. The cascading can be continued any number of times after every search target found. Note Another cascaded block search can be started from the stopped program execution only if the search target has been found.
Page 101: Continuing Program From Search Target
Machine the workpiece 4.7 Starting execution at a specific point 4.7.2 Continuing program from search target To continue the program at the desired position, press the <CYCLE START> key twice. ● The first CYCLE START outputs the auxiliary functions collected during the search. The program is then in the Stop state.
Page 102: Defining An Interruption Point As Search Target
Machine the workpiece 4.7 Starting execution at a specific point 4.7.4 Defining an interruption point as search target Precondition A program was selected in "AUTO" mode and interrupted during execution through CYCLE STOP or RESET. Software option You require the "Extended operator functions" option (only for 828D). Procedure Press the "Block search"...
Page 103: Entering The Search Target Via Search Pointer
Machine the workpiece 4.7 Starting execution at a specific point 4.7.5 Entering the search target via search pointer Enter the program point which you would like to proceed to in the "Search Pointer" window. Software option You require the "Extended operator functions" option for the "Search pointer" function (only for 828D).
Page 104: Parameters For Block Search In The Search Pointer
Machine the workpiece 4.7 Starting execution at a specific point The Search window closes. The current block will be displayed in the "Program" window as soon as the target is found. Press the <CYCLE START> key twice. Processing is continued from the defined location. Note Interruption point You can load the interruption point in search pointer mode.
Page 105: Block Search Mode
Machine the workpiece 4.7 Starting execution at a specific point 4.7.7 Block search mode Set the desired search variant in the "Search Mode" window. The set mode is retained when the the controller is shut down. When you activate the "Search"...
Page 106 Machine the workpiece 4.7 Starting execution at a specific point References For additional information, please refer to the following documentation: Commissioning Manual SINUMERIK Operate (IM9) / SINUMERIK 840D sl Procedure Select the "Machine" operating area. Press the <AUTO> key. Press the "Block search" and "Block search mode" softkeys.
Page 107: Controlling The Program Run
Machine the workpiece 4.8 Controlling the program run Controlling the program run 4.8.1 Program control You can change the program sequence in the "AUTO" and "MDA" modes. Abbreviation/program Scope control The program is started and executed with auxiliary function outputs and dwell times. In this mode, the axes are not traversed.
Page 108: Skip Blocks
Machine the workpiece 4.8 Controlling the program run Activating program control You can control the program sequence however you wish by selecting and clearing the relevant check boxes. Display / response of active program controls: If a program control is activated, the abbreviation of the corresponding function appears in the status display as response.
Page 109 Machine the workpiece 4.8 Controlling the program run Software option In order to have more than two skip levels, for 828D you require the "Extended operator functions" option. Skip levels, activate Select the corresponding check box to activate the desired skip level. Note The "Program control - skip blocks"...
Page 110: Overstore
Machine the workpiece 4.9 Overstore Overstore With overstore, you have the option of executing technological parameters (for example, auxiliary functions, axis feed, spindle speed, programmable instructions, etc.) before the program is actually started. The program instructions act as if they are located in a normal part program.
Page 111: Editing A Program
Machine the workpiece 4.10 Editing a program Note Block-by-block execution The <SINGLE BLOCK> key is also active in the overstore mode. If several blocks are entered in the overstore buffer, then these are executed block-by-block after each NC start Deleting blocks Press the "Delete blocks"...
Page 112: Searching In Programs
Machine the workpiece 4.10 Editing a program See also Editor settings (Page 118) Opening and closing a program (Page 224) Correcting a program (Page 96) 4.10.1 Searching in programs You can use the search function to quickly arrive at points where you would like to make changes, e.g.
Page 113: Replacing Program Text
Machine the workpiece 4.10 Editing a program Further search options Softkey Function The cursor is set to the first character in the program. The cursor is set to the last character in the program. 4.10.2 Replacing program text You can find and replace text in one step. Requirement The desired program is opened in the editor.
Page 114: Copying/Pasting/Deleting Program Blocks
Machine the workpiece 4.10 Editing a program Press the "Continue search" softkey if the text located during the search should not be replaced. - OR - Press the "Cancel" softkey when you want to cancel the search. 4.10.3 Copying/pasting/deleting program blocks Precondition The program is opened in the editor.
Page 115: Renumbering A Program
Machine the workpiece 4.10 Editing a program Note The buffer memory contents are retained even after the editor is closed, enabling you to paste the contents in another program, as well. See also Opening additional programs (Page 117) 4.10.4 Renumbering a program You can modify the block numbering of programs opened in the editor at a later point in time.
Page 116: Creating A Program Block
Machine the workpiece 4.10 Editing a program 4.10.5 Creating a program block In order to structure programs in order to achieve a higher degree of transparency, you have the option of combining several G-code blocks to form program blocks. Settings for a program block Display Meaning Text...
Page 117: Opening Additional Programs
Machine the workpiece 4.10 Editing a program 4.10.6 Opening additional programs You have the option of viewing and editing two programs simultaneously in the editor. For instance, you can copy program blocks or machining steps of a program and paste them into another program.
Page 118: Editor Settings
Machine the workpiece 4.10 Editing a program See also Copying/pasting/deleting program blocks (Page 114) 4.10.7 Editor settings Enter the default settings in the "Settings" window that are to take effect automatically when the editor is opened. Presettings Setting Meaning Number Yes: A new block number will automatically be assigned after every line automatically change.
Page 119 Machine the workpiece 4.10 Editing a program Procedure Select the "Program" operating area You have activated the editor. Press the ">>" and "Settings" softkeys. The "Settings" window appears. Make the desired changes here and press the "OK" softkey to confirm your settings.
Page 120: Display G And Auxiliary Functions
Machine the workpiece 4.11 Display G and auxiliary functions 4.11 Display G and auxiliary functions 4.11.1 Selected G functions 16 selected G groups are displayed in the "G Function" window. Within a G group, the G function currently active in the controller is displayed. Some G codes (e.g.
Page 121 Machine the workpiece 4.11 Display G and auxiliary functions G groups displayed by default (ISO code) Group Meaning G group 1 Modally active motion commands (e.g. G0, G1, G2, G3) G group 2 Non-modally active motion commands, dwell time (e.g. G4, G74, G75) G group 3 Programmable offsets, working area limitations and pole programming (e.g.
Page 122: All G Functions
References For more information about configuring the displayed G groups, refer to the following document: Commissioning Manual SINUMERIK Operate (IM9) / SINUMERIK 840D sl 4.11.2 All G functions All G groups and their group numbers are listed in the "G Functions" window.
Page 123: Auxiliary Functions
Machine the workpiece 4.11 Display G and auxiliary functions Procedure Select the "Machine" operating area. Press the <JOG>, <MDA> or <AUTO> key. Press the ">>" and "All G functions" softkeys. The "G Functions" window is opened. 4.11.3 Auxiliary functions Auxiliary functions include M and H functions preprogrammed by the machine manufacturer, which transfer parameters to the PLC to trigger reactions defined by the manufacturer.
Page 124: Displaying Status Of Synchronized Actions
Machine the workpiece 4.12 Displaying status of synchronized actions Press the "H functions" softkey. The "Auxiliary Functions" window opens. Press the "H functions" softkey again to hide the window again. 4.12 Displaying status of synchronized actions You can display status information for diagnosing synchronized actions in the "Synchronized Actions"...
Page 125 Machine the workpiece 4.12 Displaying status of synchronized actions Display of synchronized actions Using softkeys, you have the option of restricting the display to activated synchronized actions. Procedure Select the "Machine" operating area. Press the <AUTO>, <MDA> or <JOG> key. Press the menu forward key and the "Synchron."...
Page 126: Displaying The Program Runtime And Counting Workpieces
Machine the workpiece 4.13 Displaying the program runtime and counting workpieces 4.13 Displaying the program runtime and counting workpieces To gain an overview of the program runtime and the number of machined workpieces, open the "Times, Counter" window. Machine manufacturer Please refer to the machine manufacturer's specifications.
Page 127: Setting For Automatic Mode
Machine the workpiece 4.14 Setting for automatic mode Procedure Select the "Machine" operating area. Press the <AUTO> key. Press the "Times, Counter" softkey. The "Times, Counter" window opens. Select "Yes" under "Count workpieces" if you want to count completed workpieces. Enter the number of workpieces needed in the "Desired workpieces"...
Page 128 Machine the workpiece 4.14 Setting for automatic mode Displaying measurement results Using an MMC command, you can display measurement results in a part program: You set ● whether, when the control reaches the command, it automatically jumps into the "Machine" operating area and the window with the measurement results is displayed, ●...
Page 129: 4.15 Moldmaking View
Machine the workpiece 4.15 Moldmaking view 4.15 Moldmaking view 4.15.1 Mold making view For large mold making programs, as provided by CAD systems, you have the option, using a fast view, to display the machining paths. This allows you to obtain a fast overview of the program and possibly correct it.
Page 130 Machine the workpiece 4.15 Moldmaking view NC blocks that can be interpreted Following NC blocks are supported for the mold building view. ● Types – Lines G0, G1 with X Y Z – Circles G2, G3 with center point I, J, K or radius CR, depending on the working plane G17, G18, G19, CIP with circular point I1, J1, K1 or radius CR –...
Page 131: Starting The Mold Making View
Machine the workpiece 4.15 Moldmaking view Changing and adapting the mold making view Just the same as for simulation and simultaneous recording, you have the option of changing and adapting the simulation graphical representation in order to achieve the optimum view. ●...
Page 132: Specifically Jump To The Program Block
Machine the workpiece 4.15 Moldmaking view 4.15.3 Specifically jump to the program block If you notice anything peculiar in the graphic or identify an error, then from this location, you can directly jump to the program block involved to possibly edit the program. Preconditions ●...
Page 133: Changing The View
Machine the workpiece 4.15 Moldmaking view See also Searching in programs (Page 112) Replacing program text (Page 113) 4.15.5 Changing the view 4.15.5.1 Enlarging or reducing the graphical representation Precondition ● The mold making view has been started. ● The "Graphic" softkey is active. Procedure Press the <+>...
Page 134: Modifying The Viewport
Machine the workpiece 4.15 Moldmaking view Note Selected section The selected sections and size changes are kept as long as the program is selected. 4.15.5.2 Modifying the viewport Use the magnifying glass if you would like to move, increase or reduce the size of the section of the mold making view, e.g.
Page 135: Simulating Machining
Simulating machining Overview During simulation, the current program is calculated in its entirety and the result displayed in graphic form. The result of programming is verified without traversing the machine axes. Incorrectly programmed machining steps are detected at an early stage and incorrect machining on the workpiece prevented.
Page 136 Simulating machining 5.1 Overview Machine references The simulation is implemented as workpiece simulation. This means that it is not assumed that the work offset has already been precisely scratched or is known. In spite of this, unavoidable Machine references are in the programming, such as for example, the tool change point in the Machine, the retraction position when swiveling and the table components of a swivel kinematic.
Page 137 Simulating machining 5.1 Overview Display variants You can choose between three variants of graphical display: ● Simulation before machining of the workpiece Before machining the workpiece on the machine, you can perform a quick run-through in order to graphically display how the program will be executed. ●...
Page 138 Simulating machining 5.1 Overview Properties of simultaneous recording and simulation Traversing paths For the simulation, the displayed traversing paths are saved in a ring buffer. If this buffer is full, then the oldest traversing path is deleted with each new traversing path. Optimum display If simultaneous machining is stopped or has been completed, then the display is again converted into a high-resolution screen.
Page 139 Simulating machining 5.1 Overview Swivel head 90°/90° Swivel head 90°/45° Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 140 Simulating machining 5.1 Overview Swivel table 90°/90° Swivel table 90°/45° Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 141 Simulating machining 5.1 Overview Swivel combination 90°/90° Swivel combination 45°/90° Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 142: Simulation Prior To Machining Of The Workpiece
Simulating machining 5.2 Simulation prior to machining of the workpiece Simulation prior to machining of the workpiece Before machining the workpiece on the machine, you have the option of performing a quick run-through in order to graphically display how the program will be executed. This provides a simple way of checking the result of the programming.
Page 143: Simultaneous Recording Prior To Machining Of The Workpiece
Simulating machining 5.3 Simultaneous recording prior to machining of the workpiece Press the "Reset" softkey to cancel the simulation. Press the "Start" softkey to restart or continue the simulation. Note Operating area switchover The simulation is exited if you switch into another operating area. If you restart the simulation, then this starts again at the beginning of the program.
Page 144: Simultaneous Recording During Machining Of The Workpiece
Simulating machining 5.4 Simultaneous recording during machining of the workpiece Simultaneous recording during machining of the workpiece If the view of the work space is blocked by coolant, for example, while the workpiece is being machined, you can also track the program execution on the screen. Software option You require the option "Simultaneous recording (real-time simulation)"...
Page 145: Different Views Of A Workpiece
Simulating machining 5.5 Different views of a workpiece Different views of a workpiece In the graphical display, you can choose between different views so that you constantly have the best view of the current workpiece machining, or in order to display details or the overall view of the finished workpiece.
Page 146: Side View
Simulating machining 5.5 Different views of a workpiece Changing the display You can increase or decrease the size of the simulation graphic, move it, turn it, or change the segment. Displaying and moving cutting planes You can display and move cutting planes X, Y, and Z. See also Enlarging or reducing the graphical representation (Page 150) Panning a graphical representation (Page 151)
Page 147: Editing The Simulation Display
Simulating machining 5.6 Editing the simulation display Editing the simulation display 5.6.1 Blank display You have the option of replacing the blank defined in the program or to define a blank for programs in which a blank definition cannot be inserted. Note The unmachined part can only be entered if simulation or simultaneous recording is in the reset state.
Page 148: Program Control During Simulation
Simulating machining 5.7 Program control during simulation Program control during simulation 5.7.1 Changing the feedrate You can change the feedrate at any time during the simulation. You can track the changes in the status line. Note If you are working with the "Simultaneous recording" function, the rotary switch (override) on the control panel is used.
Page 149: Simulating The Program Block By Block
Simulating machining 5.7 Program control during simulation 5.7.2 Simulating the program block by block You can control the program execution during simulation, i.e. execute a program block by block, as when executing a program. Procedure Simulation is started. Press the "Program control" and "Single block" softkeys. Press the "Back"...
Page 150: Modifying And Adapting The Simulation Graphics
Simulating machining 5.8 Modifying and adapting the simulation graphics Modifying and adapting the simulation graphics 5.8.1 Enlarging or reducing the graphical representation Precondition The simulation or the simultaneous recording is started. Procedure Press the <+> and <-> keys if you wish to enlarge or reduce the graphic display.
Page 151: Panning A Graphical Representation
Simulating machining 5.8 Modifying and adapting the simulation graphics 5.8.2 Panning a graphical representation Precondition The simulation or the simultaneous recording is started. Procedure Press a cursor key if you wish to move the graphic up, down, left, or right. 5.8.3 Rotating the graphical representation In the 3D view you can rotate the position of the workpiece to view it from all sides.
Page 152: Modifying The Viewport
Simulating machining 5.8 Modifying and adapting the simulation graphics Press the "Arrow right", "Arrow left", "Arrow up", "Arrow down", "Arrow clockwise" and "Arrow counterclockwise" softkeys to change the position of the workpiece. - OR - Keep the <Shift> key pressed and then turn the workpiece in the desired direction using the appropriate cursor keys.
Page 153: Defining Cutting Planes
Simulating machining 5.8 Modifying and adapting the simulation graphics Press one of the cursor keys to move the frame up, down, left or right. Press the "Accept" softkey to accept the section. 5.8.5 Defining cutting planes In the 3D view, you have the option of "cutting" the workpiece and therefore displaying certain views in order to show hidden contours.
Page 154: Displaying Simulation Alarms
Simulating machining 5.9 Displaying simulation alarms Displaying simulation alarms Alarms might occur during simulation. If an alarm occurs during a simulation run, a window opens in the operating window to display it. The alarm overview contains the following information: ● Date and time ●...
Page 155: Multi-Channel View
Multi-channel view Multi-channel view The multi-channel view allows you to simultaneously view several channels in the following operating areas: ● "Machine" operating area ● "Program" operating area Multi-channel view in the "Machine" operating area When a multi-channel machine, you have the option of simultaneously monitoring and influencing the execution of several programs.
Page 156 Multi-channel view 6.2 Multi-channel view in the "Machine" operating area ● The same window is displayed for both channels in the lower window. ● You can select the display in the lower window using the vertical softkey bar. The following exceptions apply when making a selection using the vertical softkeys: –...
Page 157 Multi-channel view 6.2 Multi-channel view in the "Machine" operating area Precondition ● Several channels have been set-up. ● The setting "2 channels", "3 channels" or "4 channels" is selected. Displaying/hiding a multi-channel view Select the "Machine" operating area Select the operating mode "JOG", "MDA" or "AUTO". Press the menu forward key and the "Settings"...
Page 158: Multi-Channel View For Large Operator Panels
Multi-channel view 6.3 Multi-channel view for large operator panels Multi-channel view for large operator panels For the large OP15, OP019 operator panels as well as at the PC, there is more space in the "Machine", "Program" and "Parameter" operating areas – as well as in all lists – to display NC blocks, tools etc.
Page 159 Multi-channel view 6.3 Multi-channel view for large operator panels Channel view Display in the "Machine" operating area 3-channel view / The block display is overlaid if you press the "Overstore" horizontal softkey  4 channel view If you press the "Block search" softkey, then the block display changes ...
Page 160: Setting The Multi-Channel View
Multi-channel view 6.4 Setting the multi-channel view Setting the multi-channel view Setting Meaning View Here, you specify how many channels are displayed. 1 channel  2 channels  3 channels  4 channels  Channel selection and You specify which channels in which sequence are displayed in the multi- sequence channel view.
Page 161 Multi-channel view 6.4 Setting the multi-channel view Procedure Select the "Machine" operating area. Select the operating mode "JOG", "MDA" or "AUTO". Press the menu forward key and the "Settings" softkey. Press the "Multi-channel view" softkey. The "Settings for multi-channel view" window is opened. Set the multi-channel or single-channel view and define which channels are to be seen in the "Machine"...
Page 162 Multi-channel view 6.4 Setting the multi-channel view Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 163: User Data
User data Overview The defined user data may be displayed in lists. The following variables can be defined: ● Data parameters (R parameters) ● Global user data (GUD) is valid in all programs ● Local user data (LUD) is valid in one program ●...
Page 164: R Parameters
User data 7.2 R parameters R parameters R parameters (arithmetic parameters) are channel-specific variables that you can use within a G code program. G code programs can read and write R parameters. These values are retained after the control is switched off. Number of channel-specific R parameters The number of channel-specific R parameters is defined in a machine data element.
Page 165: Global Gud
User data 7.3 Global GUD Global GUD Global user data Global GUDs are NC global user data (Global User Data) that remains available after switching the machine off. GUDs apply in all programs. Definition A GUD variable is defined with the following: ●...
Page 166: Channel Gud
User data 7.4 Channel GUD - OR - Press the "GUD selection" softkey and the "SGUD" to "GUD6" softkeys if you wish to display SGUD, MGUD, UGUD as well as GUD4 to GUD 6 of the global user variables. - OR - Press the "GUD selection"...
Page 167: Local Lud
User data 7.5 Local LUD Procedure Select the "Parameter" operating area. Press the "User variable" softkey. Press the "Channel GUD" and "GUD selection" softkeys. A new vertical softkey bar appears. Press the "SGUD" ... "GUD6" softkeys if you want to display the SGUD, MGUD, UGUD as well as GUD4 to GUD 6 of the channel-specific user variables.
Page 168: Program Pud
User data 7.6 Program PUD Proceed as follows Select the "Parameter" operating area. Press the "User variable" softkey. Press the "Local LUD" softkey. Program PUD Program-global user data PUDs are global part program variables (Program User Data). PUDs are valid in all main programs and subroutines, where they can also be written and read.
Page 169: Searching For User Data
User data 7.7 Searching for user data Searching for user data You can search for R parameters and user data. Procedure Select the "Parameter" operating area. Press the "R parameters", "Global GUD", "Channel GUD", "Local GUD" or "Program PUD" softkeys to select the list in which you would like to search for user data.
Page 170 User data 7.8 Defining and activating user data Press the "Open" softkey. - OR - Press the <INPUT> key. - OR - Press the <Cursor right> key. The selected file is opened in the editor and can be edited there. Define the desired user data.
Page 171: Teaching In A Program
Teaching in a program Overview The "Teach in" function can be used to edit programs in the "AUTO" and "MDA" modes. You can create and modify simple traversing blocks. You traverse the axes manually to specific positions in order to implement simple machining sequences and make them reproducible.
Page 172: Inserting A Block
Teaching in a program 8.3 Inserting a block Operating mode or operating area switchover If you switch to another operating mode or operating area in teach-in mode, the position changes will be canceled and teach-in mode will be cleared. Inserting a block You have the option of traversing the axes and writing the current actual values directly to a new position block.
Page 173: Input Parameters For Teach-In Blocks
Teaching in a program 8.3 Inserting a block 8.3.1 Input parameters for teach-in blocks Parameters for teach-in of position and teach-in of G0, G1, and circle end position CIP Parameter Description Approach position in X direction Approach position in Y direction Approach position in Z direction Feedrate (mm/r;...
Page 174: Teach-In Via Windows
Teaching in a program 8.4 Teach-in via Windows Transition behavior at the beginning and end of the spline curve The following motion parameters are offered: Parameter Description Start BAUTO Automatic calculation BNAT Curvature is zero or natural BTAN Tangential EAUTO Automatic calculation ENAT Curvature is zero or natural...
Page 175 Teaching in a program 8.4 Teach-in via Windows Procedure Select the "Machine" operating area. Press the <AUTO> or <MDA> key. Press the <TEACH IN> key. Press the "Teach prog." softkey. Use the cursor and input keys to position the cursor at the desired point in the program.
Page 176: Teach In Rapid Traverse G0
Teaching in a program 8.4 Teach-in via Windows 8.4.2 Teach in rapid traverse G0 You traverse the axes and teach-in a rapid traverse block with the approached positions. Note Selection of axes and parameters for teach-in You can select the axes to be included in the teach-in block in the "Settings" window. You also specify here whether motion and transition parameters are offered for teach-in.
Page 177: Teach-In A Spline
Teaching in a program 8.4 Teach-in via Windows The intermediate or interpolation point is only taught-in with geometry axes. For this reason, at least 2 geometry axes must be set up for the transfer. Note Selection of axes for teach in You can select the axes to be included in the teach-in block in the "Settings"...
Page 178 Teaching in a program 8.4 Teach-in via Windows Press the <TEACH IN> key. Press the "Teach prog." softkey. Press the ">>" and "ASPLINE" softkeys. The "Akima-spline" window opens with the input fields. Traverse the axes to the required position and if necessary, set the transition type for the starting point and end point.
Page 179: Editing A Block
Teaching in a program 8.5 Editing a block Editing a block You can only overwrite a program block with a teach-in block of the same type. The axis values displayed in the relevant window are actual values, not the values to be overwritten in the block.
Page 180: Selecting A Block
Teaching in a program 8.6 Selecting a block Selecting a block You have the option of setting the interrupt pointer to the current cursor position. The next time the program is started, processing will resume from this point. With teach-in, you can also change program areas that have already been executed. This automatically disables program processing.
Page 181: Deleting A Block
Teaching in a program 8.7 Deleting a block Deleting a block You have the option of deleting a program block entirely. Requirement "AUTO" mode: The program to be processed is selected. Proceed as follows Select the "Machine" operating area. Press the <AUTO> or <MDA> key. Press the <TEACH IN>...
Page 182: Settings For Teach-In
Teaching in a program 8.8 Settings for teach-in Settings for teach-in In the "Settings" window, you define which axes are to be included in the teach-in block and whether motion-type and continuous-path mode parameters are to be provided. Proceed as follows Select the "Machine"...
Page 183: Tool Management
Tool management Lists for the tool management All tools and also all magazine locations that have been created or configured in the NC are displayed in the lists in the Tool area. All lists display the same tools in the same order. When switching between the lists, the cursor remains on the same tool in the same screen segment.
Page 184: Magazine Management
Tool management 9.2 Magazine management Search functions You have the option of searching through the lists according to the following objects: ● Tool ● Magazine location ● Empty location Magazine management Depending on the configuration, the tool lists support a magazine management. Magazine management functions ●...
Page 185: Tool Types
Tool management 9.3 Tool types Tool types A number of tool types are available when you create a new tool. The tool type determines which geometry data is required and how it will be computed. Tool types Figure 9-1 Example of Favorites list Figure 9-2 Available tools in the "New tool - milling cutter"...
Page 186 Tool management 9.3 Tool types Figure 9-3 Available tools in the "New tool - drill" window Figure 9-4 Tools listed in the "New tool - Grinding Tools" window Figure 9-5 Available tools in the "New tool - special tools" window Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 187: Tool Dimensioning
Tool management 9.4 Tool dimensioning Tool dimensioning This section provides an overview of the dimensioning of tools. Tool types Figure 9-6 End mill (Type 120) Figure 9-7 Face mill (Type 140) Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 188 Tool management 9.4 Tool dimensioning Figure 9-8 Angle head cutter (Type 130) Figure 9-9 Drill (Type 200) Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 189 Tool management 9.4 Tool dimensioning Figure 9-10 Tap (Type 240) Figure 9-11 3D tool with an example of a cylindrical die-sinking cutter (Type 110) Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 190 Tool management 9.4 Tool dimensioning Figure 9-12 3D tool type with an example of a ballhead cutter (Type 111) Figure 9-13 3D tool with an example of an end mill with corner rounding (Type 121) Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 191 Tool management 9.4 Tool dimensioning Figure 9-14 3D tool type with an example of a bevel cutter (Type 155) Figure 9-15 3D tool with an example of a bevel cutter with corner rounding (Type 156) Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 192 Tool management 9.4 Tool dimensioning Figure 9-16 3D tool with an example of a tapered die-sinking cutter (Type 157) Figure 9-17 Electronic workpiece probe Machine manufacturer The tool length of the workpiece probe is measured to the center of the ball (length m) or to the ball circumference (length u).
Page 193: Tool List
Tool management 9.5 Tool list Note An electronic workpiece probe must be calibrated before use. Tool list 9.5.1 Tool list All parameters and functions that are required to create and set up the tools are displayed in the tool list. Each tool is uniquely identified by the tool identifier and the replacement tool number.
Page 194 Tool management 9.5 Tool list Column heading Meaning Tool name The tool is identified by the name and the replacement tool number. You may enter the names as text or numbers. Note: The maximum length of tool names is 31 ASCII characters. The number of characters is reduced for Asian characters or Unicode characters.
Page 195 Tool management 9.5 Tool list Icons in the tool list Icon/ Meaning Marking Tool type Red "X" The tool is disabled. Yellow triangle pointing The prewarning limit has been reached. downward Yellow triangle pointing The tool is in a special state. upward Place the cursor on the marked tool.
Page 196: Creating A New Tool
Tool management 9.5 Tool list 9.5.2 Creating a new tool When creating a new tool, the "New tool - favorites" window offers you a number of selected tool types, known as "favorites". If you do not find the desired tool type in the favorites list, then select the milling, drilling, grinding or special tool via the corresponding softkeys.
Page 197: Additional Data
● Size of tool References: For a description of configuration options, refer to the Commissioning Manual SINUMERIK Operate / SINUMERIK 840D sl 9.5.3 Additional data The following tool types require geometry data that is not included in the tool list display.
Page 198: Managing Several Cutting Edges
Tool management 9.5 Tool list Tool type Additional parameters 140 Face milling External radius Tool angle 155 Bevel cutter Taper angle 156 Bevel cutter with corner Corner radius rounding Taper angle 157 Conical die-milling cutter Taper angle You can use the configuration file to specify the data to be displayed for specific tool types in the "Additional Data"...
Page 199: Deleting A Tool
Tool management 9.5 Tool list Press the "Edges" softkey in the "Tool list". Press the "New cutting edge" softkey. A new data set is stored in the list. The cutting edge number is incremented by one and the offset data is assigned the values of the cutting edge on which the cursor is positioned.
Page 200: Loading And Unloading Tools
Tool management 9.5 Tool list 9.5.6 Loading and unloading tools You can load and unload tools to and from a magazine via the tool list. When a tool is loaded, it is taken to a magazine location. When it is unloaded, it is removed from the magazine and stored in the NC memory.
Page 201: Selecting A Magazine
Tool management 9.5 Tool list Multiple load points If you have configured several loading points for a magazine, then the "Loading Point Selection" window appears after pressing the "Load" softkey. Select the required loading point and confirm with "OK". Unloading tools Place the cursor on the tool that you would like to unload from the magazine and press the "Unload"...
Page 202 The magazine selection behavior with multiple magazines can be configured in different ways. Machine manufacturer Please refer to the machine manufacturer's specifications. References For a description of configuration options, refer to the Commissioning Manual SINUMERIK Operate / SINUMERIK 840D sl Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 203: Tool Wear
Tool management 9.6 Tool wear Tool wear All parameters and functions that are required during operation are contained in the tool wear list. Tools that are in use for long periods are subject to wear. You can measure this wear and enter it in the tool wear list.
Page 204 Tool management 9.6 Tool wear Column heading Meaning Selection of tool monitoring - by tool life (T) - by count (C) - by wear (W) The wear monitoring is configured via a machine data item. Please refer to the machine manufacturer's instructions. Tool life Tool life Workpiece count...
Page 205: Reactivating A Tool
Tool management 9.6 Tool wear Procedure Select the "Parameter" operating area. Press the "Tool wear" softkey. See also Changing a tool type (Page 217) 9.6.1 Reactivating a tool You can replace disabled tools or make them ready for use again. Preconditions In order to reactivate a tool, the monitoring function must be activated and a setpoint must be stored.
Page 206 Machine manufacturer Please refer to the machine manufacturer's specifications. References Commissioning Manual SINUMERIK Operate / SINUMERIK 840D sl Multiple load points If you have configured several loading points for a magazine, then the "Loading Point Selection" window appears after pressing the "Load" softkey.
Page 207: Tool Data Oem
Function Manual, Extended Functions W4: Grinding-specific tool offset and monitoring functions / SINUMERIK 840D sl Refer to the following document for more information on configuring OEM tool data: Commissioning Manual SINUMERIK Operate (IM9) / SINUMERIK 840D sl Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 208 Tool management 9.7 Tool data OEM Procedure Select the "Parameter" operating area. Press the "OEM tool" softkey. Position the cursor on a grinding tool. Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 209: Magazine
Tool management 9.8 Magazine Magazine Tools are displayed with their magazine-related data in the magazine list. Here, you can take specific actions relating to the magazines and the magazine locations. Individual magazine locations can be location-coded or disabled for existing tools. Tool parameters Column heading Meaning...
Page 210 Tool management 9.8 Magazine Magazine list icons Icon/ Meaning Marking Tool type Red "X" The tool is disabled. Yellow triangle pointing The prewarning limit has been reached. downward Yellow triangle pointing The tool is in a special state. upward Place the cursor on the marked tool. A tooltip provides a short description.
Page 211: Position Magazine
Tool management 9.8 Magazine 9.8.1 Position magazine You can position magazine locations directly on the loading point. Procedure The magazine list is opened. Place the cursor on the magazine location that you want to position onto the load point. Press the "Position magazine" softkey. The magazine location is positioned on the loading point.
Page 212 Tool management 9.8 Magazine Procedure The magazine list is opened. Position the cursor on the tool that you wish to relocate to a different magazine location. Press the "Relocate" softkey. The "... relocate from location ... to location ..." window is displayed. The "Location"...
Page 213: Sorting Tool Management Lists
Tool management 9.9 Sorting tool management lists Sorting tool management lists When you are working with many tools, with large magazines or several magazines, it is useful to display the tools sorted according to different criteria. Then you will be able to find a specific tool more quickly in the lists.
Page 214: Filtering The Tool Management Lists
Tool management 9.10 Filtering the tool management lists 9.10 Filtering the tool management lists The filter function allows you to filter-out tools with specific properties in the tool management lists. For instance, you have the option of displaying tools during machining that have already reached the pre-alarm limit in order to prepare the corresponding tools to be loaded.
Page 215: Specific Search In The Tool Management Lists
Tool management 9.11 Specific search in the tool management lists 9.11 Specific search in the tool management lists There is a search function in all tool management lists, where you can search for the following objects: ● Tools You enter a tool name. You can narrow down your search by entering a replacement tool number.
Page 216: Displaying Tool Details
Tool management 9.12 Displaying tool details Press the "Magazine location" softkey if you wish to search for a specific magazine location or a specific magazine. - OR - Press the "Empty location" softkey if you wish to search for a specific empty location.
Page 217: Changing A Tool Type
Tool management 9.13 Changing a tool type The "Tool details" window is displayed. All of the available tool data are displayed in the list. Press the "Grinding data" softkey if you want to display the grinding data. Press the "Cutting edge data" softkey if you want to display the cutting data.
Page 218 Tool management 9.13 Changing a tool type Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 219: Program Management
Program management 10.1 Overview You can access programs at any time via the Program Manager for execution, editing, copying, or renaming. Programs that you no longer require can be deleted to release their storage space. NOTICE Execution from USB FlashDrive Direct execution from a USB FlashDrive is not recommended.
Page 220 Program management 10.1 Overview Data exchange with other workstations You have the following options for exchanging programs and data with other workstations: ● USB drives (e.g. USB FlashDrive) ● Network drives Choosing storage locations In the horizontal softkey bar, you can select the storage location that contains the directories and programs that you want to display.
Page 221 Program management 10.1 Overview ● Type Directory: WPD Program: MPF Subprogram: SPF Initialization programs: INI Job lists: JOB Tool data: TOA Magazine assignment: TMA Zero points: UFR R parameters: RPA Global user data/definitions: GUD Setting data: SEA Protection zones: PRO Sag: CEC ●...
Page 222: Nc Memory
Program management 10.1 Overview 10.1.1 NC memory The complete NC working memory is displayed along with all tools and the main programs and subroutines. You can create further subdirectories here. Proceed as follows Select the "Program manager" operating area. Press the "NC" softkey. 10.1.2 Local drive Workpieces, main and subprograms that are saved in the user memory of the CF-Card or on...
Page 223: Usb Drives
Program management 10.1 Overview Procedure The local drive is selected. Position the cursor on the main directory. Press the "New" and "Directory" softkeys. The "New Directory" window opens. In the "Name" entry field, enter "mpf.dir", "spf.dir" and "wks.dir" and press the "OK" softkey. The directories "Part programs", "Subprograms"...
Page 224: Opening And Closing A Program
Program management 10.2 Opening and closing a program 10.2 Opening and closing a program To view a program in more detail or modify it, open the program in the editor. With programs that are in the NCK memory, navigation is already possible when opening. The program blocks can only be edited when the program has been opened completely.
Page 225: Executing A Program
Program management 10.3 Executing a program Press the "NC Select" softkey to switch to the "Machine" operating area and begin execution. When the program is running, the softkey is deactivated. Closing the program Press the ">>" and "Exit" softkeys to close the program and editor again. - OR - If you are at the start of the first line of the program, press the <Cursor left>...
Page 226 Program management 10.3 Executing a program The INI file with the same name as the selected workpiece is executed. For example, when you select SHAFT1.MPF, the SHAFT1.INI file is executed upon <CYCLE START>. MD11280 $MN_WPD_INI_MODE=1: All files of type SEA, GUD, RPA, UFR, PRO, TOA, TMA and CEC which have the same name as the selected main program are executed in the specified sequence.
Page 227: Creating A Directory/Program/Joblist/Program List
Program management 10.4 Creating a directory/program/joblist/program list 10.4 Creating a directory/program/joblist/program list 10.4.1 Creating a new directory Directory structures help you to manage your program and data transparently. You can create subdirectories in a directory on the local drive and on USB/network drives. In a subdirectory, in turn, you can create programs and then create program blocks for them.
Page 228: Creating A New Workpiece
Program management 10.4 Creating a directory/program/joblist/program list 10.4.2 Creating a new workpiece You can set up various types of files such as main programs, initialization files, tool offsets, etc. in a workpiece. Note Nested workpieces Additional workpiece directories cannot be created within a workpiece directory (WPD). Procedure Select the "Program manager"...
Page 229: Creating A New G Code Program
Program management 10.4 Creating a directory/program/joblist/program list 10.4.3 Creating a new G code program You can create G code programs and then render G code blocks for them in a directory/workpiece. Procedure Select the "Program manager" operating area. Select the desired storage location and position the cursor on the folder, in which you would like to store the program.
Page 230: Storing Any New File
Program management 10.4 Creating a directory/program/joblist/program list 10.4.4 Storing any new file In each directory or subdirectory you can create a file in any format that you specify. This does not apply to the NC memory. Here you can create the following file types under a workpiece using the "Any"...
Page 231: Creating A Joblist
Comment Comments are identified in the job list by ";" at the start of the line or by round brackets. Template You can select a template from Siemens or the machine manufacturer when creating a new job list. Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 232: Creating A Program List
Program management 10.4 Creating a directory/program/joblist/program list Executing a workpiece If the "Select" softkey is selected for a workpiece, the syntax of the associated job list is checked and then executed. The cursor can also be placed on the job list for selection. Procedure Select the "Program Manager"...
Page 233: Creating Templates
Program management 10.5 Creating templates Press the "Select program" softkey. The "Programs" window opens. The data tree of the NC memory with workpiece, part program and subprogram directory is displayed. Place the cursor on the desired program and press the "OK" softkey. The selected program is inserted in the first line of the list together with its path.
Page 234: Searching Directories And Files
Program management 10.6 Searching directories and files Position the cursor on the file that you wish to store as a template and press the "Copy" softkey. Select the directory in which you want to store the data - "Part programs" or "Workpieces" - and press the "Paste" softkey. Stored templates can be selected when a part program or a workpiece is being created.
Page 235: Displaying The Program In The Preview
Program management 10.7 Displaying the program in the Preview. Enter the desired search term in the "Text" field. Note: When searching for a file, enter the complete name with extension (e.g. DRILLING.MPF). When required, activate the checkbox "Observe upper and lower case". Press the "OK"...
Page 236: Selecting Several Directories/Programs
Program management 10.8 Selecting several directories/programs 10.8 Selecting several directories/programs You can select several files and directories for further processing. When you select a directory, all directories and files located beneath it are also selected. Note Selected files If you have selected individual files in a directory, then this selection is canceled when the directory is closed.
Page 237 Program management 10.8 Selecting several directories/programs Selecting via keys Key combination Meaning Renders or expands a selection. You can only select individual elements. Renders a consecutive selection. A previously existing selection is canceled. Selecting with the mouse Key combination Meaning Left mouse Click on element: The element is selected.
Page 238: Copying And Pasting A Directory/Program
Program management 10.9 Copying and pasting a directory/program 10.9 Copying and pasting a directory/program To create a new directory or program that is similar to an existing program, you can save time by copying the old directory or program and only changing selected programs or program blocks.
Page 239 Program management 10.9 Copying and pasting a directory/program Select the directory in which you want to paste your copied directory/program. Press the "Paste" softkey. If a directory/program of the same name already exists in this directory, you are are informed. You are requested to assign a new name, otherwise the directory/program is assigned a name by the system.
Page 240: Deleting A Directory/Program
Program management 10.10 Deleting a directory/program 10.10 Deleting a directory/program Delete programs or directories from time to time that you are no longer using to maintain a clearer overview of your data management. Back up the data beforehand, if necessary, on an external data medium (e.g.
Page 241: Changing File And Directory Properties
(slfsfileattributesError.txt) is saved under HMI data/Template/Examples/Configuration data. References A detailed description can be found in the following documentation: Commissioning Manual SINUMERIK Operate (IM9) / SINUMERIK 840D sl Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 242 Program management 10.11 Changing file and directory properties Procedure Select the Program manager. Choose the desired storage location and position the cursor on the file or directory whose properties you want to display or change. Press the ">>" and "Properties" softkeys. The "Properties from ..."...
Page 243: Extcall
Program management 10.12 EXTCALL 10.12 EXTCALL The EXTCALL command can be used to access files on a local drive, USB data carriers or network drives from a part program. The programmer can set the source directory with the setting data SD $SC42700 EXT_PROG_PATH and then specify the file name of the subprogram to be loaded with the EXTCALL command.
Page 244 Program management 10.12 EXTCALL ● Call of network drive, if SD42700 is empty: e.g. EXTCALL "//computer name/enabled drive/TEST.SPF" - OR - Calls the network drive, if SD $SC42700 "//Computer name/enabled drive" contains: EXTCALL "TEST.SPF" ● Use of the HMI user memory (local drive): –...
Page 245: Backing Up Data
Program management 10.13 Backing up data Machine manufacturer Processing EXTCALL calls can be enabled and disabled. Please refer to the machine manufacturer's specifications. 10.13 Backing up data 10.13.1 Generating an archive in the Program Manager You have the option of archiving individual files from the NC memory and the local drive. Archive formats You have the option of saving your archive in the binary and punched tape format.
Page 246: Generating An Archive Via The System Data
Program management 10.13 Backing up data Position the cursor to the required storage location, press the "Search" softkey, enter the required search term in the search dialog and press the "OK" softkey if you wish to search for a specific directory or subdirectory.
Page 247 Program management 10.13 Backing up data Software option In order to save archives on the CompactFlash Card in the user area you require the option "Additional HMI user memory on CF card of NCU". NOTICE USB FlashDrive USB FlashDrives are not suitable as persistent memory media. Procedure Select the "Start-up"...
Page 248: Reading In An Archive In The Program Manager
Program management 10.13 Backing up data Press the "Archive" and "Generate archive" softkeys. The "Generate Archive: Select storage location" window opens. The "Archive" folder with the subfolders "User" and "Manufacturer" as well as the storage media (e.g. USB) are displayed. Select the required location for archiving and press the "New directory"...
Page 249 Program management 10.13 Backing up data Select the archive storage location and position the cursor on the required archive. Note: When the option is not set, the folder for user archives is only displayed if the folder contains at least one archive. - OR - Press the "Search"...
Page 250: Read In Archive From System Data
Program management 10.13 Backing up data 10.13.4 Read in archive from system data If you want to read in a specific archive, you can select this directly from the data tree. Procedure Select the "Start-up" operating area. Press the "System data" softkey. In the data tree below the "Archive"...
Page 251: Setup Data
Program management 10.14 Setup data 10.14 Setup data Apart from programs, you can also save tool data and zero point settings. You can use this option, for example, to backup the required tools and zero point data for a specific G code program. If you want to execute this program at a later point in time, you will then have quick access to the relevant settings.
Page 252 Program management 10.14 Setup data Procedure Select the "Program Manager" operating area. Position the cursor on the program whose tool and zero point data you wish to back up. Press the ">>" and "Archive" softkeys. Press the "Setup data" softkey. The "Backup setup data"...
Page 253: Reading-In Set-Up Data
Program management 10.14 Setup data 10.14.1 Reading-in set-up data When reading-in, you can select which of the backed-up data you wish to read-in: ● Tool data ● Magazine assignment ● Zero points ● Basic zero point Tool data Depending on which data you have selected, the system behaves as follows: ●...
Page 254 Program management 10.14 Setup data Procedure Select the "Program Manager" operating area. Position the cursor on the file with the backed-up tool and zero point data (*.INI) that you wish to re-import. Press the <Cursor right> key - OR - Double-click the file.
Page 255: V24
Program management 10.15 V24 10.15 10.15.1 Reading-in and reading-out archives You have the option of reading-out and reading-in archives in the "Program Manager" operating area as well as in the "Start-up" operating area via the serial V24 interface. Availability of the serial V24 interface ●...
Page 256 Program management 10.15 V24 Procedure Select the "Program Manager" operating area, and press the "NC" or "Local drive" softkey - OR - Select the "Start-up" operating area and press the "System data" softkey. Reading-out archives Select the directories or the files that you wish to send to V24. Press the ">>"...
Page 257 Program management 10.15 V24 V24 setting Meaning Baud rate Transfer rate: Transfer rates of up to 115 kbaud can be selected. The baud rate that can be used depends on the connected device, the cable length and the general electrical conditions. ...
Page 258 Program management 10.15 V24 Procedure Select the "Program Manager" operating area. Press the "NC" or "Local drive" softkey. Press the ">>" and "Archive" softkeys. Select the "V24 settings" softkey. The "Interface: V24" window is opened. The interface settings are displayed. Press the "Details"...
Page 259: Setting Up Drives
Setting up drives 11.1 Overview Set up connections Up to 8 connections to so-called logical drives (data carriers) can be configured. These drives can be accessed in the "Program manager" and "Startup" operating areas. The following logical drives can be set up: ●...
Page 260: Setting Up Drives
Setting up drives 11.2 Setting up drives 11.2 Setting up drives The "Set-up drives" window is available in the "Startup" operating area for configuration. File The created configuration data is stored in the "logdrive.ini" file. This file is located in the /user/sinumerik/hmi/cfg directory.
Page 261: Error Messages
Setting up drives 11.2 Setting up drives Entry Meaning Softkey icon No icon No icon is displayed on the softkey. sk_usb_front.png Icon file name. Is displayed on the softkey. sk_local_drive.png Icon file name. Is displayed on the softkey. Text file slpmdialog File for softkey dependent on the language.
Page 262 Setting up drives 11.2 Setting up drives Press the "Activate drive" softkey. The drive is activated. The operating system now checks the entered data and whether the connection is established. An OK message is output in the dialog line if an error is not identified.
Page 263: Ht 8
HT 8 12.1 HT 8 overview The mobile SINUMERIK HT 8 handheld terminal combines the functions of an operator panel and a machine control panel. It is therefore suitable for visualization, operation, teach in, and programming at the machine. Customer keys (user-defined) Traversing keys User menu key Handwheel (optional)
Page 264 References For more information about connection and startup of the HT 8, see the following references: Commissioning Manual SINUMERIK Operate (IM9) / SINUMERIK 840D sl Customer keys The four customer keys are freely assignable and can be set up customer-specifically by the machine manufacturer.
Page 265 Handwheel The HT 8 is available with a hand wheel. References For information about connecting the hand wheel, refer to: Operator Components and Networking Manual; SINUMERIK 840D sl/840Di sl See also Channel switchover (Page 57) Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 266: Traversing Keys
HT 8 12.2 Traversing keys 12.2 Traversing keys The traversing keys are not labeled. However, you can display a label for the keys in place of the vertical softkey bar. Labeling of the traversing keys is displayed for up to six axes on the touch panel by default. Machine manufacturer Please refer to the machine manufacturer's specifications.
Page 267: Machine Control Panel Menu
HT 8 12.3 Machine control panel menu 12.3 Machine control panel menu Here you select keys from the machine control panel which are reproduced by the software by touch operation of the relevant softkeys. See chapter "Controls on the machine control panel" for a description of the individual keys. Note PLC interface signals that are triggered via the softkeys of the machine control panel menus are edge triggered.
Page 268: Virtual Keyboard
HT 8 12.4 Virtual keyboard Softkeys on the machine control panel menu Available softkeys: "Machine" softkey Select the "Machine" operating area "[VAR]" softkey Select the axis feedrate in the variable increment "1… n CHANNEL" Change the channel softkey "Single Block" Switch single block execution on/off softkey "WCS MCS"...
Page 269 HT 8 12.4 Virtual keyboard Positioning of the virtual keyboard You can position the virtual keyboard anywhere in the window by pressing the empty bar next to the "Close window" icon with your finger or a stylus and moving it back and forth. Special keys on the virtual keyboard Num: Reduces the virtual keyboard to the number block.
Page 270: Calibrating The Touch Panel
HT 8 12.5 Calibrating the touch panel 12.5 Calibrating the touch panel It is necessary to calibrate the touch panel upon first connection to the controller. Note Recalibration If the operation is not exact, then redo the calibration. Procedure Press the back key and the <MENU SELECT> key at the same time to start the TCU service screen.
Page 271: Ctrl Energy
Ctrl Energy 13.1 Overview The "Ctrl-Energy" function provides you with the following options to improve the energy utilization of your machine. Acquiring the energy consumption Acquiring the actual energy consumption is the first step to achieving better energy efficiency. The energy consumption is measured and displayed at the control using the SENTRON PAC multi-function device.
Page 272: Displaying Energy Consumption
The display in the table depends on the configuration. References Information on the configuration is provided in the following reference: System Manual "Ctrl Energy", SINUMERIK 840D sl / 828D Procedure 1. Select the "Parameter" operating area and press the "Ctrl Energy" softkey.
Page 273: Measuring And Saving The Energy Consumption
Ctrl Energy 13.3 Measuring and saving the energy consumption 13.3 Measuring and saving the energy consumption For the currently selected axes, you have the option of measuring and recording the energy consumption. Save the measured usage values so that you can subsequently compare the data. Note Up to 3 data sets are displayed.
Page 274: Displaying Measured Curves
Ctrl Energy 13.4 Displaying measured curves References Information on the configuration is provided in the following reference: System Manual "Ctrl Energy", SINUMERIK 840D sl / 828D 13.4 Displaying measured curves Procedure The "SINUMERIK Ctrl-Energy Analysis" window is opened and you have already performed measurements.
Page 275 References Information on the configuration of the energy-saving profiles is provided in the following reference: System Manual "Ctrl Energy", SINUMERIK 840D sl / 828D Procedure Select the "Parameter" operating area. Press the menu forward key and then the "Ctrl Energy" softkey.
Page 276 Ctrl Energy 13.5 Using the energy-saving profile The "SINUMERIK Ctrl-Energy energy-saving profiles" window is opened. Position the cursor on the required energy-saving profile and press the "Activate immediately" softkey if you wish to directly activate this state. Position the cursor on the required energy-saving profile and press the "Disable profile"...
Page 277: Alarm, Error, And System Messages
Alarm, error, and system messages 14.1 Displaying alarms If faulty conditions are recognized in the operation of the machine, then an alarm will be generated and, if necessary, the machining will be interrupted. The error text that is displayed together with the alarm number gives you more detailed information on the error cause.
Page 278 Alarm, error, and system messages 14.1 Displaying alarms Position the cursor on an alarm. Press the key that is specified as acknowledgement symbol to delete the alarm. - OR - Press the "Delete HMI alarm" softkey to cancel an HMI alarm. - OR - Press the "Acknowledge alarm"...
Page 279: Displaying An Alarm Log
Alarm, error, and system messages 14.2 Displaying an alarm log 14.2 Displaying an alarm log A list of all the alarms and messages that have occurred so far are listed in the "Alarm Log" window. Up to 500 administered, incoming and outgoing events are displayed in chronological order. Machine manufacturer Please refer to the machine manufacturer's specifications.
Page 280: Sorting, Alarms, Faults And Messages
Alarm, error, and system messages 14.4 Sorting, alarms, faults and messages Proceed as follows Select the "Diagnosis" operating area. Press the "Messages" softkey. The "Messages" window appears. 14.4 Sorting, alarms, faults and messages If a large number of alarms, messages or alarm logs are displayed, you have the option of sorting these in an ascending or descending order according to the following criteria: ●...
Page 281: Plc And Nc Variables
Alarm, error, and system messages 14.5 PLC and NC variables 14.5 PLC and NC variables 14.5.1 Displaying and editing PLC and NC variables The "NC/PLC variables" window allows NC system variables and PLC variables to be monitored and changed. You receive the following list in which you can enter the desired NC/PLC variables in order to display the actual values.
Page 282 Alarm, error, and system messages 14.5 PLC and NC variables Notation for variables ● PLC variables A1.2 DB2.DBW2 ● NC variables – NC system variables - notation $AA_IM[1] – User variables/GUDs - notation GUD/MyVariable[1,3] – OPI - notation /CHANNEL/PARAMETER/R[u1,2] Note NC system variables and PLC variables ...
Page 283 Alarm, error, and system messages 14.5 PLC and NC variables Changing and deleting values Select the "Diagnostics" operating area. Press the "NC/PLC variab." softkey. The "NC/PLC variables" window opens. Position the cursor in the "Variable" column and enter the required variable.
Page 284 Alarm, error, and system messages 14.5 PLC and NC variables Note "Filter/Search" when inserting variables The start value for "Filter/Search" of variables differs. For example, to insert the variable $R[0], set "Filter/Search":  The start value is 0, if you filter according to "System variables". ...
Page 285: Saving And Loading Screen Forms
Alarm, error, and system messages 14.5 PLC and NC variables 14.5.2 Saving and loading screen forms You have the option of saving the configurations of the variables made in the "NC/PLC variables" window in a screen form that you reload again when required. Editing screen forms If you change a screen form that has been loaded, then this is marked using with * after the screen form name.
Page 286: Load Symbols
Alarm, error, and system messages 14.5 PLC and NC variables 14.5.3 Load symbols PLC data can also be edited via symbols. To do this, the symbol tables and texts for the symbols in the PLC project must have been suitably prepared (STEP7) and made available in SINUMERIK Operate. Preparing PLC data Save the generated files in the /oem/sinumerik/plc/symbols directory.
Page 287: Creating Screenshots
Alarm, error, and system messages 14.6 Creating screenshots 14.6 Creating screenshots You can create screenshots of the current user interface. Each screenshot is saved as a file and stored in the following folder: /user/sinumerik/hmi/log/screenshot Procedure Ctrl + P Press the <Ctrl+P> key combination. A screenshot of the current user interface is created in .png format.
Page 288: Version
Alarm, error, and system messages 14.7 Version 14.7 Version 14.7.1 Displaying version data The following components with the associated version data are specified in the "Version data" window: ● System software ● Basic PLC program ● PLC user program ● System extensions ●...
Page 289: Save Information
Alarm, error, and system messages 14.7 Version 14.7.2 Save information All the machine-specific information of the controller is combined in a configuration via the user interface. You can save machine-specific information on the drives that have been set- Procedure Select the "Diagnostics" operating area. Press the "Version"...
Page 290: Logbook
Alarm, error, and system messages 14.8 Logbook Select the following via a checkbox:  Version data (.TXT): Output of pure version data in text format.  Configuration data (.XML): Output of configuration data in XML format. The configuration file contains the data you entered under Machine identity, the license requirements, the version information and the logbook entries.
Page 291: Displaying And Editing The Logbook
Alarm, error, and system messages 14.8 Logbook 14.8.1 Displaying and editing the logbook Procedure Select the "Diagnostics" operating area. Press the "Version" softkey. Press the "Logbook" softkey. The "Machine logbook" window opens. Editing end customer data You have the option of changing the address data of the end customer using the "Change"...
Page 292 Alarm, error, and system messages 14.8 Logbook Procedure The logbook is opened. Press the "New entry" softkey. The "New logbook entry" window opens. Enter the required data and press the "OK" softkey. You return to the "Machine logbook" window and the entry is displayed below the machine identity data.
Page 293: Remote Diagnostics
Alarm, error, and system messages 14.9 Remote diagnostics 14.9 Remote diagnostics 14.9.1 Setting remote access You can influence the remote access to your control in the "Remote diagnostics (RCS)" window. Here, rights for all types of remote control are set. The selected rights are defined from the PLC and using the setting at the HMI.
Page 294 Press the "OK" softkey. The settings are accepted and saved. References For a description of configuration options, refer to the Commissioning Manual SINUMERIK Operate (IM9) / SINUMERIK 840D sl Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 295: Permit Modem
Alarm, error, and system messages 14.9 Remote diagnostics 14.9.2 Permit modem You can permit remote access to your control via a teleservice adapter IE connected at X127. Machine manufacturer Please refer to the machine manufacturer's specifications. Software option You need the "MC Information System RCS Host" option to display the "Permit modem"...
Page 296 Press the "Change" softkey if you would like to edit the values. Press the "OK" softkey. The request is sent to the remote PC. References Commissioning Manual SINUMERIK Operate (IM9) / SINUMERIK 840D sl See also Permit modem (Page 295) Universal...
Page 297: Exit Remote Diagnostics
Alarm, error, and system messages 14.9 Remote diagnostics 14.9.4 Exit remote diagnostics Procedure The "Remote diagnostics (RCS)" is opened and it is possible that remote monitoring or remote access is active. Block modem access if access via modem is to be blocked . - OR - In the "Remote diagnostics (RCS)"...
Page 298 Alarm, error, and system messages 14.9 Remote diagnostics Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 299: Appendix
Appendix Overview Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 300 Appendix A.1 Overview Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...
Page 301: Index
Index Calculator, 40 Channel switchover, 57 Actual-value display, 32 Coarse and fine offsets, 64 Alarm log Context-sensitive online help, 48 display, 279 Continuous-path mode, 173 Sorting, 280 Coordinate system Alarms, 277 Switching over, 59 Sorting, 280 Copying Any file Directory, 238 Create, 230 Program, 238 Archive...
Page 302 Index Setting up, 260 DRY (dry run feed), 107 Interruption point Dual editor, 117 Approaching, 73, 102 Duplo number, 193 Job list Edges, 198 Creating, 231 Editor Calling, 111 Settings, 118 Enabling button, 264 Energy consumption Logbook, 290 displaying, 272 display, 291 Executing Edit the address data, 291...
Page 303 Index Mode groups, 57 Loading, 286 Mold making programs, 129 PLC variables, 283 Mold making view, 129 Preview Changing a graphic, 133 Program, 235 Changing the section, 134 Program Editing a program block, 132 Closing, 224 Searching for program blocks, 132 Copying, 238 Starting, 131 Deleting, 240...
Page 304 Index Punched tape format, 245 reading in, 253 Simulation, 135 Alarm display, 154 Blank, 147 Changing a graphic, 150 Quantity, 204 Program control, 148 Showing and hiding the path display, 147 Views, 145 Simultaneous recording, 137 R parameters, 164 Before machining, 143 Reading in Single block Setup data, 253...
Page 305 Index Change type, 217 Creating, 196 Wear, 204 Deleting, 199 Work offsets, 63 Details, 216 Active WO, 64 Dimensioning, 187 Delete, 69 Loading, 200 Displaying details, 68 Multiple edges, 198 Overview, 65 Reactivating, 205 Settable WO, 67 Relocating, 211 Setting, 61 Unloading, 200 Working area limitation, 70 Tool data...
Page 306 Index Universal Operating Manual, 02/2011, 6FC5398-6AP40-0BA0...

Siemens SINUMERIK 840D sl Operating Manual

Quick Links

Related Manuals for Siemens SINUMERIK 840D sl

Summary of Contents for Siemens SINUMERIK 840D sl