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HT562742
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Manuals and User Guides for ABB HT562742. We have
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ABB HT562742 manual available for free PDF download: Operation Manual
ABB HT562742 Operation Manual (134 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 16.65 MB
Table of Contents
Introduction
3
Table of Contents
3
Introduction
5
Purpose of the Manual
5
Symbols, Definitions
6
Storage of New Turbochargers and Spare Parts
8
Contact Information
10
Safety
11
CE Conformity
13
Introduction
13
Safety
13
Definition of Mandatory Signs
14
Definition of Safety Instructions
14
Intended Use
15
Warning Plates on the Turbocharger
16
Turbocharger Rating Plate
17
Periodic Check of the Pressure Vessels
18
Lifting of Loads
19
Prerequisites for Operation and Maintenance
20
Hazards During Operation and Maintenance
21
Safe Operation
23
Safe Maintenance
24
Product Description
31
Essential Information
33
Introduction
33
Registered Trademarks
33
Related Documents
33
Table 1 Related Documents
33
Layout and Function of the Turbocharger
34
Warning Plates on the Turbocharger
36
Locations of the Rating Plates
37
Removal and Installation
39
Removing the Turbocharger
39
Table 2 Turbocharger Weights
39
Turbocharger Weight
39
Installing the Turbocharger
41
Table 3 General Information about
42
Table 4 Tightening Torques (Foot Screws)
43
Table 44 Tightening Torque
43
Table 5 Tightening Angle (Foot Screws)
43
Commissioning
45
Inspection Procedures
45
Oil Supply
45
Commissioning after Taking out of Operation
47
Monitoring During Operation
49
Oil Pressure, Oil Temperature
49
Table 6 Lubricating Oil Pressure, Oil
49
Table 7 Lubricating Oil Temperature at
49
Table 8 Lubricating Oil Temperature at
50
Turbocharger Speed
51
Table 9 Tightening Torques (86505)
53
Low Pressure Measurement at the Filter Silencer
54
Noise Emission
55
Operation and Service
55
Service Work
56
Expected Replacement Intervals
59
Flexible Turbocharger Cut-Out
60
Table 10 Expected Replacement Intervals for Turbocharger Parts
60
Table 11 Recommended Replacement Intervals for Turbocharger Parts
60
Stopping the Engine
61
Foreword to Maintenance
63
Periodic Maintenance
63
Cleaning the Filter Silencer
64
Changing the Filter Strip on the Filter Silencer Casing
66
Cleaning the Compressor During Operation
68
Table 12 Volume of Water Per Cleaning
71
Table 13 Tightening Torques (81125)
71
Cleaning the Turbine During Operation
72
Table 14 Amount of Granulate
75
Suppliers of Dry Cleaning Materials
76
Table 15 Supplier List for Dry Cleaning Materials
76
Draining the Gas Outlet Casing
77
Malfunctions When Starting
79
Table 16 Malfunctions When Starting
79
Table 17 Malfunctions When Starting
79
Table 18 Malfunctions When Starting - Rubbing of Rotating Parts
79
Troubleshooting
79
Malfunctions During Operation
80
Table 19 Malfunctions During Operation - Lubricating Oil Pressure too Low
80
Table 20 Malfunctions During Operation - Speed Reductions
80
Table 21 Malfunctions During Operation - Exhaust Gas Temperature too High
81
Table 22 Malfunctions During Operation - Charge Air Pressure too Low
81
Surging of the Turbocharger
82
Table 23 Malfunctions During Operation - Charge Air Pressure too High
82
Table 24 Surging of the Turbocharger
82
Malfunctions When Stopping
83
Table 25 Malfunctions When Stopping - Noises During Run-Down
83
Table 26 Malfunctions When Stopping - Run-Down Time Shortened
83
Speed Measurement System
84
Table 27 Malfunctions of the Speed Measurement System
84
Disassembly and Assembly
85
Introduction
85
Table 28 Weights of Assemblies [Kg]
87
Table 29 Weight of Wall Insert [Kg]
87
Weights of Assemblies
87
Disassembly and Assembly of the Filter Silencer Casing
88
Table 30 Tightening Torques
92
Dismantling and Fitting the Filter Silencer
93
Table 31 Tightening Torque
93
Dismantling Wall Insert and Diffuser
94
Axial Clearance a Prior to Disassembly
98
Table 32 Admissible Axial Clearance a
98
Dismantling the Gas Inlet Casing, Cover Ring, Nozzle Ring
99
Fitting the Nozzle Ring, Cover Ring, Gas Inlet Casing
103
Table 33 Tightening Torque
103
Table 34 Tightening Torque
104
Table 35 Tightening Torque
105
Table 36 Tightening Torque
107
Table 37 Tightening Torque (Insulation)
107
Axial Clearance a after Assembly
108
Table 38 Admissible Axial Clearance a
108
Fitting Diffuser, Wall Insert
109
Table 39 Tightening Torque
109
Table 40 Tightening Torque
111
Table of Tightening Torques
112
Table 41 Overview of Tightening Torques
113
Table 42 Tightening Torque, Insulation
113
Possible Emergency Repairs
115
Shutting off Oil Supply to Defective Turbocharger
115
Table 43 Procedure for Taking out of
115
Taking a Turbocharger out of Operation
115
Procedure with One Installed Turbocharger
116
Table 45 Required Washers
118
Table 46 Tightening Torque
118
Procedure with Two or more Installed Turbochargers
120
Mothballing the Turbocharger
121
Taking the Engine out of Operation for up to 12 Months
121
Taking the Engine out of Operation for more than 12 Months
122
Disposing of Turbocharger Components
123
Ordering Spare Parts
125
Spare Parts
125
Table 47 Customer Spare Part Set
125
View of Turbocharger with Part Numbers
126
Table 48 Turbocharger with Part
127
View of Cartridge Group with Part Numbers
128
Table 49 Cartridge Group with Part
129
Figures
131
Tables
133
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