Sign In
Upload
Manuals
Brands
ABB Manuals
Industrial Equipment
X00074673
ABB X00074673 Manuals
Manuals and User Guides for ABB X00074673. We have
6
ABB X00074673 manuals available for free PDF download: Operation Manual, Manual
ABB X00074673 Operation Manual (124 pages)
Turbocharger
Brand:
ABB
| Category:
Battery Charger
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
Advertisement
ABB X00074673 Operation Manual (124 pages)
Turbocharger
Brand:
ABB
| Category:
Battery Charger
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB X00074673 Manual (124 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
Advertisement
ABB X00074673 Operation Manual (124 pages)
Turbocharging
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB X00074673 Operation Manual (124 pages)
Turbocharger
Brand:
ABB
| Category:
Battery Charger
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
ABB X00074673 Operation Manual (124 pages)
Turbo Systems
Brand:
ABB
| Category:
Industrial Equipment
| Size: 14.15 MB
Table of Contents
Operation Manual / A130-H - A140-H
3
Table of Contents
3
Operation Manual / A130-H
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Registered Trademarks
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Periodic Check of the Pressure Vessels
17
Deflagration on Gas Engines
17
Fig. 6: Warning Plate Locations
18
Warning Plates on the Turbocharger
18
Turbocharger Rating Plate
19
Fig. 7: Rating Plate
19
Fig. 8: Locations of the Rating Plates
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Table 4: Weight of Complete Turbocharger Unit
30
Removing and Installing
30
Fig. 11: Transportation of the Turbocharger
30
Weight and Transportation of the Turbocharger
30
Removing the Turbocharger
31
Fig. 12: Removing the Turbocharger
31
Fig. 13: Loosening the Clamping Nut
33
Fig. 14: Putting down the Turbocharger
34
Installing the Turbocharger
35
Fig. 15: Inserting Gaskets into the Bracket
35
Fig. 16: Fitting Threaded Rods Onto the Bracket
36
Fig. 17: Requirements for Threaded Rods
36
Table 5: Requirements for Threaded Rods
36
Fig. 18: Placing the Turbocharger on the Bracket
37
Table 6: Tightening Torque for Standard Nuts
38
Fig. 19: Preparing the Clamping Nut for the Tightening Procedure
39
Fig. 20: Tightening Pressure Screws
40
Table 7: Torque-Controlled Tightening of the Pressure Screws
40
Fig. 21: Connecting the Compressor Cooling Air Intake
41
Fig. 22: Attaching the Support
41
Commissioning
42
Oil Supply
42
Fig. 23: Oil Orifice
43
Inspection Procedures
44
Commissioning after Taking out of Operation
46
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
47
Oil Pressure, Oil Temperature
47
Monitoring Operation
47
Table 9: Lubricating Oil Temperature at the Inlet
48
Table 10: Lubricating Oil Temperature at the Outlet
48
Exhaust Gas Temperature before Turbine
49
Turbocharger Speed
49
Fig. 24: Layout and Overview of Speed Measurement System
50
Fig. 25: Replacing the Speed Sensor
52
Table 11: Tightening Torque (86505)
52
Operation and Service
53
Noise Emission
53
Fig. 26: Noise Insulation, Bellows
54
Service Work
55
Fig. 27: Replacing the Protective Grid
57
Expected Replacement Intervals
59
Table 12: Expected Replacement Intervals
60
Stopping the Engine
61
Periodic Maintenance Work
62
Foreword to Maintenance
62
Table 13: Maintenance Table
62
Cleaning Components Mechanically
63
Fig. 28: Cleaning the Filter Silencer
64
Fig. 29: Compressor-End, Non-Rotating Parts
66
Fig. 30: Turbine End, Non-Rotating Parts
67
Fig. 31: Soaking the Turbine End
70
Table 14: Value Table for Soaking
70
Table 16: Malfunctions When Starting - Vibrations
73
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
73
Eliminating Malfunctions
73
Table 15: Malfunctions When Starting - Delayed Start-Up
73
Malfunctions When Starting
73
Malfunctions During Operation
74
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
74
Table 19: Malfunctions During Operation - Speed Reduces
74
Table 20: Malfunctions During Operation - Speed Increases
74
Table 21: Malfunctions During Operation - Exhaust Gas Temperature too High
75
Table 22: Malfunctions During Operation - Charge Air Pressure too Low
75
Table 23: Malfunctions During Operation - Charge Air Pressure too High
76
Table 24: Malfunctions During Operation - Engine Performance Losses
76
Table 26: Malfunction - Sporadic Surge Blows
77
Table 25: Malfunction - Turbocharger Pumping
77
Turbocharger Is Surging
77
Malfunctions When Stopping
78
Table 27: Malfunctions When Stopping - Runout Noises
78
Table 28: Malfunctions When Stopping - Runout Time too Short
78
Speed Measurement System
79
Table 29: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
79
Table 30: Malfunction of the Speed Measurement System - Measured Speed too High
79
Table 31: Malfunction of the Speed Measurement System - Measured Speed too Low
79
Dismantling and Fitting
80
Introduction
80
Table 32: Swivel Lifting Eyes
82
Fig. 33: Starpoint Ring Nut VRM
82
Fig. 32: Swivel Lifting Eyes
82
Weights of Individual Parts
82
Advertisement
Related Products
ABB X00069277
ABB X00076990
ABB X00080669
ABB X00078528
ABB X00080062
ABB X00067154
ABB X00074674
ABB X00074672
ABB X00077008
ABB XAC23983
ABB Categories
Industrial Equipment
Controller
Measuring Instruments
Battery Charger
DC Drives
More ABB Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL