GE AF-600 FP Series Manuals

Manuals and User Guides for GE AF-600 FP Series. We have 16 GE AF-600 FP Series manuals available for free PDF download: Quick Manual, Operating Instructions Manual, Design Manual, Design And Installation Manual, User Manual, Quick Installation Manual, Manual, Instruction

GE AF-600 FP Series Operating Instructions Manual

GE AF-600 FP Series Operating Instructions Manual (176 pages)

Fan and Pump Drive (460V/575V 150HP and above)

Brand: GE | Category: Power distribution unit | Size: 23.71 MB

Table of Contents

Table of Contents
2
1 How to Read These Operating Instructions

6
3 Electrical Installation

12
- Power Connections
  12
  - Cabling and Fusing
    12
  - Screening of Cables
    13
  - Cable-Length and Cross-Section
    13
  - Switching Frequency
    13
  - Protected Earth Connection
    13
  - Compact IP 21 (NEMA 1) and IP 54 (NEMA 12)
    14
  - Rectifier Cabinet
    17
  - Inverter Cabinet
    18
  - Options Cabinet
    20
  - Earthing
    21
  - Extra Protection (RCD)
    21
  - Drives with Factory Installed A1/B1 RFI Filter Option
    21
  - Torque
    21
  - Shielded Cables
    22
  - Motor Cable
    22
  - Load Sharing
    23
  - Shielding against Electrical Noise
    23
- Mains Connection
  24
- External Fan Supply
  24
- Fuse Tables
  25
  - Branch Circuit Protection
    25
  - Short-Circuit Protection
    25
- Motor Insulation
  26
- Motor Bearing Currents
  27
- Control Cable Routing
  27
- Access to Control Terminals
  28
- Electrical Installation, Control Terminals
  29
  - To Connect the Cable to the Terminal
    29
  - To Remove the Cable from the Terminal
    29
- Connection Examples
  30
- Start/Stop
  30
- Pulse Start/Stop
  30
  - Speed Up/Down
    31
  - Potentiometer Reference
    31
- Electrical Installation - Additional
  32
- Electrical Installation, Control Cables
  32
- Input Polarity of Control Terminals
  33
- Switches S201, S202, and S801
  34
- Final Set-Up and Test
  35
- Additional Connections
  37
- Motor Thermal Protection
  37
4 Introduction

38
- Abbreviations and Standards
  39
5 Mechanical Installation

40
6 How to Operate the Frequency Converter

72
- Display Lines
  72
- How to Operate the Keypad
  72
- Two Ways of Operating
  72
- Status Display
  73
- Display Contrast Adjustment
  74
- Indicator Lights (Leds)
  74
- Keypad Keys
  75
- Menu Keys
  75
- Navigation Keys
  76
- Bus Termination
  77
- How to Connect a PC to the Frequency Converter
  77
- RS-485 Bus Connection
  77
- Load Frequency Converter Settings
  78
- PC Software Tools
  78
- PC-Based Drive Control Tool DCT 10
  78
- Save Frequency Converter Settings
  78
- Quick Transfer of Parameter Settings When Using Keypad
  79
- Tips and Tricks
  79
  - Manual Restore
    80
  - Recommended Restore
    80
  - Restore Factory Settings
    80

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GE AF-600 FP Series Operating Instructions Manual

GE AF-600 FP Series Operating Instructions Manual (138 pages)

High Power Unit Sizes 6x

Brand: GE | Category: Portable Generator | Size: 31.78 MB

Table of Contents

Table of Contents
2
1 Introduction

6
- Purpose
  6
- Product Overview
  6
- For Your Safety
  6
- Electrostatic Discharge (ESD)
  7
- Unit Size Definitions
  7
- Ratings Tables
  7
- Optional Components
  10
- Optional Unit Size 6X Components
  10
- Tools Required
  10
- General Torque Tightening Values
  10
- Exploded Views
  11
2 Operator Interface and Control

16
- Introduction
  16
- Operating the Frequency Converter
  16
- Operation and Programming through the Keypad
  16
- Keypad
  16
- Display Area
  17
- Menu Keys
  17
- Navigation Keys
  18
- Controller Operation Keys
  18
- Tips and Tricks
  19
- Status Messages
  21
- Service Functions
  25
- Frequency Converter Inputs and Outputs
  26
- Input Signals
  27
- Output Signals
  27
- Control Terminals
  28
- Control Terminal Functions
  29
- Earthing Screened Cables
  30
3 Internal Frequency Converter Operation

32
- General
  32
- Description of Operation
  32
- Logic Section
  33
- Logic to Power Interface
  34
- Power Section
  35
- Sequence of Operation
  36
- Rectifier and Option Cabinet
  36
- Intermediate Section
  38
- Inverter Section
  40
- Brake Option
  42
- Cooling Fans
  44
- Fan Speed Control
  44
- Load Sharing
  45
- Specific Card Connections
  45
4 Troubleshooting

46
- Troubleshooting Tips
  46
- Exterior Fault Troubleshooting
  46
- Fault Symptom Troubleshooting
  46
- Visual Inspection
  47
- Fault Symptoms
  48
- No Display
  48
- Intermittent Display
  48
- Motor will Not Run
  49
- Incorrect Motor Operation
  50
- Warning/Alarm List
  55
- After Repair Tests
  61
5 Frequency Converter and Motor Applications

62
- Torque Limit, Current Limit, and Unstable Motor Operation
  62
- Overvoltage Trips
  63
- Mains Phase Loss Trips
  63
- Control Logic Problems
  64
- Programming Problems
  64
- Motor/Load Problems
  64
- Internal Frequency Converter Problems
  65
- Overtemperature Faults
  65
- Open (Blown) Fuses
  65
- Current Sensor Faults
  66
- Electromagnetic Interference
  66
- Effect of EMI
  66
- Sources of EMI
  67
- EMI Propagation
  68
- Preventive Measures
  70
- Proper EMC Installation
  71
6 Test Procedures

72
- Introduction
  72
- Tools Required for Testing
  72
- Signal Test Board
  73
- Static Test Procedures
  74
- Rectifier Module Static Test
  75
- Inverter Module Static Tests
  78
- Brake IGBT Test
  80
- Fan Continuity Test
  81
- Dynamic Test Procedures
  83
- Split Bus Mode
  83
- Warnings
  84
- No Display Text
  84
- Input Voltage Test
  84
- Basic Control Card Voltage Test
  85
- DC Undervoltage Test
  85
- Input Imbalance of Supply Voltage Test
  86
- Input Waveform Test
  87
- Gate Signal Test
  89
- IGBT Switching Test
  90
- Current Sensor Test
  90
- Testing Current Feedback with the Signal Test Board
  91
- Input Terminal Signal Test
  92
- Module-Level Static Test Procedures
  94
- Inverter Module
  94
- Rectifier Module
  94
- After Repair Drive Test
  96
- Procedure
  96
7 Top Level Module Removal Instructions

98
- Before Proceeding
  98
- High Voltage Warning
  98
- Optional Circuit Breaker or Disconnect Switch
  98
- Tools Required
  99
- Unit Size 6X Service Shelf
  99
- Instructions
  100
- AC Line Input Fuses
  100
- DC Link Fuses
  101
- Door Fans
  102
- Heatsink Fans
  102
- Rectifier Module
  103
- Inverter Module
  104
- MDCIC Mounting Panel
  105
- Fan Transformers
  106
- DC Link Inductor
  107
- MDCIC Board
  109

GE AF-600 FP Series Quick Manual

GE AF-600 FP Series Quick Manual (260 pages)

Fan & Pump Drive

Brand: GE | Category: DC Drives | Size: 5.27 MB

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GE AF-600 FP Series Operating Instructions Manual

GE AF-600 FP Series Operating Instructions Manual (138 pages)

Fan and Pump Drive 460V/575V 150HP and above

Brand: GE | Category: Controller | Size: 7.85 MB

Table of Contents

Table of Contents
2
1 How to Read These Operating Instructions

5
- Copyright, Limitation of Liability and Revision Rights
  5
2 Safety

7
- High Voltage Warning
  7
- Safety Instructions
  7
- General Warning
  7
- Before Commencing Repair Work
  7
- Special Conditions
  8
- Avoid Unintended Start
  8
- IT Mains
  8
3 Electrical Installation

10
- Power Connections
  10
- Earthing
  17
- Drives with Factory Installed A1/B1 RFI Filter Option
  17
- Torque
  17
- Shielded Cables
  17
- Motor Cable
  18
- Load Sharing
  18
- Shielding against Electrical Noise
  18
- Mains Connection
  19
- External Fan Supply
  19
- Recommendations
  20
- CE Compliance
  21
- NEC and UL Compliance
  26
- Substitute Fuses for
  32
- Motor Bearing Currents
  32
- Control Cable Routing
  32
- Electrical Installation, Control Terminals
  33
- Connection Examples
  35
- Start/Stop
  35
- Pulse Start/Stop
  35
- Electrical Installation - Additional
  36
- Electrical Installation, Control Cables
  36
- External Hand off Auto Example
  38
- Switches S201, S202, and S801
  39
- Final Set-Up and Test
  39
- Additional Connections
  40
4 Mechanical Installation

41
5 How to Operate the Frequency Converter

68
- How to Operate Graphical Keypad
  68
- Tips and Tricks
  72

GE AF-600 FP Series Design And Installation Manual

GE AF-600 FP Series Design And Installation Manual (129 pages)

Fan & Pump Drive

Brand: GE | Category: Controller | Size: 4.78 MB

Table of Contents

Table of Contents
4
1 Introduction

8
2 Installation

18
3 Start up and Functional Testing

34
- Pre-Start
  34
- Safety Inspection
  34
- Applying Power to the Adjustable Frequency Drive
  36
- Basic Operational Programming
  36
- Auto Tune
  37
- Check Motor Rotation
  37
- Local Control Test
  37
- System Start-Up
  38
4 User Interface

40
- Keypad
  40
- Keypad Layout
  40
- Setting Keypad Display Values
  41
- Display
  41
- Navigation Keys
  42
- Operation Keys
  42
- Back up and Copying Parameter Settings
  42
- Uploading Data to the Keypad
  43
- Downloading Data from the Keypad
  43
- Restoring Default Settings
  43
- Recommended Initialization
  43
- Manual Initialization
  43
5 About Programming

44
6 Application Set-Up Examples

58
- Introduction
  58
- Application Examples
  58
- Advantages
  62
- Application Examples
  66
7 Installation Consideration

74
- General Aspects of EMC
  74
- Immunity Requirements
  76
- General Aspects of Harmonics Emission
  78
- Galvanic Isolation (PELV)
  79
- PELV - Protective Extra Low Voltage
  79
- Derating
  80
- Motor Insulation
  81
- Motor Bearing Currents
  82

GE AF-600 FP Series Design And Installation Manual

GE AF-600 FP Series Design And Installation Manual (121 pages)

Fan & Pump Drive

Brand: GE | Category: DC Drives | Size: 4.84 MB

Table of Contents

Table of Contents
4
1 Introduction

8
- Exploded Views
  8
- Purpose of the Manual
  14
- Additional Resources
  14
- Product Overview
  14
- Internal Frequency Converter Controller Functions
  14
2 Installation

15
- Installation Site Check List
  15
- Frequency Converter and Motor Pre-Installation Check List
  15
- Mechanical Installation
  15
  - Cooling
    15
  - Cooling and Airflow (125 HP and Above)
    17
  - Lifting
    17
  - Mounting
    18
- Acoustic Noise
  18
- Electrical Installation
  19
  - Requirements
    20
  - Earth (Grounding) Requirements
    20
  - Leakage Current (>3.5 Ma)
    21
  - Grounding Using Shielded Cable
    21
  - Motor Connection
    21
  - AC Mains Connection
    22
  - External Fan Supply (Unit Sizes 51 and 52)
    22
  - Knock-Outs (Unit Sizes 15, 21, 22, 31, and 32)
    22
  - Control Wiring
    23
  - Access
    23
  - Control Terminal Types
    24
  - Wiring to Control Terminals
    25
  - Using Screened Control Cables
    25
  - Control Terminal Functions
    26
  - Terminal 53 and 54 Switches
    26
  - Serial Communication
    27
3 Start up and Functional Testing

28
- Pre-Start
  28
  - Safety Inspection
    28
- Applying Power
  30
- Basic Operational Programming
  30
- Auto Tune
  30
- Check Motor Rotation
  31
- Local-Control Test
  31
- System Start up
  32
4 User Interface

33
- Keypad
  33
  - Keypad Layout
    33
  - Setting Keypad Display Values
    34
  - Display Menu Keys
    34
  - Navigation Keys
    35
  - Operation Keys
    35
- Back up and Copying Parameter Settings
  35
  - Uploading Data to the Keypad
    36
  - Downloading Data from the Keypad
    36
- Restoring Default Settings
  36
  - Recommended Initialisation
    36
  - Manual Initialisation
    36
5 About Programming

37
6 Application Set-Up Examples

46
- Introduction
  46
- Application Examples
  46
- Advantages
  50
  - Application Examples
    53
7 Installation Consideration

60
- General Aspects of EMC
  60
- Immunity Requirements
  62
- General Aspects of Harmonics Emission
  63
- Galvanic Isolation (PELV)
  64
  - PELV - Protective Extra Low Voltage
    64
- Derating
  65
- Motor Insulation
  66
- Motor Bearing Currents
  66
8 Status Messages

67
- Status Display
  67
- Status Message Definitions
  67
9 Installation and Set-Up

70
- Network Configuration
  70
  - Frequency Converter with Modbus RTU
    70
  - How to Access Parameters
    70
  - Parameter Handling
    70
  - Storage of Data
    70
  - Ind
    70
  - Text Blocks
    70
  - Conversion Factor
    70
  - Parameter Values
    71
- Drive Control Profile
  71
  - Bus Speed Reference Value
    74

GE AF-600 FP Series Design Manual

GE AF-600 FP Series Design Manual (176 pages)

Fan and Pump Drive

Brand: GE | Category: DC Drives | Size: 20.69 MB

Table of Contents

GE AF-600 FP Series Operating Instructions Manual

GE AF-600 FP Series Operating Instructions Manual (185 pages)

High Power Service Manual

Brand: GE | Category: DC Drives | Size: 29.26 MB

GE AF-600 FP Series Operating Instructions Manual

GE AF-600 FP Series Operating Instructions Manual (90 pages)

Fan & Pump Drive

Brand: GE | Category: DC Drives | Size: 2.86 MB

Table of Contents

Table of Contents
4
1 Introduction

7
2 Installation

11
- Installation Site Check List
  11
- Drive and Motor Pre-Installation Check List
  11
- Mechanical Installation
  11
- Cooling
  11
- Lifting
  12
- Mounting
  12
- Tightening Torques
  12
- Electrical Installation
  13
- Requirements
  14
- Earth (Grounding) Requirements
  15
- Leakage Current (>3,5Ma)
  15
- Grounding Using Shielded Cable
  16
- Grounding Using Conduit
  16
- Motor Connection
  16
- AC Mains Connection
  17
- Control Wiring
  18
- Access
  18
- Control Terminal Types
  18
- Wiring to Control Terminals
  19
- Using Screened Control Cables
  20
- Control Terminal Functions
  20
- Terminal 53 and 54 Switches
  20
- Serial Communication
  21
3 Start up and Functional Testing

22
- Pre-Start
  22
- Safety Inspection
  22
- Start up Check List
  23
- Applying Power to the Drive
  24
- Basic Operational Programming
  24
- Auto Tune
  24
- Check Motor Rotation
  25
- Local-Control Test
  25
- System Start up
  26
4 User Interface

27
- Keypad
  27
- Keypad Layout
  27
- Setting Keypad Display Values
  28
- Display Menu Keys
  28
- Navigation Keys
  29
- Operation Keys
  29
- Back up and Copying Parameter Settings
  29
- Uploading Data to the Keypad
  30
- Downloading Data from the Keypad
  30
- Restoring Default Settings
  30
- Recommended Initialisation
  30
- Manual Initialisation
  30
5 About Drive Programming

31
6 Application Set-Up Examples

44
- Introduction
  44
- Application Examples
  44

GE AF-600 FP Series Operating Instructions Manual

GE AF-600 FP Series Operating Instructions Manual (64 pages)

Brand: GE | Category: Media Converter | Size: 3.64 MB

Table of Contents

GE AF-600 FP Series Operating Instructions Manual

GE AF-600 FP Series Operating Instructions Manual (64 pages)

OPCEIP EtherNet/IP

Brand: GE | Category: Industrial Electrical | Size: 8.45 MB

Table of Contents

Table of Contents
2
1 Safety

4
2 Introduction

6
- About this Manual
  6
- Technical Overview
  6
- Assumptions
  6
- Hardware
  6
- Background Knowledge
  6
- ODVA Conformance
  7
- Abbreviations
  7
3 How to Install

8
- Installation
  8
- The Ethernet/Ip Option
  8
- How to Install Option in Frequency Converter
  9
- LED Behaviour
  10
- Topology
  11
- Network
  12
- Recommended Design Rules
  13
- EMC Precautions
  14
4 How to Configure

16
- IP Settings
  16
- Ethernet Link Parameters
  17
- Configuring the Scanner
  18
- IP Traffic
  20
5 How to Control

22
6 Parameters

34
- Parameter Group O
  34
- Parameter Group en
  38
- O-## Options/Comms
  46
- Ethernet
  47
- Data Types
  48
- Data Types Supported by AF-650 GP/AF-600 FP
  48

GE AF-600 FP Series User Manual

GE AF-600 FP Series User Manual (58 pages)

Brand: GE | Category: DC Drives | Size: 0.54 MB

Table of Contents

Table of Contents
1
Environment
3
Inspection
3
Preparing for Installation
3
Installation
4
Grounding
5
Power Wire
5
Control Wiring
6
Signal Wiring
6
Miscellaneous
7
Operating and Troubleshooting Instructions
8
Table of Contents
9
Input Disconnect
10
Test/Isolate/Normal Selector
10
Operator Devices
10
- Drive/Off/Bypass Selector
  11
- Hand/Off/Auto Selector
  12
- Emergency Stop
  12
- Power on Indicator
  12
- Normal Indicator
  12
- Bypass Run Indicator
  13
- Drive Run Indicator
  13
- Motor Overload Indicator
  13
- Enable Indicator
  13
- Drive Fault Indicator
  14
- Customer Terminal Board – “CTB”
  15
- CTB1-1 through CTB1-3
  15
- CTB1-4 through CTB1-5
  15
- CTB1-6 through CTB1-7
  15
AF 600 FP Drive Terminal Board I/O
18
Input Fuses
19
Adjustments
19
AF 600 FP Drive Function Code Changes
23
- Jog Frequency Setup
  24
- Auto-Tune
  25
Troubleshooting
26
- Operator Devices
  29
- Hand - off - Auto on Drive Keypad
  30
- Customer Terminal Board
  31
- Adjustments
  34
- AF-600 FP Drive Function Code Changes
  36
- Troubleshooting
  39
- Current Ratings and Fuse Sizes
  41
- AF 600 FP Panels – 208 VAC
  42
- Current Ratings and Maximum Fuse Sizes
  42
- AF 600 FP Panels – 460 VAC
  43
- AF 600 FP Panels – 575 VAC
  44

GE AF-600 FP Series Quick Installation Manual

GE AF-600 FP Series Quick Installation Manual (54 pages)

OPCMBTCP Modbus TCP Option Enclosed Drive Panel

Brand: GE | Category: AC Power Distribution | Size: 4.07 MB

Table of Contents

Table of Contents
2
1 Safety

4
2 Introduction

6
- About this Manual
  6
- Assumptions
  6
- Background Knowledge
  6
- Modbus Conformance
  7
- Abbreviations
  7
3 How to Install

8
- The Modbus TCP Option
  8
- How to Install Option in Frequency Converter
  9
- LED Behaviour
  10
- Topology
  11
- Network
  12
- Recommended Design Rules
  13
- EMC Precautions
  14
4 How to Configure

16
- IP Settings
  16
- Ethernet Link Parameters
  17
- Configuring the Scanner
  18
- IP Traffic
  22
5 How to Control

24
- How to Control the Frequency Converter
  24
- Function Codes Supported by Modbus TCP
  24
- Modbus TCP Message Framing Structure
  24
- Function Code
  24
- Data Field
  24
- CRC Check Field
  24
- Holding Register Addressing
  25
- Examples
  27
- Control Profile
  28
- GE Drive Control Profile
  29
- Status Word According to Drive Profile (STW)
  31
- Reference Handling
  32
- Bus Speed Reference Value
  32
6 Parameters

34
- Parameter Group O
  34
- Parameter Group en
  38
- Parameter List
  45
- Data Types
  47
- Data Types Supported by AF-650 GP/AF-600 FP
  47
7 Troubleshooting

48
- Step-By-Step Troubleshooting
  48
- Alarm Word and Warning Word
  49
Index

52

GE AF-600 FP Series Operating Instructions Manual

GE AF-600 FP Series Operating Instructions Manual (64 pages)

LonWorks

Brand: GE | Category: DC Drives | Size: 9.16 MB

Table of Contents

Copyright, Limitation of Liability and Revision Rights
2
Safety Note
4
Technical Overview
6
Background Knowledge
7
How to Install
8
Network Termination
10
System Specifications
10
EMC Precautions
11
LED Behaviour
12
Configuration of the System
16
Configuring the System
16
Input Variables
30
Output Variables
30
Output Current
32
Output Voltage
32
Output Power
32
Node Object
35
Network Timer Functions
36
Reference Handling
38
Closed Loop
38
Drive Control Profile
39
Explanation of the Control Bits
40
Explanation of the Status Bits
42
Parameter List
48
Conversion Index
55
Troubleshooting
56
Alarm and Warning Messages
56
Alarm Words
57
Warning Words
58
Extended Status Words
59

GE AF-600 FP Series Manual

GE AF-600 FP Series Manual (7 pages)

OPCGPIO General Purpose I/O Option Module

Brand: GE | Category: I/O Systems | Size: 1.99 MB

GE AF-600 FP Series Instruction

GE AF-600 FP Series Instruction (6 pages)

OPCAIO Analog I/O Option Module

Brand: GE | Category: I/O Systems | Size: 1.83 MB

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