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Sony KLV-V40A10E Service Manual
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Sony KLV-V40A10E Service Manual

Sony KLV-V40A10E Service Manual

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See also: Installation Manual

SERVICE MANUAL

MODEL
KLV-V40A10E
RM-EA001
COMMANDER
DEST
RM-EA001
AEP
KLV-V40A10E / KDL-V40A12U
- 1 -
AT2X
MODEL
KDL-V40A12U
FLAT PANEL COLOR TV
AT2X
RM-EA001 / RM-ED001
CHASSIS
COMMANDER
DEST
RM-ED001
UK
RM-ED001

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Summary of Contents for Sony KLV-V40A10E

  • Page 1: Service Manual

    AT2X RM-EA001 / RM-ED001 AT2X SERVICE MANUAL CHASSIS MODEL MODEL COMMANDER DEST COMMANDER DEST KLV-V40A10E KDL-V40A12U RM-EA001 RM-ED001 RM-EA001 KLV-V40A10E / KDL-V40A12U RM-ED001 FLAT PANEL COLOR TV - 1 -...

  • Page 2: Table Of Contents

    THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE 3-2-6. C Signal AD Calibration PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART of Component Input ......... NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN 3-3.

  • Page 3: Caution

    Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com - 3 -...

  • Page 4: Specifications

    AT2X RM-EA001 / RM-ED001 . s l . s l . s l . s l . s l e i l l a i n i l , s t i g i i n i i n i - 4 -...
  • Page 5 AT2X RM-EA001 / RM-ED001 y t i WARNING (UK Models only) The flexible mains lead is supplied connected to a B.S. 1363 fused plug having a fuse of 13 AMP rating. Should the fuse need to be replaced, use a 13AMP FUSE approved by ASTA to BS 1362, ie one that carries the mark.

  • Page 6: Connectors

    AT2X RM-EA001 / RM-ED001 21 pin connector Pin No Signal Signal level Audio output B Standard level : 0.5V rms (right) Output impedence : Less than 1kohm* Audio input B Standard level : 0.5V rms (right) Output impedence : More than 10kohm* Audio output A Standard level : 0.5V rms (left)

  • Page 7: Self Diagnosis

    AT2X RM-EA001 / RM-ED001 AT2X SELF DIAGNOSTIC SOFTWARE The identification of errors within the AT2X chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous flashing LED) and then communicate with each device in turn to establish if a device is faulty.

  • Page 8: General

    AT2X RM-EA001 / RM-ED001 SECTION 1 GENERAL – 8 –...
  • Page 9 AT2X RM-EA001 / RM-ED001 – 9 –...
  • Page 10 AT2X RM-EA001 / RM-ED001 – 10 –...
  • Page 11 AT2X RM-EA001 / RM-ED001 – 11 –...
  • Page 12 AT2X RM-EA001 / RM-ED001 – 12 –...
  • Page 13 AT2X RM-EA001 / RM-ED001 – 13 –...
  • Page 14 AT2X RM-EA001 / RM-ED001 – 14 –...
  • Page 15 AT2X RM-EA001 / RM-ED001 – 15 –...

  • Page 16: Disassembly

    AT2X RM-EA001/RM-ED001 SECTION 2 DISASSEMBLY 2-1. REAR COVER REMOVAL 2-2. STAND REMOVAL – 16 –...

  • Page 17: Bracket Removal

    AT2X RM-EA001/RM-ED001 2-3. BRACKET REMOVAL 2-4. LOUDSPEAKER REMOVAL – 17 –...

  • Page 18: Fan Removal

    AT2X RM-EA001/RM-ED001 2-5. FAN REMOVAL 2-6. A2 BOARD REMOVAL – 18 –...

  • Page 19: Bl, N And Np1 Board Removal

    AT2X RM-EA001/RM-ED001 2-7. BL, N and NP1 BOARD REMOVAL 2-8. G3L BOARD REMOVAL – 19 –...

  • Page 20: H7 Board Removal

    AT2X RM-EA001/RM-ED001 2-9. H7 BOARD REMOVAL 2-10. H8 BOARD REMOVAL – 20 –...

  • Page 21: H6 Board Removal

    AT2X RM-EA001/RM-ED001 2-11. H6 BOARD REMOVAL – 21 –...

  • Page 22: Service Position

    AT2X RM-EA001/RM-ED001 2-12.SERVICE POSITION Remove the rear cover (See 2-1). Remove the main brackets (See 2-3). Disconnect the harnesses connected to boards beneath the main shield case (NP1, BL and N boards). Remove the main shield case. Remove the NP1, BL and N boards (See 2-7). Remove the A2 board (See 2-6).
  • Page 23 AT2X RM-EA001/RM-ED001 The boards are now arranged properly in the service position. If access is required to the underside of the A2 board then an interface (IF) board is needed. IF Board Side A IF Board Side B IF Board Part Number: 9-948-020-71 Using the IF board the A2 board can then be mounted vertically as shown in the picture below.

  • Page 24: Set-Up Adjustments

    AT2X RM-EA001/RM-ED001 SECTION 3 SET-UP ADJUSTMENTS 3-2-2. Y signal AD calibration of CCPX decode. 3-1. How to enter Service Mode (Also see 3-2-2(a)) Service adjustments to this model can be performed using the 1. Check “TIMING_INDEX”=5 (AV_CVBS_PAL). supplied remote Commander RM-EA001 or RM-ED001. 2.

  • Page 25: Check Ad (Component Case) Calibration Registration Items

    AT2X RM-EA001/RM-ED001 3-2-4. Check AD (Component case) calibration 8. Input red full field with burst. 9. Send “READ_PW_INPUT_CR” command from ECS. registration items.(Also see 3-2-4(a)) 10. Check that the detection value of “PW_INPUT_CR” is within 1. Connect component signal into Component input 575i signal. the standard below.

  • Page 26: White Balance Of Colour Temperature "Neutral

    AT2X RM-EA001/RM-ED001 6. Input 20 IRE SPECIAL gray full field signal into video input. 6. Input 20 IRE SPECIAL gray full field signal into video input. 7. Adjust R_BKG and B_BKG until getting low light 7. Adjust R_BKG and B_BKG until getting low light adjustment value below.

  • Page 27: Panel Replacement

    AT2X RM-EA001/RM-ED001 6. Input 20 IRE SPECIAL gray full field signal into video input. 7. Adjust R_BKG and B_BKG until getting low light adjustment value below. Official Color Temp: 8000K-0MPCD " 0 8. Repeat steps 2 to 7 until high and low light values are within specification.
  • Page 28 AT2X RM-EA001/RM-ED001 3-2(a). ADJUSTMENT OF SIGNAL LEVEL 3-2-1(a). Check AD calibration registration items (1) Select AV1 and input PAL signal and change picture mode to 1(Custom). 3-2-3(a). C signal AD calibration of CCPX decode (2) GO TO service mode and press " MENU". (1) Input 0 IRE black full field with burst.
  • Page 29 AT2X RM-EA001/RM-ED001 3-2-4(a). Check AD calibration registration items (1) Select AV6 and input component 576i signal and change picture mode to 1(Custom). 3-2-6(a). C signal AD calibration of componet input (2) GO TO service mode and press " MENU". (1) Input 0 IRE black full field with burst. (2) Proceed as follows.
  • Page 30 AT2X RM-EA001/RM-ED001 3-3(a). WHITE BALANCE ADJUSTMENT (ALL AT2X except PDP W50) SService Menu SService Menu 3-3-1(a). White balance of Color temperature “Cool” White Balance Model/Version/ETI info. (1) White balance of Colour tone "Cool". Aging mode CONTRAST: ----------|---------- A/D Converter (Y signal) BRIGHTNESS: ----------|---------- 1) Select Video input.(AV1)
  • Page 31 AT2X RM-EA001/RM-ED001 7) Do "Color Save". SService Menu SService Menu SService Menu White Balance Adj. White Balance Adj. Model/Version/ETI info. Aging mode COLOR_TONE: 0(Cool) COLOR_TONE: 0(Cool) A/D Converter (Y signal) R_DRIVE: ----------|---------- R_DRIVE: ----------|---------- A/D Converter (C signal) G_DRIVE ----------|---------- G_DRIVE ----------|---------- White Balance setting...

  • Page 32: Block Diagrams (1)

    4-1. BLOCK DIAGRAMS (1) IC4804 INPUT/OUTPUT, MULTIPLEXER/DEMULTIPLEXER AV SWITCH, A TUNER CN4801 YS-TXT BLK3 ANALOGUE VERSION SWITCH Q4601 FSW-AUTO BLK2 AV-FAB BUFFER BLK1 IC4803 SWITCH P-TXD Q4801 RGB1/2 SW RGB(SW) Q4602 RGB SW0 CN4601 P-RXD RGB1/RGB2(SW) TO BN AV1-R-OUT R OUT BOARD P-RES RGB SW1...

  • Page 33: Block Diagrams (2)

    4-1. BLOCK DIAGRAMS (2) IC4804 MULTIPLEXER/DEMULTIPLEXER INPUT/OUTPUT, CN4801 YS-TXT BLK3 AV SWITCH, A TUNER SWITCH DIGITAL VERSION Q4601 FSW-AUTO BLK2 AV-FAB BLK1 IC4803 BUFFER SWITCH Q4801 RGB1/2 SW Q4602 P-TXD RGB(SW) RGB SW0 CN4601 P-RXD RGB1/RGB2(SW) TO BN AV1-R-OUT R OUT BOARD P-RES RGB SW1...

  • Page 34: Block Diagrams (3)

    4-1. BLOCK DIAGRAMS (3) L6102 L6104 T6100 CN6204 IC6500 D6602 17.5V F6001 DIODE CN6001 L6002 Q6500 FUSE R6004 SWITCH AC(L) R6005 TO PANEL R6006 6.3 AMP AC(N) D6104 Q6501 SWITCH BRIDGE D6601 CN6201 RECTIFIER DIODE CN6202 Q6400 17.5V SWITCH T6101 RY6002 AC RLY D6600...

  • Page 35: Block Diagrams (4)

    4-1. BLOCK DIAGRAMS (4) SVD_MODEM SWITCH DTE_RXD Q3500 IC3504 IC3309 IC3306 nPC-EN nPC-EN IN_TS_BCLK SMC_RXD nFE_RST DTE_TXD MDI(7) RADD(25) IN_TS_PSYNC SMC_TXD DTE_RTS MDI(6) RADD(24) MDO(7) IN_TS_PVAL DTE_CTS CN3500 TU3500 IC3501 SMART TUNER INPUT/OUTPUT MDI(5) RADD(23) MDO(6) nSCM_RST nSMC_INT CARD AND +5VD-CI MODEM-EN IN_TSD(0)

  • Page 36: Block Diagrams (5)

    4-1. BLOCK DIAGRAMS (5) 4-2. CIRCUIT BOARD LOCATION 5-2. CIRCUIT BOARD LOCATION Reference Information RESISTOR : METAL FILM N 2/2 ( DIGITAL FRONTEND : SOLID DIGITAL IC3801 ONLY IC3805 INDICATOR FPRD : NON FLAMMABLE CARBON GPO-CLK nRESET FUSE IC3800 IC3806 : NON FLAMMABLE FUSIBLE SWITCH nCI-EN...

  • Page 37: A2 Board Schematic Diagram

    A2.-AT2X C4009 L4001 C4008 PS4001 4.7uH R4023 C4025 6800p R4034 R4014 1/10W CHIP R4024 R4027 2.4k 1/10W 1/10W R4019 Q4001 R4041 2.7k IC4003 IRF7335D1-TR 1/10W SN105233DBTR CHIP D4003 L4005 C4017 INV1 R4039 PTZ-TE25-3.9B 10uH 3300p D3.3V C4028 1/10W L4006 OUT1_U C4015 0.01 SOFTSTART1...
  • Page 38 A2.-AT2X C4330 R4332 C4315 R4320 R4327 R4306 C4306 C4310 1/10W VD4301 VD4302 R4334 1.2k CHIP R4318 VD4303 4.7k C4322 R4335 1.5k R4336 1.5k Q4302 R4337 1.2k R4338 1.5k C4320 R4310 C4311 HP_R R4339 Q4308 1.5k SSM3K14T-TE85L HP_L IC4302 L4301 NJM3414AV(TE2) C4183 10uH R4101...
  • Page 39 A2.-AT2X ABK15 PA12 ABK16 A17-LN STBY5V STBY3.3V L4407 R4495 STBY5V STBY3.3V C4409 FB4401 C4430 Q4402 0.22 MUN2111T1 D4401 MA111-TX C4405 IC4402 C4407 R4438 C4431 470p M24C16-WMN6T(B) 0.22 4.7k L4401 IC4401 1/10W 22uH R4496 L4408 BA33BC0FP-E2 R4490 FB4402 1/10W SMART_LINK R4412 R4417 R4433 Q4403...
  • Page 40 A2.-AT2X COMPONENTS MARKED AS XX ARE NOT FITTED ON THIS MODEL TU4920 R5130 JL5167 V-Digital C4933 R4920 R5131 TO RF SPLITTER JL5168 TO WOOFER V-Analog C4934 L4924 C4942 CN901 C4927 B-SIDE A2(4/7) Board Waveform 10uH JL5166 1000p R5132 R4936 JL5169 FB4923 W-Digital CN5109...
  • Page 41 A2.-AT2X RGB1 RGB2 RGB3 D4624 D4637 UDZSTE-179.1B UDZSTE-179.1B C4618 C4650 R4699 C4677 R4608 D4607 R4658 UDZSTE-179.1B AV1_R_OUT AV2_R_OUT 1/10W 1/10W AV3_R_OUT C4664 C4601 C4608 C4637 C4642 C4669 R4705 R4617 R4665 Q4605 1/10W R4635 R4675 Q4601 Q4603 AV2_R_IN R4609 2.2k R4659 2.2k R4700 AV1_R_IN...
  • Page 42 A2.-AT2X (SCART1) (RCA) A2(6/7) Board Waveforms (10us/div) (10us/div) (10us/div) (SCART3) (SCART2) L5205 C5222 C5221 C5207 C5205 C5206 C5208 6.3V R5232 305mVp-p (H) 500mVp-p (H) 710mVp-p (H) CVBS_SUB Q5204 R5214 R5229 R5222 R5215 AV1_R_IN C5213 S2-3 R5221 AV1_V_IN R5224 1/10W AV1_L_IN R5235 2.2k C5219...
  • Page 43 A2.-AT2X RGB1 A2(7/7) Board Waveforms BLK1 C4805 (20us/div) (20us/div) (20us/div) RGB2 C4801 C4802 L4805 10uH BLK2 C4806 10 REG9V C4814 C4803 C4842 L4806 10uH COMP C4804 72.5mVp-p (H) 20mVp-p (H) 405mVp-p (H) C4871 CCP_Y C4872 R4811 R4823 IC4803 1/10W TL52055DR RGB1/2 SW RGB1/2 IC4805...

  • Page 44: A2 Board Printed Wiring Board

    ~ A2 Printed Wiring Board Conductor Side A ~ ~ A2 Board Semiconductor Location Table Side A ~ ~ A2 Board Semiconductor Voltage Table Side A ~ - 44 -...
  • Page 45 ~ A2 Board IC Voltage Table ~ ~ A2 Board Difference Table ~ - 45 -...
  • Page 46 ~ A2 Board Semiconductor Location Table Side B ~ ~ A2 Printed Wiring Board Conductor Side B ~ - 46 -...

  • Page 47: G3L Board Schematic Diagram

    G3L-AT2X R6051 CN6001 F6001 C6002 6.3A R6007 250V FH6002 1.5M 275V R6052 0.5W L6102 L6104 AC(L) 58uH 58uH R6053 FH6001 AC(N) R6002 1.5M VD6002 C6004 C6013 0.5W 0.22 L6003 250V VD6001 R6001 8.2M L6002 C6014 C6015 CA6001 CA6004 R6054 CA6002 CA6003 R6055 CN6051...
  • Page 48 G3L.-AT2X CN6204 +17.5V +17.5V +17.5V +17.5V C6609 1000p D6602 F10P06Q R6504 L6601 220k 10uH 1/10W PFC_OUT +17.5V L6500 R6501 C6607 +17.5V 100uH FB6500 FB6501 1000p 1/2W 1.1uH R6505 1.1uH L6602 +17.5V 220k 10uH 1/10W R6506 +17.5V 220k L6603 10uH +17.5V 1/10W D6601 C6602...

  • Page 49: G3L Board Printed Wiring Board

    ~ G3L Printed Wiring Board Conductor Side A ~ ~ G3L Board Semiconductor Location Table Side A ~ - 49 -...
  • Page 50 ~ G3L Printed Wiring Board Conductor Side B ~ ~ G3L Board Semiconductor Location Table Side B ~ - 50 -...

  • Page 51: N Board Schematic Diagram(Digital Only)

    N.-AT2X NAND_ALE,NAND_CLE,NAND_RBB +3V3D_STRAPS +3V3D FB3100 THESE CAPACITORS TO BE PLACED UNDERNEATH BGA C3112 C3115 C3119 C3106 C3109 C3100 C3103 +2V5D_DDR +2V5D FB3101 THESE CAPACITORS TO BE PLACED UNDERNEATH BGA C3113 C3116 C3120 C3110 C3104 C3107 BOARD VERSION RESISTORS - MOUNT ON SIDE-A WITH JL’S ON SIDE-B 151 150 142 141...
  • Page 52 N.-AT2X +3V3D +2V5D_DDR PLACE CLOSE PLACE CLOSE TO PIN 1 TO PIN 33 PLACE THESE CAPACITORS CLOSE TO IC PINS. C3208 C3205 FB3202 C3206 C3219 C3220 C3202 C3203 C3207 C3210 C3211 C3212 NAND FLASH 6.3V C3209 DQ[0-15] +3V3D IC3200 DDR SDRAM EDD1216AATA-6B-E RB3203 RB3208...
  • Page 53 CN3300 TO PCMCIA CARD N.-AT2X +3V3D_31 +5VD_CI Mount Mecha A3300 181564021 FB3301 +3V3D +3V3D_31 FB3300 C3307 C3324 R3303 IC3311 C3315 74LVT245PW 1/16W C3818 C3300 C3320 C3301 D[15:8] nCI_WAIT VS1B CD2B CD1B TS_BCLK, IREQB TP_SYNC, nCI_EN TP_EN / INPACKB nCI_EN A[17:15] TO DMX +3V3D_31 +3V3D_31...
  • Page 54 N.-AT2X +5VA FB3402 VIDEO CIRCUIT IC3403 PQ070XZ01ZPH R3462 C3400 C3405 C3407 0.01 Cu Heatsink +3V3D ----------- R3443 Add 20mmx20mm area +3V3D Q3410 R3433 2SA2029T2LQ/R to both Side A and B R3437 1/16W FB3409 Connect with Vias YUV_Y/YC_Y R3406 C3444 Q3407 R3421 Connect to TAB of YUV_Y...
  • Page 55 N.-AT2X SMARTCARD AND MODEM +3V3D_MODEM JL3500 3 MM +3V3D_MODEM +3V3D M_V+ SMC/MODEM Connector R3514 JL3529 2.2k CN3500 3 MM FB3523 CHIP M_GND PIN 1 : GND PIN 2 : nSMC_INT nMODEM_EN FB3500 PIN 3 : DTE-CTS +3V3D_MODEM C3507 PIN 4 : DTE-RTS C3506 PIN 5 : nSMC_RST MODEM_EN...
  • Page 56 N.-AT2X +3V3D_STRAPS +5VD +3V3D_STRAPS PINOUT DIFFERENT DUE TO MACRO CHANGE TO MACRO CODE - CNN984OR1K (EMCS) +3V3D FIT FOR EJTAG R3630 R3632 R3634 R3636 FIT FOR FWEB JTAG FWEB R3629 TESTPIN CN3603 FOEB FOEB TMODE2 TMODE0 GCSB1 TMODE1 GCSB JTCK JTCK R3631 R3633...
  • Page 57 N.-AT2X REMOVE SILK AROUND INDUCTORS. CN3701 +3V3D_STRAPS TXOUT_D+ OPT. FOR LVDS SWING TXOUT_D+ FIT RXX FOR 350MV, FIT RXX FOR 200MV TXOUT_D- PLACE BY PIN 9 AND PIN 26 OF IC3700 TXOUT_CLK+ C3709 R3703 TXOUT_D- TXOUT_CLK- C3700 C3701 IC3700 L3700 R3702 TXOUT_C+ TO BN BOARD...
  • Page 58 N.-AT2X +3V3D FB3801 +3V3D C3809 C3810 R3800 RESET SIGNAL GENERATION D3800 1PS184-115 1/16W C3801 nDAMON_RST IC3805 R3839 R3827 74LVC08APW IC3800 R3801 C3802 1/16W R3832 PST3629UL 1/16W nMASTER_RESET nCI_EN R3803 nPC_EN C3800 +3V3D nCIPC_EN +3V3D nSW_FE_RESET nCI_WAIT +3V3D IC3803 nMASTER_RESET TC7SH08FU(T5RSOYJF) R3841 +3V3D nRDY_DAMON...

  • Page 59: N Board Printed Wiring Board

    ~ N Board Semi- ~ N Printed Wiring Board Conductor Side A ~ ~ N Board Semi- ~ N Printed Wiring Board Conductor Side B ~ conductor Location conductor Location Table Side A ~ Table Side B ~ ~ N Board IC Voltage Table ~ - 59 -...

  • Page 60: H6 Board Schematic Diagram

    ~ H6 Board Schematic Diagram [ Control Buttons ] ~ H6.-AT2X R7007 R7000 R7001 R7002 R7003 ~ H7 Board Schematic Diagram [ LED ] ~ 2.7k D7000 1/10W 1/10W 1/10W 1/10W UDZSTE-179.1B CN7000 H7.-AT2X C7002 KEY1 KEY2/stby +3.3V COMPONENTS MARKED AS XX ARE NOT FITTED ON THIS MODEL C7000 TO BL BOARD CN1006...

  • Page 61: H6 Board Printed Wiring Board

    ~ H6 Printed Wiring Board Conductor Side A ~ ~ H6 Printed Wiring Board Conductor Side B ~ ~ H7 Printed Wiring Board Conductor Side A ~ ~ H7 Printed Wiring Board Conductor Side B ~ ~ H8 Printed Wiring Board Conductor Side A ~ ~ H8 Printed Wiring Board Conductor Side B ~ - 61 -...

  • Page 62: Np1 Board Schematic Diagram

    NP1-AT2X 26,32A/D R5731 CHIP R5735 CHIP R5642 CHIP R5736 CHIP R5732 R5737 CHIP 26/32" R5733 CHIP R5643 XX R5734 R5738 REG 17.5V A-Side R5648 * CHIP REG 17.5V CHIP FB5811 FB5808 CN5805 40" C5608 R5612 R5649 EPG+3.3V C5819 UNREG 33V EPG+3.3V C5818 AGND...

  • Page 63: Np1 Board Printed Wiring Board

    ~ NP1 Board Difference Table ~ ~ NP1 Printed Wiring Board Conductor Side A ~ ~ NP1 Board Semiconductor Location Table Side A ~ ~ NP1 Printed Wiring Board Conductor Side B ~ ~ NP1 Board Semiconductor Location Table Side B ~ - 63 -...

  • Page 64: Semiconductors

    4-4. SEMICONDUCTORS 74LVC08APW BD9775FV CXD9841M 74LVC14APW 74LVC273PW 74LVC32A-PW 74LVC541APW 74LVT245PW GP1UM26SRK1F BD9778HFP BD9781HFP AK4114VQ-L K6F2008V2E-LF70000 AK4384VT-E2 CXA2069Q K6X1008C2D-BF70T BA09ST-V5 CXA2181Q-T6 KA5SDKASO1TSL LM3526MX-H/J5000396 BA7046F CXD9826R LM393DT (A) - 64 -...
  • Page 65 M24128-BWMN6T(A) NJM2387DL2-TE1 SAA5665HL/M1D/0724 PQ12DZ5UJ00H M24C16-WMN6T(B) NJM3404AM-T1 NJM3414AV(TE2) MAX4451EKA-TG069 SN105233DBTR NJM4558V-TE2 MC74LVXT4052DTR2 PQ070XZ01ZPH PQ1CZ41H2ZPH SOCKET, IC MM1431ATT PST3629UL STR-A6169 MSP4411K-QA-D5-401 TA2024-T NJM2125F(TE2) PST573IMT - 65 -...
  • Page 66 TC58DVM72A1TG00 THC63LVDM83R-T TC74VHC08FT(EL) UC3854BN TC7S66FU TC7SH04FU(T5RSOYJF) TC7SZ04FU(TE85R) UPC1093J-1-T TC7SH08FU(T5RSOYJF) TC7SH86FU(T5RSOYJF) TC7WH08FK(TE85R) UPD61120AF1-100-JN1-A TL52055DR - 66 -...

  • Page 67: Exploded Views

    REMARK REF.NO. PART.NO DESCRIPTION REMARK 2-581-419-11 ORNAMENTAL PANEL (KDL-V40A12U) 1-826-132-21 LOUDSPEAKER(R) 2-581-419-11 ORNAMENTAL PANEL (KLV-V40A10E) *A-1090-222-A H7 BOARD, COMPLETE 2-581-418-03 SPEAKER GRILLE (40) 2-581-349-04 GUIDE, LIGHT X-2050-368-5 BEZEL ASSY *A-1090-221-A H6 BOARD, COMPLETE *2-581-342-12 HOLDER, SIDE TERMINAL 2-581-348-02 BUTTON, MULTI...

  • Page 68: Display

    5-2. DISPLAY REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK - 68 -...

  • Page 69: Electrical Parts List

    Page A2 BOARD COMMON Parts List : Parts common to all models listed in this manual ...... 70 Model Parts that belong only to the model specified KLV-V40A10E ....................81 KDL-V40A12U ....................81 H8 BOARD COMPLETE Parts List : ....................82 N BOARD COMPLETE Parts List : ....................
  • Page 70 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK *A-1101-816-E A2 Board, Complete KLV-V40A10E C4046 1-107-826-11 CERAMIC CHIP 0.1UF 10.00% 16V *A-1086-128-E A2 Board, Complete KDL-V40A12U C4047 1-165-669-21 ELECT CHIP 220UF 6.3V C4048 1-165-669-21 ELECT CHIP 220UF 6.3V A2 Board, Common Parts...
  • Page 71 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C4179 1-127-715-91 CERAMIC CHIP 0.22UF C4429 1-127-715-91 CERAMIC CHIP 0.22UF C4183 1-162-927-11 CERAMIC CHIP 100PF 5.00% 50V C4430 1-127-715-91 CERAMIC CHIP 0.22UF C4301 1-124-779-00 ELECT CHIP 10UF 20.00% 16V C4431 1-115-566-11 CERAMIC CHIP 4.7UF 10.00% 10V C4302 1-100-597-91...
  • Page 72 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C4664 1-162-923-11 CERAMIC CHIP 47PF 5.00% 50V C4843 1-107-826-11 CERAMIC CHIP 0.1UF 10.00% 16V C4665 1-162-923-11 CERAMIC CHIP 47PF 5.00% 50V C4844 1-126-394-11 ELECT CHIP 10UF 20.00% 16V C4666 1-162-923-11 CERAMIC CHIP 47PF 5.00% 50V C4845 1-126-394-11...
  • Page 73 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C5108 1-164-156-11 CERAMIC CHIP 0.1UF D4101 8-719-056-85 DIODE UDZ-TE-17-8.2B C5109 1-104-905-11 CAPACITOR 0.22F 5.5V D4102 8-719-056-85 DIODE UDZ-TE-17-8.2B C5121 1-162-921-11 CERAMIC CHIP 33PF 5.00% 50V D4301 8-719-081-97 DIODE MMDL914T1 C5122 1-164-230-11 CERAMIC CHIP 220PF 5.00% 50V D4302 8-719-081-97...
  • Page 74 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK FB4103 1-543-949-22 FERRITE IC4802 6-706-805-01 IC TL52055DR FB4113 1-500-284-21 FERRITE IC4803 6-706-805-01 IC TL52055DR FB4114 1-414-921-11 FERRITE IC4804 6-701-172-01 IC MC74LVXT4052DTR2 FB4401 1-414-445-11 FERRITE IC4805 8-759-687-14 IC MAX4451EKA-TG069 FB4402 1-469-775-21 FERRITE IC4806 8-759-687-14 IC MAX4451EKA-TG069 FB4601...
  • Page 75 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK < TRANSISTOR > R4017 1-216-841-11 METAL CHIP 1/10W R4018 1-216-841-11 METAL CHIP 1/10W Q4001 6-550-222-01 TRANSISTOR IRF7335D1-TR R4019 1-218-857-11 METAL CHIP 2.7K 0.5% 1/10W Q4002 6-550-222-01 TRANSISTOR IRF7335D1-TR R4020 1-216-821-11 METAL CHIP 1/10W Q4003 8-729-907-00...
  • Page 76 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R4133 1-216-829-11 METAL CHIP 4.7K 5% 1/10W R4323 1-216-853-11 METAL CHIP 470K 5% 1/10W R4136 1-216-864-11 SHORT CHIP R4324 1-216-825-11 METAL CHIP 2.2K 5% 1/10W R4138 1-216-829-11 METAL CHIP 4.7K 5% 1/10W R4325 1-216-825-11 METAL CHIP...
  • Page 77 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R4418 1-216-821-11 METAL CHIP 1/10W R4471 1-216-809-11 METAL CHIP 1/10W R4419 1-216-809-11 METAL CHIP 1/10W R4472 1-216-810-11 METAL CHIP 1/10W R4421 1-216-809-11 METAL CHIP 1/10W R4473 1-216-809-11 METAL CHIP 1/10W R4423 1-216-809-11 METAL CHIP 1/10W R4474...
  • Page 78 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R4623 1-216-809-11 METAL CHIP 1/10W R4678 1-216-809-11 METAL CHIP 1/10W R4624 1-216-809-11 METAL CHIP 1/10W R4680 1-216-815-11 METAL CHIP 1/10W R4625 1-216-813-11 METAL CHIP 1/10W R4681 1-216-815-11 METAL CHIP 1/10W R4626 1-216-813-11 METAL CHIP 1/10W R4682...
  • Page 79 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R4734 1-216-813-11 METAL CHIP 1/10W R4816 1-216-817-11 METAL CHIP 1/10W R4735 1-216-813-11 METAL CHIP 1/10W R4817 1-216-817-11 METAL CHIP 1/10W R4736 1-216-813-11 METAL CHIP 1/10W R4818 1-216-817-11 METAL CHIP 1/10W R4737 1-216-813-11 METAL CHIP 1/10W R4819...
  • Page 80 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R4907 1-216-825-11 METAL CHIP 2.2K 5% 1/10W R5212 1-216-821-11 METAL CHIP 1/10W R4921 1-216-836-11 METAL CHIP 1/10W R5213 1-216-809-11 METAL CHIP 1/10W R4923 1-216-864-11 SHORT CHIP R5216 1-216-809-11 METAL CHIP 1/10W R4925 1-218-836-11 METAL CHIP 0.5% 1/10W...
  • Page 81 X4801 1-813-124-21 VIBRATOR, CERAMIC R5130 NOT FITTED X4802 1-813-604-21 VIBRATOR,CERAMIC R5131 1-216-864-11 SHORT CHIP R5134 NOT FITTED A2 Board Variant Parts KLV-V40A10E R5135 1-216-864-11 SHORT CHIP < CAPACITOR > R5214 1-216-864-11 SHORT CHIP R5215 1-216-864-11 SHORT CHIP C4810 NOT FITTED...
  • Page 82 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK < TRANSISTOR > < CONNECTOR > Q5204 8-729-120-28 TRANSISTOR 2SC1623-L5L6 CN7060 1-784-646-11 TERMINAL, S CN7061 1-764-087-21 PIN, CONNECTOR (PC BOARD) 14P < RESISTOR > < DIODE > R4825 NOT FITTED R4826 NOT FITTED D7060 8-719-062-19 DIODE MA3200WA-TX...
  • Page 83 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R7088 1-216-864-11 SHORT CHIP C3202 1-125-777-11 CERAMIC CHIP 0.1UF 10.00% 10V C3203 1-125-777-11 CERAMIC CHIP 0.1UF 10.00% 10V *A-1101-788-C N Board, Complete KDL-V40A12U only C3204 1-164-846-11 CERAMIC CHIP 6PF 0.50PF 50V C3205 1-125-777-11 CERAMIC CHIP 0.1UF 10.00% 10V...
  • Page 84 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C3409 1-125-777-11 CERAMIC CHIP 0.1UF 10.00% 10V C3514 1-125-777-11 CERAMIC CHIP 0.1UF 10.00% 10V C3410 1-124-779-00 ELECT CHIP 10UF 20.00% 16V C3520 1-125-777-11 CERAMIC CHIP 0.1UF 10.00% 10V C3411 1-125-777-11 CERAMIC CHIP 0.1UF 10.00% 10V C3521 1-125-777-11...
  • Page 85 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C3804 1-125-777-11 CERAMIC CHIP 0.1UF 10.00% 10V FB3403 1-469-458-91 FERRITE C3805 1-125-777-11 CERAMIC CHIP 0.1UF 10.00% 10V FB3404 1-469-869-21 FERRITE C3806 1-125-777-11 CERAMIC CHIP 0.1UF 10.00% 10V FB3405 1-469-869-21 FERRITE C3807 1-125-777-11 CERAMIC CHIP 0.1UF 10.00% 10V FB3406...
  • Page 86 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK IC3308 8-759-644-48 IC 74LVC541APW Q3801 8-729-027-43 TRANSISTOR DTC114EKA-T146 IC3309 8-759-644-48 IC 74LVC541APW Q3804 8-729-027-43 TRANSISTOR DTC114EKA-T146 IC3310 8-759-644-48 IC 74LVC541APW Q3805 8-729-027-43 TRANSISTOR DTC114EKA-T146 IC3311 8-759-298-90 IC 74LVT245PW Q3806 6-550-237-01 TRANSISTOR 2SC5658T2LQ/R IC3312 8-759-644-48 IC 74LVC541APW...
  • Page 87 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R3156 1-218-937-11 RES-CHIP 1/16W R3408 1-218-966-11 RES-CHIP 1/16W R3157 1-218-965-11 RES-CHIP 1/16W R3409 1-218-967-11 RES-CHIP 1/16W R3160 1-218-937-11 RES-CHIP 1/16W R3410 1-218-949-11 RES-CHIP 1/16W R3200 1-218-941-11 RES-CHIP 1/16W R3411 1-208-675-11 METAL CHIP 0.5% 1/16W R3201 1-218-941-11...
  • Page 88 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R3458 1-208-885-11 METAL CHIP 0.5% 1/16W R3565 1-218-941-81 RES-CHIP 1/16W R3459 1-218-949-11 RES-CHIP 1/16W R3566 1-218-989-11 RES-CHIP 1/16W R3460 1-208-675-11 METAL CHIP 0.5% 1/16W R3567 1-218-941-81 RES-CHIP 1/16W R3461 1-208-885-11 METAL CHIP 0.5% 1/16W R3580 1-216-041-00...
  • Page 89 R3844 1-218-941-81 RES-CHIP 1/16W X3200 1-813-055-11 QUARTZ CRYSTAL UNIT R3846 1-218-949-11 RES-CHIP 1/16W X3500 1-813-547-11 QUARTZ CRYSTAL UNIT *A-1086-133-B NP1 Board, Complete KLV-V40A10E R3848 1-218-965-11 RES-CHIP 1/16W *A-1110-611-B NP1 Board, Complete KDL-V40A12U R3849 1-218-941-81 RES-CHIP 1/16W R3850 1-218-953-11 RES-CHIP 1/16W...
  • Page 90 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C5817 1-162-974-11 CERAMIC CHIP 0.01UF < RESISTOR > C5826 1-162-923-11 CERAMIC CHIP 47PF 5.00% 50V C5827 1-162-923-11 CERAMIC CHIP 47PF 5.00% 50V R5624 1-216-864-11 SHORT CHIP C5828 1-162-923-11 CERAMIC CHIP 47PF 5.00% 50V R5625 1-216-864-11 SHORT CHIP...
  • Page 91 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R5759 1-216-809-11 METAL CHIP 1/10W C5823 NOT FITTED R5767 1-216-864-11 SHORT CHIP C5824 NOT FITTED R5768 1-216-864-11 SHORT CHIP R5781 1-216-864-11 SHORT CHIP < CONNECTOR > R5782 1-216-864-11 SHORT CHIP CN5805 NOT FITTED R5784 1-216-864-11 SHORT CHIP...
  • Page 92 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R5609 NOT FITTED C5620 1-164-004-11 CERAMIC CHIP 0.1UF 10.00% 25V R5610 NOT FITTED C5621 1-162-970-11 CERAMIC CHIP 0.01UF 10.00% 25V R5611 NOT FITTED C5622 1-162-970-11 CERAMIC CHIP 0.01UF 10.00% 25V R5612 NOT FITTED C5625 1-128-401-11 ELECT CHIP...
  • Page 93 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK *A-1090-221-A H6 Board, Complete L5631 1-424-754-21 INDUCTOR 47UH L5680 1-419-491-21 INDUCTOR 10UH < CAPACITOR > < PROTECTOR MODULE > C7002 1-107-826-11 CERAMIC CHIP 0.1UF 10.00% 16V PS5601 £ 1-576-736-41 IC LINK 3.15A C7003 1-107-826-11 CERAMIC CHIP 0.1UF...
  • Page 94 H7 G3L REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK D7035 8-719-069-60 DIODE UDZSTE-179.1B C6123 1-115-339-11 CERAMIC CHIP 0.1UF 10.00% 50V D7036 8-719-069-60 DIODE UDZSTE-179.1B C6124 1-163-021-91 CERAMIC CHIP 0.01UF 10.00% 50V D7037 8-719-069-60 DIODE UDZSTE-179.1B C6125 1-115-339-11 CERAMIC CHIP 0.1UF 10.00% 50V D7038 8-719-069-60...
  • Page 95 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C6436 1-107-910-11 ELECT 100UF C6809 1-107-928-11 ELECT 4.7UF 100V C6437 1-162-970-11 CERAMIC CHIP 0.01UF 10.00% 25V C6811 1-162-964-11 CERAMIC CHIP 0.001UF 10.00% 50V C6439 1-162-970-11 CERAMIC CHIP 0.01UF 10.00% 25V C6470 1-162-970-11 CERAMIC CHIP 0.01UF 10.00% 25V <...
  • Page 96 H6 G3L REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK D6506 8-719-080-69 DIODE M1FS4-4063 IC6421 6-704-924-01 IC PQ12DZ5UJ00H D6507 8-719-080-69 DIODE M1FS4-4063 IC6422 8-759-682-42 IC MM1431ATT D6508 8-719-082-03 DIODE MM3Z15VT1 IC6500 6-706-852-01 IC CXD9841M D6509 8-719-080-69 DIODE M1FS4-4063 IC6600 8-759-682-42 IC MM1431ATT D6600 8-719-510-41...
  • Page 97 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK Q6431 8-729-907-00 TRANSISTOR DTC114EU R6136 1-216-833-11 METAL CHIP 1/10W Q6470 8-729-026-53 TRANSISTOR 2SA1576A-T106-QR R6137 1-216-849-11 METAL CHIP 220K 5% 1/10W Q6471 8-729-905-35 TRANSISTOR 2SC4081-R R6138 1-216-829-11 METAL CHIP 4.7K 5% 1/10W Q6500 6-550-526-11 TRANSISTOR 2SK2842(LBS2SONY) R6139...
  • Page 98 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R6427 1-216-833-11 METAL CHIP 1/10W R6477 1-216-837-11 METAL CHIP 1/10W R6428 1-208-830-11 METAL CHIP 100K 0.5% 1/10W R6479 1-249-393-11 CARBON 1/4W R6429 1-208-830-11 METAL CHIP 100K 0.5% 1/10W R6480 1-216-833-11 METAL CHIP 1/10W R6430 1-208-830-11...
  • Page 99 METAL CHIP 1/10W £ 1-824-337-21 POWER-SUPPLY CORD FERRITE CORE(KDL-V40A12U) R6803 1-249-377-11 CARBON 0.47 5% 1/4W £ 1-824-338-21 POWER-SUPPLY CORD FERRITE CORE(KLV-V40A10E) R6804 1-216-864-11 SHORT CHIP 8-597-993-00 TUNER, FSS BTF-EF412Z 8-597-997-00 TUNER, FSS BTP-DC412Z (KDL-V40A12U) R6806 1-216-821-11 METAL CHIP 1/10W R6807...
  • Page 100 English Sony Corporation 05HP7100-1 Sony UK Printed in U.K. Service Promotions Dept. © 2005.08 9-927-511-01...

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