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Panasonic TC-P42U1 Service Manual
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Panasonic TC-P42U1 Service Manual

42 inch class 1080p plasma hdtv
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42 inch Class 1080p Plasma HDTV
TC-P42U1
Model No.
GPF12DU Chassis
© Panasonic Corporation 2009.
Unauthorized copying and distribution is a violation
of law.
ORDER NO.MTNC090318CE
B34 Canada: B07

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Summary of Contents for Panasonic TC-P42U1

  • Page 1 ORDER NO.MTNC090318CE B34 Canada: B07 42 inch Class 1080p Plasma HDTV TC-P42U1 Model No. GPF12DU Chassis © Panasonic Corporation 2009. Unauthorized copying and distribution is a violation of law.

  • Page 2: Safety Precautions

    1 Safety Precautions 1.1. General Guidelines 1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials. 2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units.

  • Page 3: Prevention Of Electrostatic Discharge (Esd) To Electrostatically Sensitive (Es) Devices

    2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.

  • Page 4: About Lead Free Solder (Pbf)

    2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.

  • Page 5: Service Navigation

    3 Service Navigation 3.1. Service Hint Board Name Function Board Name Function Power Supply Data Driver (Lower Right) DC-DC Converter, Tuner Data Driver (Lower Left) Speaker out, AV Terminal, AV Switch Scan Drive Digital Signal Processor, SYSTEM MPU, HDMI Switch Sustain Drive Seine 3LV Sustain out (Lower)

  • Page 6: Applicable Signals

    3.2. Applicable signals * Mark: Applicable input signal for Component (Y, PB, PR) and HDMI horizontal frequency (kHz) vertical frequency (Hz) COMPONENT HDMI 525 (480) / 60i 15.73 59.94 525 (480) /60p 31.47 59.94 750 (720) /60p 45.00 59.94 1,125 (1,080) /60i 33.75 59.94 1,125 (1,080)/60p...

  • Page 7: Specifications

    4 Specifications Power Source AC 120 V, 60 Hz Power Consumption Maximum 293 W Standby condition 0.3 W Plasma Display panel Drive method AC type Aspect Ratio 16:9 Visible screen size 42 inch class (41.6 inches measured diagonally) (W × H × Diagonal) 36.2 inch ×...

  • Page 8: How To Enter Into Service Mode

    5 Service Mode 5.1. How to enter into Service Mode While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds. 5.1.1. Key command [1] button...Main items Selection in forward direction [2] button...Main items Selection in reverse direction [3] button...Sub items Selection in forward direction [4] button...Sub items Selection in reverse direction...

  • Page 9: Contents Of Adjustment Mode

    Contents of adjustment mode 5.1.2. • Value is shown as a hexadecimal number. • Preset value differs depending on models. • After entering the adjustment mode, take note of the value in each item before starting adjustment. Main item Sub item Sample Data Remark ADJUST...

  • Page 10: Service Tool Mode

    5.2. Service tool mode 5.2.1. How to access 1. Select [SRV-TOOL] in Service Mode. 2. Press [OK] button on the remote control. 5.2.2. Display of SOS History SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory ship- ment setting].

  • Page 11: Hotel Mode

    5.3. Hotel mode 1. Purpose Restrict a function for hotels. item Function 2. Access command to the Hotel mode setup menu Mode Select hotel mode ON/OFF In order to display the Hotel mode setup menu, please Input Select input signal modes. enter the following command (within 2 second).

  • Page 12: Troubleshooting Guide

    6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.

  • Page 13: Power Led Blinking Timing Chart

    6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
  • Page 14 6.3. No Power First check point There are following 2 states of No Power indication by power LED. 1. No lit 2. Red is lit then turns red blinking a few seconds later. (See 6.2.)
  • Page 15 6.4. No Picture...

  • Page 16: Local Screen Failure

    6.5. Local screen failure Plasma display may have local area failure on the screen. Fig-1 is the possible defect P.C.B. for each local area. Fig-1...

  • Page 17: Disassembly And Assembly Instructions

    7 Disassembly and Assembly Instructions 7.1. Remove the Rear cover 1. See Service Hint (Section 3) 7.2. Remove the P-Board Caution: To remove P.C.B. wait 1 minute after power was off for dis- charge from electrolysis capacitors. 1. Unlock the cable clampers to free the cable 2.

  • Page 18: Remove The A-Board

    7.5. Remove the A-Board 7.7. Remove the Control button unit 1. Remove the Tuner unit. (See section 7.4.) 1. Disconnect the connector (C14). 2. Remove the screws (×4 ) and remove the A-Board. 2. Remove the screws (×2 3. Remove the Control button unit. 7.6.

  • Page 19: Remove The Su-Board

    7.9. Remove the SU-Board 7.10. Remove the SD-Board 1. Remove the flexible cables (SU1, SU2, SU3 and SU4) 1. Remove the Control button unit. (See section 7.7.) connected to the SU-Board. 2. Remove the flexible cables (SD1, SD2, SD3 and SD4) 2.

  • Page 20: Remove The Sc-Board

    7.11. Remove the SC-Board 7.13. Remove the SS-Board 1. Remove the SU-Board and SD-Board. (See section 7.9. 1. Remove the Tuner unit. (See section 7.4.) and 7.10.) 2. Unlock the cable clampers to free the cable. 2. Unlock the cable clampers to free the cable. 3.

  • Page 21: Remove The Plasma Panel Sec- Tion From The Cabinet Assy (Glass)

    7.17. Remove the Plasma panel sec- tion from the Cabinet assy (glass) 1. Remove the cabinet assy and the plasma panel fastening screws (×2 7.15. Remove the C1-Board 1. Remove the Control button unit. (See section 7.7.) 2. Remove the Hanger metal R and the Stand bracket R. (See section 7.14.) 3.

  • Page 22: Remove The S-Board

    3. Remove the Rear cover hooks (L, R). 6. Remove the screw (×1 ) and remove the S-Board. 7.19. Remove the K-Board 7.18. Remove the S-Board 1. Remove the Cabinet assy. (See section 7.17.) 1. Remove the Cabinet assy. (See section 7.17.) 2.

  • Page 23: Replace The Plasma Panel

    7.20. Replace the plasma panel Caution: A new plasma panel itself without Hanger metals is fragile. To avoid the damage to new plasma panel, carry a new plasma panel taking hold of the Hanger metals after assembling the Hanger metals and the Stand brackets. 1.

  • Page 24: Measurements And Adjustments

    8 Measurements and Adjustments 8.1. Adjustment Procedure 8.1.1. Driver Set-up 8.1.1.1. Item / Preparation 1. Input a white signal to plasma video input. 2. Set the picture controls as follows. Picture menu: Vivid Normal: Set Aspect: Full Caution 1. First perform Vsus adjustment. 2.

  • Page 25: Initialization Pulse Adjust

    8.1.2. Initialization Pulse Adjust 1. Input the White signal to plasma video input. 2. Set the picture controls as follows. Picture menu : Vivid Normal : Set Aspect : Full 3. Connect Oscilloscope to TPSC1 (SC). Check the voltage (T2) at 100μs period on the down slop. Test point Volume Level...
  • Page 26 8.1.4. Adjustment Volume Location 8.1.5. Test Point Location...

  • Page 27: White Balance Adjustment

    8.2. Adjustment 8.2.1. White balance adjustment Name of measuring instrument Connection Remarks • W/B pattern Component input • Color analyzer or HDMI input (Minolta CA-100 or equivalent) or ATSC 1080i signal Panel surface Procedure Remarks • Make sure the front panel to be used on the final set is fitted. •...

  • Page 29: Main Block Diagram

    9 Block Diagram 9.1. Main Block Diagram DIGITAL SIGNAL PROCESSOR SD CARD SD CARD DATA SD CARD DATA SLOT DDR2 TMDS DATA HDMI1 TMDS DATA HDMI DATA HDMI2 HDMI SW HDMI DATA TMDS DATA HDMI3 (SIDE) IFD_OUT VSB_IN Seine3LV SBO2 SBI2 TUNER SUB+9V DET...
  • Page 30 9.2. Block (1/4) Diagram JK4500 JK4501 JK4502 DIGITAL SIGNAL PROCESSOR HDMI IN 1 HDMI IN 2 HDMI IN 3 (SIDE) V2_V JK3701 V2_L VIDEO2 V2_R (SIDE) IC4500 STB5V EEPROM TV SUB ON TUNER SOS IC4501 IC3001 (LED:10TIMES) (LED:10TIMES) Q5522 EEPROM VOLTAGE VIDEO SW AUDIO SW...
  • Page 31 9.3. Block (2/4) Diagram DIGITAL SIGNAL PROCESSOR IC9300 PD3-H IIC2 VIDEO DATA *PLASMA AI VIDEO DATA LVDS DATA *CPG with SS *H/V Sync Control VIDEO DATA *Sub Filed Processor +5V(P) IC9303 *Plasma AI P3.3V ADDR/DATA +5V(P) FLASH Config(CCLK,DDTATA,PROGB), FLASH I/F MEMORY FPCLK,FPDATA[1:0],FVSEL CONTROL DATA...
  • Page 32 9.4. Block (3/4) Diagram POWER SUPPLY COLD COLD Q601,Q604 Q203-Q206 L603 T201 D253 Vsus RESONANCE Vsus D254 2A 250V SS11 F603 IC601 Vsus IC202 T301 D353 Q602,Q603 +15V(P) Q201,Q202 PFC CONTROL Q207,Q208 IC352 D609 POWER F351 D351 +15V(P) CONTROL NEED HOLDER IC251 PC201...
  • Page 33 9.5. Block (4/4) Diagram SCAN DRIVE TPVSUS Vsus SC50 FACTORY TPVSET IC16791 VSET GEN. SHUNT REG DC/DC 16V-F IPD CIRCUIT SS SUSTAIN DRIVE CONVERTER IC16788,89 VF_GND Q16604 PC16601 CPH2 IC16771 PHOTO COUPLER TPVSUS Vad+5V Q16607 IC16661 Vsus IPD CIRCUIT PC16603 Q16661 SCAN OUT (UPPER) CERS...

  • Page 35: Wiring Connection Diagram

    10 Wiring Connection Diagram 10.1. Caution statement. Caution: Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull. 10.2. Wiring (1)
  • Page 36 10.3. Wiring (2)
  • Page 37 10.4. Wiring (3)
  • Page 38 10.5. Wiring (4)

  • Page 39: Schematic Diagram

    11 Schematic Diagram 11.1. Schematic Diagram Note...
  • Page 40 11.2. P-Board (1/2) Schematic Diagram AC CORD P-BOARD ETX2MM747AFE (1/2) MIP3E50MY CONTROL VIFA5502MTE1 CONTROL COLD VIKIA431A ERROR DET...
  • Page 41 11.3. P-Board (2/2) Schematic Diagram P-BOARD ETX2MM747AFE (2/2) POWER CONTROL VISSC9101M VINJM2904ME1 COMPARATOR COLD COLD Vsus VILC87F2G081 POWER VIR3111N40AT MICOM REGULATOR VISC2628T +15(P) VIBD9703FP +5(P) C2-BOARD (C25) SC-BOARD (SC2) A-BOARD A-BOARD SS-BOARD A-BOARD (A6) (A25) (SS11) (A6)
  • Page 42 11.4. GK, K and S-Board Schematic Diagram K-BOARD TNPA4871S RM2501 B3RAD0000160 REMOTE RECEIVER R2525 D2512 D2520 MAZ80430LL LN1271RALTR POWER LED C2512 C2522 6.3V PC2501 B3JB00000046 0.1u Q2511 C.A.T.S. SENSOR 2SD0601A0L R2513 GK-BOARD TNPA4874S R2517 Q2510 R2524 5.6k 2SD0601A0L R2516 R2542 R2557 5.6k R3771...

  • Page 43: A-Board (1/15) Schematic Diagram

    11.5. A-Board (1/15) Schematic Diagram A-BOARD TXN/A1EKUUS (1/15) Seine3LV FLASH HDMI TO 3/15 TO 8/15 TO 9/15 EBADD23/NABSY_N IC8001 EBADD23/NABSY_N IC8001 DDC5V_A VGIN IC8001 VGIN TP8000 IC8001 ANTCON EBADD22/NAALE IC8001 EBADD22/NAALE TO 5/15 TO 8/15 VBIN IC8001 VBIN EBADD21/NACLE IC8001 EBADD21/NACLE IC8001 RXNC_A...
  • Page 44 11.6. A-Board (2/15) Schematic Diagram A-BOARD TXN/A1EKUUS (2/15) DDR2 IC8001 IC8002 C1AB00003078 C3ABSY000036 SUB1.8V Seine3LV DDR2 CH0DM0 CH0DM0 DDRDM0 IC8001 IC8002 C8046 IC8002 IC8002 CH0DM1 CH0DM1 DDRDM1 IC8001 IC8002 IC8002 IC8002 0.1u IC8002 IC8002 IC8002 UDQS IC8002 IC8002 CH0DQS0 IC8002 UDQS C8042 IC8002...
  • Page 45 11.7. A-Board (3/15) Schematic Diagram A-BOARD TXN/A1EKUUS (3/15) DIGITAL,SD-CARD Seine3LV SUB3.3V TO 1/15 R4092 EXB2HV472JV R4090 EXB2HV680JV AA_ED0 EBDAT0 SUB3.3V AA_ED1 EBDAT1 AA_ED2 EBDAT2 AA_ED3 SUB3.3V EBDAT3 AA_ED4 C8506 TP8568 EBDAT4 R8517 0.1u AA_ED5 AA_XECS0 EBDAT5 XECS0 AA_ED6 EBDAT6 R8519 AA_ED7 AA_XERE EBDAT7...
  • Page 46 11.8. A-Board (4/15) Schematic Diagram A-BOARD TXN/A1EKUUS (4/15) POWER SUPPLY SYSTEM MPU VJ5600 STB5V Q5522 TPS0S F15V R5537 L5603 L5604 B1ADCE000022 J0JHC0000075 G1C100MA0203 1.5k AG_SOS AG_SOS TO 7/15 C5702 C5697 C5713 C5714 C5522 R5535 R5538 2.2k 0.1u R5536 F15V TP5400 R5540 F15V C5708...
  • Page 47 11.9. A-Board (5/15) Schematic Diagram A-BOARD TXN/A1EKUUS (5/15) CONNECTOR R3571 SOUND15V TP3520 TP3518 TP3519 P-BOARD (P6,P7) R3570 IIC2 TO 7,10/15 +15V_S +15V_S SYS_SCL0 SYS_SCL0 SYS_SDA0 +15V_S SYS_SDA0 TP3521 SUB9V S_GND S_GND S_GND JK3000 MUTE TO 10/15 F+15V K1U925A00002 OPERATE MUTE F15V TP3522 TP3502...
  • Page 48 11.10. A-Board (6/15) Schematic Diagram A-BOARD TXN/A1EKUUS (6/15) AV SW,SPEAKER OUT OPERATE OPERATE MUTE RESET TP2104 C2153 0.1u C2105 SOUND15V R2109 C2151 C2152 SUB3.3V C2103 470u C2106 C2109 R2121 0.1u 4700p 0.047u C2134 R2101 0.022u C2107 C2118 C2124 4700p C2143 0.1u V2_V 0.022u...
  • Page 49 11.11. A-Board (7/15) Schematic Diagram A-BOARD TXN/A1EKUUS (7/15) SYSTEM MPU,EEPROM SUB5V R1212 R1211 SUB9V R1213 R1214 STB3.3V TP1103 C1117 TP1105 0.1u HDMI AG_EDID_WP AG_EDID_WP TO 8/15 AG_HDMI_CEC R1209 AG_HDMI_CEC 4.7k SUB3.3V TP1102 R1201 R1200 R1237 4.7k 4.7k 4.7k LVDS Out R1205 R1197 TP1100...
  • Page 50 11.12. A-Board (8/15) Schematic Diagram A-BOARD TXN/A1EKUUS (8/15) HDMI CN_to_H TO 5/15 TP4508 MAIN_Y/CVBS D4584 MAIN_Y/CVBS B0HCMM000014 MAIN_PB/C MAIN_PB/C L4506 J0JYC0000068 L4507 MAIN_PR J0JYC0000068 MAIN_PR R4606 RGB_CVBS 4.7k RGB_CVBS TP4525 C4500 SUB2.5V 0.1u IC4500 C4625 L4512 Seine3LV C4551 J0JYC0000068 JK4500 0.1u 0.1u TO 1/15...
  • Page 51 11.13. A-Board (9/15) Schematic Diagram A-BOARD TXN/A1EKUUS (9/15) TUNER TO 7/15 AG_RF_AFT1 R8312 AG_RF_AFT1 TP8300 TU8300 RF_L RF_L TP8301 ENGE6609KF RF_R TUNER RF_R TO 5/15 TP8302 RF_V RF_V SUB5V R8341 R8300 RF_L L-out RF_R R-out R8301 RF-AGC_Monitor R8332 VIDEO_OUT Video-out C8301 C8302 C8310...
  • Page 52 11.14. A-Board (10/15) Schematic Diagram A-BOARD TXN/A1EKUUS (10/15) CONNECTOR FACTORY STB5V SYSTEM MPU STB5V STB3.3V TP8573 TP8503 STB3.3V R4233 TO 1,7/15 AG_SRQ_SYSMPU TP8505 IIC_CONT STB5V R4131 SYS_SCL2_TUNER TP8572 SYSMPU_SCL2 (Tuner) FACTORY R4132 SYS_SDA2_TUNER SYSMPU_SDA2 (Tuner) STB5V TP8566 D_RXD SRQ1 D_RXD SYSMPU_SCL0 (AVSW/A_Amp) Panel_RXD...
  • Page 53 11.15. A-Board (11/15) Schematic Diagram 3.3V A-BOARD TXN/A1EKUUS (11/15) IC9805 DC-DC CONVERTER 15V->3.3V C0DBAYY00477 P15V P5V->FPGA2.5V PGND PANEL MICOM,EEPROM P2.5V PGND PGND P3.3V C9077 C9078 C9899 C9926 L9001 VOUT G1C3R3Z00004 R9897 Q9003 C9071 B1ABCF000231 STB_D3.3V ON/OFF IC9808 0.1u BOOT R9108 TP9079 PSET C9080...
  • Page 54 11.16. A-Board (12/15) Schematic Diagram A-BOARD TXN/A1EKUUS (12/15) DISCHARGE CONTROL LVDS TO 1/15 R9245 RE_O+ RE_O+ RE_O+(LSB) RE_O- RE_O- RE_O-(LSB) R9243 RD_O+ RD_O+ RD_O+ RD_O- RD_O- RD_O- FPGA R9246 RCLK_O+ RCLK_O+ RCLK_O+ RCLK_O- to PD3/FPGA RCLK_O- RCLK_O- R9242 P3.3V RC_O+ RC_O+ RC_O+ RC_O-...
  • Page 55 11.17. A-Board (13/15) Schematic Diagram A-BOARD TXN/A1EKUUS (13/15) PD3-H D_TRST IC9300 OCKOUTD IC9300 AP20 IC9300 TRST Low Active IC9300 OCKOUTU D_TMS IC9300 C9972 IC9300 PRCKO D_TCK IC9300 R9983 L8R_CLKMO C9971 IC9300 CKMO X9900 D_TDO 20MHz(SS) H0J200500076 IC9300 PD3H_ROM L8R_FCCLK IC9300 FCCLK CCLK for FPGA D_TDI...
  • Page 56 11.18. A-Board (14/15) Schematic Diagram A-BOARD TXN/A1EKUUS (14/15) PD3-H P3.3V P1.2V P1.8V_DDR2 R9702 P1.8V L9900 L9904 J0JHC0000117 C9968 J0JHC0000117 0.1u IC9300 MLVVDD33 IC9300 MLVVDD33 IC9300 VDD33 IC9300 VDDR IC9300 VDDIO C9701 C9921 IC9300 MLVVDD33 IC9300 MLVVDD33 IC9300 VDD33 C9906 0.1u 0.1u IC9300 VDDR...
  • Page 57 11.19. A-Board (15/15) Schematic Diagram A-BOARD TXN/A1EKUUS (15/15) PD3-H L8R_DM0 P1.8V_DDR2 IC9902 DDR-Terminate L8R_DM1 IC9902 C9993 IC9300 IC9300 IC9300 IC9300 IC9300 AM20 VSS IC9300 MLVVSS IC9300 LVVSS IC9902 IC9902 to DDR 0.1u L8R_XDQS0 IC9300 IC9300 IC9300 IC9300 AD30 IC9300 AM21 VSS IC9300 MLVVSS IC9300...
  • Page 58 11.20. C1-Board (1/2) Schematic Diagram C1-BOARD TXNC11EFUU (1/2) C1_P5_3.3V C1_P5_3.3V C17102 C17101 C17115 C17116 C17114 C17104 250V 250V 250V 250V 0.15u 0.15u 0.15u 0.15u PANEL DATA PANEL DATA DRIVER DRIVER C1_P5_3.3V C1_P5_3.3V C17106 C17107 C17105 C17118 C17119 C17117 250V 250V 250V 250V 0.15u...
  • Page 59 11.21. C1-Board (2/2) Schematic Diagram C1-BOARD TXNC11EFUU (2/2) A-BOARD (A31) *C14 GK-BOARD TERM (GK1) C1_P5_3.3V R17101 *R17149 *R17102 R17103 R17146 R17105 AB_LE1 AA_LE_L C1_P5_3.3V AB_LE2 *C17141 AB_ODE1 R17150 100p 5V_DET AB_ODE2 P5V/P3.3V_DET AA_ODE_L R17104 P5V/P3.3V AB_PC1 AA_PC1_L P5V/P3.3V AB_PC2 AA_PC2_L AB_CLR1 AB_CLR2 AA_CLR_L...
  • Page 60 11.22. C2-Board (1/2) Schematic Diagram C2-BOARD TXNC21EFUU (1/2) A-BOARD (A32) TERM SS_5V C2_P5_3.3V R17260 SS_5V SS-BOARD (SS33) P-BOARD (P35) C2_P5_3.3V C17202 R17201 0.1u 220k AA_CLR_R AB_CLR4 AB_CLR3 AA_PC4_R AB_PC4 AA_PC3_R AB_PC3 AA_ODE_R R17202 EXB38V470JV AB_ODE4 AB_ODE3 AA_LE_R AB_LE4 AB_LE3 R17245 10 GND R17203 EXB38V470JV...
  • Page 61 11.23. C2-Board (2/2) Schematic Diagram C2-BOARD TXNC21EFUU (2/2) ZA17202 K4AD01Z00001 ZA17204 K4AD01Z00001 C2_P5_3.3V C17205 C17206 C17204 250V 250V 0.15u 0.15u ZA17201 ZA17203 K4AD01Z00001 K4AD01Z00001 PANEL DATA DRIVER C2_P5_3.3V C2_P5_3.3V C17208 C17209 C17207 C17217 C17218 C17216 250V 250V 250V 250V 0.15u 0.15u 0.15u 0.15u...
  • Page 62 11.24. SC-Board (1/4) Schematic Diagram SC-BOARD TXNSC1EKUU (1/4) P-BOARD (P2) Vsus *C16413 *C16414 *C16415 250V 250V 250V 1.5u 220u 220u A-BOARD (A33) IC16561 SC20 C0JBAZ002692 TP16 TP17 BUFFER TP18 C16563 C16562 TP36 R16561 100u EXB38V470JV TP24 TP46 AA_SIU TP19 SOS7_SC2 CERS TP38 AA_CLK...
  • Page 63 11.25. SC-Board (2/4) Schematic Diagram SC-BOARD TXNSC1EKUU (2/4) IC16771 C0CBADC00072 D16401 B0FACR000007 Vad+5V VAD+5V 16V_F VOUT D16402 C16771 R16536 B0FACR000007 C16772 C16796 R16534 4.7u 470u Q16401 D16534 D16536 Q16501 B0ECHR000001 B0ECHR000001 2PG0110000RP B1HFPFA00001 C16401 630V 5600p R16401 R16504 R16503 R16512 R16402 R16511 IC16464...
  • Page 64 11.26. SC-Board (3/4) Schematic Diagram TP65 TP66 R16602 AA_CPH2 D16608 PC16601 R16606 MAZ81200ML B3PBA0000498 Q16604 B1CHPM000001 R16869 R16613 D16619 R16604 B0ECKP000047 AA_CERS D16616 C16603 D16606 R16611 R16614 630V MA3X152E0L R16609 1000p B0ECKM000038 C16602 PC16603 R16633 R16765 SC-BOARD TXNSC1EKUU (3/4) C16604 B3PBA0000498 D16618 630V...
  • Page 65 11.27. SC-Board (4/4) Schematic Diagram VSET:290V TP64 TPVSET L16699 D16715 G0C471KA0167 B0ECHR000001 VSUS:209V SC-BOARD TXNSC1EKUU (4/4) IC16788 C16823 C16822 TPVSUS 630V 400V R16744 R16731 5600p 127k 100k MIP3900MSSCF R16735 Q16874 R16713 187k Q16667 R16877 100k C16821 B1CBGD000001 R16749 DRAIN 2SB0709A0L R16794 TP45 R16719...
  • Page 66 11.28. SS-Board (1/2) Schematic Diagram SS-BOARD TXNSS1EKUU (1/2) R16031 *Q16001 R16032 2PG0060000RP VSUS:209V R16001 TPVSUS R16033 SS11 L16271 Q16141 G0ZZ00002183 P-BOARD VSUS R16141 *Q16002 (P11) B1HFPFA00001 D16032 2PG0060000RP VSUS MA2J11100L R16002 *C16012 *C16013 C16018 R16034 C16002 630V 250V 250V 250V 220u 220u 1.5u...
  • Page 67 11.29. SS-Board (2/2) and SS2-Board Schematic Diagram SS-BOARD TXNSS1EKUU (2/2) TP51 ZA16003 K4CD01000011 *D16286 TP54 MA2J11100L *SS61 R16288 C16285 330k 0.1u D16285 MA3X152D0L C16286 R16289 330k 0.1u SS53 TP56 PANEL ZA16002 C16280 R16281 SUSTAIN K4CD01000011 R16284 R16290 Q16280 C16287 ELECTRODE 220k 330k 2SD0601A0L...

  • Page 68: Printed Circuit Board

    12 Printed Circuit Board 12.1. P-Board P-BOARD (FOIL SIDE) ETX2MM747AFE...
  • Page 69 Parts Location Parts Location P-BOARD (FOIL SIDE) P-BOARD (COMPONENT SIDE) TRANSISTOR TEST POINT TRANSISTOR TEST POINT IC201 Q201 IC202 Q203 IC202 Q202 IC251 Q204 IC251 Q203 IC351 Q205 IC351 Q204 IC501 Q206 IC352 Q205 IC551 Q355 IC353 Q206 Q551 IC501 Q207 Q501 IC551...
  • Page 70 P-BOARD (COMPONENT SIDE) ETX2MM747AFE...
  • Page 71 12.2. GK, K, S and SS2-Board SS2-BOARD (FOIL SIDE) TNPA4802S TNPA4802 1 SS2 P b F S E E R E V E R S E F O R O R D E R N O . S S 2 4 S S 5 8 SS2-BOARD (COMPONENT SIDE) TNPA4802S...
  • Page 72 12.3. A-Board A-BOARD (FOIL SIDE) TXN/A1EKUUS C9983 CL9892 CL9891 CL9890 CL9889 CL9888 CL9887 CL9302 CL9306 CL9309 CL9312 CL9316 CL9320 CL9324 CL9329 CL9332 CL9334 CL9335 CL9359 CL9360 CL9363 CL9364 CL9373 CL9374 CL9379 CL9380 CL9383 CL9384 T P 4 0 0 3 CL9300 CL9339 CL9353...
  • Page 73 Parts Location Parts Location A-BOARD (FOIL SIDE) A-BOARD (COMPONENT SIDE) IC IC TRANSISTOR TEST POINT TRANSISTOR TEST POINT TP4500 TP8548 TP9077 TP4501 TP8549 TP9078 IC1100 Q1100 TP001 IC4500 Q2201 TP1104 TP4502 TP8550 TP9079 IC1101 Q1101 TP002 IC4503 Q4100 TP3500 TP4503 TP8551 TP9080 IC4800...
  • Page 74 A-BOARD (COMPONENT SIDE) TXN/A1EKUUS C9049 FL9301 FL4000 JS4011 R9103 C9050 C4798 C9051 R9300 C5722 FL4007 JS4036 Q9001 R9102 Q9000 R9101 R9226 FL4003 JS4013 R9129 Q 9 0 0 0 R9229 C9859 Q 9 0 0 4 R9154 A 3 2 A 3 1 R9228 C9039...
  • Page 75 12.4. C1-Board Parts Location C1-BOARD IC IC IC17101 C1-BOARD (FOIL SIDE) TXNC11EFUU TNPA4762 1 C1 P b F S E E R E V E R S E F O R O R D E R N O . C1-BOARD (COMPONENT SIDE) TXNC11EFUU R 1 0 5 I C 1 0 1...
  • Page 76 12.5. C2-Board Parts Location C2-BOARD IC IC IC17201 IC17202 IC17211 C2-BOARD (FOIL SIDE) TXNC21EFUU TNPA4763 1 S E E R E V E R S E F O R O R D E R N O . P b F C2-BOARD (COMPONENT SIDE) TXNC21EFUU R 2 9 2...
  • Page 77 12.6. SC-Board SC-BOARD (FOIL SIDE) TXNSC1EKUU Z A 4 2 1 Z A 4 2 2 Z A 4 1 2 Z A 4 1 1 T P 8 1 T P 7 8 T P 5 9 T P 8 0 T P 7 9 T P 5 1 T P 6 1...
  • Page 78 Parts Location Parts Location SC-BOARD (FOIL SIDE) SC-BOARD (COMPONENT SIDE) TEST POINT PHOTO COUPLER TEST POINT TP42 Q16622 TP43 Q16624 IC16464 PC16461 IC16784 TP44 Q16645 IC16465 PC16480 IC16786 Q16646 TP45 TP46 IC16471 PC16601 IC16788 TP51 Q16647 TP66 IC16490 PC16603 IC16791 TP52 Q16649 IC16491...
  • Page 79 SC-BOARD (COMPONENT SIDE) TXNSC1EKUU ZA421 ZA411 ZA412 ZA422 H.V. DANGER H.V. DANGER H.V. DANGER H.V. DANGER R746 C568 TPSC1 R696 IC564 R747 C797 ZA402 C460 IC724 R573 SC46 D792 IC792 R797 L851 IC793 D794 C723 SC42 SC41 C414 D721 D662 C450 R664 C664...
  • Page 80 12.7. SS-Board Parts Location SS-BOARD (FOIL SIDE) TEST POINT TP25 TP56 TP26 TPSOS8 IC16304 TPSS1 TP27 TRANSISTOR TP28 TPVe TP29 TPVSUS Q16001 TP30 Q16002 TP31 VOLUME Q16003 TP33 TP10 Q16022 TP34 TP13 VR16001 Q16023 TP36 TP14 Q16024 TP38 TP16 Q16041 TP39 TP17 Q16051...
  • Page 81 Parts Location SS-BOARD (COMPONENT SIDE) TRANSISTOR TEST POINT Q16101 IC16131 Q16001 Q16102 TPSOS8 IC16151 Q16002 Q16141 TPSS1 Q16161 IC16241 Q16003 TPVe Q16191 IC16251 Q16022 TPVSUS IC16304 Q16023 Q16251 IC16312 Q16024 Q16280 Q16041 PHOTO COUPLER VOLUME Q16051 Q16055 VR16001 PC16191 Q16056 PC16301 SS-BOARD (COMPONENT SIDE) TXNSS1EKUU...

  • Page 83: Exploded View And Replacement Parts List

    13 Exploded View and Replacement Parts List 13.1. Exploded View and Mechanical Replacement Parts List 13.1.1. Exploded View...
  • Page 84 13.1.2. Accessories...

  • Page 85: Mechanical Replacement Parts List

    13.1.3. Mechanical Replacement Parts List...
  • Page 86 5HI 6DIHW\ 3DUW 1R 3DUW 1DPH 'HVFULSWLRQ 4 W\ 5HPDUNV  %$77(5< &29(5  3$9&$ .&*<< $& &25'  3$9&$ 0')$- 3/$60$ ',63/$< 3$1(/ 14$<% 5(027( &21752//(5  3$9&$ 7%/$ 67$1' 32/( 5 7%/$ 67$1' 32/( / 7%/; 3('(67$/ 67$1'  3$9&$ 7%0$ 3$1$621,&...
  • Page 87 5HI 6DIHW\ 3DUW 1R 3DUW 1DPH 'HVFULSWLRQ 4 W\ 5HPDUNV 74=- 6&5(: 86( +$1'%,// 76;/ &$%/( &&686' 76;/ &$%/( $6&  3$9&$ 76;/ &$%/( &$  3$9&$ 76;/ &$%/( &$  3$9&$ 7:%6/ /8* 7(50,1$/ 7;$/.(.88 $&,1/(7 :,7+ &$%/(  3$9&$ 7;)%;:6(5 &21752/ %87721 $66<...

  • Page 88: Electrical Replacement Parts List

    13.2. Electrical Replacement Parts List 13.2.1. Replacement Parts List Notes...
  • Page 89 13.2.2. Electrical Replacement Parts List Safety Ref. No. Part No. Part Name & Pcs Remarks Description Safety Ref. No. Part No. Part Name & Pcs Remarks C2138 F1H1H223A970 C 0.22UF, K, 50V Description C2139 F1H1H223A970 C 0.22UF, K, 50V C2140 F1H1E104A129 C 0.1UF, 25V K1KA08A00506 8P CONNECTOR C2141...
  • Page 90 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C3050 F1G1C104A116 C 0.10UF, K, 16V C4763 F1H1H103A970 C 0.001UF, K, C3157 F1G1C104A116 C 0.10UF, K, 16V C4771 F1G1H102A730 C 1000UF, 50V C3752 F1J1H102A836 C 1000UF, 50V...
  • Page 91 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C5727 F1G1C103A116 C 0.010UF, K, C8130 F1H1A1050032 C 10UF, 50V C8131 F1J1A106A043 C 0.010UF, K, C5728 F1G1H471A730 C 470UF, 50V C5729 F1G1C104A116 C 0.10UF, K, 16V C8132...
  • Page 92 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C8305 F1G1H221A731 C 220UF, 50V C9083 F1K0J226A008 C 22UF, K,6.3V C8306 F1G1H221A731 C 220UF, 50V C9084 F1K0J226A008 C 22UF, K,6.3V C8307 F1G1C104A116 C 0.10UF, K, 16V C9085...
  • Page 93 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C9538 F1G1C104A116 C 0.10UF, K, 16V C9949 F1G1C104A116 C 0.10UF, K, 16V C9539 F1G1C104A116 C 0.10UF, K, 16V C9950 F1G1C104A116 C 0.10UF, K, 16V C9540...
  • Page 94 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C16285 F1H1H104A970 C 0.1UF, K, 50V C16755 F1L1E4750004 C 4.7UF, 25V C16286 F1H1H104A970 C 0.1UF, K, 50V C16756 F1L1E4750004 C 4.7UF, 25V C16287 F1H1H104A970 C 0.1UF, K, 50V...
  • Page 95 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C17218 F1H1A1050032 C 10UF, 50V D4577 EZAEG2A50AX DIODE C17219 F1L2E154A028 E 1500UF, 25V D4578 EZAEG2A50AX DIODE C17220 F1L2E154A028 E 1500UF, 25V D4579 EZAEG2A50AX DIODE...
  • Page 96 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D16478 B0HCKS000002 DIODE D16871 MAZ83300ML ZENER DIODE D16480 MA2J11100L DIODE D16874 MAZ80510LL ZENER DIODE D16482 B0FACP000002 DIODE PAVCA D16875 MA2J11100L DIODE...
  • Page 97 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description IC16661 C0BBBA000024 IC L8003 J0JHC0000045 CHIP INDUCTOR IC16691 C0JBAC000363 IC L8012 J0JHC0000045 CHIP INDUCTOR IC16692 C0DBZMC00006 IC L8014 J0JHC0000045 CHIP INDUCTOR IC16724 C0CBADC00072 IC...
  • Page 98 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description TXNC11EFUU CIRCUIT BOARD C1 (RTL) Q16451 B1JAEP000006 TRANSISTOR PAVCA Q16471 B1ABCF000231 TRANSISTOR TXNC21EFUU CIRCUIT BOARD C2 (RTL) Q16490 B1CBGD000001 FET PAVCA Q16501...
  • Page 99 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R1176 ERJ2GEJ393 R1233 ERJ2GEJ472 M 4.7KOHM, 39KOHM,J,0.063W J,0.063W R1177 ERJ2GEJ101 M 100 OHM, R1235 ERJ2GEJ472 M 4.7KOHM, J,0.063W J,0.063W R1180 ERJ2GEJ472...
  • Page 100 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R3058 ERJ2GEJ221 M 220 OHM, R4089 EXB2HV680J RESISTOR ARRAY J,0.063W R4090 EXB2HV680J RESISTOR ARRAY R3059 ERJ2GEJ221 M 220 OHM, R4091 EXB2HV680J RESISTOR ARRAY...
  • Page 101 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R4624 ERJ2GEJ223 M 22KOHM, R5673 ERJ2GEJ680 M 68 OHM, J,0.063W J,0.063W R4625 ERJ2GEJ223 M 22KOHM, R5674 D1BB6981A055 M6.98KOHM, 1/10W PAVCA J,0.063W R5675...
  • Page 102 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R8119 ERJ2GEJ222 M 2.2KOHM, R8556 ERJ2GEJ472 M 4.7KOHM, J,0.063W J,0.063W R8120 ERJ2GEJ102X M 1K OHM J 1/4W R8557 ERJ2GEJ472 M 4.7KOHM, J,0.063W...
  • Page 103 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R9116 ERJ2GEJ101 M 100 OHM, R9242 ERJ2GEJ101 M 100 OHM, J,0.063W J,0.063W R9119 EXB38V470J RESISTOR ARRAY R9243 ERJ2GEJ101 M 100 OHM, J,0.063W R9120...
  • Page 104 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R9598 ERJ2GEJ470 M 47 OHM, R16051 D0GF5R6JA047 M 5.6 OHM,J, J,0.063W 0.33W R9604 ERJ2GEJ103 M 10KOHM, R16101 D0GD221JA059 M 220 OHM,J,1/ J,0.063W R9608 EXB2HV470JV...
  • Page 105 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16285 EXB38V623J RESISTOR ARRAY R16504 ERJT06J750V M 75 OHM,F,0.25W R16288 D0GF334JA047 M R16506 ERJT06J100V M 10 OHM,F,0.25W 330KOHM,F,0.33W R16509 ERJT08J1R0V M 1.8OHM,J,...
  • Page 106 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16646 D1BD1181A044 M1.18KOHM, 1/10W R16735 D1BD1873A044 M 187KOHM, 1/10W R16648 ERJT08J202V M 2KOHM,J, 0.33W R16736 D1BD1873A044 M 187KOHM, 1/10W R16649 ERJT06J330V M 33 OHM,F,0.25W...
  • Page 107 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16845 D1BD8662A044 M86.6KOHM, 1/10W R17129 ERJ3GEYJ101 M 100 OHM,J,1/ R16846 D1BD8202A044 M 82KOHM, 1/10W R17130 ERJ3GEYJ201 M 200 OHM,J,1/ R16847 ERJ6GEYJ472V M 4.7K OHM J 1/ R17131...
  • Page 108 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R17231 ERJT14J6R8U C6.8 OHM, J,1/4W ZA16402 K4CD01000011 AV TERMINAL R17232 ERJ3GEYJ101 M 100 OHM,J,1/ ZA16403 K4CD01000011 AV TERMINAL ZA17101 K4AD01Z00001 TERMINAL R17233...
  • Page 109 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C382 ECJ1VB1H102K C 1000PF, K, 50V C624 ECKENA331KBR CERAMIC CAPACI- C383 ACMEB474K1T CERAMIC CHIP CAPACITOR C626 ECJ1VB1H102K C 1000PF, K, 50V C384 ACRC2HD222KP CERAMIC CAPACI- C627...
  • Page 110 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description IC202 VISSC9101M INTEGRATED CIR- Q604 VKFMR23N57E CUIT Q605 2SB709-R-RTX TRANSISTOR IC251 VIKIA431A INTEGRATED CIR- Q606 2SD0601ARL TRANSISTOR CUIT Q701 2SD0601ARL TRANSISTOR...
  • Page 111 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R277 ERJ6GEYJ2R7V M 2.7 OHM,J,1/ R337 ERJ6GEYJ221V M 220 OHM,J,1/ R278 ERJ6GEYJ2R7V M 2.7 OHM,J,1/ R338 ERJ6GEYJ221V M 220 OHM,J,1/ R279 ERJ6GEYJ2R7V M 2.7 OHM,J,1/ R339...
  • Page 112 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R517 ERJ3GEY0R00 M 0 OHM, 1/16W R635 ARRCR1F4993T METAL GLAZE FIXED RESISTOR R518 ERJ12YJ120 CHIP RESISTOR R636 ARRCR1F4993T METAL GLAZE R519 ERJ3GEYJ224 M 220KOHM,J,1/...
  • Page 113 Safety Ref. No. Part No. Part Name & Pcs Remarks Description R742 ERJ3GEYJ821 M820 OHM,J,1/16W R743 ERJ3GEYJ471 M 470 OHM,J,1/ R744 ERJ3GEYJ101 M 100 OHM,J,1/ R745 ERJ3GEYJ101 M 100 OHM,J,1/ R746 ERJ3GEYJ101 M 100 OHM,J,1/ R747 D0GB102JA057 M 1KOHM,J,1/16W R748 D0GB103JA057 M 10K OHM J 1/ R749 ERJ3GEYJ221...

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