Page 1
• Service and Adjustments • Troubleshooting • Repair Parts • Espa_ol CAUTION: Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.seara.com/craftsman D30090 Rev 1 1/14/04...
Back Cover :qI:.1;o_o]_v_ I "d:,t::_"t_-"[o] ;t |t_tl:_;t :R:_ _bnk" FULL ONE YEAR WARRANTY AIR COMPRESSOR If this CRAFTSMAN Air Compressor fails due to a defect in material or workmanship within one year from the date of purchase, Sears will at its option repair or replace it free of charge.
-_".J =[a_I; [..7,2g d[o] _I iY'-_:II Model No. 919.195411 Max. Developed HP Running HP Bore 2.875" Stroke 2.0" Voltage-Single Phase 120/240 Minimum Branch Circuit Requirement 15 amps Fuse Type Time Delay Air Tank Capacity 25 gallons Approximate Cut-in Pressure Approximate Cut-out Pressure SCFM @ 40 psig SCFM @ 90 psig...
Page 4
Save these instructions Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. ,l:1"l'J l l n WARNING: Risk of explosion or fire What Could Happen How To Prevent It It is normal for electrical...
WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury. How To Prevent It What Could Happen Failure to properly drain condensed Drain tank dally or after each use.
Page 6
WARNING: Risk of Electrical Shock What Could Happen How To Prevent It Your air compressor is powered by Never operate the compressor outdoors electricity. Like any other electrically when it is raining or in wet conditions. powered device, If it is not used Never operate compressor with properly it may cause electric shock.
Page 7
-- (._+J._l -'| mm WARNING: Risk of Burns How To Prevent It What Could Happen Never touch any exposed metal parts Touching exposed metal such as the on compressor during or immediately compressor head or outlet tubes, can after operation Compressor will remain result in serious burns,...
Page 8
WARNING: Risk of Serious Injury or Property Damage When Transporting Compressor (Fire, Inhalation, Damage to Vehicle Surfaces) What Could Happen How To Prevent It Oil can leak or spill and could result in Always place COMPRESSOR on a fire or breathing hazard; serious injury or protective mat when transporting death can result, oil leaks will damage...
Become familiar with these terms When the tank pressure drops to a certain low level the motor will restart before operating the unit. automatically. The low pressure at CFM: Cubic feet per minute. which the motor automatically SCFM: Standard cubic feet per restarts is called "cut-in"...
Assemble Rubber Feet Rotate each retaining clip clockwise and press down until it Attach rubber feet with the snaps into place over the handle. screws, washers and nuts provided as shown in figure below. Tighten securely. Wheel }_*Jk_EE BELT 4 If the handle has excessive movement, it is improperly...
Page 12
To Add Oil NOTE: Crankcase oil capacity is approximately 16 fluid ounces. Drain tank to release air pressure 3. Replace oil fill plug. before removing the oil fill cap or oil drain plug. Place unit on a level surface. Remove oil fill plug (A) and slowly add compressor oil until it is even with the top of the oil fill...
Page 13
Inspect the plug and cord before Risk of Unsafe each use. Do not use if there are Operation. Certain signs of damage. air compressors can be operated If these grounding instructions on a 15 amp circuit if the following are not completely understood, conditions are met.
Page 14
Know Your Air Compressor READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. On/Auto/Off Switch Outlet Pressure Gauge On/Auto/Off...
Air Intake Filter (not shown) This Cooling System (not shown): This filter is designed to clean air coming compressor contains an advanced into the pump. This filter must always design cooling system. At the heart be clean and ventilation openings of this cooling system is an free from obstructions.
Page 16
After 20 minutes, close the drain Risk of Bursting. Too much air valve (clockwise). The air receiver pressure causes a hazardous risk will fill to "cut-out" pressure and of bursting. Check the the motor will stop. manufacturer's maximum pressure The compressor is now ready for use. rating for air tools and accessories.
Page 17
Customer Responsibilities Before Daily or Every Every Eve_ Eve_ Yearly each aRer each hours hours hou_ hours Check Safety Valve Drain Tank Oil Leaks Check Oil • Change Oil Unusual Noise and/or Vibration • • (1) Air Filter Drive Belt Condition Motor Pulley/ Flywheel alignment...
Page 18
To Check Safety Valve Risk of Bursting. Risk of Bursting. If Drain tank to the safety valve release air pressure before does not work properly, over- removing the oil fill cap or oil drain pressurization may occur, causing plug. air tank rupture or an explosion. Checking Before starting compressor, pull Place unit on a level surface.
Page 19
Measure the distance between Air Filter Inspection the edge of the belt and the Replacement straightedge at points A1 and A2 Risk of Burns. in figure. The difference between Compressor head measurements should be no and cylinder sleeve are very hot. more than 1/16".
Page 20
ALL SERVICE AND REPAIR Using an adjustable wrench, OPERATIONS NOT DESCRIBED loosen pressure relief tube nut at THIS MANUAL MUST BE air tank and pressure switch. PERFORMED BY A TRAINED Carefully move pressure relief SERVICE TECHNICIAN. tube away from check valve. Unscrew the check valve (turn Risk of Unsafe counterclockwise)
Page 21
Motor This motor has a manual thermal overload protector. If the motor overheats for any reason, the overload protector will shut off the motor. The motor must be allowed to cool down before restarting. restart: Place the On/Auto/Off lever in the Off postion.
Page 22
To Replace Belt 10. Assemble the regulator and orient as shown in previous _Risk of Unsafe figure. Operations. Serious injury or damage may occur if NOTE: Arrow indicates flow of air. parts of the body or loose items Make sure it is pointing in the get caught in moving parts.
Page 23
Before you store the air compressor, Risk of Bursting. make sure you do the following: Water will condense in the air tank. If not Review the "Maintenance" drained, water will corrode and section on the preceding pages weaken the air tank causing a risk and perform scheduled of air tank rupture and possible maintenance as necessary.
h| -'Toll : J_oXo_ Performing repairs may expose voltage sources, moving parts, or compressed air sources. Personal injury may occur. Before servicing: Unplug or disconnect electrical supply to the air compressor, bleed tank of pressure, and allow the air compressor to cool. CAUSE CORRECTION PROBLEM...
CORRECTION CAUSE PROBLEM If there is an excessive amount It is normal for "some" Pressure readir of pressure drop when the pressure drop to occur. on the outlet accessory is used, adjust the pressure gauge regulator as instructed in the (if equipped) Operation section.
Page 26
CAUSE CORRECTION PROBLEM Let motor cool off and see Motor will not Motor overload protection Motor paragraph in the switch has tripped run. Service and Adjustment section. Motor will start automatically Tank pressure exceeds 3ressure switch "cut-in" when tank pressure drops 3ressure.
Page 27
CORRECTION PROBLEM CAUSE Knocking Noise. Possible defect in safety Operate safety valve manually valve. by pulling on ring. If valve still leaks, it should be replaced. Defective check valve. Remove and clean, or replace. Loose pulley Tighten pulley set screw; see Parts manual for torque specifications.
Page 28
Air Compressor Model Number 919.195411 In-Lbs. i Torque 70-80 In-Lbs. D30090 28_ ENG...
Page 30
Air Compressor Model Number 919.195411 Key No, Torque 7-10 ft.-Ibs. _-12 ft.-Ibs. 15-20 ft.-Ibs. 25-30 ft.-Ibs. 25-30 ft.-Ibs. 13-17 in.-Ibs. 72 71 _-='p--69 _,,_ (oil fill plug) (oil drain plug) D30090 30+ ENG...
Page 31
Air Compressor Model Number 919.195411 Part Number Description X 64 Z-265-196-1 Exhaust flapper valve - beveled corners (2 used on valve plate) Z-CAC-4212-1 Valve plate assembly (includes 4 e& Key #95 and 2 ea. Key #96 & #64) + 66 Z-CAC-1265-2 Valve plate gasket •...
Page 32
GARANT|A ........... CUADRO DE ESPECIFICACIONES ........DEFINICIONES DE NORMAS DE SEGURIDAD ......IMPORTANTES INSTRUCCIONES DE SEGURIDAD ...... 33-38 GLOSARIO ............ACCESORIOS ............CICLO DE SERVICIO ..........ENSAMBLADO ............ 40-42 INSTALACION ............. 42-43 OPERACION ............44-46 MANTENIMIENTO ..........47-49 SERVICIOS Y REGULACIONES ........
Page 33
Modelo N ° 919.195411 Max. HP desarrollado Potencia de trabajo 2,0 HP Di&metro interior 2,875" (73,02mm) Carrera 2" (50,8mm) 120V/240V Voltaje-cordente manofAsica Circuito mfnimo requerido Accion retardada Tipo de fusible Capacidad de sire en el tanque 25 Galones (94,6 litros) PresiTn de eorte de entrada 120 psig PresiTn de corte de salida...
Page 34
I1_F._I/ ;{l[o.[o] [o] _1:F.']I hV_l :Zo] ;i _;I _l/:F."! m]_ _.']:[rllJ ;t I m7;Imnn GUARDE ESTAS INSTRUCCIONES La operaci6n o el mantenimiento inadecuados de este producto podrian ocasionar serias lesiones y dafios a la propiedad. Lea y comprenda todas las advertencias instrucciones de funcionamiento antes de utilizar este equipo.
Page 35
ADVERTENCIA: Riesgo de Explosi6n Tanque de aire: las siguientes condiciones podrian, causar el debilitamiento del tanque, determinar su explosi6n violenta, da_os a la propiedad o serias lesiones. puede occurrir c6mo prevenirlo Drenaje inadecuado del agua condensada Drene el tanque diariamente o despu_s en el tanque, siendo la causa del 6xido que...
Page 36
•,,l ::1 n nl [_1r,{q ADVERTENCIA: Riesgo de choque eldctrico qud puede occurrir cbmo prevenirlo Su compresor de aire est& accionade pot Jam_s opere el compresor a la intemperie electricidad. Como cualquier otto dispositivo cuando est_ Iloviendo o en condiciones el_ctrico impu[sado e_'tricamente,...
Page 37
",,1 =ltq [_ t,{_ ADVERTENCIA: Riesgo de Quemaduras qu_ puede occurrir cbmo prevenitlo Jam_is toque partes de metal expuestas en el Tocar el metal expuesto tal como el cabezal compresor durante o inmediatamente despu_s del compresor o los tubos de sa_ida del de la operaci6n, el compresor permanecerd escape, puede ocasionarie...
Page 38
_=lal[_;{. ADVERTENCIA: Riesgo de Serias Lesiones o Da_os a la Propiedad al Transportar el Compresor (Fuego, inhalacibn, da_o a la super ficie de vehlculos) qud puede occurrir El aceite puede derramarse y ello podrla Deposite el compresor sobre una alfombrilla resultar en serias lesiones o ta muerte debido protectora cuando Io transpor_e,...
Page 39
arrancar autom&ticamante. La presi6n Familiadcese con los siguiantes t6rminos, baja ala cual el motor arranca antes de operar la unidad: autom&ticamante, se llama presion OFM: (Cubic feet per minute) Pies cQbicos "minima de corte". por minuto. Ptesi6n m_xima de torte: Cuando un SCFM: (Stardard cubic feet per minute) compresor...
Page 40
Contenido de la caja 1 - Compresor de aire 2 - Ruedas 2 - Pemos con resalto, 3/8" - 16 2 - Tuercas hexagonales, 3/8" - 16 1 - Manija 1 - Agarradera de manija 2 - Tomillo de cabeza cubierta 2 - Tuercas hexagonales 1/4-20 2 - Clips de reten...
Page 41
LaaSngedas Y el ptoporcionan un despeje, estabUidad o soporte adecuado para titar de la unidad hacia arriba y hacia abajo per escaleras o gradas. La unidad debe set levantada o empujada per una rampa. _ores Ensamble de las patas de caucho Instale las patas de goma con los tornillos, arandelas planas y tuercas provistas, tal come se muestra en la...
Page 42
NOTA_ La capacidad del c_ter es de 16 Para agregar aceite onzas liquidas (473ml) de aceite. Drene el tanque fin de liberar la Colocar la tapa de Ilenado de aceite presi6n de aire antes de extraer la y ajustada. tapa para el relleno de aceite, o el tap6n para drenaje del aceite.
Page 43
Inspeccione el enchufe y su cord6n Riesgo de Operaci6n antes de cada use. Laseguta. Ciertos comptesores de aire No use al existieran signos de daSos, pueden set operados en un citcuito de Si las instrucciones de conexion a 15 A, siempre que se cumplan las siguientee condicionee: tierra no fueran completamente Que el voltaje suministrado a traves de...
Page 44
Conozca su compresor de aire LEA ESTE MANUAL DEL PROPIETARIO Y SUS NORMAS DE SEGURIDAD ANTES DE OPERAR LA UNIDAD, Compare las ilustraciones contra su unidad a fin de familiarizarse con la ubieaci6n de los distintos controles y regulaciones Conserve este manual para referencias futuras.
Page 45
Valvula de drenaje: La valvula de drenaje Valvula aliviadora de presidn: La v_lvula se encuentra ubicada sobre la base del aliviadora de prasi6n se encuentra tanque de aire y se usa para drenar la ubicada en el costado del interruptor de condensaci6n al fin de cada uso presi6n;...
Page 46
Mueva la palanca On/Auto/Off a la Riesgo de Explosibn. posici6n "ON/AUTO", El compresor se Demasiada presibn de air podra ser la pondr_ en march& causa de riesgo de explosibn. Verifique los Haga funcionar el compresor durante 20 valores de mbxima presibn dados pot el minutos.
Page 47
Responsabilidades del cliente Antes de Diariamente Cada Cada Cada Cada cada o luego de Anualmente cad8 uso hora_ horas horas horas Verifique 18 v&lvula de • seguridad Drenaje del tanque • Perdidas de aceite • Verifique el aceite • Cambio de aceite Ruido inusual y/o vibracion •...
Page 48
Aceite C6mo verificar la vblvula de seguridad Riesgo de Riesgo de Explosibn. Drene Explesibn, Si la el tanque a fin de liberar la presi6n de valvula de seguridad no trabaja aim antes de extraer la tapa para el adecuademente, ello podra determinar relleno de aceite, o el tap6n para la sobrepresidn del tanque, creando el...
Page 49
Mida la distancia entre el borde de la Filtro de Aire Inspecci6n y reemplazo correa y la regla, en el punto A1-A2 Riesgo de la figura. La diferencia entre las quemaduras. mediciones no debe mayor que cabezal y la manga del cilindro del 1/16"...
Page 50
TODO TIPO DE MANTENIMIENTO Utilizando una Ilave regulable, afloje OPERACIONES DE REPARACION NO la tuerca del tubo aliviador de MENCIONADOS, DEBEP_N SER presion en el tanque de aire y el EFECTUADOS POR PERSONAL TECNICO interruptor de presi6n. Retire cuidadosamente la tubeda de alivio ESPECIALIZADO.
Page 51
Motor Para reemplazar el regulador Este motor tiane an protector manual de Libere tod8 la presi6n del aire del sobrecarg8 termics. Si el motor se tanque. Vea "Drensje del tanque" en sobrecalienta par cualquier motivo, el 18 secci6n "Mantenimiento". protector de sobrecarga apag8 el motor. 2<...
Page 52
Extraiga la salida el man6metro Cambio de la correa presi6n, el man6metro del tanque y la conexi6n rapida (si estuviese equipada) del regulador. Insegura: Pueden ocurrir serias lesiones o da_os si partes del cuerpo o 8< Extraiga el regulator. prendes sueltas son capturados entre 9<...
Page 53
Antes de guardar su compresor de aire, Riesgo de Explosibn. El asegQrese de haeer Io siguiente: agua se condensa dentro del tanque de 1< Revise la secci6n _Mantenimiento" aire. Si no se drene, ella de Ins p&ginas precedentes y ejecute corroerd debilitando le paredes del el mantenimiento...
Page 54
Riesgo de Operacibn Insegura: La unidad arranca automaticamente cuando estd enchufada. AI hacer el mantenimiento, el operador puede quedar expueeto a fuentee de corriente de aire comprimido o a piezae movibles. Antes de intentar hacer reparaciones, desconectar el compreeor del tomacorriente, drenar presibn de aire del tanque...
Page 55
PROBLEMA CORRECCI(_N CAUSA Si habiese una caida excesiva de ESnormal que ocurra algQn La lectur8 de la presi6n durante el usa del descenso en la presi6n. presi6n sabre an accesorio, ajaste el regulador man6metra 8cuerdo 8 1as instrucciones de la viene equipado secci6n Operaci6n.
Page 56
PROBLEMA CORRECCI6N CAUSA El motor no Daja enfriar el motor y vet "motor _ El interruptor de protecci6n funciona. en la secci6n Servicio y Ajustes sobrecarga del motor se ha abierto. El motor arrancar& automaticamente La presi6n del tanque excede la presi6n de "corte m_tximo"...
Page 57
CORRECCION CAUSA PROBLEMA Golpeteo Posible defecto en la valvula Opere la valvula de seguridad manualmente tirando de su anillo. de seguridad. Si la valvula aun pierde, debera set reemplazada. Posible defecto en la v&lvula Extraiga y limpie o reemplace. de seguridad. Polea floja Ajuste el tornillo de la polea a ,Vea el manual de piezas para conocer...
Repair Protection Agreements Reparaciones Congratulations on making a smart Felicitaciones pot hacer una compra purchase. Your new Craftsman <"_ p roduct is inteligente. Su nueva unidad Craftsman e est& designed and manufactured for years of disefiada y fabdcada para afios de operaci6n dependable operation.
Page 60
Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters.