SERVICE MANUAL BG-3R CHASSIS MODEL COMMANDER DEST. CHASSIS NO. MODEL COMMANDER DEST. CHASSIS NO. KV-XG25M8J RM-952 ME SCC-U48J-A KV-XG25P50 RM-952 Thailand SCC-U49E-A JUMP SOUND PROGR MODE FAVORITE TRINITRON COLOR TV ®...
Page 2
CARBON PAINTED ON THE CRT, AFTER REMOVING THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE ANODE. THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. – 2 –...
Page 3
CARBON PAINTED ON THE CRT, AFTER REMOVING THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE ANODE. THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. – 3 –...
KV-XG25M8J/XG25P50 RM-952 SELF DIAGNOSTIC FUNCTION The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER lamp will automatically begin to flash. The number of times the lamp flashes translates to a probable source of the problem. A definition of the STANDBY/TIMER lamp flash indicators is listed in the instruction manual for the user’s knowledge and reference.
Page 6
KV-XG25M8J/XG25P50 RM-952 DISPLAY OF STANDBY/TIMER LIGHT FLASH COUNT 2 times 5 times Lamp ON 0.3 sec. Lamp OFF 3 sec. Lamp OFF 0.3 sec. STANDBY/SLEEP lamp Diagnostic Item Flash Count* +B overcurrent/overvoltage 2 times Vertical deflection stopped White balance failure 5 times * One flash count is not used for self-diagnostic.
Page 7
KV-XG25M8J/XG25P50 RM-952 SELF-DIAGNOSTIC SCREEN DISPLAY For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurances of failure for confirmation on the screen: [To Bring Up Screen Test] In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below: [Screen display] / channel [5] / Sound volume [-] / Power ON...
Page 8
KV-XG25M8J/XG25P50 RM-952 SELF-DIAGNOSTIC CIRCUIT IC301 IC001 IC003 Y/CHROMA JUNGLE SYSTEM MEMORY FROM IK-IN IO-8DAT B-DAT FROM O-LED [+B] Q604 C6 PROTECT IO-SDAT [V] Q509/507 [+B overcurrent ªOCPº] Occurs when an overcurrent on the +B(135) line is detected by Q604. If Q604 go to ON and the voltage to pin 18 of IC301 should go down when V.SYNC is more than seven...
Page 10
AUDIO VIDEO VIDEO IN VIDEO OUT L(MONO) AUDIO VIDEO VIDEO IN VIDEO OUT...
Page 11
L(MONO) SELECT AUTO PROGR PROGR SELECT AUTO L(MONO) PROGR PROGR AUTO PROGR...
Page 12
JUMP SOUND Á PROGR MODE L(MONO) SELECT AUTO PROGR PROGR FAVORITE AUTO PROGR...
Page 14
JUMP SOUND Á PROGR MODE L(MONO) SELECT AUTO PROGR PROGR SELECT AUTO FAVORITE PROGR PROGR...
KV-XG25M8J/XG25P50 SECTION 3 RM-952 SET-UP ADJUSTMENTS • The following adjustments should be made when a complete Perform the adjustments in the following order : realignment is required or a new picture tube is installed. 1. Beam Landing • These adjustments should be performed with rated power 2.
KV-XG25M8J/XG25P50 RM-952 3-2. CONVERGENCE Preparation : • Before starting this adjustment, adjust the focus, horizontal size and vertical size. • Receive cross hatch/dot pattern. Purity • Pic. mode: Personal (PIC 90%, Brightness 50%, Color 50%, Sharpness 50%) BMC (Hexapole) Purity...
Page 29
KV-XG25M8J/XG25P50 RM-952 Blue BMC (Hexapole) Magnet. Neck assy Neck assy If the red, green and blue dots are not balanced or aligned, then use the BMC magnet to adjust in the manner described below. Blue VM1 board VM1 board Note 1.
KV-XG25M8J/XG25P50 RM-952 Rotate TLV-2 VOL (29”, 34”) on DY 3-3. FOCUS ADJUSTMENT Rotate TLV VOL (25”) on DY Focus sdjustment should be completed before WB adjustment. XCV Rotate XCV Adj core on DY YCH Rotate YCH VOL on DY Insert...
KV-XG25M8J/XG25P50 RM-952 2. WHITE BALANCE ADJUSTMENT 3-4. G2 (SCREEN) AND WHITE BALANCE 1) Set to Service Mode (Refer Section 4-1: ADJUSTMENTS ADJUSTMENTS WITH COMMANDER). 1. G2 (SCREEN) ADJUSTMENT 2) Input white raster signal. 1) Set the PICTURE to normal. 3) Set the PICTURE to minimum.
KV-XG25M8J/XG25P50 SECTION 4 RM-952 CIRCUIT ADJUSTMENTS 4-1. ADJUSTMENTS WITH COMMANDER 4-2. ADJUSTMENT METHOD Service adjustments to this model can be performed using the Item Number 00 of device GEO supplied Remote Commander RM-952. This explanation uses H-Position as an example.
Page 36
KV-XG25M8J/XG25P50 RM-952 OPTION NOTE Item XTAL 4.43 XTAL 3.58 SECAM 2nd. Lang KV-XG25M8J KV-XG25P50 NOTE: When Bit 7,6& 5 = 000, Only PAL color system is selected. When Bit 7 is selected, Auto, PAL & NTSC 4.43 Color system is enable.
KV-XG25M8J/XG25P50 RM-952 Service Item 4-3. PICTURE QUALITY ADJUSTMENTS GEO : 00 H POSITION SUB COLOR ADJUSTMENT H SIZE 1. Input a PAL color-bar. PIN AMP 2. Set to the following condition: TILT V POSITION PICTURE 100%, BRIGHTNESS 50%, COLOR 50% V SIZE 3.
KV-XG25M8J/XG25P50 KV-XG25M8J/XG25P50 SECTION 5 RM-952 RM-952 DIAGRAMS 5-1. BLOCK DIAGRAM MAIN. TUVIF SP ASSY AUDIO TV Y in AUDIO OUT TV L in PROCESSOR IC201 (Control TU101 TX8223K TV R in IC8203 Panel) BTF-LG433 (XG25M8J) TDA7429S BTF-LG413 (XG25P50) <slave: 90H>...
KV-XG25M8J/XG25P50 KV-XG25M8J/XG25P50 RM-952 RM-952 5-3. SCHEMATIC DIAGRAM 5-2. CIRCUIT BOARDS LOCATION Note: • All capacitors are in µF unless otherwise noted. • All electrolytic capacitors are rated at 50V unless otherwise noted. • All resistors are in ohms. kΩ = 1000Ω, MΩ = 1000kΩ...
KV-XG25M8J/XG25P50 KV-XG25M8J/XG25P50 RM-952 RM-952 (3) Schematic Diagram of H2 Board TO SP TO A BOARD TO B6 BOARD TO A BOARD CN901 TO A BOARD TO B6 BOARD CN8403 TO A BOARD CN904 CN104 CN601 CN8602 CN2902 CN2904 CN2905 CN2602...
KV-XG25M8J/XG25P50 KV-XG25M8J/XG25P50 RM-952 RM-952 (5) Schematic Diagram of VM1 Board B6 Board ✼ Mark List A Board ✼ Mark List KV-XG25M8J KV-XG25P50 KV-XG25M8J KV-XG25P50 VDR801 ERZV14D621 C301 470 16V 470 25V Note: The parts indicated as "#" in this circuit diagram are not C544 MA111-(K8).S0...
Page 53
KV-XG25M8J/XG25P50 RM-952 5-4. VOLTAGE LIST MEASUREMENT A (1/2) BOARD VOLTAGE LIST Pin No Voltage[v] Pin No. Voltage[v] Pin No. Voltage[v] IC001 0.2(7.7) IC003 0(4.9)[4.9]<4.9> IC100 IC201 2.0 (2.4) *(2.2) IC302 5.6 (5.0) 4.6(1.0) 0.1(4.8) 1.4(4.8) IC301 1.7[0] 1.7(0.9) IC502 IC503 12.9...
KV-XG25M8J/XG25P50 RM-952 5-6. PRINTED WIRING BOARDS AND PARTS LOCATION PRINTED WIRING BOARDS [CISPR, A/C FUSE, AV INPUT, MONITOR INPUT] – B Board – – 72 –...
Page 59
KV-XG25M8J/XG25P50 KV-XG25M8J/XG25P50 RM-952 RM-952 PRINTED WIRING BOARDS NOTE: The circuit indicated at left contains high voltage of over [SYSTEM CONTROLLER, Y/C JUNGLE, 1220 Vp-p. Please pay attention when inspecting or re- DEFLECTION, TUVIF, FRONT AMP, POWER SUPPLY] pairing it to prevent an electric shock.
Page 60
KV-XG25M8J/XG25P50 KV-XG25M8J/XG25P50 RM-952 RM-952 PRINTED WIRING BOARDS [RGB OUT PICTURE ROTATION] [CONTROL PANEL] [VELOCITY MODULATION] – VM Board – – C Board – – H Board – – 76 – – 75 –...
• MMH : mH, UH : µH noted. number, please include the board name. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK * A-1299-475-A A BOARD COMPLETE (KV-XG25M8J) C112 1-104-664-11 ELECT 47UF 20.00%16V * A-1299-439-A A BOARD COMPLETE (KV-XG25P50) C113 1-104-664-11...
Page 66
KV-XG25M8J/XG25P50 RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK C320 1-163-031-11 CERAMIC CHIP 0.01UF C551 1-126-960-11 ELECT 20.00%50V...
Page 68
! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK D608 8-719-110-53 RD20ES-B2 IC302 8-759-672-27 TDA9183T (KV-XG25M8J) D609 8-719-311-31 RU-1P IC302 8-759-666-90 TDA9181T (KV-XG25P50) IC502 8-759-700-07 NJM2903M D610 8-719-043-76 AK04V0 (KV-XG25M8J)
Page 69
! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK <COIL> Q306 8-729-230-49 2SC2712-YG (KV-XG25M8J) Q306 8-729-120-28 2SC1623-L5L6 (KV-XG25P50) L002 1-414-856-11 INDUCTOR 10UH L003 1-414-180-11 INDUCTOR 3.3UH...
Page 70
KV-XG25M8J/XG25P50 RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R027 1-216-073-00 RES-CHIP 1/10W R304 1-216-073-00 RES-CHIP 1/10W...
Page 71
KV-XG25M8J/XG25P50 RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R505 1-216-105-91 RES-CHIP 220K 1/10W R580 1-208-830-11 METAL CHIP 100K 0.5% 1/10W...
Page 73
KV-XG25M8J/XG25P50 RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK C8407 1-164-346-11 CERAMIC CHIP <CHIP CONDUCTOR> C8408 1-163-133-00...
Page 78
Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK Sony Corporation English 2001AG70168-1 Sony Technology Malaysia Sdn. Bhd. Printed in Malaysia 9-872-244-01 Visual Entertainment General Area 2001. 01 – 94 –...