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Sony KDL-40Z5500 Service Manual
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Sony KDL-40Z5500 Service Manual

Ex2l-paprika chassis
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Click on Page Number to display details of change
Date
Part Number
2009.02
9-883-446-01
2009.09
9-883-446-02
HISTORY
Description of Revisions
Original Manual
Update Self Diagnosis Table and working hours
table (P.10)
Model Name: KDL-40/46/52Z5500
SERVICE MANUAL
Version
1.0
2.0

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Summary of Contents for Sony KDL-40Z5500

  • Page 1 HISTORY Model Name: KDL-40/46/52Z5500 SERVICE MANUAL Click on Page Number to display details of change Date Part Number Description of Revisions Version 2009.02 9-883-446-01 Original Manual Update Self Diagnosis Table and working hours 2009.09 9-883-446-02 table (P.10)
  • Page 2 EX2L-Paprika SERVICE MANUAL CHASSIS MODEL DEST KDL-40Z5500 AEP / UK KDL-46Z5500 AEP / UK KDL-52Z5500 AEP / UK RM-ED09 -  -...

  • Page 3: Table Of Contents

    COMPONENTS IDENTIFIED BY SHADING AND MARKED THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. -  -...

  • Page 4: General

    Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com UK PLUG WARNING WARNING (UK Models only) The flexible mains lead is supplied connected to a B.S.
  • Page 5 CAUTION 1. MDF-61 Connector (Removal) Slide the slider to release slider Press the centre lock tab to Remove connector lock. release the lock and pull the connector up 2. MDF-61 Connector (Refiitting) Hold the centre of connector Press centre of connector to insert Slide the slider to lock connector - 4 -...
  • Page 6 3. The harness must not be crossed or twisted 4. Wire Dressing at connector The harness must not bend more than 45 degrees from the direction of the connector base to avoid crossing or twisting. 5. Wire distance at connector The distance between each wire must be wider than 4mm to ensure isola- tion from lamp voltage.

  • Page 7: Specifications

    SPECIFICATIONS System Panel system LCD (Liquid Crystal Display) Panel Analogue: Depending on your country/area selection: B/G/H, D/K, L, I TV system Digital: DVB-T/DVB-C Colour/video system Analogue: PAL, PAL60 (only video input), SECAM, NTSC3.58, NTSC4.43 (only video input) Digital: MPEG-2 MP@ML/HL, H.264/MPEG-4 AVC MP/HP@L4 Analogue: VHF: E2–E12/UHF: E21–E69/CATV: S1–S20/HYPER: S21–S41 Channel coverage D/K: R1–R12, R21–R69/L: F2–F10, B–Q, F21–F69/I: UHF B21–B69...
  • Page 8 Model name KDL-52Z5500 KDL-46Z5500 KDL-40Z5500 KDL-40Z5710 Power and others Power requirements 220 V – 240 V AC, 50 Hz Screen size (measured 52 inches/ 46 inches/ 40 inches/Approx. 101.6 cm Approx. 132.2 cm Approx. 116.8 cm diagonally) Display resolution 1,920 dots (horizontal) × 1,080 lines (vertical) Power in “Home”/...

  • Page 9: Connectors

    CONNECTORS  Pin Connector (SCART) Pin No AV-1 AV-2 Signal Signal Level • • Audio Output B Standard Level: 0.5V rms (Right) Impedance: less than 1KΩ* • • Audio Input B Standard Level: 0.5V rms (Right) Impedance: more than 10KΩ* •...

  • Page 10: Self Diagnosis

    EX2L SELF DIAGNOSTIC SOFTWARE The identification of errors within the EX2L chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous flash- ing LED) and then communicate with each device in turn to establish if a device is faulty.
  • Page 11 Ver 2.0 EX2L SELF DIAGNOSTIC SOFTWARE The identification of errors within the EX2L chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous flash- ing LED) and then communicate with each device in turn to establish if a device is faulty.

  • Page 12: Rear Cover Removal

    SECTION 2 DISASSEMBLY 2-2. Rear Cover Removal (40/46 inches) 2-1. Rear Cover Removal = > > = > > => > > > > => > => = > > Remove the rear cover fixing screws indicated and refer to To remove the ‘Rear Cover’...

  • Page 13: Rear Cover Installation (52 Inches)

    2-5. Rear Cover Installation (52 inches) 2-6. Stand Assy Removal Push This Point = > => > > Clamper Here To install the ‘Rear Cover’ push the clamper point as shown Remove the 4 stand fixing screws indicated and lift the TV in the photo on the back surface of the ‘Rear Cover’...

  • Page 14: Switch Unit Removal

    2-10. Loudspeaker Removal 2-9. Switch Unit Removal Push Push To remove the ‘Loudspeakers’ first disconnect the speaker cables and then remove the screws circled. To remove the ‘Switch Unit’ push the top of the unit in the Screw Part number(s) and Description(s) shaded area in the photo and rotate in the direction of the (a) 2-580-592-01 SCREW, +PSW M3X8 arrow.

  • Page 15: D2N/D4N Board Removal

    2-13. D2N/D4N Board Removal 2-14. BA Board Removal Screws Screws Screws To remove the ‘D2N/D4N’ board disconnect all the To remove the ‘BA’ board disconnect all the connectors and connectors and then remove the 2 screws circled and ease the then remove the 8 screws circled and ease the board gently board gently away from the back of the TV set.

  • Page 16: Service Menus

    SECTION 3 SERVICE MENUS 3-1. How to enter the Service Mode 3-3. Writing TVM Data Service adjustments to this model can be performed using the Press “Mute” on the remote commander. The word “SERVICE” supplied Remote Commander RM-ED019. changes to “WRITE” (See Pic.3). Turn on the power to the TV set and enter into the stand-by mode.

  • Page 17: Trouble Shooting

    3-4. Trouble Shooting 3-4-1. FLOWCHART A 3-4-2. FLOWCHART B - 16 -...
  • Page 18 3-4-3. Flowchart C Panel Problem 6,12,13,14 LED Blinks Is the Is the LVDS Backlight connected LVDS turned on? correctly? Panel module or G6NS(40") / BA Board G7NS (46" , 52") / or D1N ( 40" , 46" ) or' D2N ( 40", 46") or D3N (52") or D4N (52") 3-4-4.
  • Page 19 3-4-5. Flowchart E 2 LED Blinks Replace (OK) G6NS(40")/ G7NS(46",52") Finish Replace BA Board 3-4-6. Flowchart F 5, 7 or 10 LED Blinks Replace (OK) Replace BA Board Finish - 18 -...

  • Page 20: Block Diagram

    IIC_SINK TMDS HDMI4 Panel IIC0 DVI/PC in 60/50Hz WXGA RGB/HV PC In EMMA3TL Video SW Sub Chrom CXA2241 SAA7115A CVBS/YC SONY LOGO V1/MONout CVBS (SELOUT) IIC2 Power SW L/R (SELOUT) UART IIC1 MIMAS Audio SPDIF I2S 5.1ch CVBS/YCbCr CXD9926 V2/Comp1...

  • Page 21: Circuit Board Location

    • : earth - chassis. NOTE: The G7NS board is not a Sony board so it’s schematic diagram and printed wiring board is not shown in this Service Manual. Schematic diagrams are for reference only. Please refer to the electrical parts list for the correct value and part number of components.

  • Page 22: Ba Board Schematic Diagram

    BA-EX2L 5V_MAIN *R7603 DDC_5V_1 *R7600 *R7635 D7603 VD7620 1/18 TUNER, MAIN MICROCONTROLLER, HDMI/AV SIDE/PC INPUT, SCARTS VD7621 DDC +5V VD7603 VD7606 DDC DA T DDC CLK VD7600 *RB7600 CLK- RXC_1R- D3.3V 5V_MAIN RXC_1R+ CLK+ RX0_1R- C7605 FL7600 0 . 0 1 1005 RX0_1R+ C7609...
  • Page 23 BA-EX2L AV1/ VIDEO3 Q4200 RT3S02M-T111-1 CL5017 SPDIF_IN SPDIF_IN R5020 016:2B 5V_MAIN C4209 2/18 VSW_A5.0V 1608 R4203 016:2C 5 . 6 k GND_D GND_D Por tion9 0 1 6 : 2 I L4200 BAVI00 22uH R4207 R4211 Q4201 C4223 C4213 0 . 1 RT3S02M-T111-1 GND_D AAIL0...
  • Page 24 BA-EX2L D3.3V R4407 C4422 C4430 0 . 0 1 0 . 0 1 C4434 EMMA3TL 0 . 0 1 C4427 C4418 SUB VIDEO OUT SUBCHROMA_CLK C4424 0 . 0 1 007:5D C4408 D3.3V 0 . 1 1005 L4401 2012 VDDE1 VDDE75 6.3V R4406...
  • Page 25 BA-EX2L A1.8V D3.3V A1.8V REG12V JL1002 S-1132B18-U5T1G IC1001 C1015 VOUT REG12V 1608 ON/OFF C1007 F1000 C1017 3216 3.15A Q1004 MP6K61FU7TR GND_D 1608 3.3V_MAIN GND_D C1003 0 . 1 R1001 3.3V_MAIN 470k PLL1.05V 1/16W CHIP 1005 BOOT1 NR6028T4R7M PWR_CTRL_EMMA1.05V CL1001 0 1 4 : 1 1 I ; 0 0 5 : 9 C ; 0 0 5 : 9 F L1002 4.7uH C1000...
  • Page 26 BA-EX2L D3.3V Po r t i o n 3 007:2F;007:8H;010:5B X_BOOT_RST RB2009 R2002 1/16W CL2013 CHIP C2002 D3.3V GND_D PLLSYGND Po r t i o n 7 AA19 D1.05V Po r t i o n 1 PLLUMGND AA20 PLSBGND PLSVGND C2007 GND_D 32.768MHz...
  • Page 27 BA-EX2L D3.3V R2530 R2674 R2675 1/16W 1/16W 1/16W CHIP CHIP CHIP 1005 Por tion6 024:B9 R2517 FE_RADD[0] FE_CI_TSSYNC CHIP FE_RADD[0] FE_CI_TSSYNC 024:B9 R2518 GPIO24/CMOSTRT RADD0 CL2528 FE_CI_TSVAL FE_RADD[3] FE_RADD[1] 024:B9 CHIP RB2513 FE_CI_TSVAL GPIO25/CMOVAL RADD1/NCLE R2519 CL2529 FE_RADD[2] FE_CI_TSCLK FE_RADD[2] FE_CI_TSCLK 024:B11 CHIP...
  • Page 28 BA-EX2L Po r t i o n 2 RB3006 EMMA_A0 DDR2_A0 DDR2_1.8V EMMA_A_ODT DDR2_A_ODT DDR2_A_DQ0 DDR2_A_DQ0 EMMA_A11 DDR2_A11 DDR2_A0 MVDD UMDQ0 DDR2_A_DQ1 DDR2_A1 DDR2_A_DQ1 C3000 C3001 C3005 C3009 C3012 MVDD UMDQ1 0 . 0 1 0 . 0 0 1 0 .
  • Page 29 BA-EX2L *R3539 ETH_1.8V_OUT *FB3502 ETH_1.8V_A *C3501 *C3526 *C3504 GND_D GND_D ETH_3.3V_A *R3514 *R3516 D3.3V *FB3503 *D3504 *D3505 *R3540 *C3500 SPEED LINKACT *C3527 *C3505 *C3503 SPEED 0 . 1 AUTONEGO CONFIG[1] 30MHz X3501 GND_D GND_D GND_D 007:2F;007:2B;007:8H CONFIG[0] X_BOOT_RST GND_D ETREFCLK USBXT1 *C3513 USBXT2...
  • Page 30 BA-EX2L A3.3V D3.3V PLL1.05V EVI1 Po r t i o n 8 004:16E 021:10C;021:12H 011:8C GREEN_SCART1/Y_HD2 BAVI13 CL4005 EVI1YC3 *R4126 GPIO0/EVI1YC2/EJTAG2 VDFPVDD1 R4147 *R4091 EVI1YC7 CL4009 0.5% 0.5% GPIO1/EVI1YC3/EJTAG2 VDFDVDD3 CL4008 EVI1YC6 GPIO2/EVI1YC4/EJTAG2 VDFAVDD3 GND_D EVI1YC9 GPIO3/EVI1YC5/EJTAG2 VDPHEDVDD1 R4001 CL4004 EVI1YC2 GPIO4/EVI1YC6/EJTAG2 021:10C;021:12H...
  • Page 31 BA-EX2L *CN4501 R4525 TCON_RDY TCON_RDY *RB4504 014:4G 014:8E 1/16W DCC_LUT2 LUT2/NC(HSYNC) DCC_LUT1 LUT1/CAYENNE_RST 014:8E;012:15C DCC_LUT0 LUT0/PANEL_ON(/PE_SEL) 014:7K (SA_MODE) DCC_SEL/SA_MODE *R4530 *R4527 SET_ON2 SET_ON2 *RB4505 014:8K 015:7K;012:8D *R4528 LVDS_HS DCC_LUT1 ACC/FRC_BINT (FRC_BINT) *R4531 014:8E;012:14B R4529 (ACC_SEL) HFR_RST BUS_RELEASE BUS_SW 014:4G 014:8E 1/16W R4518 P ANEL_ON...
  • Page 32 BA-EX2L CN5501 STBY_3.3V STBY_3.3V << STBY3.3V >> JL5549 JL5551 JL5553 JL5555 JL5557 JL5559 JL5561 JL5548 JL5550 JL5552 JL5554 JL5556 JL5560 R5526 JL5558 RESET RESET R5545 1/16W EEPROM R5582 C5536 GND_D 1/16W 1/16W Q5510 GND_D R5510 CHIP R5534 6.3V CHIP C5526 C5527 2 .
  • Page 33 BA-EX2L P ANEL_VCC_SW R1383 JL1329 +5V REG JL1300 P ANEL_VCC POWER_ON R1362 TPC8109(TE12L) POWERON Q1312 JL1320 1/16W D1312 ACOFFDET RN-CP AU_13V STBY3.3V POWER_ON2 L1307 C1357 JL1305 R1316 10uH UNREG15V 1005 UNREG15V 2012 12/18 JL1324 0 . 0 1 1005 0.5% UNREG15V_GND C1303 RN-CP...
  • Page 34 BA-EX2L 0 1 6 : 2 J TAS_AD33 R7001 WF_L+R 016:9L WF_L+R R7018 D3.3V F7001 1.6A GND_AU STBY_3.3V POWER_ON 015:3B;014:7K POWER STBY_3.3V R7002 FB7001 X_WF_MUTE X_WF_MUTE 016:10E C7002 C7008 CN7151 R7030 C7006 R7010 R7012 R7015 R7016 GND_D R7006 R7007 R7031 GND_D GND_T ASD R7038...
  • Page 35 BA-EX2L 5V_MAIN MONO_AM TUNER_9V R7507 14/18 D7500 C7510 C7512 L7502 C7505 L7504 C7520 R7506 1608 C7506 C7515 C7511 C7513 C7519 C7525 5V_MAIN D3.3V C7507 R7509 R7511 C7502 C7526 AVSUP AHVSUP C7521 SIFIN ANA_IN1+ C7508 XX CL7502 D7501 ANA_IN- SC1_OUT_L C7522 C7503 CL7503 R7505...
  • Page 36 BA-EX2L LATERAL A/V CONNECTOR SPDIF OPTICAL OUT CVBS_FRONT R9635 R9619 1/10W SIDE_V_DET/V2_DET 0.5% 1608 GND_D GND_D V2_IN_L R9634 R9625 C9638 C9646 C9643 470k 100p 1000p 1/10W 1608 1608 1608 1608 V2_IN_R D3.3V R9626 C9642 R9633 C9647 C9639 1000p 100p 470k 1/10W 15/18 1608...
  • Page 37 BA-EX2L SCART2 SCART1 CVBS INPUT & OUTPUT R9898 *R9811 JL9803 Y/C INPUT SCART1_R JL9819 REC_R MON_OUT_R JL9802 SCART1_L REC_L MON_OUT_L R9899 *C9803 *C9805 JL9818 *R9897 1000p 1000p C9818 C9820 *R9841 *R9843 1608 1608 1000p 1000p 470k 470k *R9816 *R9818 1608 1608 470k 470k...
  • Page 38 BA-EX2L *R8300 *R7976 *C7991 3.3V_FE *FB7912 6.3V 3.3V_FE 1.2v DVB BA2 ONLY 2012 D7902 *C7980 *C7981 R7977 *R7968 *F7900 0.5A R7966 0 FE_LNA_SW_2 1.2V_DVB_SW *C7938 C7946 5V_FE 0 . 1 0 . 0 1 *IC7902 MM3291CNRE L7907 *C7992 R7953 10uH JL7932 *C7940 C7945...
  • Page 39 BA-EX2L FE_CI_CE1B FE_CI_CE1B FE_FOEB FE_FOEB FE_CI_IORDB FE_CI_IORDB FE_CI_IOWRB FE_FWEB FE_FWEB FE_CI_RSTB FE_CI_RSTB FE_CI_REGB FE_CI_REGB D3.3V *R3809 TS from CAM FE_CI_ENB TS to CAM D3.3V D3.3V 18/18 R3806 R3807 *C3806 0 . 1 FE_CI_IREQB FE_CI_IREQB FE_CI_WAITB FE_CI_WAITB *IC3804 FE_CAM_DAT[3] *R3816 FE_CI_CD1B FE_CI_RSTB CD1# FE_RADD[0-14]...
  • Page 40 D1N-EX2L FROM PFC OUT(DC395V) *JW6601 L6600 68uH JL6600 FB6600 FB6602 CN6600 R6636 EY6602 1/4W C6607 FPRD SUFFIX *R6603 JL6740 PFC_OUT(395V) 450V C6600 40INCH 450V JL6603 JL6611 JL6616 *JW6714 PRI_GND EY6603 JL6741 PRI_VCC(12V) R6637 D6613 UF4005PKG23 C6615 46INCH *JW6715 JL6617 JW6650 JL6601 C6613 R6638...
  • Page 41 D2N-EX2L FROM PFC OUT(DC395V) *JW6801 L6800 68uH FB6800 FB6802 JL6800 *R6803 R6836 CN6800 C6807 EY6802 1/4W SUFFIX 450V FPRD JL6940 PFC_OUT C6800 C6803 40INCH 450V JL6803 JL6811 JL6816 *JW6914 PRI_GND JL6941 EY6803 PRI_VCC(12V) R6837 D6813 C6815 UF4005PKG23 46INCH *JW6915 *JW6802 JW6850 JL6817 JL6852...

  • Page 42: D1N Board Schematic Diagram (40/46 Inches) 39 D2N Board Schematic Diagram (40/46 Inches) 40 D3N Board Schematic Diagram (52 Inches)

    D3N-EX2L FROM PFC OUT(DC395V) R6603 JW6601 L6600 68uH JL6600 0 . 4 7 1/2W FB6600 FB6602 CN6600 R6636 1/4W EY6602 FPRD PFC_OUT(395V) C6607 C6600 C6603 Mount Mecha A6603 410314301 450V JL6603 JL6611 PRI_GND EY6603 R6637 PRI_VCC(12V) D6613 C6615 UF4005PKG23 GND_3 C6617 JW6650 JL6601...

  • Page 43: D4N Board Schematic Diagram (52 Inches)

    D4N-EX2L FROM PFC OUT(DC395V) R6803 JW6801 L6800 68uH JL6800 0 . 4 7 1/2W FB6800 FB6802 R6836 CN6800 EY6802 1/4W FPRD PFC_OUT C6952 C6800 C6803 450V JL6803 JL6811 PRI_GND EY6803 PRI_VCC(12V) R6837 D6813 C6815 UF4005PKG23 C6817 JW6850 JL6801 D6812 JL6852 C6813 R6838 JL6850...

  • Page 44: G6Ns Board Schematic Diagram (40 Inches)

    G6NS-EX2L R6501 1/10W RN-CP L6501 165uH EY6511 R6557 EY6512 0 . 4 7 1/2W EY6513 L6500 EY6214 EY6508 260uH EY6509 Mount Mecha PFC_OUT A6004 410314301 EY6532 D6510 SF5L60 002:2B R6559 Q6501 2SK3934(LBS1SONY.Q 1/4W FPRD R6524 C6522 C6523 FB6500 C6504 470p 470p PRI_VCC EY6523...
  • Page 45 G6NS-EX2L To T-con REG12V REG12V REG12V G6NS REG12V REG12V_GND REG12V_GND REG12V_GND REG12V_GND CN6101 001:10A PFC_OUT 12V @ 7.6A R6105 R6129 L6151 4.7uH JL6150 JL6151 1/4W JL6156 RN-CP R6106 REG12V JW6100 JL6159 JW6101 FB6100 FB6101 REG12V R6132 C6154 C6157 R6107 C6152 C6153 R6157 REG12V...

  • Page 46: Hl1A Board Schematic Diagram

    HL1A-EX2L JL306 JL307 STBY3.3V REC/US_STBY STBY_LED/HD_LED ON_TIMER PWR/Reserve PICTURE_OFF CN301 R350 CHIP R351 1005 CHIP JL301 R302 JL302 JL303 R304 JL304 JL305 R305 JL308 R301 R303 R352 1005 1/16W 1/16W 1/16W 1/16W RN-CP RN-CP CN302 CHIP 0.5% 0.5% 0.5% 0.5% R353 1005 CHIP...

  • Page 47: Ba Printed Wiring Board

    Text Search ~ BA Printed Wiring Board Side A ~ 1 - 8 7 8 - 9 4 2 - 3 1 C N 5 5 0 3 C N 7 2 0 1 C N 1 3 0 0 C N 1 3 0 1 C N 5 5 0 1 C N 5 5 0 4...

  • Page 48: Hl1A Printed Wiring Board

    Text Search ~ BA Printed Wiring Board Side B ~ F7201 5A 24V F7902 C 1 3 0 3 1.4A R 1 3 9 7 Q 5 5 0 5 W 2 4 1 I C 5 5 0 2 C 5 5 4 5 F7402 0.5A...

  • Page 49: D1N Printed Wiring Board (40/46 Inches)

    ~ D1N Printed Wiring Board ~ R V 6 7 5 1 1 - 8 7 8 - 6 2 0 - 1 2 F r e q F B 6 6 1 3 E Y 6 6 5 7 ( 1 7 3 0 4 5 5 1 2 ) D O W N J W 6 6 8 8...

  • Page 50: D2N Printed Wiring Board (40/46 Inches)

    ~ D2N Printed Wiring Board ~ 1 - 8 7 8 - 6 2 1 - 1 2 E Y 6 8 5 7 ( 1 7 3 0 4 5 5 1 2 ) C N 6 9 0 1 C N 6 9 0 4 E Y 6 8 5 6 E Y 6 8 1 1...

  • Page 51: D3N Printed Wiring Board (52 Inches)

    Text Search ~ D3N Printed Wiring Board ~ H V 2 E T 6 7 0 0 H V 1 J L 6 6 5 6 C N 6 6 5 0 C N 6 7 1 0 H V 1 H V 2 J L 6 7 1 1 V CC( 1 2 V )

  • Page 52: D4N Printed Wiring Board (52 Inches)

    Text Search ~ D4N Printed Wiring Board ~ C N 6 9 0 3 E T 6 9 0 1 C N 6 9 0 8 R6 9 1 8 J L 6 9 0 1 R6 9 2 0 R6 9 8 0 I C6 9 0 1 T 6 8 0 0...

  • Page 53: G6Ns Printed Wiring Board (40 Inches)

    Text Search ~ G6NS Printed Wiring Board Side A ~ F B 6 5 0 0 C N 6 1 0 3 P R I _ V C C J W 6 5 0 0 P H 6 3 0 1 P F C _ G N D C 6 5 0 6 C N 6 5 0 0...
  • Page 54 Text Search ~ G6NS Printed Wiring Board Side B ~ P R I _ V C C P F C _ G N D F B 6 5 0 0 C N 6 1 0 3 P H 6 3 0 1 P F C _ O U T Q 6 5 0 6 D 6 4 0 2...

  • Page 55: Exploded Views

    SECTION 5 EXPLODED VIEWS NOTE : Non-serviceable items with no part number and no Items marked “*” are not stocked description are not stocked because they are not since they are seldom required for required for routine service. routine service. Some delay should The construction parts of an assembled part are indicated be anticipated when ordering these items.
  • Page 56 5-1. CHASSIS Cont. REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK 4-142-643-01 BRACKET, VESA 1-798-233-11 POWER SWITCH £ 1-822-615-11 AC INLET FILTER 1-487-333-11 SWITCH UNIT A-1671-628-A HL1A BOARD, COMPLETE 1-857-415-11 ETC-INVERTER MT BOARD 52 inches 4-121-957-01 GUIDE, LIGHT 4-121-954-02 STAY TOP A-1671-630-A HSN BOARD, COMPLETE - 55 -...

  • Page 57: Front Cabinet Assy & Stand Assy

    5-2. FRONT CABINET ASSY & STAND ASSY REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK X-2349-549-1 FRONT CABINET (40) ASSY 40 inches X-2349-562-1 STAND ASSY (ML3) 40 inches X-2349-565-1 FRONT CABINET (46) ASSY 46 inches X-2349-564-1 STAND ASSY (L3A) 46 inches X-2349-572-1 FRONT CABINET (52) ASSY 52 inches X-2349-570-1 STAND ASSY (LL3A) 52 inches...

  • Page 58: Rear Cover & Power Supply Cords

    5-3. REAR COVER & POWER SUPPLY CORDS UK MODELS ONLY REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK 4-137-153-01 REAR COVER (40) 40 inches 3-299-466-11 ECS COVER (Memory Stick) 4-137-136-01 REAR COVER (46) 46 inches 4-142-378-01 LABEL, REAR TERMINAL 4-137-126-01 REAR COVER (52) 52 inches £...

  • Page 59: Electrical Parts List

    ....................74 Note: To ensure safety and reliability it is Sony policy that power supply boards should not be repaired at component level in the field as a result... The D1N, D2N, D3N, D4N, G6NS and G7NS boards are regarded as non service items for exchange only and are not indicated in the parts list of this service manual.
  • Page 60 Note : The components identified by mark contain confidential information. Strictly follow the instructions when ever the components are repaired and/or replaced. REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C2018 1-112-777-11 CERAMIC CHIP 0.01UF A-1724-680-A BA Board, Complete C2019 1-112-777-11 CERAMIC CHIP 0.01UF C2020...
  • Page 61 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C3026 1-114-331-11 CERAMIC CHIP 4.7UF C3086 1-100-909-11 CERAMIC CHIP 10UF 6.3V C3027 1-114-325-11 CERAMIC CHIP 0.1UF C3087 1-100-909-11 CERAMIC CHIP 10UF 6.3V C3028 1-114-532-21 ELECT CHIP 330UF C3088 1-100-916-11 CERAMIC CHIP 0.1UF C3030 1-100-916-11 CERAMIC CHIP 0.1UF...
  • Page 62 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C4014 1-100-916-11 CERAMIC CHIP 0.1UF C4423 1-112-777-11 CERAMIC CHIP 0.01UF C4015 1-100-916-11 CERAMIC CHIP 0.1UF C4424 1-112-777-11 CERAMIC CHIP 0.01UF C4016 1-112-779-11 CERAMIC CHIP 0.047UF C4425 1-112-777-11 CERAMIC CHIP 0.01UF C4017 1-164-874-11 CERAMIC CHIP 100PF 5.00% 50V C4427...
  • Page 63 F4 A BA REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C5523 1-100-916-11 CERAMIC CHIP 0.1UF C7039 1-114-354-11 CAP, CERAMIC 0.1MF X7R (1410) C5525 1-100-916-11 CERAMIC CHIP 0.1UF C7040 1-100-916-11 CERAMIC CHIP 0.1UF C5528 1-100-905-11 CERAMIC CHIP 0.001UF C7041 1-112-777-11 CERAMIC CHIP 0.01UF C5529 1-164-850-11...
  • Page 64 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C7327 1-114-520-11 CAP, CERAMIC 1MF X6S (1410) C7914 1-112-775-11 CERAMIC CHIP 0.0022UF C7328 1-112-781-11 CERAMIC CHIP 1UF C7916 1-114-320-11 CERAMIC CHIP 0.22UF 6.3V C7329 1-112-781-11 CERAMIC CHIP 1UF C7918 1-114-331-11 CERAMIC CHIP 4.7UF C7330 1-114-334-11 CERAMIC CHIP 10UF...
  • Page 65 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C9649 1-112-068-11 CERAMIC CHIP 220PF D7604 6-502-318-01 DI MA4J1130GLS0 C9650 1-112-778-11 CERAMIC CHIP 0.022UF D7605 6-502-318-01 DI MA4J1130GLS0 C9651 1-112-778-11 CERAMIC CHIP 0.022UF D7607 6-502-318-01 DI MA4J1130GLS0 C9803 1-100-831-91 CERAMIC CHIP 0.001UF D7608 6-502-150-01 DI MA2SD320G8S0...
  • Page 66 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK FB1309 1-400-834-11 FERRITE < IC > FB1310 1-400-089-21 FERRITE FB2000 1-400-461-21 FERRITE IC1000 6-713-863-01 IC BD9540EFV-E2 FB2001 1-400-461-21 FERRITE IC1001 6-711-047-01 IC S-1132B18-U5T1G FB3502 1-481-466-11 FERRITE IC1002 6-710-941-01 IC MM3141ZNRE(1.07V) IC1003 6-711-238-01 IC NJM2878F3-15 (TE2) FB3503 1-481-466-11...
  • Page 67 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK J9601 1-822-528-11 JACK Q1304 6-551-690-01 TRANSISTOR RT3N11M-TP-1 J9605 1-822-581-12 MULTIPLE PHONO JACK 4P Q1420 6-551-690-01 TRANSISTOR RT3N11M-TP-1 J9800 1-822-523-11 PHONO JACK 5P Q2500 6-551-775-01 TR 2SA2122G0LS0 Q2501 6-551-815-01 TR UNR52A1G0LS0 < COIL > Q3000 6-552-212-01 TR MP6K61FU7TR...
  • Page 68 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R1006 1-218-965-11 METAL CHIP 1/16W R2138 1-218-937-11 METAL CHIP 1/16W R1007 1-218-978-11 METAL CHIP 120K 5% 1/16W R2139 1-218-937-11 METAL CHIP 1/16W R1008 1-218-953-11 METAL CHIP 1/16W R2140 1-218-965-11 METAL CHIP 1/16W R1009 1-218-974-11 METAL CHIP...
  • Page 69 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R3053 1-208-911-11 METAL CHIP 0.5% 1/16W R4002 1-218-990-81 SHORT CHIP R3054 1-208-911-11 METAL CHIP 0.5% 1/16W R4003 1-218-941-81 METAL CHIP 1/16W R3055 1-208-911-11 METAL CHIP 0.5% 1/16W R4004 1-218-945-11 METAL CHIP 1/16W R3060 1-218-965-11 METAL CHIP...
  • Page 70 H5 D2 BA REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R4217 1-218-965-11 METAL CHIP 1/16W R5540 1-208-711-11 METAL CHIP 0.5% 1/16W R4218 1-218-965-11 METAL CHIP 1/16W R5542 1-208-703-11 METAL CHIP 6.8K 0.5% 1/16W R4401 1-208-889-11 METAL CHIP 1.2K 0.5% 1/16W R5545 1-218-965-11 METAL CHIP...
  • Page 71 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R7202 1-218-990-81 SHORT CHIP R7922 1-218-941-81 METAL CHIP 1/16W R7204 1-218-990-81 SHORT CHIP R7925 1-218-990-81 SHORT CHIP R7209 1-218-953-11 METAL CHIP 1/16W R7926 1-218-989-11 METAL CHIP 1/16W R7211 1-218-977-11 METAL CHIP 100K 5% 1/16W R7927 1-216-864-11...
  • Page 72 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R9632 1-218-990-81 SHORT CHIP R9868 1-208-683-11 METAL CHIP 0.5% 1/16W R9633 1-216-853-11 METAL CHIP 470K 5% 1/10W R9869 1-208-683-11 METAL CHIP 0.5% 1/16W R9634 1-216-853-11 METAL CHIP 470K 5% 1/10W R9873 1-218-990-81 SHORT CHIP R9635 1-216-809-11...
  • Page 73 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK RB2521 1-234-378-21 RES, NETWORK 10K (1005X4) RB5516 1-234-375-21 RES, NETWORK 1K (1005X4) RB2522 1-234-378-21 RES, NETWORK 10K (1005X4) RB5518 1-234-372-11 RES, NETWORK 100 (1005X4) RB2523 1-234-799-21 RES, CHIP NETWORK 10KX8 (3816) RB5519 1-234-375-21 RES, NETWORK 1K (1005X4)
  • Page 74 HL1A REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK RB7901 1-234-372-11 RES, NETWORK 100 (1005X4) < RESISTOR > RB7902 1-234-785-21 RES, CHIP NETWORK 100X8(3816) RB7903 1-234-372-11 RES, NETWORK 100 (1005X4) R301 1-208-675-11 METAL CHIP 0.5% 1/16W RB7904 1-239-690-81 RESISTOR, NETWORK 2.2K R302 1-218-958-11 METAL CHIP...
  • Page 75 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK ACCESSORIES AND CONNECTORS INSTRUCTION MANUALS *4-151-686-12 INSTRUCTION MANUAL (UK) ENGLISH 40 INCHES *4-151-686-22 INSTRUCTION MANUAL (AEP) FRENCH/ITALIAN/ *1-836-474-11 CONNECTOR ASSY (D1N(CN6650)-BALANCER, GERMAN/DUTCH/SPANISH/PORTUGUESE D2N(CN6850)-BALANCER) *4-151-686-32 INSTRUCTION MANUAL (AEP) DANISH/NORWEGIAN/ *1-836-742-11 CONNECTOR ASSY (D1N(CN6600)-G6NS(CN6501)) SWEDISH/FINNISH/POLISH/ROMAINIAN *1-836-743-11 CONNECTOR ASSY (D2N(CN6800)-G6NS(CN6500)) *1-836-853-11 CONNECTOR ASSY (G6NS(CN6003)-POWER SWITCH)
  • Page 76 English Sony Corporation 09IP7100-1 Sony UK Printed in U.K. Service Promotions Dept. © 2009.09 9-883-446-02...

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