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Manuals and User Guides for ABB HT562381. We have
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ABB HT562381 manual available for free PDF download: Operation Manual
ABB HT562381 Operation Manual (146 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 13.14 MB
Table of Contents
Introduction
3
Table of Contents
3
Introduction
5
Purpose of the Manual
5
Symbols, Definitions
6
Storage of New Turbochargers and Spare Parts
8
Contact Information
10
Safety
11
CE Conformity
13
Introduction
13
Safety
13
Definition of Mandatory Signs
14
Definition of Safety Instructions
14
Intended Use
15
Deflagration on Gas Engines
16
Warning Plates on the Turbocharger
16
Turbocharger Rating Plate
17
Periodic Check of the Pressure Vessels
18
Lifting of Loads
19
Prerequisites for Operation and Maintenance
20
Hazards During Operation and Maintenance
21
Safe Operation
23
Safe Maintenance
25
Product Description
31
Table 10 Expected Replacement Intervals
31
Table 16 Malfunctions When Starting
31
Table 19 Malfunctions During Operation
32
Table 28 Malfunctions When Stopping
32
Essential Information
35
Introduction
35
Registered Trademarks
35
Related Documents
35
Table 1 Related Documents
35
Layout and Function of the Turbocharger
36
Warning Plates on the Turbocharger
38
Locations of the Rating Plates
39
Removing and Installing
41
Table 2 Turbocharger Weights
41
Turbocharger Weight and Transportation
41
Removing the Turbocharger
42
Installing the Turbocharger
46
Table 3 Requirements for Threaded Rods
47
Table 4 Tightening Torques for Standard
49
Table 5 Pressure Screw Tightening
51
Commissioning
53
Oil Supply
53
Inspection Procedures
55
Commissioning after Taking out of Operation
57
Monitoring Operation
59
Oil Pressure, Oil Temperature
59
Table 6 Lubricating Oil Pressure, Oil Inlet
59
Table 7 Lubricating Oil Temperature at the Inlet
60
Table 8 Lubricating Oil Temperature at the Outlet
60
Exhaust Gas Temperature before Turbine
61
Turbocharger Speed
62
Table 9 Tightening Torque
64
Noise Emission
65
Operation and Service
65
Service Work
67
Expected Replacement Intervals
71
Stopping the Engine
73
Foreword to Maintenance
75
Periodic Maintenance Work
75
Table 11 Maintenance Table
75
Cleaning the Compressor During Operation
76
Table 12 Parameters for Wet Cleaning of
79
Cleaning the Turbine During Operation
80
Table 13 Turbine Wet Cleaning, Recommended Operating State
82
Table 14 Wet Cleaning of Turbines, Parameters
83
Cleaning Components Mechanically
84
Table 15 Value Table for Soaking
91
Eliminating Malfunctions
95
Malfunctions When Starting
95
Table 17 Malfunctions When Starting
95
Table 18 Malfunctions When Starting - Rubbing of Rotating Parts
95
Malfunctions During Operation
96
Table 20 Malfunctions During Operation - Speed Reduces
96
Table 21 Malfunctions During Operation - Speed Increases
96
Table 22 Malfunctions During Operation
97
Table 23 Malfunctions During Operation - Charge Air Pressure too Low
97
Table 24 Malfunctions During Operation - Charge Air Pressure too High
98
Table 25 Malfunctions During Operation - Engine Performance Losses
98
Table 26 Malfunction - Turbocharger
99
Table 27 Malfunction - Sporadic Surge Blows
99
Turbocharger Is Surging
99
Malfunctions When Stopping
100
Table 29 Malfunctions When Stopping - Runout Time too Short
100
Speed Measurement System
101
Table 30 Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
101
Table 31 Malfunction of the Speed Measurement System - Measured Speed too High
101
Table 32 Malfunction of the Speed Measurement System - Measured Speed too Low
101
Dismantling and Fitting
103
Introduction
103
Table 33 Swivel Lifting Eyes
105
Table 34 Ring Nuts to be Used
106
Table 35 Weights of Assemblies
107
Weights of Individual Parts
107
Removing Air Inlets
108
Removing the Gas Outlet Casing
109
Removing the Gas Outlet Flange
110
Table 36 Gas Outlet Flange Press-Off Screws
110
Removing the Compressor Casing
111
Pressing off the Casing
112
Removing the Cartridge Group
113
Removing the Nozzle Ring
115
Rotating and Fixing the Cartridge Group
116
Axial Clearance a and Radial Clearance B
117
Table 37 Permissible Clearances a and B
117
Nozzle Ring Compression PD
118
Table 38 Permitted Nozzle Ring
118
Installing Nozzle Ring
119
Installing the Cartridge Group
120
Table 39 Tightening Torque (51007)
121
Installing the Compressor Casing
123
Table 40 Tightening Torque (79041)
123
Table 41 Tightening Torque (72011)
124
Radial Clearances N and R
125
Table 42 Permissible Clearances N and R
125
Installing Air Inlets
126
Table 43 Tightening Torque (72020)
126
Installing the Gas Outlet Casing
127
Installing the Gas Outlet Flange
127
Table 44 Tightening Torque (51009)
127
Table 45 Tightening Torques of the Screw Fittings
128
Table of Tightening Torques
128
Table 46 Tightening Torques for Insulation
129
Possible Emergency Repairs
131
Taking out of Operation at Short Notice
131
Installing a Replacement Cartridge Group
132
Installing a Replacement Turbocharger
132
Fitting the Cover Plate
133
Cover Plate Drawing
134
Table 47 Cover Plate Dimensions [MM]
134
Mothballing the Turbocharger
135
Taking the Engine out of Operation for up to 12 Months
135
Taking the Engine out of Operation for more than 12 Months
136
Disposing of Turbocharger Components
137
Ordering Spare Parts
139
Required Customer Spare Part Set (97070)
139
Spare Parts
139
Table 48 Customer Spare Part Set 97070
139
View of Turbocharger with Part Numbers
140
Table 49 Spare Parts List
141
Figures
143
Tables
145
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