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Craftsman 919.184191 Owner's Manual
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Craftsman 919.184191 Owner's Manual

Craftsman 919.184191 Owner's Manual

Oil lubricated single stage vertical stationary
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Owner's Manual
I (RRFTSMRNq
Oil Lubricated
Single Stage
Vertical Stationary
AIR COMPRESSOR
Model No.
919.184191
•
Safety Guidelines
•
Assembly
•
Operation
•
Maintenance
•
Service
and Adjustments
•
Troubleshooting
•
Repair
Parts
•
Espahol
CAUTION:
Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears,
Roebuck
and Co., Hoffman
Estates,
IL 60170
U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
D30091
Rev. 0
9/26/03

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Summary of Contents for Craftsman 919.184191

  • Page 1 • Service and Adjustments • Troubleshooting • Repair Parts • Espahol CAUTION: Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60170 U.S.A. Visit our Craftsman website: www.sears.com/craftsman D30091 Rev. 0 9/26/03...

  • Page 2: Table Of Contents

    HOW TO ORDER REPAIR PARTS ...... back cover FULL ONE YEAR WARRANTY AIR COMPRESSOR If this CRAFTSMAN Air Compressor fails due to a defect in material or workmanship within one year from the date of purchase, Sears will at its option repair or replace it free of charge.

  • Page 3: Glossary

    -_".J =[a_I; [.'7,21 d[1] _I i f'-1:II Model No. 919.184191 Max. Developed HP Running HP Bore 2.875" Stroke 2.0" Voltage-Single Phase Minimum Branch Circuit Requirement 15 amps Fuse Type Time Delay Air Tank Capacity 60 gallons Approximate Cut-in Pressure Approximate Cut-out Pressure SCFM @ 40 psig 12.4...
  • Page 4 I I_ I_o] ;111P'.'q +IInl[,.'9'.,_ _1 _ &'i __JL_[,._)III,_]LI_+']IIT[_o _+]L_,[,._ Save these instructions Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment, ,l;1"l'J "-In WARNING: Risk of explosion or fire What Could Happen...

  • Page 5: Accessories

    WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury, What Could Haopen How To Prevent It Failure to properly drain condensed Drain tank daily or after each use.
  • Page 6 WARNING: Risk of Electrical Shock What Could Happen How To Prevent It Your air compressor is powered by Never operate the compressor outdoors electricity. Like any other electrically when it is raining or in wet conditions. powered device, If it is not used Never operate compressor with properly it may cause electric shock.
  • Page 7 :r:_rJ:_;!m WARNING: Risk of Burns How To Prevent It What Could Happen Never touch any exposed metal parts Touching exposed metal such as the on compressor during or immediately compressor head or outlet tubes, can after operation. Compressor will remain result in serious burns.
  • Page 8 WARNING: Risk of Serious Injury or Property Damage When Transporting Compressor (Fire, Inhalation, Damage to VehicleSurfaces) What Could Happen How To Prevent It Oil can leak or spill and could result in Always place COMPRESSOR on a fire or breathing hazard; serious injury or protective mat when transporting death can result,...

  • Page 9: Duty Cycle

    Become familiar with these terms When the tank pressure drops to a certain low level the motor will restart before operating the unit. automatically. The low pressure at CFM: Cubic feet per minute. which the motor automatically SCFM: Standard cubic feet per restarts is called "cut-in"...

  • Page 10: Assembly

    NOTE: Use an air compressor Tools Required for Assembly such as Sears item number 9-16426 1 - 9/16" socket or open end wrench or SAE-20 (API CG/CD) heavy duty 1 - electric drill motor oil. Under extreme winter conditions use SAE-10 weight oil. Unpacking To Add Oil Remove all packaging.

  • Page 11: Set Up Unit

    Drill holes in the surface for the HOW TO SET UP YOUR concrete anchors. Install UNIT concrete anchors. Air Compressor Location Line up holes in surface with • Locate the air compressor in a holes in air compressor feet. clean, dry, and well ventilated Place the (4) washers (supplied) area.
  • Page 12 The supply line should have the Circuit is equipped with a 15 same electrical characteristics amp circuit breaker or 15 amp (voltage, cycle, phase) as the time delay fuse. NOTE: If motor. Refer to the motor compressor is connected to a nameplate, on side of motor, for circuit protected by fuses, use...
  • Page 13 Install a flexible coupling A separate regulator is recommended to control the air between the air discharge outlet and main air distribution line to pressure. Air pressure from the allow for vibration. air tank is usually too high for individual air driven tools. DRAIN _'g__ o%u%_...
  • Page 14 Know Your Air Compressor READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Tank Pressure Gauge: The air tank pressure gauge indicates the reserve air pressure in the air tank.
  • Page 15 Check Valve: When the air Before First Start-up compressor is operating, the check Risk of Unsafe valve is "open", allowing compressed Operation. Serious air to enter the air tank. When the air damage may result if the following compressor reaches "cut-out" break-in instructions are not pressure, the check valve "closes", closely followed.
  • Page 16 How to Start Before Each Start-Up: Place On/Auto/Off lever to Turn the On/Auto/Off lever to "OFF". "AUTO" and allow air tank pressure to build. Motor will Close the globe valve. stop when air tank pressure Attach hose and accessories. reaches "cut-out" pressure.
  • Page 17 Customer Responsibilities Before Dally or Every Every Every Every each after Yearly each hours hours hours hours Check Safety Valve • Drain Air Tank • Check 0il • Change Oil • Listen for Unusual Noise and/or • Vibration Check Air Filter •...
  • Page 18 To Check Safety Valve Risk of Bursting. Risk of Bursting. If Drain air tank to the safety valve release air pressure before removing does not work properly, over- the oil fill cap or oil drain plug. pressurization may occur, causing NOTE: Use air compressor oil such air tank rupture or explosion and as SAE-20 (API CG/CD) heavy duty...
  • Page 19 Air Filter Inspection Replacement Risk of Burns. Compressor head and cylinder sleeve are very hot. Do not touch. Allow compressor to cool prior to servicing. If the difference is greater or tess A dirty air filter will not allow the than 1/16"...
  • Page 20 ALL SERVICE AND REPAIR Using an adjustable wrench, OPERATIONS NOT DESCRIBED loosen pressure relief tube nut at THIS MANUAL MUST BE air tank and pressure switch. PERFORMED BY A TRAINED Carefully move pressure relief SERVICE TECHNICIAN. tube away from check valve. Risk of Unsafe Unscrew the check valve (turn Operation.

  • Page 21: Installation

    Motor This motor has a manual thermal overload protector. If the motor overheats for any reason, the overload protector will shut off the motor. The motor must be allowed to cool down before restarting. restart: Place the On/Auto/Off lever in the Off postion.
  • Page 22 Risk of Bursting. Before you store the air compressor, Water will make sure you do the following: condense in the air tank. If not Review the "Maintenance" drained, water will corrode and section on the preceding pages weaken the air tank causing a risk and perform scheduled of air tank rupture and possible maintenance as necessary.

  • Page 23: Operation

    h| -'Toll : J_oXo_ Risk of Unsafe Operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Before servicing unit unplug or disconnect electrical supply to the air compressor, bleed tank of pressure, and allow the air compressor to cool.

  • Page 24: Maintenance

    PROBLEM CAUSE CORRECTION Air leak from Possible defect in safety Operate safety valve manually safety valve, valve, by pulling on ring. If valve still leaks, it should be replaced. Decrease amount of air usage. Prolonged excessive use of Compressor air. not supplying Check the accessory air Compressor...

  • Page 25: Service And Adjustments

    CAUSE PROBLEM CORRECTION Let motor cool off and see Motor will not Motor overload protection Motor paragraph in the switch has tripped run. Service and Adjustment section. Motor will start automatically Tank pressure exceeds 3ressure switch "cut-in" when tank pressure drops 3ressure.

  • Page 26: Repair Parts

    PROBLEM CORRECTION CAUSE Knocking Noise. Possible defect in safety Operate safety valve manually valve. by pulling on ring. If valve still leaks, it should be replaced. Defective check valve. Remove and clean, or replace. Loose pulley Tighten pulley set screw, see Repair Parts section for torque specifications.
  • Page 27 27- E NG D30091...
  • Page 28 Air Compressor Model Number 919.184191 Torque 10_15 ft.qbs, Torque 29_ 70_80 s6 j 57 j D30091 28_ ENG...
  • Page 29 Screw Hex Washer HD (4 used) SSP-7812 Nut Sleeve Assembly 1/2" (2 used) C-BT-223 Belt LA-3266 Label, Warning D23153 Label, Application LA-3105 Label, Craftsman LA-3027 Label, Drain Tank LA-3108 Label, Hot Surface D30083 Label, Performance (Not Shown) D23000 Drain Valve (Not Shown) 29_ ENG...

  • Page 30: Air Compressor Pump Diagram

    Air Compressor Model Number 919.184191 Key No. Torque 9-12 ft.-Ibs. 25-30 ft.-Ibs. 25-30 ft.-Ibs. 15-20 ft.-Ibs. 13-17 ft.-Ibs. 7-10 ft.-Ibs. (oil drain m;lug) D30091 30+ ENG...
  • Page 31 Air Compressor Model Number 919.184191 PART NO. DESCRIPTION Z-AC-02O5 Crankcase 265-16-1 Base Gasket DAC-276 Base SSF-925 Screw 1/4-20 x ,875 265-6 Vent Filter AC-0322 Filter Plate AC-0333 Felt Filter SSF-955 Screw SSF-935 Screw SSF-6627 Shoulder Stud 3/3-16 Z-CAC-4213 Assembly Head Z-CAC-291-1 Gasket Head Z-CAC-4212-1...

  • Page 32: Notes

    GARANT|A TOTAL DE UN AI_IO DEL COMPRESOR DE AIRE Si este compresor de aire Craftsman fallase debido a defectos de materiales o de fabricaci6n dentro del aSo de su fecha de compra, Sears, a su opei6n, Io reparar& o reemplazar& sin eosto alguno.
  • Page 33 Modelo N ° 919.184191 Max. HP desarrollado Potencia de trabajo 3,2 HP Di&metro interior 2.875" (73.02mm) Carrera 2" (50.8mm) 240V Voltaje-corriente manofAsica Circuito mfnimo requerido Accion retardada Tipo de fusible Capacidad de sire en el tanque 60 Galones (227.1 Iitros) Presi6n de eorte de entrada 120 psig Presi6n de corte de salida...
  • Page 34 GUARDE ESTAS INSTRUCCIONES La operaciSn o el mantenimiento inadecuados de este producto podrian ocasionar serias lesiones y dafios a la propiedad. Lea y comprenda todas las advertencias instrucciones de funcionamiento antes de utilizar este equipo. ',]=lm [_ ;{_ ADVERTENCIA: Riesgo de Explosi6n o Incendio qud puede occurrir cbmo...
  • Page 35 'J=Ira [_ r,{q ADVERTENCIA: Riesgo de Explosi6n Tanque de aire: las siguientes condiciones podrian, causar el debilitamiento del tanque, determinar su explosion violenta, daSos a la propiedad o serias lesiones. qud puede occurrir cbmo prevenido Drenaje inadecuado del agua condensada Drene el tanque diariamente o despu_s en el tanque,...
  • Page 36 •,,l ::1 n nl [_1r,{q ADVERTENCIA: Riesgo de Descatga Eldctrica qud puede occurrir cbmo prevenirlo Su compresor de aire estA accionado pc# Jam_s opere el compresor a la intemperie electricidad, Como cua_quier otto dispositivo cuando est& Iloviendo o en condiciones el_ctrico imputsado et6ctricamente,...
  • Page 37 _=ll[_r,{w ADVERTENCIA: Riesgo de Quemaduras qu_ puede occurrir cbmo prevenirlo Jam_is toque partes de metal expuestas en el Tooar el metal expuesto tal como el cabezsI compresor durante o inmedistamente despu_s del compresor o los tubos de salida del de la operaci6n, el compresor permanecer_ escape, puede ocasionarle...
  • Page 38 ',1 =1 ! It-1 ;{_ ADVERTENCIA: Riesgo de Serias Lesiones o Da_os a la Propiedad Transportar el Compresor (Fuego, inhalaci6n, da_o a la superficie de vehiculos) qud puede occutrit cbmo prevenirlo El aceite puede derramarse y ello podrfa Deposite el compresor sobre una alfombrilla resuttar en serias les+ones o la muerte debido protectora...
  • Page 39 Presibn minima de corte: Cuando el Familiadcese con los siguiantes t_rminos, motor est& apagado, la presi6n del tanque antes de operar la unidad: de aire baja a medida que usted contint_a OFM: (Cubic feet per minute) Pies cQbicos usando su accesorio Cuando la presi6n por minuto.

  • Page 40: Ensamblado

    Herramientas requeridas para No se deben usar aceites de Ensamblado viscosidad mdltiple como 10W30 en 1 - Uave de tubo 9/16" o llave mec&nica ningAn compresor de aire. Estos de boca abierta aceites dejan depbsitos de catbono en componentes criticos, reduciendo el Taladro electrico rendimiento y la vida Atil del compresor.

  • Page 41: Instalacion

    COMO PREPARAR LA UNIDAD Haga coincidir la alineacion de los orificios de la superficie, con el de Ins Ubicacibn del comp_sor de aire patas del compresor de aire. Coloque las (4) arandelas Instale el compresor de aire en una (suministradas) entre el piso y las zona limpia, seca y bien ventilada.
  • Page 42 Que la linea de suministro electrico El circuito cuenta con un disyuntor tenga id6nticas caracteristicas de 15 amperios o un fusible de electricas (voltaje, ciclos, fases) que acci6n retardada de 15 amperios. las del motor. Para obtener dicha NOTA: Si el compresor esta informaci6n debera referirse a la...
  • Page 43 Entierre la ca_erfa pot debajo de la Instale an acoplamiento flexible, Ifnea de congelamiento y evite entre la salida de descarga del aire y huecos en los que la condensaci6n la linea principal de distribuci6n se pudiese acumular y congelar. mismo, para permitir vibraeiones.

  • Page 44: Operacion

    Conozca su compresor de aire LEA ESTE MANUAL DEL PROPIETARIO Y SUS NORMAS DE SEGURIDAD ANTES DE OPERAR LA UNIDAD, Compare las ilustraciones contra su unidad a fin de familiarizarse con la ubicaci6n de los distintos controles y regulaciones Conserve este manual para referencias futuras.
  • Page 45 Antes de poner en marcha por Valvula reguladora: Cuando el compresor de airs se encuentra primera vez funcionando, la valvula reguladora esta "abierta", permitiendo la entrada del airs Riesgo Opemci6n comprimido al tanque de aire. Cuando el Lasegura. Si las sigeientes instrucciones nivel de presi6n del tanque alcanza el no fuesen segeidas estrictamente, podran punto de "corte", la valvula reguladora...
  • Page 46 Antes de cada puesta en marcha C6mo poner en marcha Coloque el interruptor On/Auto/Off en la Mueva la palanca On/Auto/Off a la posici6n "OFF", posici6n "AUTO" y deje que se incremente la presi6n del tanque, El Cierre la valvuia de asiento. motor se detendra una vez alcanzado el Conecte la manguera y accesorios.

  • Page 47: Mantenimiento

    Responsabilidades del cliente Antes Oiariamente Cada Cada Cada Cada o luego de Anualmen_ cada cade uso horas horas horas horas Verifique la valvula de • seguridad Drenaje del tanque Verifique el aceite • Cambio de aceite Escuche pot ruido • inusual y/o vibracion Verifique filtro de aire •...
  • Page 48 Cbmo verificar la vblvula Aceite seguridad Riesgo de Explosibn. Drene Riesgo de el tanque fin de liberar la ptesibn de Explesibn, Si la aim antes de extraer la tapa para el valvula de seguridad no trabaja relleno de aeeite, o el tap6n para adecuademente, ello podia detetminar drenaje del aceite.
  • Page 49 Filtro de Aire Inspeccibn y reemplazo COR R_A _OL_ D£L _0_ Riesgo quemaduras. cabezal y la manga del cilindro del compresor se calientan mucho; no tocados. Permitir que el compresor enfrle antes de dade servicio, B1- 82 (TJ_UAL) R_CTO Un filtro de aire sucio no permitira que el Si la diferencia es mayor o menor compresor opera a plena capacidad.
  • Page 50 TODO TIPO DE MANTENIMIENTO Utilizando una Ilave regulable, afloje OPERACIONES DE REPARACION NO la tuerca del tubo aliviador de MENCIONADOS, DEBEP_N SER presion en el tanque de aire y el EFECTUADOS POR PERSONAL TI_CNICO interruptor de presi6n. Retire cuidadosamente la tubefla de alivio ESPECIALIZADO.
  • Page 51 Motor Extraiga el frente protector de la sus broches. correa desenganchando Este motor tiene un protector manual de Inserte un destomillador de punta sobrecarga t_rmica. Si el motor se plana baio cada broche y haga sobrecalienta pot cualquier motivo, el palanca hasta quitar la defensa de la protector de sobrecarga...
  • Page 52 Antes de guarder su compresor de aire, Riesgo de asegQrese de haeer Io siguiente: Explosibn. El agua se condensa dentro del tanque de aite. Revise la secci6n "Mantenimiento" Si no se dtene, ella cotroerd debUitando de Ins p&ginas precedentes y ejecute les paredes del tanque de aire, el mantenimiento programado...
  • Page 53 Riesgo de Operacibn Insegura: La unidad arranca automaticamente cuando esta enchufada. AI hacer el mantenimiento, el operador puede quedar expuesto a fuentes de corriente y de aire compdmido o a piezas movibles. Antes de intentar hacer reparaciones, desconectar el compresor del tomacorriente, drenar la presibn de aire del tanque y esperar a que el compresor se enfrie.
  • Page 54 CORRECCI(_N PROBLEMA CAUSA Perdida de aire Posible defecto en la v_lvula Opere manualmente la valvula de en la v&lvula de de seguridad, seguridad, extray6ndola por su seguridad, anillo. Si la valvula pierde, deberA set reemplazada. El compresor Excesivo y prolongado uso del Disminuya la cantidad de uso de...
  • Page 55 CAUSA CORRECCION PROBLEMA El motor no El interruptor de protecci6n Deje enfriar el motor y ver "motor" funciona. en la secci6n Servicio y Ajustes sobre oarga del motor se ha abierto. El motor arrancar& automaticamente La presi6n del tanque excede la presi6n de "corte maximo"...
  • Page 56 CORRECCION PROBLEMA CAUSA Golpeteo Posible defecto en la valvula Opere la valvula de segundad manualmente tirando de su aniilo. Si la de seguridad. valvula aun pierde, debera ser reemplazada. Posible defecto en la valvula Extraiga y limpie o reemplace. de seguridad. Ajuste el tornillo de la polea;...
  • Page 57 57_ S P D30091...
  • Page 58 D30091 58 -SP...

  • Page 59: Repair Protection Agreements

    Protection Agreements Reparaciones Congratulations on making a smart Felicitaciones per hater una compra purchase. Your new Craftsman '_ product is inteligente, Su nueva unidad Craftsman ® est& designed and manufactured for years of diseffada y fabricada para afros de operaci6n dependable operation.
  • Page 60 Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters.

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