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Original Instructions (EN)
Reelmaster
Unit
Model No. 03675—Serial No. 315000001 and Up
Model No. 03675N—Serial No. 315000001 and Up
Model No. 03676—Serial No. 315000001 and Up
Model No. 03676N—Serial No. 315000001 and Up
Model No. 03677—Serial No. 315000001 and Up
Model No. 03677N—Serial No. 315000001 and Up
Form No. 3392-292 Rev A
®
5010 Series Traction
*3392-292* A
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Table of Contents
Related Manuals for Toro 03675
Summary of Contents for Toro 03675
- Page 1 Reelmaster ® 5010 Series Traction Unit Model No. 03675—Serial No. 315000001 and Up Model No. 03675N—Serial No. 315000001 and Up Model No. 03676—Serial No. 315000001 and Up Model No. 03676N—Serial No. 315000001 and Up Model No. 03677—Serial No. 315000001 and Up Model No.
- Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.
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Page 3: Table Of Contents
Cleaning the Fuel Pick-up Tube Screen ......42 Safety ................4 Bleeding Air from the Fuel Injectors......42 Safe Operating Practices........... 4 Electrical System Maintenance ........43 Toro Riding Mower Safety ........6 Servicing the Battery..........43 Sound Power Level ..........7 Checking the Fuses..........44 Sound Power Level ..........7 Drive System Maintenance .........44... -
Page 4: Safety
Safety • Thoroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by the machine. This machine has been designed in accordance with EN • ISO 5395:2013 and ANSI B71.4-2012. Replace faulty silencers/mufflers. •... -
Page 5: Maintenance And Storage
• • Remember there is no such thing as a safe slope. Travel Slow down and use caution when making turns and on grass slopes requires particular care. To guard against crossing roads and sidewalks. Stop cylinders/reels if not overturning: mowing. -
Page 6: Toro Riding Mower Safety
Do not resume Toro Riding Mower Safety mowing until the area is cleared. The following list contains safety information specific to Toro Maintenance and Storage products or other safety information that you must know that is not included in the CEN, ISO, or ANSI standard. -
Page 7: Sound Power Level
Sound Power Level Vibration Level Model 03675 and 03676 Model 03676 This unit has a guaranteed sound power level of 103 dBA, Hand-Arm which includes an Uncertainty Value (K) of 1 dBA. Measured vibration level for right hand = 0.37 m/s Sound power level was determined according to the Measured vibration level for left hand = 0.51 m/s... -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7272 1. Cutting/dismemberment hazard; fan—stay away from moving parts. 110-8921 1. - Page 9 117–2718 Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking. explosive gases can cause blindness and other injuries 3.
- Page 10 110-8973 (Affix over part no. 110–8869 for CE*) * This safety decal includes a slope warning required on the machine for compliance to the European Lawn Mower Safety Standard EN ISO 5395:2013. The conservative maximum slope angles indicated for operation of this machine are prescribed by and required by this standard.
- Page 11 125-8753 1. Read the Operator's Manual for more maintenance information.
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Page 12: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Adjust the tire pressure. – No parts required Adjust the step height. – No parts required Adjust the control arm position. Front hose guide-R.H. -
Page 13: Adjusting The Step Height
Adjusting the Step Height No Parts Required Procedure You can adjust the height of the steps for better comfort. 1. Remove the 2 bolts and nuts securing the step brackets to the traction unit frame (Figure Figure 3 1. Control arm 3. - Page 14 Figure 6 1. Opposite carrier frame tab 2. Rod bracket D. Mount the rod bracket to the cutting unit tabs with the carriage bolts and nuts (Figure Important: On the #4 (left front) and #5 (right front) cutting units (Figure 7), use the rod bracket mounting nuts to install the hose guides to the front of the cutting unit...
- Page 15 g019284 Figure 9 1. Hose guides (each must lean toward the center cutting unit) Note: When installing or removing the cutting units, make sure the hairpin cotter is installed in the spring rod hole next to the rod bracket. Otherwise, the hairpin cotter must be installed in the hole in the end of the rod.
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Page 16: Adjusting The Turf Compensation Spring
B. Insert the lift arm yoke onto the carrier frame shaft (Figure 11). C. Insert the lift arm shaft into the lift arm and secure it with the washer and lynch pin (Figure 12). 10. Insert the cap over the carrier frame shaft and lift arm yoke. - Page 17 Figure 15 1. Turf compensation spring 3. Spring rod 2. Hair pin cotter 4. Hex nuts 2. Tighten the hex nuts on the front end of the spring rod until the compressed length of the spring is 12.7 cm (5 inches) on Reelmaster 5410, 5-inch cutting units or 15.9 cm (6.25 inches) on Reelmaster 5510 and 5610, 7-inch cutting units (Figure...
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Page 18: Installing The Ce Hood Latch
rubber sealing washer remains to the outer side of the hood (Figure 17). 5. Inside the hood, insert the metal washer onto the latch and secure with the nut. Make sure that the latch Installing the CE Hood Latch engages the frame catch when it is locked. Use the enclosed hood latch key to operate the hood latch. -
Page 19: Product Overview
Product Overview Controls Seat Adjusting Knobs The seat adjusting lever (Figure 20) allows you to adjust the seat fore and aft. The weight adjusting knob adjusts the seat for the operator's weight. The weight gauge indicates when the seat is adjusted to the weight of the operator. The height adjusting knob adjusts the seat for the operator's height. -
Page 20: Throttle Control
Throttle Control Move the throttle control (Figure 22) forward to increase the engine speed and rearward to decrease speed. Figure 22 Figure 21 1. Lower mow/raise control 4. Enable/disable switch 1. Traction pedal 4. Brake pedal lever 2. Mow/transport lever 5. - Page 21 Figure 25 1. Power point g021209 Figure 23 1. Backlap levers Hydraulic Filter Restriction Indicator With the engine running at normal operating temperature, view the indicator (Figure 24), it should be in the green zone. When the indicator is in the red zone, change the hydraulic filters.
- Page 22 Using the InfoCenter LCD Display InfoCenter Icon Description (cont'd.) The InfoCenter LCD display shows information about your machine such as the operating status, various diagnostics and other information about the machine (Figure 26) There Glow plugs are active is a splash screen and main information screen of the InfoCenter.
- Page 23 The Faults menu contains backlap function. a list of the recent machine faults. Refer to the Service Manual or your Authorized Settings Toro Distributor for more information on the Faults Menu Item Description menu and the information Units Controls the units used on the contained there.
- Page 24 Accessing the Protected Menu Settings Front Backlap Reel Speed Controls the speed of the front reels in backlap mode. To access the Protected Menu Settings Rear Backlap Reel Speed Controls the speed of the rear • From the Main Menu, scroll down to the Settings Menu reels in backlap mode.
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Page 25: Specifications
A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 26: Operation
Preferred oil: SAE 15W-40 (above 0 degrees F) • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Toro Premium Engine oil is available from your distributor in either 15W-40 or 10W-30 viscosity. 1. Park the machine on a level surface, stop the engine, set the parking brake and remove the key from the ignition switch. -
Page 27: Checking The Cooling System
Checking the Cooling System Adding Fuel Clean debris off of the screen, oil cooler, and front of the Use only clean, fresh diesel fuel or biodiesel fuels with low radiator daily and more often if conditions are extremely (<500 ppm) or ultra low (<15 ppm) sulfur content. The minimum cetane rating should be 40. -
Page 28: Checking The Hydraulic Fluid
Alternative fluids: If the Toro fluid is not available, other • If this is not possible, then refuel such equipment conventional, petroleum-based fluids may be used, provided... -
Page 29: Checking The Reel To Bedknife Contact
This high-quality, synthetic, biodegradable fluid has been Torque the wheel nuts to 94 to 122 N-m (70 to 90 ft-lb) tested and found compatible for this Toro model. Other after 1 to 4 hours of operation and again after 10 hours of brands of synthetic fluid may have seal compatibility problems operation. -
Page 30: Starting And Stopping The Engine
Note: Normally, the engine should start after the above DANGER bleeding procedures are followed. However, if engine does Under certain conditions, diesel fuel and fuel not start, air may be trapped between injection pump and vapors are highly flammable and explosive. A fire injectors;... -
Page 31: Adjusting The Lift Arm Counterbalance
Adjusting the Lift Arm Turn 2. If further adjustments are required, in the settings menu, scroll down to the F Reel RPM, R Reel RPM Around Position or both. 1. Position the machine on a level surface, lower the 3. Press the right button to change the reel speed value. cutting units, stop the engine, engage the parking As the speed setting is changed, the display will brakes, and remove the key from ignition switch. -
Page 32: Transporting The Machine
Figure 35 Figure 36 1. Front jacking point 1. Front tie-down • Rear—each side of the machine on the rear frame • Rear—rectangular axle tube on the rear axle (Figure Transporting the Machine Use a heavy-duty trailer or truck to transport the machine. Ensure that the trailer or truck has all necessary brakes, lighting, and marking as required by law. -
Page 33: Pushing Or Towing The Machine
Pushing or Towing the machine to tip backward. If loading the machine on or near a slope, position the trailer or truck so that it is on the down Machine side of the slope and the ramp extends up the slope. This will minimize the ramp angle. -
Page 34: Checking The Interlock Switches
Replace any malfunctioning switches and repair any damaged or worn wiring. Note: The InfoCenter display also has the ability to detect which output solenoids or relays are turned on. This is a quick way to determine if a machine malfunction is electrical or hydraulic. - Page 35 Understanding the Warning System If a warning light comes on during operation, stop the machine immediately and correct the problem before continuing operation. Serious damage could occur if you operate the machine with a malfunction. Mowing Grass Start the engine and move the throttle to the Fast position. Move the Enable/Disable switch to the Enable position and use the Lower Mow/Raise lever to control the cutting units (the front cutting units are timed to lower before the rear...
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Page 36: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel lug nuts to 94 to 122 N-m (70 to 90 ft-lb ). After the first hour •... -
Page 37: Daily Maintenance Checklist
3. Immediately after every washing, regardless of the interval listed Notation for Areas of Concern Inspection performed by: Item Date Information Important: Refer to your engine operator’s manual for additional maintenance procedures. Note: To obtain an electrical schematic or a hydraulic schematic for your machine, visit www.Toro.com. -
Page 38: Service Interval Chart
Service Interval Chart Figure 41 CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Lubrication Greasing the Bearings and Bushings If you operate the machine under normal conditions, lubricate... - Page 39 • • Lift arm pivots (1 each) (Figure Axle steering pivot (1) (Figure • Cutting unit carrier frame and pivot (2 each) (Figure Figure 47 • Steering cylinder ball joints (2) (Figure Figure 44 • Lift arm pivot shaft (1 each) (Figure Figure 48 Figure 45...
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Page 40: Engine Maintenance
Engine Maintenance Servicing the Air Cleaner Check the air cleaner body for damage which could cause an air leak. Replace if damaged. Check the whole intake system for leaks, damage or loose hose clamps. Service the air cleaner filter only when the service indicator (Figure 50) requires it. -
Page 41: Adjusting The Throttle
4. While pulling the throttle cable, to remove any slack, tighten the throttle cable connector. Note: When tightened, the cable pivot must be free to swivel on the injection pump lever arm. 5. If the throttle does not stay in position during operation, increase the torque on the locknut, used to set the friction device on the throttle lever. -
Page 42: Fuel System Maintenance
Fuel System Maintenance DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. • Use a funnel and fill the fuel tank outdoors, in Figure 55 an open area, when the engine is off and is cold. -
Page 43: Electrical System Maintenance
Electrical System Maintenance Important: Before welding on the machine, disconnect both cables from the battery, both wire harness plugs from the electronic control module, and the terminal connector from the alternator to prevent damage to the electrical system. Servicing the Battery WARNING Figure 56 1. -
Page 44: Checking The Fuses
Checking the Fuses Drive System Maintenance There are 8 fuses in the electrical system. The fuse block (Figure 57) is located behind the control arm access panel. Adjusting the Traction Drive for Neutral The machine must not creep when the traction pedal is released. -
Page 45: Adjusting The Rear Wheel Toe-In
Cooling System 6. Stop the engine. Remove the jack stands and lower the machine to the shop floor. Maintenance 7. Test drive the machine to make sure that it does not creep. Removing Debris from the Adjusting the Rear Wheel Cooling System Toe-in Remove debris from the screen, oil coolers, and radiator daily... -
Page 46: Brake Maintenance
Brake Maintenance Adjusting the Parking Brakes Adjust the brakes when there is more than 2.5 cm (1 inch) of free travel (Figure 64) of the brake pedal, or when more holding force is required. Free travel is the distance the brake pedal moves before you feel braking resistance. -
Page 47: Adjusting The Parking Brake Latch
Adjusting the Parking Brake Belt Maintenance Latch Check the condition and tension of the alternator belt after the first day of operation and every 100 operating hours If the parking brake fails to engage and latch, an adjustment thereafter. to the brake pawl is required. 1. -
Page 48: Hydraulic System Maintenance
Change the hydraulic fluid after every 800 operating hours, in normal conditions. If the fluid becomes contaminated, contact your local Toro distributor because the system must be flushed. Contaminated fluid looks milky or black when compared to clean oil. -
Page 49: Checking The Hydraulic Lines And Hoses
6. Install the filter by hand until the gasket contacts the Use the hydraulic system test ports to test the pressure in mounting surface, then rotate it an additional 1/2 turn. the hydraulic circuits. Contact your local Toro distributor for 7. Repeat the procedure on the other filter. assistance. -
Page 50: Cutting Unit System Maintenance
Cutting Unit System Maintenance Backlapping the Cutting Units WARNING Contact with the reels or other moving parts can result in personal injury. • Keep fingers, hands, and clothing away from the reels or other moving parts. • Never attempt to turn the reels by hand or foot while the engine is running. -
Page 51: Storage
B. Clean the battery, terminals, and posts with a wire brush and baking soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. g021209 505-47) or petroleum jelly to prevent corrosion. D. Slowly recharge the battery every 60 days for 24 Figure 75 hours to prevent lead sulfation of the battery. - Page 52 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.