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Sony VPL-CS4 Service Manual
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Sony VPL-CS4 Service Manual

Sony VPL-CS4 Service Manual

Lcd data projector
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SERVICE MANUAL

MODEL
..............
VPL-CS4
VPL-CS4
VPL-CX4
VPL-CX4
RM-PJM11
RM-PJ2
RM-PJ2
Remote Commander For VPL-CS4
RM-PJM11
Remote Commander For VPL-CX4
DEST.
.........
WORLD
Serial No. 10,001 to 5,000,000
WORLD
Serial No. 5,000,001 and later
WORLD
Serial No. 10,001 to 5,000,000
WORLD
Serial No. 5,000,001 and later
MODEL
..............
RM-PJ2
RM-PJM11
LCD DATA PROJECTOR
DEST.
.........
WORLD
WORLD
REVISED-1

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Summary of Contents for Sony VPL-CS4

  • Page 1: Service Manual

    Serial No. 10,001 to 5,000,000 VPL-CS4 RM-PJM11 WORLD WORLD Serial No. 5,000,001 and later VPL-CX4 WORLD Serial No. 10,001 to 5,000,000 VPL-CX4 WORLD Serial No. 5,000,001 and later REVISED-1 RM-PJM11 RM-PJ2 RM-PJ2 Remote Commander For VPL-CS4 RM-PJM11 Remote Commander For VPL-CX4 LCD DATA PROJECTOR...
  • Page 2 LES SCHÉMAS DE PRINCIPE, LES VUES EXPLOSÉES ET LES CRITICAL TO SAFE OPERATION. REPLACE THESE COMPO- LISTES DE PIECES SONT D’UNE IMPORTANCE CRITIQUE NENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR POUR LA SÉCURITÉ DU FONCTIONNEMENT. NE LES AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB- REMPLACER QUE PAR DES COMPOSANTS SONY DONT LE LISHED BY SONY.
  • Page 3 Hävitä käytetty paristo valmistajan ohjeiden constructeur. mukaisesti. Mettre au rebut les batteries usagées conformément aux instructions du fabricant. ADVARSEL! Lithiumbatteri-Eksplosionsfare ved fejlagtig håndtering. Udskiftning må kun ske med batteri af samme fabrikat og type. Levér det brugte batteri tilbage til leverandøren. 1 (P) VPL-CS4/CX4...
  • Page 4 . Gooi de batterij niet weg. maar lever hem in als KCA. For the customers in the Netherlands Voor de klanten in Nederland . Gooi de batterij niet weg. maar lever hem in als KCA. 2 (P) VPL-CS4/CX4...

  • Page 5: Table Of Contents

    F Board Removal ............... 1-4 1-2-5. Optical Block Assy Removal ............. 1-4 1-2-6. BB and GB Boards Removal (VPL-CS4) ........1-5 1-2-7. QA, BB and GB Boards Removal (VPL-CX4) ......1-5 1-2-8. QB and BA Boards Removal (VPL-CS4) ........1-6 1-2-9.
  • Page 6 4-4. Accessories ....................4-33 5. Block Diagrams Overall Block ....................5-1 BB Block ..................... 5-2 C Block (For VPL-CS4) ................5-4 C Block (For VPL-CX4) ................5-6 BA Block ..................... 5-8 QA Block ....................5-8 QB Block ..................... 5-8 F Block ......................5-9 GA Block ....................
  • Page 7 ....................... 6-30 ....................... 6-31 ....................... 6-31 ....................... 6-32 ....................... 6-33 ....................... 6-36 Printed Wiring Boards ......................6-4 ......................6-8 ....................... 6-14 ....................... 6-26 ....................... 6-27 ....................... 6-28 ....................... 6-30 ....................... 6-31 ....................... 6-31 ....................... 6-32 ....................... 6-33 ....................... 6-34 VPL-CS4/CX4...

  • Page 9: Service Informations

    Section 1 Service Informations 1-1. Board Layouts Lamp power QA (VPL-CX4 Only) VPL-CS4/CX4...

  • Page 10: Disassembly And Extension Boards

    3 Two blind rubbers 4 Two screws (+K3 x 8) 8 Screw (+K3 x 8) CN701 7 Connector cover 1 Push the open button. 2 Front cover is opend to the arrow direction, it is set on top of the projector. VPL-CS4/CX4...

  • Page 11: H Board Removal

    2 Four screws (+PTP2.6 x 8) Front cover (B) 3 Front cover (B) assy CN001 1-2-3. C Board Removal 1 Two screws (+B3 x 6) CN107 2 Two ground springs (C) CN109 3 C board CN106 CN102 CN601 CN401 CN501 VPL-CS4/CX4...

  • Page 12: F Board Removal

    1-2-5. Optical Block Assy Removal * Remove the C board. (Refer to Sec.1-2-3.) * Remove the F board. (Refer to Sec.1-2-4.) 1 Two screws (+PTPWH3 x 10) 3 Three screws (Machine screw +P4 x 10) 2 Connector (2P) 4 Optical block assy VPL-CS4/CX4...

  • Page 13: Bb And Gb Boards Removal (Vpl-Cs4)

    1-2-6. BB and GB Boards Removal (VPL-CS4) * Remove the optical block assy. (Refer to Sec.1-2-5.) 5 Two screws (+B3 x 6) 6 GB board CN3202 1 Holder (MS) CN3201 3 BB board 4 Screw (+B3 x 6) CN103 2 Two screws...

  • Page 14: Qb And Ba Boards Removal (Vpl-Cs4)

    1-2-8. QB and BA Boards Removal (VPL-CS4) * Remove the BB and GB boards. (Refer to Sec.1-2-6.) 1 Screw (+B3 x 6) 2 QB board 3 Two screws (+B3 x 6) 4 BA board 1-2-9. QB and BA Boards Removal (VPL-CX4) * Remove the QA, BB and GB boards.

  • Page 15: Board Removal

    * Remove the optical block assy. (Refer to Sec.1-2-5.) 5 Two screws (+B3 x 6) Sheet (GA2) 6 Cover (GA) 7 GA board Holder (GA) 3 Two screws (+B3 x 6) Sheet (GA) 4 Fan holder (EX) 1 Screw (+B3 x 6) 2 Holder (AC) VPL-CS4/CX4...

  • Page 16: Lamp Power And Gc Board Removal

    5 GC board CN4101 1 Two screws (+PTPWH3 x 10) CN4102 CN4104 2 Connector (2P) 1-2-13. Projection Lens Removal * Remove the optical block assy. (Refer to Sec.1-2-5.) 1 Three screws Hexagon socket head screw with washer 2 Projection lens VPL-CS4/CX4...

  • Page 17: Prism Block Assy And In-Polarizer Removal

    9 Two screws (+B2 x 4) !/ In-polarizer holder !- In-polarizer (R) 2 Prism block assy Flexible cable Use extreme care not to touch the glass section of prism, LCD, and conductive section of the flexible cable in particular. VPL-CS4/CX4...

  • Page 18: Extension Boards And Extension Cables

    1-2-15. Extension Boards and Extension Cables XPX board XPS board (A-1391-100-A) (A-1391-107-A) Flexible cable (32P) Flexible cable (24P) (1-900-251-18) (1-900-251-19) VPL-CS4 VPL-CX4 Cable (5P) Two cables (12P) Two cables (8P) Cable (3P) X1 board Cable (2P) X3 board X4 board...

  • Page 19: Extension Boards And Extension Cables Connection

    (32P) [VPL-CX4] CN110 Cable (8P) X2 board X3 board Cable (3P) Cable (2P) CN103 X2 board Two XPS boards [VPL-CS4] Two XPX boards [VPL-CX4] Two cables (12P) BB board BA board X1 board X6 board QA board BB board BA board VPL-CX4 ONLY 1-2-17.

  • Page 21: Electrical Adjustments

    RB mirror, and then maximize the intensity of the red. 9. Tighten the adjusting plate fixing screws. 10. Secure the six adjusting plate fixing screws using a torque screwdriver. Tightening torque: 8 kgf/cm 11. Make sure that the deviation of the lighting range is within the specific range. VPL-CS4/CX4...

  • Page 22: Adjustment Item Initialize Data

    : “DOT PHASE, SIZE H, SHIFT H/V, SCAN CONV, ASPECT and BLANKING” in the “INPUT SETTING” menu have an initial value respectively in accordance with the input signal (PRESET MEMORY No.). Note : There are nonadjustable items in accordance with the input signal. VPL-CS4/CX4...
  • Page 23 Fixed Value G-Y/B Fixed Value SUB SHP Fixed Value SHPF0 Fixed Value PRE OVER Fixed Value DMIC PIC Fixed Value LTI LVL Fixed Value D.COM/ VENH Fixed Value Note : There are nonadjustable items in accordance with the input signal. VPL-CS4/CX4...
  • Page 24 SH2(G) 220 210 Fixed Value SH2 B 220 212 Fixed Value VAMP/ CONT(E) Fixed Value SUB CON R(E) SUB CON G(E) SUB CON B(E) BRT(E) Fixed Value Note : There are nonadjustable items in accordance with the input signal. VPL-CS4/CX4...
  • Page 25 PANEL FAN 1 Fixed Value adjustable LAMP FAN 2 Fixed Value adjustable PANEL FAN 2 Fixed Value adjustable SYNCHRONOUS Fixed Value GAMMA Factory default setting value Note : There are nonadjustable items in accordance with the input signal. VPL-CS4/CX4...

  • Page 26: Service Knowhow

    3) When Replacing the Other Board BIAS G BIAS B There are no need to perform the adjustment. : When down the data before replacement, and then write in the data after the board replacement. : Need adjustment Value : See description. VPL-CS4/CX4...

  • Page 27: White Balance Adjustment On Servicing

    Set the BIAS G to INPUT-A LOW mode at “_5”. of the P. DRV. 3. Set the GAIN R, B and BIAS R, B that are equal to 5. Change the INPUT signal to the 30 IRE. INPUT-A LOW mode values. VPL-CS4/CX4...

  • Page 28: Memory

    S-Video S-Video Input-A Input-A NT358/443/BW60 NT358/443/BW60 Chroma Chroma Chroma Memory Memory Memory PAL/PAL-M/N/ PAL/PAL-M/N/ SECAM/BW50 SECAM/BW50 15kRGB 15kRGB Component(15k) Component(15k) HIGH HIGH HIGH Memory Memory Memory HIGH HIGH CPU ROM External NVM CPU RAM Initialize Memory Active memory copy VPL-CS4/CX4...

  • Page 29: Semiconductors

    TC7S04FU(TE85R) ADV7123KST140 TC7S08FU(TE85R) TOP VIEW TC7SET08FU(TE85R) TOP VIEW 16PIN SOP TC7W04FU TC7W04FU(TE12R) TOP VIEW CXA3512R-T6 74VHC02MTCX 74VHC125MTCX IS61LV6416-15T(T&R) TC74LCX125FT(EL) TOP VIEW 48PIN QFP TOP VIEW 5PIN CHIP BA05FP-E2 TOP VIEW L88M05T-FA-TL TOP VIEW TOP VIEW 44PIN TSOP 14PIN SOP VPL-CS4/CX4...
  • Page 30 36PIN SOP 4PIN CHIP 44PIN QFP MZ1540 TA78M09F(TE16L) M62392FP PW164-10RS MARKING SIDE VIEW TOP VIEW 10PIN ZIP 24PIN SOP TCWH04FU(TE12R) BOTTOM VIEW PC123F2 PC123FY2 256PIN TBGA MBM29LV400TC-70PFTN -SX-1730 RCV4-A1T-MASK-25 ST72T631K4M1-XX 8PIN CHIP TOP VIEW 48PIN SOP TOP VIEW 34PIN SOP VPL-CS4/CX4...

  • Page 31: Transistor

    Transistor 2SK2876-01MR-F119 2SA1037AK-T146-QR 2SA1213Y-TE12L XP4501 2SA1162-G 2SA1162-YG-TE85L 2SA1462-Y33 2SA1462-T1Y33Y34 2SA1611-M5M6 2SA1611T1-M5M6 2SC2712-YG 2SC2712-YG-TE85L 2SC3326N-TE85L-AB 2SC3326N-A DTA144EUA-T106 DTC114EU 2SJ530S-TL DTC114EUA-T106 DTC144EKA DTC144EKA-T146 DTC144EUA-T106 HN1B01FU-TE85R HN1C01FU-TE85R VPL-CS4/CX4...

  • Page 32: Diode

    MA157-TX RM11C-V1 CATHODE VOUT ANODE VCC GND 1SS355TE-17 D1FS4A-TA HN1D03FU-TE85L D2FS6-TA M1FL20U-4063 HN1D03FU-TE85R SEC1901C RB501V-40TE-17 SEC2422C RD5.6SB-T1 RD9.1S-B2 RD9.1SB2-T1 CATHODE MARK D6SB80 ANODE CATHODE MA111-TX UDZSTE-173.9B BZA456A DAN202K RD16M-B2 DAN202K-T-146 UF4005PKG23 RD16M-T1B2 RD18M-T1B1 RD33M-B RD33M-T1B CATHODE RD6.8M-B1 RD6.8M-T1B1 ANODE VPL-CS4/CX4...

  • Page 33: Spare Parts

    Ne les remplacer que par une pièce portant le numéro spécifié. 2. Standardization of Parts Some repair parts supplied by Sony differ from those used for the unit. These are because of parts common- ality and improvement. Parts List has the present standardized repair parts.

  • Page 34: Exploded Views

    +BVTP 3 x 8 +PTP 2.6 x 6 +K 3 x 8 +PTP 2.6 x 6 +BVTP 3 x 10 +K 3 x 8 +PTP 2 x 8 +BVTP 3 x 10 +BVTP 3 x 10 +K 3 x 8 VPL-CS4/CX4...
  • Page 35 Part No. SP Description X-4038-904-1 s HOOD ASSY 4-082-737-01 s RUBBER, BLIND (Serial No. 10001 - 5000000 ;for VPL-CS4/CX4) 4-082-737-21 s RUBBER, BLIND (Serial No. 5000001 - ;for VPL-CS4/CX4) 4-082-821-02 s COVER (RB), ARM SIDE (Serial No. 10001 - 5000000 ;for VPL-CS4/CX4) 4-082-821-11 s COVER (RB), ARM SIDE (Serial No.

  • Page 36: Chassis

    Chassis 4-2-2. Chassis +B 3 x 6 +B 3 x 6 +B 3 x 6 +B 3 x 6 +B 3 x 20 +B 3 x 6 +B 3 x 10 VPL-CS4/CX4...
  • Page 37 Part No. SP Description A-1245-603-A s MOUNTED CIRCUIT BOARD, F 4-083-244-01 s SHEET (GB) (Serial No. 10001 - 5000000 ;for VPL-CS4) (Serial No. 10001 - 5000000 ;for VPL-CS4/CX4) A-1245-604-A s MOUNTED CIRCUIT BOARD, F 4-083-244-11 s SHEET (GB) (Serial No. 5000001 - ;for VPL-CS4/CX4) (Serial No.

  • Page 38: Base

    +B 3 x 6 +B 3 x 6 +B 3 x 6 +B 3 x 6 +B 3 x 20 +B 3 x 6 VPL-CS4 +B 3 x 6 +PTP 2 x 8 VPL-CS4 +B 3 x 6 +B 3 x 6...
  • Page 39 A-1316-567-A s MOUNTED CIRCUIT BOARD, GA 4-082-811-01 o HOLDER (NF) (Serial No. 10001 - 12050 ;for VPL-CX4) (Serial No. 10001 - 5000000 ;for VPL-CS4/CX4) A-1300-309-A s MOUNTED CIRCUIT BOARD, GA 4-082-811-11 o HOLDER (NF) (Serial No. 12051 - 5000000 ;for VPL-CX4) (Serial No.

  • Page 40: Optics 1

    4-082-749-01 o ADJUSTER, RB-MIRROR (for VPL-CX4) 4-082-750-01 o ADJUSTMENT, G-MIRROR A-1601-721-A s OPTICS BLOCK ASSY 4-082-748-01 o FASTENER (G) (for VPL-CS4) 4-082-824-01 o COVER (B), UNIT A-1601-722-A s PRISM BLOCK ASSY 4-082-744-01 o SPRING (FY-PS) (for VPL-CS4) A-1485-366-A s PRISM BLOCK ASSY...

  • Page 41: Optics 2

    4-082-777-01 o LENS, RELAY-2 4-082-746-01 o SPRING (R) 4-082-774-01 o MIRROR, R-CHANNEL-1 4-082-783-01 o FILTER, UV-CUT 4-085-856-01 o FLY EYE, LENSE-1 4-085-857-02 o FLY EYE, LENSE-2 4-082-747-01 o SLIT, P/S A-1501-924-A s PS ASSY 4-082-778-01 o LENS, MAIN CONDENSER VPL-CS4/CX4...

  • Page 42: Electrical Parts List

    4-3. Electrical Parts List -------- BA BOARD (BA BOARD) -------- Ref. No. *a:[Serial No. 10001 - 5000000 ;for VPL-CS4] or Q’ty Part No. SP Description *b:[Serial No. 5000001 - ;for VPL-CS4] *c:[Serial No. 10001 - 12050 ;for VPL-CX4] C150 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF *d:[Serial No.
  • Page 43 1-216-805-11 s RESISTOR,CHIP 47 1/16W 1608 IC205 8-759-277-63 s IC TC7W14FU (TE12R) R127 1-216-864-11 s CONDUCTOR, CHIP (1608) IC207 8-759-335-28 s IC TA78M09F (TE16L) R128 1-216-809-11 s RESISTOR,CHIP 100 1/16W 1608 IC301 8-759-684-72 s IC M24C64-WMN6T(A) R129 1-216-864-11 s CONDUCTOR, CHIP (1608) 4-11 VPL-CS4/CX4...
  • Page 44 1-218-732-11 s RESISTOR,CHIP 47K 1/16W(1608) R225 1-218-708-11 s RESISTOR,CHIP 4.7K 1/16W(1608) R228 1-216-805-11 s RESISTOR,CHIP 47 1/16W 1608 R229 1-216-805-11 s RESISTOR,CHIP 47 1/16W 1608 R230 1-216-805-11 s RESISTOR,CHIP 47 1/16W 1608 R231 1-216-821-11 s RESISTOR,CHIP 1.0K 1/16W(1608) 4-12 VPL-CS4/CX4...
  • Page 45 -------- BB BOARD (BB BOARD) -------- Ref. No. *a:[Serial No. 10001 - 5000000 ;for VPL-CS4] or Q’ty Part No. SP Description *b:[Serial No. 5000001 - ;for VPL-CS4] *c:[Serial No. 10001 - 12050 ;for VPL-CX4] C209 1-165-176-11 s CAPACITOR,CERAMIC 47000PF/16V *d:[Serial No. 12051 - 5000000 ;for VPL-CX4] C210 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF...
  • Page 46 1-216-805-11 s RESISTOR,CHIP 47 1/16W 1608 If this IC has failed, replace the whole BB board. IC102 8-759-541-25 s IC M52758FP IC103 8-759-646-02 s IC M52347FP-TE R126 1-216-821-11 s RESISTOR,CHIP 1.0K 1/16W(1608) IC104 8-759-531-92 s IC TC7WH04FU(TE12R) R127 1-216-821-11 s RESISTOR,CHIP 1.0K 1/16W(1608) 4-14 VPL-CS4/CX4...
  • Page 47 1-216-805-11 s RESISTOR,CHIP 47 1/16W 1608 *d 1-216-833-11 s RESISTOR,CHIP 10K 1/16W (1608) R230 1-216-809-11 s RESISTOR,CHIP 100 1/16W 1608 *e 1-216-833-11 s RESISTOR,CHIP 10K 1/16W (1608) R443 *a 1-216-833-11 s RESISTOR,CHIP 10K 1/16W (1608) *b 1-216-833-11 s RESISTOR,CHIP 10K 1/16W (1608) 4-15 VPL-CS4/CX4...
  • Page 48 C BOARD ;for VPL-CS4 -------------------- Ref. No. or Q’ty Part No. SP Description *a:[Serial No. 10001 - 5000000 ;for VPL-CS4] *b:[Serial No. 5000001 - ;for VPL-CS4] R444 1-216-833-11 s RESISTOR,CHIP 10K 1/16W (1608) R445 1-216-833-11 s RESISTOR,CHIP 10K 1/16W (1608) Ref.
  • Page 49 (C BOARD ;for VPL-CS4) (C BOARD ;for VPL-CS4) Ref. No. Ref. No. or Q’ty Part No. SP Description or Q’ty Part No. SP Description C314 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF C607 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF C315 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B C608 1-127-760-11 s CAPACITOR,CERAMIC 4.7MF/6.3V...
  • Page 50 (C BOARD ;for VPL-CS4) (C BOARD ;for VPL-CS4) Ref. No. Ref. No. or Q’ty Part No. SP Description or Q’ty Part No. SP Description D102 8-719-073-11 s DIODE BZA456A IC204 *a 8-759-679-58 s IC SN74AHCT541PWR D103 8-719-073-11 s DIODE BZA456A...
  • Page 51 (C BOARD ;for VPL-CS4) (C BOARD ;for VPL-CS4) Ref. No. Ref. No. or Q’ty Part No. SP Description or Q’ty Part No. SP Description R105 1-216-829-11 s RESISTOR,CHIP 4.7K 1/16W(1608) R241 1-216-864-11 s CONDUCTOR, CHIP (1608) R106 1-218-685-11 s RESISTOR,CHIP 510 1/16W...
  • Page 52 (C BOARD ;for VPL-CS4) (C BOARD ;for VPL-CS4) Ref. No. Ref. No. or Q’ty Part No. SP Description or Q’ty Part No. SP Description R432 1-218-744-11 s RESISTOR,CHIP 150K 1/16W R718 1-216-864-11 s CONDUCTOR, CHIP (1608) R434 1-216-833-11 s RESISTOR,CHIP 10K 1/16W (1608)
  • Page 53 -------------------- (C BOARD ;for VPL-CS4) C BOARD ;for VPL-CX4 -------------------- Ref. No. or Q’ty Part No. SP Description *a:[Serial No. 10001 - 5000000 ;for VPL-CX4] *b:[Serial No. 5000001 - ;for VPL-CX4] TP213 1-535-757-11 s CHIP, CHECKER (CONNECTOR) TP301 1-535-757-11 s CHIP, CHECKER (CONNECTOR) Ref.
  • Page 54 1-135-342-11 s CAPACITOR,SOLID ELECT 56MF C515 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF C718 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF C516 1-128-992-11 s CAPACITOR ELECT 47MF 25V C719 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B C517 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F C720 1-113-985-11 s CAPACITOR,TANTALUM 10MF/20V 4-22 VPL-CS4/CX4...
  • Page 55 1-410-369-11 s INDUCTOR,CHIP 1UH (3225) L402 1-410-369-11 s INDUCTOR,CHIP 1UH (3225) FB302 1-414-921-11 s INDUCTOR, FERRITE BEAD L501 1-410-369-11 s INDUCTOR,CHIP 1UH (3225) FB303 1-414-921-11 s INDUCTOR, FERRITE BEAD L502 1-410-369-11 s INDUCTOR,CHIP 1UH (3225) FB401 1-414-921-11 s INDUCTOR, FERRITE BEAD 4-23 VPL-CS4/CX4...
  • Page 56 1-218-688-11 s RESISTOR,CHIP 680 1/16W(1608) R209 1-216-841-11 s RESISTOR, CHIP 47K 1/16W 1608 R332 1-216-809-11 s RESISTOR,CHIP 100 1/16W 1608 R333 1-216-827-11 s RESISTOR, CHIP 3.3K 1/16W 1608 R210 1-216-821-11 s RESISTOR,CHIP 1.0K 1/16W(1608) R334 1-216-809-11 s RESISTOR,CHIP 100 1/16W 1608 4-24 VPL-CS4/CX4...
  • Page 57 1-216-864-11 s CONDUCTOR, CHIP (1608) R718 1-216-864-11 s CONDUCTOR, CHIP (1608) R524 1-216-864-11 s CONDUCTOR, CHIP (1608) R719 1-216-809-11 s RESISTOR,CHIP 100 1/16W 1608 R525 1-216-809-11 s RESISTOR,CHIP 100 1/16W 1608 R720 1-216-809-11 s RESISTOR,CHIP 100 1/16W 1608 4-25 VPL-CS4/CX4...
  • Page 58 1-535-757-11 s CHIP, CHECKER (CONNECTOR) TP211 1-535-757-11 s CHIP, CHECKER (CONNECTOR) TP212 1-535-757-11 s CHIP, CHECKER (CONNECTOR) TP213 1-535-757-11 s CHIP, CHECKER (CONNECTOR) TP301 1-535-757-11 s CHIP, CHECKER (CONNECTOR) TP302 1-535-757-11 s CHIP, CHECKER (CONNECTOR) TP303 1-535-757-11 s CHIP, CHECKER (CONNECTOR) 4-26 VPL-CS4/CX4...
  • Page 59 F BOARD GA BOARD ------- -------- *a:[Serial No. 10001 - 5000000 ;for VPL-CS4] *a:[Serial No. 10001 - 5000000 ;for VPL-CS4] *b:[Serial No. 10001 - 12050 ;for VPL-CX4] *b:[Serial No. 10001 - 12050 ;for VPL-CX4] *c:[Serial No. 12051 - 5000000 ;for VPL-CX4] *c:[Serial No.
  • Page 60 -------- GB BOARD (GB BOARD) -------- Ref. No. *a:[Serial No. 10001 - 5000000 ;for VPL-CS4] or Q’ty Part No. SP Description *b:[Serial No. 10001 - 12050 ;for VPL-CX4] *c:[Serial No. 12051 - 5000000 ;for VPL-CX4] D3119 8-719-073-01 s DIODE MA111-(K8).S0 *d:[Serial No.
  • Page 61 (GB BOARD) GC BOARD -------- Ref. No. or Q’ty Part No. SP Description *a:[Serial No. 10001 - 5000000 ;for VPL-CS4] *b:[Serial No. 10001 - 12050 ;for VPL-CX4] R3144 1-216-659-11 s RESISTOR,CHIP 2.2K 1/10W(2012) *c:[Serial No. 12051 - 5000000 ;for VPL-CX4] R3145 1-216-683-11 s RESISTOR,CHIP 22K 1/10W (2012) *d:[Serial No.
  • Page 62 H BOARD NF BOARD ------- -------- *a:[Serial No. 10001 - 5000000 ;for VPL-CS4] *a:[Serial No. 10001 - 5000000 ;for VPL-CS4] *b:[Serial No. 10001 - 5000000 ;for VPL-CX4] *b:[Serial No. 10001 - 5000000 ;for VPL-CX4] *c:[Serial No. 5000001 - ;for VPL-CS4/CX4] *c:[Serial No.
  • Page 63 8-729-029-14 s TRANSISTOR DTC144EUA-T106 R401 1-216-809-11 s RESISTOR,CHIP 100 1/16W 1608 R402 1-216-835-11 s RESISTOR,CHIP 15K 1/16W R403 1-216-823-11 s RESISTOR, CHIP 1.5K 1/16W R404 1-216-835-11 s RESISTOR,CHIP 15K 1/16W R406 1-216-799-11 s RESISTOR, CHIP 15 1/16W 1608 4-31 VPL-CS4/CX4...
  • Page 64 QB BOARD V BOARD -------- ------- *a:[Serial No. 10001 - 5000000 ;for VPL-CS4] *a:[Serial No. 10001 - 5000000 ;for VPL-CS4] *b:[Serial No. 10001 - 12050 ;for VPL-CX4] *b:[Serial No. 10001 - 5000000 ;for VPL-CX4] *c:[Serial No. 12051 - 5000000 ;for VPL-CX4] *c:[Serial No.

  • Page 65: Accessories

    4-4. Accessories ---------------------------------------- PACKING MATERIALS & SUPPLIED ACCESSORIES ---------------------------------------- *a:[Serial No. 10001 - 5000000 ;for VPL-CS4] *b:[Serial No. 5000001 - ;for VPL-CS4] *c:[Serial No. 10001 - 5000000 ;for VPL-CX4] *d:[Serial No. 5000001 - ;for VPL-CX4] Ref. No. or Q’ty Part No.

  • Page 67: Block Diagrams

    RECT GRE0 - GRE7 GR O 0 - GR O 7 IC3303 Q3109 D+5V AD CONVERTER GGE0 - GGE7 GG O 0 - GG O 7 AUDIO+B GBE0 - GBE7 GB O 0 - GB O 7 Overall Block VPL-CS4/CX4...
  • Page 68 CN301 IC304 V-CLP EXT SW D301 3.3V-2 PROTECT IC302 IC301 NOR GATE RESET INTERLACE PW RESET PIC MUTE PW-OSD EN IC304 (3/4,4/4) BUFFER RXD PW TXD PW D402 IC402 3.3V-1 RESET CPU RES IC401 5V-1 RESET 2 VDD E-RES VPL-CS4/CX4...

  • Page 69: Bb Block

    33 TIOCB2 USB REQ DVS VSOX INTERLACE INTERLACE SCL USB *X201 SCL1 57 PW RESET SDA USB DBE0 SDA1 55 VPL-CS4:13.08384MHz PIC MUTE VPL-CX4:16.9344MHz SIRCS PW-OSD EN DBEO-7 SCL 400K IC205 SPECTRUM SPREAD PC1 2 CN105 SDA 400K PC2 3...
  • Page 70 For VPL-CS4 For VPL-CS4 LAMP CN109 ( LCD DRIVE,RGB AMP,AUDIO AMP,12CH DAC,TIMING GENERATER,3D GAMMA ) FLAG BALLAST CN105 CN108 CN4101 LAMP PROT LAMP ON FAN+B2 THERM FAN PROT FAN 60 LAMP CONT FUSE LAMP ON Q4101,Q4102 D4104 CN4102 IC103 S401...

  • Page 71: C Block (For Vpl-Cs4)

    VID7 SCEN VID9 VID11 VID5 SIG3 DLYCNT VID7 SIG4 SAME AS G (IC401) VID9 SIG5 LCD PANEL PROCESS CLKX BLUE POS-CON1 VID11 SIG6 POS-CON2 PROGPOL TP602 PS2G MCLK B PSIG B Q601 HCK1B VCOM Q602 HCK2B BUFF C Block VPL-CS4/CX4...
  • Page 72 BUS SW BUFFER RESET RESET TP213 LCDHST IC203 LCDHST 2 A1 Y2 17 LCDVST LCDVST 3 A2 LCDVCK LCDVCK LCDPCG CN201 CNT1A LCDPCG POS-CONT1 LCDRGT CNT1B LCDRGT WSCL RGTX LCDRGTX CNT2A LCDRGTX WSDA POS-CONT2 LCDCLP AGCSHP 9 A8 CNT2B VPL-CS4/CX4...

  • Page 73: C Block (For Vpl-Cx4)

    PROCESS VID7 VSIG7 VID8 VSIG8 SAME AS G (IC401) VID9 VSIG9 LCD PANEL PROCESS VID10 VSIG10 CLKX BLUE VID11 VSIG11 POS-CON1 POS-CON2 VID12 VSIG12 PROGPOL PS2G MCLK B TP602 PSIG B Q601 VCOM HCK2B Q602 HCK1B BUFF C Block VPL-CS4/CX4...

  • Page 74: Ba Block

    SUB 5V IR RECEIVER SIRCS SIRCS IR OUT IR IN2 SIRCS-NF SIRCS-NF IR IN1 MOUSE RECEIVER F-DA HUB & POWER CONT,PJ STATION CONT F-CL IC301 EEPROM Q301 F-RESET RES SW SCL 6 BA Block (VPL-CX4 ONLY) QA Block QB Block VPL-CS4/CX4...

  • Page 75: F Block

    13 VOUT D+3.3V VSENSE BUFF 14 VOUT D3119 D+3.3V PROT D3103 D+3.3V PROT IC3711 DC-DC CONVERTER D3113 D3108 IC3102 Q3106 CLAMP CLAMP SHUNT REG PROT Block PH3102 ISOLATER GA Block GB Block +17V ( DC-DC CONVERTER,RECTIFIER,CONVERTER CONTROL ) GC Block VPL-CS4/CX4...
  • Page 77 : NONFLAMMABLE CEMENT le numéro spécifié. : NONFLAMMABLE WIREWOUND : ADJUSTMENT RESISTOR COIL LF-8L : MICRO INDUCTOR CAPACITOR : TANTALUM : STYROL : POLYPROPYLENE : MYLAR : METALIZED POLYESTER : METALIZED POLYPROPYLENE : BIPOLAR : HIGH TEMPERATURE : HIGH RIPPLE VPL-CS4/CX4...

  • Page 78: Frame Schematic Diagram

    220V-240VAC 50/60HZ CN3304 :SMD CN101 :SMD FLAG CN109 :SMD TO BALLAST CN108 CN105 LAMP CONT LAMP ON :SMD :SMD TO THERM FUSE CN105 CN401 CN301 FLASH EXTSW CN501 WDTEN 8P WHT CN103 CN301 CN102 CN401 CN101 (VPL-CX4 ONLY) B-SX1729-KESSENZU VPL-CS4/CX4...
  • Page 79 GREEN BLUE CN110 VISCA :SMD M.OUT :SMD :SMD CN103 CN201 :SMD CN301 :SMD :SMD SUB+5V W SCL W SDA CN402 (VPL-CS4) CN602 (VPL-CS4) EXT SW CN502 (VPL-CS4) :SMD :SMD P-TX :SMD P-RX SUB5V P-EXTSW CN701 CN104 CN102 CN106 :SMD :SMD...

  • Page 80: Schematic Diagrams And Printed Wiring Boards

    C 1 3 F B 3 C 1 3 SUFFIX: -21 D 3 0 F B 3 J L 3 C 1 3 D 3 0 F B 3 D 3 0 F B 3 J L 3 J L 3 VPL-CS4/CX4...
  • Page 81 :CHIP 1/16W JL125 R108 :CHIP JL135 SIRCS SIRCS 4.7k JL146 R181 JL126 1/16W FROM P3/3 :CHIP 1/16W :CHIP JL142 R115 RB101 BOARD TO P2/3 100*4 1/16W :CHIP CN103 :CHIP BB-QA (P1/3) TO P3/3 ( COLOR DECODER,3L COMB ) B-SX1713-BA-P1 VPL-CS4/CX4...
  • Page 82 0.01 IC205 B:CHIP B:CHIP TC7W14FU VS.BUFF VOUT TO P1/3 DTVHV FROM P1/3 R236 1/16W :CHIP FROM P1/3 DTVRGB R237 DTV-HD 1/16W DTV-VD :CHIP C247 DTV-R 0.001 DTV-B B:CHIP D201 DTV-G DAN202K PROTECT (P2/3) ( MATRIX SYNC GENERATOR ) B-SX1713-BA-P2 VPL-CS4/CX4...
  • Page 83 BA (3/3) BA (3/3) CXA1875AM-T4 (IC101) NOTE:* MODEL VPL-CS4 VPL-CX4 REF.NO OPEN COLLECTOR LEVEL LEVEL SUB 5V C307 NO MOUNT 1 10V B:CHIP LATCH CONVERTER CONVERTER BB-QA CN301 NO MOUNT 50P B TO B:WHT(RECEPTACLE) FROM P1/3 CN301 IC301 FROM P1/3...
  • Page 84 OPEN COLLECTOR LEVEL LEVEL LATCH YDEC CONVERTER CONVERTER LEVEL OVER CURRENT/ SENSE AMP CONVERTER OVER TEMP I 2 C DECODER R/W CONTROL PROTECTION POWER 1 2 3 RESET NC NC NC LATCH LATCH LATCH LATCH LATCH 74VHC240MTCX (IC105) – VPL-CS4/CX4...
  • Page 85 TP103 [B] GATE LOGIC 2.5 Vp-p 2.5 Vp-p TP201 [HS] TP202 [VS] LOGIC SYNC SHAPE SHAPE 1 2 3 4 5 6 7 8 9 H. STATE V. STATE CLAMP GREEN COMP/H COMP/H V IN V DET V TIME GATE VPL-CS4/CX4...
  • Page 86 :CHIP C120 MS RESET 0.001 C141 1/16W B:CHIP 100p 1/16W :CHIP KEY 0 :AL-CP CH:CHIP :CHIP B:CHIP PIC MUTE MS MUTE R101 R102 C128 (P1/4) 0.068 1/16W 1/16W :CHIP :CHIP B:CHIP ( VIDEO SW,SYNC SEP ) B-SX1713-BB-P1 6-10 6-10 VPL-CS4/CX4...
  • Page 87 BB (2/4) BB (2/4) NOTE:* MODEL VPL-CS4 VPL-CX4 REF.NO IC303(1/5) IC202 AD9884AKS-100 AD9884AKS-140 3.3V-3 PW164-10RS SCAN CONV X201 13.08384 MHz 16.9344 MHz GCLK L201 GCLK 3.3V-2 R231 100 1/16W:CHIP 22 1/16W:CHIP GFBK GFBK GREF GREF> GBLKSPL C219 C221 C224 FB202...
  • Page 88 64 67 70 31 12 74 77 101 125 157 175193 233 190 230188 187 185183 222 220 180156 132 124 100 C302 C304 C306 C309 C311 C313 C317 C325 C327 C329 C331 C333 B:CHIP B:CHIP B:CHIP B:CHIP B:CHIP B:CHIP B:CHIP B:CHIP B:CHIP B:CHIP B:CHIP B:CHIP (P3/4) ( SCAN CONVERTER,FTN FLASH ROM ) B-SX1713-BB-P3 6-12 6-12 VPL-CS4/CX4...
  • Page 89 JL427 TEMP 5V-2 FILT ANP/P91 JL428 POWER PROT NOTE:* RB403 AN10/P92 100*4 JL429 R415 PROT MODEL :CHIP AN11/P93 VPL-CS4 VPL-CX4 REF.NO 1/16W IC403 :CHIP AN12/P94 R444 R443 R442 HD64F2633 10k 1/16W :CHIP R441 NO MOUNT 10k 1/16W:CHIP AN13/P95 MAINCPU R445...
  • Page 90 C Board Serial No.10,001 to 5,000,000 ;for VPL-CS4 TP601 Serial No.10,001 to 5,000,000 ;for VPL-CX4 C608 C424 C601 L501 R617 IC403 R621 IC601 R618 TP604 C421 R428 FB404 R622 FB403 C422 R624 R607 C605 R524 R108 TP402 R110 R522 R518...
  • Page 91 J L 1 2 4 J L 1 2 5 C N 1 0 1 J L 1 1 1 J L 1 4 0 J L 1 5 0 J L 1 2 6 J L 1 2 3 -B SIDE- SUFFIX: -21 6-15 6-15 VPL-CS4/CX4...
  • Page 92 C Board Serial No.5,000,001 and later ;for VPL-CS4 Serial No.5,000,001 and later ;for VPL-CX4 -A SIDE- SUFFIX: -12 6-16 6-16 VPL-CS4/CX4...
  • Page 93 J L 1 2 4 J L 1 2 5 C N 1 0 1 J L 1 1 1 J L 1 4 0 J L 1 5 0 J L 1 2 6 J L 1 2 3 -B SIDE- SUFFIX: -12 6-17 6-17 VPL-CS4/CX4...
  • Page 94 CXA3512R-T6 (IC401, 501, 601 : VPL-CS4) M52749FP (IC302) (IC401, 402, 501, 502, 601, 602 : VPL-CX4) OSD IN (R) MAIN RETRACE INPUT (R) CLAMP OSD MIX OUTPUT (R) CONTRAST CONTRAST BLANKING CAL_R INVERT SHOUT1 VCC1 (R) CAL_O CLAMP CALIBRA- GND1 (R)
  • Page 95 JL115 IC105 0.01 CN109 TC7SET08FU(TE85) R121 BUFF B:CHIP 47 1/16W :CHIP JL113 MCLK :SMD R123 FB107 JL120 47 1/16W :CHIP BALLAST BK1608TS601 TO_P4/7,5/7,6/7 MCLK R125 47 1/16W :CHIP MCLK C113 JL130 B:CHIP (P1/7) ( REGULATOR,INDICATOR ) B-SX1713-C-P1 6-19 6-19 VPL-CS4/CX4...
  • Page 96 C (2/7) C (2/7) 3.3V-2 GAMMA FROM_P1/7 NOTE:* MODEL VPL-CS4 VPL-CX4 REF.NO FB202 JL225 L201 BK1608TS601 R226 100k 1/16W:CHIP 47k 1/16W:CHIP :CHIP FROM_P1/7 C215 47 6.3V :AL-CP R227 100k 1/16W:CHIP 47k 1/16W:CHIP R228 R230 R231 C214 0.1 16V B:CHIP AVDD...
  • Page 97 D/A 4 JL307 1/16W C302 D/A 5 :CHIP C301 0.01 6.3V VCC 5V C303 :AL-CP B:CHIP R302 100 1/16W :CHIP 100K SOG OUT B:CHIP 100K FROM_P2/7 R301 100 1/16W :CHIP FROM_P1/7 DACLK (P3/7) ( D/A CONVERTER,DAC,CLAMP&AMP ) B-SX1713-C-P3 6-21 6-21 VPL-CS4/CX4...
  • Page 98 C (4/7) C (4/7) NOTE:* MODEL VPL-CS4 VPL-CX4 REF.NO 15.5V C403 NO MOUNT 0.1 16V B:CHIP C411 C405 NO MOUNT 4.7 6.3V B:CHIP R401 C409 0.1 16V B:CHIP B:CHIP GREEN C406 NO MOUNT 0.1 16V B:CHIP VIDEO L401 L402 SIG G2...
  • Page 99 C (5/7) C (5/7) NOTE:* MODEL VPL-CS4 VPL-CX4 15.5V REF.NO C503 NO MOUNT 0.1 16V B:CHIP C511 C509 C505 NO MOUNT 4.7 6.3V B:CHIP R501 0.1 16V B:CHIP L502 VIDEO B:CHIP L501 C506 NO MOUNT 0.1 16V B:CHIP :CHIP R506...
  • Page 100 C (6/7) C (6/7) NOTE:* MODEL 15.5V VPL-CS4 VPL-CX4 REF.NO C603 NO MOUNT 0.1 16V B:CHIP C611 C605 NO MOUNT 4.7 6.3V B:CHIP C609 R601 L601 L602 0.01 25V B:CHIP BLUE C606 NO MOUNT 0.1 16V B:CHIP VIDEO B:CHIP SIG B2...
  • Page 101 4.7 16V :TA-CP R714 C721 L702 C717 C727 DTC114EUA-T106 1.8k C726 0.047 C725 MUTE SW 1/16W FROM_P1/7 :CHIP R727 :CHIP B:CHIP B:CHIP 4.7k 1/16W :CHIP AUDIO C715 JL703 0.047 B:CHIP AUDIO FROM_P1/7 (P7/7) ( AUDIO AMP,VOLUME CONTROL ) B-SX1713-C-P7 6-25 6-25 VPL-CS4/CX4...
  • Page 102 275V :MPS L1101 :MPS L1102 50/60HZ CN1101 JL1101 C1105 AC(L) 0.22 VD1101 275V :MPS AC(N) JL1102 R1101 C1106 560k 150p CN1103 1/2W 250V TO GA BOARD AC(N) CN 2102 CN1104 JL1104 ( AC POWER SUPPLY ) B-SX1713-F 6-26 6-26 VPL-CS4/CX4...
  • Page 103 :CHIP R2108 WHT-L R3609 JL2105 :CHIP JL2106 POWER JL2107 DC(-) TO GB BOARD CN3201 CN2105 JL2108 TEMP FUSE JL2109 Drain Gate Input Source Zero Drain Comparator Cathode ( RECTIFIER,PFC CONTROL ) Voltage Current Output Sensing Sensing B-SX1713-GA 6-27 6-27 VPL-CS4/CX4...
  • Page 104 D 3 1 0 4 D3201 R 3 1 3 2 * F-2 D3306 R 3 1 2 3 *:B Side mount J L 3 3 4 0 R 3 1 3 1 -B SIDE- SUFFIX: -11 6-28 6-28 VPL-CS4/CX4...
  • Page 105 :AL-CP Q3106 :CHIP 2SC2712 C3120 R3132 PROT 100k Q3110 :CHIP B:CHIP R3158 2SC2712 C3131 C3130 :CHIP B:CHIP 470p 250V IC3102 DC-DC CONVERTER C3122 R3136 R3143 R3145 TL431BCDR2 2.7k :RN-CP B:CHIP :CHIP SHUNT REG :RN-CP CONVER CONTROL B-SX1713-GB 6-29 6-29 VPL-CS4/CX4...
  • Page 106 3.9k JL4111 :RN-CP :RN-CP FAN_PROT FAN60 B:CHIP B:CHIP FROM C BOARD R4114 R4113 C4110 D4105 CN107 D1FS4A-TA :CHIP :CHIP FAN_PROT R4118 100 :CHIP FAN_CONT R4119 15k :RN-CP FAN_CONT2 FAN DRIVE,DC-DC CONVERTER R4120 12k :RN-CP FAN PROTECTOR B-SX1713-GC 6-30 6-30 VPL-CS4/CX4...
  • Page 107 RS-140-T FROM C BOARD IR-RX CN701 CN071 CN003 R071 :SMD 1/16W :SMD :CHIP SP_L- C071 SUB+5V SP_L+ SIRCS-NF :TA-CP CN002 SPEAKER R072 :SMD TO C BOARD 1/16W SP_R- :CHIP CN102 SP_R+ ( CONTROL PANEL,SPEAKER ) B-SX1713-NF B-SX1713-H 6-31 6-31 VPL-CS4/CX4...
  • Page 108 QB Board QB Board Serial No.10,001 to 5,000,000 ;for VPL-CS4 Serial No.5,000,001 and later ;for VPL-CS4 Serial No.10,001 to 5,000,000 ;for VPL-CX4 Serial No.5,000,001 and later ;for VPL-CX4 R 5 0 L 5 0 R 5 0 J L 5...
  • Page 109 V Board -A SIDE- -B SIDE- SUFFIX: -11 SUFFIX: -11 S701 CN701 :SMD FILT COVER TO C BOARD CN106 B-SX-1713-V 6-33 6-33 VPL-CS4/CX4...
  • Page 110 * B-3 D403 * A-3 D404 * A-2 D405 D406 IC401 IC402 * B-1 IC404 IC405 * A-1 Q401 * A-1 Q402 * A-3 Q403 Q404 * A-2 Q405 * A-2 Q406 * B-1 Q407 *:B Side mount 6-34 6-34 VPL-CS4/CX4...
  • Page 111 D403 * A-3 D404 * A-2 D405 D406 IC401 IC402 IC403 * B-1 IC404 IC405 * A-1 Q401 * A-1 Q402 * A-3 Q403 Q404 * A-2 Q405 * A-2 Q406 * B-1 Q407 *:B Side mount 6-35 6-35 VPL-CS4/CX4...
  • Page 112 R431 N.C. 1/16W B:CHIP :CHIP Q403 DTC144EUA-T106 BUFF JL422 C410 R435 R433 1/16W :CHIP B:CHIP R439 1/16W IC402 4.7k :CHIP RCV4-A1T-OTP-25 1/16W MOUSE RECEIVER :CHIP JL420 HUB&POWER CONT, R436 PJ STATION CONT, 1/16W MOUSE RECEIVER :CHIP S-BX1714-QA 6-36 6-36 VPL-CS4/CX4...
  • Page 113 2 V AC range are suitable. (See Fig. A) To Exposed Metal Parts on Set 0.15 µ F 1.5 k Z voltmeter (0.75V) Earth Ground Fig A. Using an AC voltmeter to check AC leakage. VPL-CS4/CX4...
  • Page 114 English 02CY22-1 Sony Corporation Printed in Japan B&P Company 9-870-323-02 ©2001.10...

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