1 Safety Precautions 1.1. General Guidelines 1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials. 2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units.
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2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.
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2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
3 Service Navigation 3.1. Service Hint Board Name Function Board Name Function Power Supply Data Driver (Lower Right) DC-DC Converter, Tuner Data Driver (Lower Left) Speaker out, AV Terminal, AV Switch, PC Scan Drive Digital Signal Processor, SYSTEM MPU, HDMI Switch Sustain Drive Seine 3LV Sustain out (Lower)
4 Specifications Power Source AC 120 V, 60 Hz Power Consumption Maximum 286 W Standby condition 0.3 W Plasma Display panel Drive method AC type Aspect Ratio 16:9 Visible screen size 42 inch class (41.6 inches measured diagonally) (W × H × Diagonal) 36.2 inch ×...
5 Service Mode 5.1. How to enter into Service Mode While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds. 5.1.1. Key command [1] button...Main items Selection in forward direction [2] button...Main items Selection in reverse direction [3] button...Sub items Selection in forward direction [4] button...Sub items Selection in reverse direction...
Contents of adjustment mode 5.1.2. • Value is shown as a hexadecimal number. • Preset value differs depending on models. • After entering the adjustment mode, take note of the value in each item before starting adjustment. Main item Sub item Sample Data Remark ADJUST...
5.2. Service tool mode 5.2.1. How to access 1. Select [SRV-TOOL] in Service Mode. 2. Press [OK] button on the remote control. 5.2.2. Display of SOS History SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory ship- ment setting].
5.3. Hotel mode 1. Purpose Restrict a function for hotels. item Function 2. Access command to the Hotel mode setup menu Mode Select hotel mode ON/OFF In order to display the Hotel mode setup menu, please Input Select input signal modes. enter the following command (within 2 second).
6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.
6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
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6.3. No Power First check point There are following 2 states of No Power indication by power LED. 1. No lit 2. Red is lit then turns red blinking a few seconds later. (See 6.2.)
7 Disassembly and Assembly Instructions 7.1. Remove the Rear cover 3. Remove the Adjustment cover. , ×3 , ×1 4. Remove the screws (×4 1. See Service Hint (Section 3) 5. Remove the Rear terminal cover. 7.2. Remove the P-Board Caution: To remove P.C.B.
7.5. Remove the A-Board 7.7. Remove the Control button unit 1. Remove the Tuner unit. (See section 7.4.) 1. Disconnect the connector (C14). 2. Remove the screws (×4 ) and remove the A-Board. 2. Remove the screws (×2 3. Remove the Control button unit. 7.6.
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7.9. Remove the SU-Board 7.10. Remove the SD-Board 1. Remove the flexible cables (SU1B, SU2B, SU3B and 1. Remove the Control button unit. (See section 7.7.) SU4B) connected to the SU-Board. 2. Remove the flexible cables (SD1B, SD2B, SD3B and 2.
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7.11. Remove the SC-Board 7.13. Remove the SS-Board 1. Remove the SU-Board and SD-Board. (See section 7.9. 1. Remove the Tuner unit. (See section 7.4.) and 7.10.) 2. Unlock the cable clampers to free the cable. 2. Unlock the cable clampers to free the cable. 3.
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7.17. Remove the Plasma panel sec- 3. Remove the Stand brackets (L, R) fastening screws (×4 each) and remove the Stand bracket metals (L, R) tion from the Cabinet assy and the Stand brackets (L, R). (glass) 1. Remove the cabinet assy and the plasma panel fastening screws (×2 7.15.
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3. Remove the Rear cover hooks (L, R). 4. Disconnect the connector (S2). 5. Remove the Power button. 6. Remove the screw (×1 ) and remove the S-Board. 7.18. Remove the S-Board 1. Remove the Cabinet assy. (See section 7.17.) 7.19.
10. Remove the screw (×1 11. Remove the claw (×1 12. Disconnect the connector (K1) and remove the K-Board from LED Panel. 7.20. Replace the plasma panel Caution: A new plasma panel itself without Hanger metals is fragile. To avoid the damage to new plasma panel, carry a new plasma panel taking hold of the Hanger metals after assembling the Hanger metals and the Stand brackets.
8 Measurements and Adjustments 8.1. Adjustment Procedure 8.1.1. Driver Set-up 8.1.1.1. Item / Preparation 1. Input a white signal to plasma video input. 2. Set the picture controls as follows. Picture menu: Vivid Normal: Set Aspect: Full Caution 1. First perform Vsus adjustment. 2.
8.1.2. Initialization Pulse Adjust 1. Input the White signal to plasma video input. 2. Set the picture controls as follows. Picture menu : Vivid Normal : Set Aspect : Full 3. Connect Oscilloscope to TPSC1 (SC). Check the voltage (T2) at 100μs period on the down slop. Test point Volume Level...
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8.1.4. Adjustment Volume Location 8.1.5. Test Point Location...
8.2. Adjustment 8.2.1. White balance adjustment Name of measuring instrument Connection Remarks • W/B pattern Component input • Color analyzer or HDMI input (Minolta CA-100 or equivalent) or ATSC 1080i signal Panel surface Procedure Remarks • Make sure the front panel to be used on the final set is fitted. •...
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9 Block Diagram 9.1. Main Block Diagram DIGITAL SIGNAL PROCESSOR SD CARD SD CARD DATA SD CARD DATA SLOT DDR2 TMDS DATA HDMI1 HDMI DATA HDMI SW HDMI DATA TMDS DATA HDMI2 IFD_OUT VSB_IN Seine3LV SBO2 SBI2 TUNER SUB+9V DET +9V(S) SUB+5V DET +5V(S)
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9.2. Block (1/3) Diagram JK4500 JK4501 DIGITAL SIGNAL PROCESSOR HDMI IN 1 HDMI IN 2 V2_V JK3701 V2_L VIDEO2 V2_R (SIDE) IC4500 STB5V EEPROM TV SUB ON TUNER SOS IC4501 IC3001 (LED:10TIMES) (LED:10TIMES) Q5522 PA5600 EEPROM VOLTAGE VIDEO SW AUDIO SW DROP V1_Y ERROR DET...
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9.3. Block (2/3) Diagram DIGITAL SIGNAL PROCESSOR IC9900 PD2-M IIC2 VIDEO DATA *PLASMA AI VIDEO DATA LVDS DATA *CPG with SS *H/V Sync Control VIDEO DATA *Sub Filed Processor +5V(P) IC9303 *Plasma AI P3.3V +5V(P) ADDR/DATA FLASH Config(CCLK,DDTATA,PROGB), FLASH I/F +3.3V(P) MEMORY FPCLK,FPDATA[1:0],FVSEL...
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9.4. Block (3/3) Diagram SUSTAIN DRIVE TPVSUS Vsus IPD CIRCUIT +15V(P) IC16131 IC16304 Q16001,2 TPVE VSUS Gen. DRIVER VE GEN. DATA DRIVER (RIGHT) DATA DRIVER (LEFT) GK KEY SWITCH Q16021,2 PC16192 SS23 PHOTO IC17201,02 PLASMA PANEL COUPLER KEYSCAN1 SOS8_SS PANEL SUSTAIN KEY SWITCH KEYSCAN1 ELECTRODE...
10 Wiring Connection Diagram 10.1. Caution statement. Caution: Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull. 10.2. Wiring (1)
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11.2. P-Board (1/4) Schematic Diagram P-BOARD LSEP1279ANHB (1/4) COLD AC CORD C0DAGKC00001 REGULATOR C0DBZZZ00084 CONTROL C0DAGKC00002 REGULATOR COLD P-BOARD (3/4) AA AB AC AD AM AN COLD...
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11.3. P-Board (2/4) Schematic Diagram A-BOARD (A25) B3PBA0000508 PHOTO COUPLER COLD C0DAAZH00027 +15(P) C2-BOARD (C25) C0DBZMC00006 ERROR DET ***** SC-BOARD (SC2) ***** SS-BOARD (SS11) POWER CONTROL C0DABYY00019 C0DBZMC00006 Vsus ERROR DET B3PBA0000508 PHOTO COUPLER B3PBA0000508 PHOTO COUPLER C0ABBA000168 COMPARATOR COLD P-BOARD LSEP1279ANHB (2/4) BB BC BD BE BF BG BH...
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11.4. P-Board (3/4) Schematic Diagram AA AB AC AD AM AN P-BOARD (1/4) COLD COLD C0CAAJG00015 +15(P) MIP3E40MY C0DBZMC00006 CONTROL AC DET PHOTO B3PBA0000508 COUPLER ********* PHOTO COUPLER COLD C0DBZMC00006 ERROR DET CNC1S171R CNC1S171R ******** PHOTO PHOTO PHOTO COUPLER COUPLER COUPLER COLD P-BOARD LSEP1279ANHB (3/4)
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11.5. P-Board (4/4) Schematic Diagram BB BC BD BE BF BG BH P-BOARD (2/4) P-BOARD LSEP1279ANHB (4/4) A-BOARD (A6) A-BOARD (A6) C2ABDB000122 POWER MICOM C0EBH0000447 RESET...
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12.2. GK, K, S and SS2-Board SS2-BOARD (FOIL SIDE) TNPA4807S S S 2 M M 3 S S 2 M M 4 S S 2 4 P b F 1 SS2 TNPA4807 S E E R E V E R S E F O R O R D E R N O . S S 5 8 SS2-BOARD (COMPONENT SIDE) TNPA4807S...
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12.3. A-Board A-BOARD (FOIL SIDE) TXN/A1EWUUS CL9199 CL9193 CL9190 CL9186 CL9183 CL9180 CL9177 CL9174 R9116 T P 4 0 0 3 CL9064 CL9234 CL9224 CL9226 CL9206 CL9166 T P 4 0 0 4 CL9219 CL9218 CL9056 R2111 T P 4 0 0 1 CL9266 CL9263 CL9260...
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Parts Location Parts Location A-BOARD (FOIL SIDE) A-BOARD (COMPONENT SIDE) IC IC TRANSISTOR TEST POINT TRANSISTOR TEST POINT TP4500 TP8550 TP4501 TP8551 IC1100 Q1100 TP001 IC4500 Q2201 TP1104 TP4502 TP8552 IC1101 Q1101 TP002 IC4503 Q4514 TP3500 TP4503 TP8553 IC1102 Q1102 TP100 IC4800 Q4515...
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12.4. C1-Board Parts Location C1-BOARD IC IC IC17101 IC17102 IC17103 IC17104 C1-BOARD (FOIL SIDE) TXNC11EQUU 1 2 3 TNPA4892 1 C1 P b F S E E R E V E R S E F O R O R D E R N O . C1-BOARD (COMPONENT SIDE) TXNC11EQUU TNPA4892...
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12.5. C2-Board Parts Location C2-BOARD IC IC IC17201 IC17202 IC17205 IC17206 IC17207 IC17208 IC17210 IC17211 IC17212 C2-BOARD (FOIL SIDE) TXNC21EQUU T N P A 4 8 9 3 P b F S E E R E V E R S E F O R O R D E R N O . C2-BOARD (COMPONENT SIDE) TXNC21EQUU C 2 7 6...
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12.6. SC-Board SC-BOARD (FOIL SIDE) TXNSC1ETUU C 4 6 2 S C 5 0 SC41 SC46 SC42 T P 9 6 D 6 4 1 D 6 4 2 T P 6 7 R 7 3 1 L 8 5 1 Q 6 0 1 Q 6 6 1 Q 6 2 2...
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Parts Location Parts Location SC-BOARD (FOIL SIDE) SC-BOARD (COMPONENT SIDE) TEST POINT PHOTO COUPLER TEST POINT TP41 Q16661 TP42 Q16662 IC16464 PC16461 IC16784 TP43 Q16663 IC16465 PC16480 TP46 IC16786 Q16667 TP44 TP66 IC16471 PC16601 IC16788 TP51 Q16670 TP68 IC16490 PC16603 IC16791 TP52 Q16671...
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SC-BOARD (COMPONENT SIDE) TXNSC1ETUU H.V. DANGER H.V. DANGER H.V. DANGER H.V. DANGER R 8 4 8 Q 4 9 0 D 4 9 0 D 6 0 2 R 6 1 7 R 6 3 3 Q 6 0 7 P C 6 0 3 R 4 9 0 Z A 4 0 3...
13.2.2. Electrical Replacement Parts List Safety Ref. No. Part No. Part Name & Pcs Remarks Description Safety Ref. No. Part No. Part Name & Pcs Remarks C2138 F1H1H223A970 C 0.22UF, K, 50V Description C2139 F1H1H223A970 C 0.22UF, K, 50V C2140 F1H1E104A129 C 0.1UF, 25V K1KA08A00506 8P CONNECTOR C2141...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C3078 F1J1A106A043 C 0.010UF, K, C4762 F1H1H103A970 C 0.001UF, K, C3079 F1J1A106A043 C 0.010UF, K, C4763 F1H1H103A970 C 0.001UF, K, C3080 F1J1A106A043 C 0.010UF, K, C4771...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C5725 F1H1E104A129 C 0.1UF, 25V C8128 F1G1C104A116 C 0.10UF, K, 16V C5726 F1H1C105A145 C 0.01UF, K, 16V C8129 F1H1H471A971 C 470UF, 50V C5727 F1G1C103A116 C 0.010UF, K,...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C8302 F1G1C104A116 C 0.10UF, K, 16V C9080 F1G1H201A731 C 200 UF, K, 50V C8304 F1G1H221A731 C 220UF, 50V C9468 F1G1E103A123 C 0.010UF, K, C8305...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C9926 F1J1A106A043 C 0.010UF, K, C16280 F1K1E105A029 C 1UF, Z, 25V C16286 F1H1H104A970 C 0.1UF, K, 50V C9927 F1G1C104A116 C 0.10UF, K, 16V C16287 F1H1H104A970 C 0.1UF, K, 50V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C16772 F1L1E4750004 C 4.7UF, 25V D1100 MA2J11100L DIODE C16773 F1L1E4750004 C 4.7UF, 25V D2512 MA8043LTX ZENER DIODE C16791 EEUFC1E221 E 220UF, 25V D2520...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D16192 MA2J11100L DIODE D16724 B0FBCN000008 DIODE D16193 B0ECKP000047 DIODE D16725 MA2J11100L DIODE D16194 B0ECKP000047 DIODE D16765 B0HCKS000002 DIODE D16195 B0ECKP000047 DIODE D16791...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description IC16491 NJM2406F LINEAR IC L5442 G1C470MA0291 INDUCTION COIL IC16501 C0ZBZ0001324 IC L5600 G1C2R2Z00007 INDUCTION COIL IC16521 C0ZBZ0001324 IC L5601 G1C3R3Z00004 INDUCTION COIL IC16561...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description PC16723 B3PBA0000223 IC Q16441 B1JAEP000006 TRANSISTOR PC16896 B3PBA0000223 IC Q16451 B1JADP000003 TRANSISTOR Q16471 B1ABCF000231 TRANSISTOR TNPA4874S CIRCUIT BOARD GK (RTL) Q16490 B1CBGD000001 FET...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R1182 ERJ2GEJ472 M 4.7KOHM, R1238 ERJ2GEJ473 M 47KOHM, J,0.063W J,0.063W R1183 ERJ2GEJ472 M 4.7KOHM, R1239 ERJ2GEJ104 M 100KOHM, J,0.063W J,0.063W R1184...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R3067 ERJ2GEJ221 M 220 OHM, R3571 D0GDR00Z0002 M 0 OHM, 1/10W J,0.063W R3716 ERJ2GEJ393 R3068 ERJ2GEJ221 M 220 OHM, 39KOHM,J,0.063W J,0.063W R3717...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R4612 ERJ2GEJ472 M 4.7KOHM, R5669 D1BB1602A055 M 16KOHM, 1/10W J,0.063W R5670 D1BB4752A055 M47.5KOHM, 1/10W R4613 ERJ2RKF1001 M 1KOHM, 0.063W R5671 D1BB2702A055 M 27KOHM, 1/10W R4615...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R8116 ERJ3EKF73R2V M73.2 OHM, , PAVCA R8552 ERJ2GEJ182 M 1.8KOHM, 0.063W J,0.063W R8117 ELJRF10NJFB INDUCTION COIL R8553 ERJ2GEJ182 M 1.8KOHM, J,0.063W R8118...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R9116 ERJ2GEJ101 M 100 OHM, R9369 ERJ2GEJ472 M 4.7KOHM, J,0.063W J,0.063W R9117 ERJ2GEJ103 M 10KOHM, R9370 ERJ2GEJ103 M 10KOHM, J,0.063W J,0.063W R9118...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R9940 ERJ2RKD330 M 33 OHM, J, 2W R16193 ERJ6GEYJ750 M 75 OHM,J,1/10W R9943 EXB2HV470JV RESISTOR ARRAY R16194 D0GF7R5JA047 M 7.5 OHM,J, 0.33W R9944 EXB38V470J...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16492 ERJ6RED124 M 120KOHM, 1/10W R16609 ERJT08J102V M 1KOHM,J, 0.33W R16493 ERJ6RBD4221 M 4.22KOHM, 1/ R16610 ERJ6GEYJ104V M 100KOHM,J,1/ R16494 D1BD2001A044 M 2KOHM, 1/10W R16611...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16751 ERJT06J154V R16897 D1BD2741A044 M2.74KOHM, 1/10W 150KOHM,F,0.25W R16899 D1BD1471A044 M1.47KOHM, 1/10W R16752 ERJ6GEYJ472V M 4.7K OHM J 1/ R16904 ERJ6GEYJ223 M 22KOHM,J,1/10W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R17217 D0GZ6R8JA020 M 6.8 OHM,J, SC42 K1KA09A00239 9P CONNECTOR 0.5W SC46 K1KA09A00239 9P CONNECTOR R17219 ERJ6GEYJ224 M 220KOHM,J,1/ SC50 K1KA02AA0193 2P CONNECTOR R17220...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C124 F1H1C105A071 C 1UF, K, 16V C630 ECJ1VB1H102K C 1000PF, K, 50V C125 F2B2W3310012 C 330UF, 450V C700 F2A1H1000083 E 10UF, 50V C701 ECJ1VB1E104K C 0.10UF, K, 25V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D705 B0JBSL000013 DIODE Q300 B1CBGD000001 FET D706 B0FAAT000002 DIODE Q301 B1CHND000004 FET D708 B0BC01300033 ZENER DIODE Q302 B1HFPFA00001 TRANSISTOR D710 B0JCPE000038 DIODE Q303...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R141 EVMAASA00B23 CONTROL 2KOHMB R333 ERJ6GEYJ221V M 220 OHM,J,1/ R142 D0GB103JA057 M 10K OHM J 1/ R334 ERJ6GEYJ104V M 100KOHM,J,1/ R143 ERJ3GEYJ333 M 33KOHM,J,1/16W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R636 ERJ6GEYJ102V M 1K OHM J 1/10W R748 ERJ8ENF3900 M 390 OHM, 1/8W R637 D0GB152JA057 M 1.5KOHM J 1/ R749 ERJ3GEYJ472 M 4.7KOHM,J,1/...