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Related Manuals for ABB RHD250
Summary of Contents for ABB RHD250
- Page 1 Operating Instructions Electrical Part Turn Actuator RHD250 ... 4000 42/68-165-EN Pos: 1 /Titelblätter / Copyright/BA-IA/Aktorik/Antriebe/Contrac/RHD250-4000 (Contrac) @ 14\mod_1194246738218_3101.doc @ 135093 Rated torque 250 … 4000 Nm (200 ... 3000 lbf-ft) ® P R O F I PROCESS FIELD BUS B U S...
- Page 2 Tel.: +49 551 905-534 Fax: +49 551 905-555 CCC-support.deapr@de.abb.com © Copyright 2008 by ABB Automation Products GmbH Subject to change without notice This document is protected by copyright. It assists the user with the safe and efficient operation of the device.
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Page 3: Table Of Contents
Fastening elements..........................15 3.5.2 Mounting with lever ..........................16 3.5.3 Installation with additional drive elements.....................16 Dimensioned drawings ..........................18 3.6.1 Lever for RHD250 ..........................18 3.6.2 Lever RHD500 ... RHD800........................20 3.6.3 Lever for RHD1250 ... RHD2500 ......................22 3.6.4 Lever for RHD4000 ..........................23 Electrical connection ............................24 Cable shield..............................24... - Page 4 Oil change ..............................30 Filling capacity..............................31 Trouble shooting ...............................32 Electrical test values.............................32 Technical data..............................33 General information............................33 Technical data RHD250 ..........................33 Technical data RHD500...RHD800 ......................34 Technical data RHD1250...2500 ........................34 Technical data RHD4000 ..........................35 Appendix ................................36 Permits and certifications ..........................36 10 Index ...................................38 RHD250 ...
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Page 5: Safety
Pos: 4.4 /Sicherheit/Allgemein/Hinweis zur bestimmungswidrigren Verwendung (Wartung/Reparatur) @ 0\mod_1129707002440_3101.doc @ 3240 Repairs, alterations and enhancements or the installation of replacement parts is only permissible as far as described in the manual. Further actions must be verified with ABB Automation Products GmbH. Excluded from this are repairs performed by ABB-authorized specialist shops. -
Page 6: Warranty Provision
Important The symbol indicates operator tips or especially useful information. This is not a message for a dangerous or damaging situation. Pos: 4.10 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHD250 ... 4000 42/68-165-EN... -
Page 7: Name Plate
The installation, commissioning and maintenance of the device may only be carried out through trained specialist personell authorized by the plant operator. The specialist personnel must have read and understood the manual and comply with its instructions. Pos: 4.15 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-165-EN RHD250 ... 4000... -
Page 8: Returning Devices
WEEE directive 2002/96/EC. Proper disposal prevents negative effects on people and the environment, and supports the reuse of valuable raw materials. If it is not possible to dispose of old equipment properly, ABB Service can accept and dispose of returns for a fee. -
Page 9: 1.10 Storage Conditions
DIN EN 61140 (VDE 0140 Part 1) (basic requirements for secure separation). For secure separation, run the supply lines separated from contact-dangerous electrical circuits or additionally insulate them. Pos: 4.27 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-165-EN RHD250 ... 4000... -
Page 10: 1.13 Operating Safety Information
(option) when working on the actuator or related subassemblies and take precautions to prevent unintentional switch-on. • Make sure that any oil leaking from the device cannot come into contact with hot parts Pos: 5 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHD250 ... 4000 42/68-165-EN... -
Page 11: Design And Function
Design and function Pos: 6.1 /Überschriften/1/A - C/Aufbau und Funktion @ 0\mod_1129797620733_3101.doc @ 3140 Design and function Pos: 6.2 /Aufbau und Funktion/Aktorik/Elektr. Schwenkantriebe/RHD250...4000/Aufbau RHD250...4000 @ 14\mod_1194606366187_3101.doc @ 137952 M00368 Fig. 2: RHD250...RHD4000 (illustrations may differ from actual installation) 1 Hand wheel crank... -
Page 12: Installation
Mounting position Pos: 8.5 /Montage/Aktorik/Elektr. Schwenkantriebe/RHD250...4000/Einbaulage Zeichnung @ 14\mod_1194260228968_3101.doc @ 135729 The spur gears of the actuator RHD250 ... 4000 are oil lubricated. They contain the max. oil quantity when leaving the manufacturer. Once the actuator is installed replace the uppermost check plug by the separately supplied venting plug. -
Page 13: Installation Instructions
Installation Pos: 8.8 /Überschriften/1.1/1-spaltig/M - O/Montagehinweise @ 10\mod_1181632708234_3101.doc @ 103461 Installation instructions Pos: 8.9 /Montage/Aktorik/Elektr. Schwenkantriebe/RHD250...4000/Montagehinweise @ 16\mod_1197272970281_3101.doc @ 145009 • Make sure that the actuator is accessible from all sides to ensure convenient handwheel operation, electrical connection, and replacement of assemblies. -
Page 14: Adjusting The Stops In Dependence Of The Travel
4. Turn the coupling tube or slightly shift the limit stops to get a small gap between lever and limit stop. 5. The procedure and gap size depend on the stiffness of the linkage arrangement. 6. Tighten the counter-nuts and limit stop screws. Pos: 8.18 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHD250 ... 4000 42/68-165-EN... -
Page 15: Mounting Examples
Installation Pos: 8.19 /Überschriften/1.1/1-spaltig/M - O/Montagebeispiel @ 10\mod_1181637256390_3101.doc @ 103672 Mounting examples Pos: 8.20 /Montage/Aktorik/Elektr. Schwenkantriebe/RHD250...4000/Befestigungselemente @ 14\mod_1194260025953_3101.doc @ 135681 3.5.1 Fastening elements RHD250 RHD500 RHD1250 RHD4000 RHD800 RHD2500 clamping screws for mech. limit stop tightening torque: 79 Nm 95 Nm... -
Page 16: Mounting With Lever
α ≥ 15° (≥ 20° for RHD800 ... 4000) β based on requirements of the valve manufacturer Pos: 8.23 /Montage/Aktorik/Elektr. Schwenkantriebe/RHD250...4000/Montage mit anderen Abtriebselementen @ 14\mod_1194272226406_3101.doc @ 136108 3.5.3 Installation with additional drive elements When mounting an additional drive element instead of the standard lever, the following installation conditions must be observed: Max. - Page 17 0,074 70 +0,075/+0,030 RHD2500 100 (3.94) 320 (46412.80) (2.76 +0,0030/+0,0012) (0.79 -0.0311/- 0.0029) 25-0,018/- 0,061 85 +0,090/+0,036 RHD4000 140 (5.51) 320 (46412.80) (3.35 +0.0035/+0.0014) (0.98 -0,0007/- 0.0024) Pos: 8.25 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-165-EN RHD250 ... 4000...
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Page 18: Dimensioned Drawings
Installation Pos: 8.26 /Überschriften/1.1/1-spaltig/M - O/Maßzeichnungen @ 11\mod_1157707121639_3101.doc @ 40791 Dimensioned drawings Pos: 8.27 /Überschriften/1.1.1/1-spaltig/Hebeltrieb RHD250 @ 14\mod_1194260761218_3101.doc @ 135777 3.6.1 Lever for RHD250 Pos: 8.28 /Technische Daten / Datenblatt/Aktorik/Antriebe/Schwenkantriebe/El. Schwenkantrieb RHD 250 (Contrac)/Maßbild Hebeltrieb @ 5\mod_1152865563125_3101.doc @ 34924 M00112 Fig. - Page 19 Connection pipe 1 1/4” DIN 2440 resp. 1 1/4” schedule 80 pipe Pointing away from the actuator: max. 10° size “L” acc. to requirements. The pipe is not included in shipment. Pos: 8.29 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-165-EN RHD250 ... 4000...
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Page 20: Lever Rhd500
Pointing towards the actuator: max. 3° Connection pipe 1 1/2” DIN 2440 resp.1 1/2” schedule 80 pipe Pointing away from the actuator: max. 10° size “L” acc. to requirements. The pipe is not included in shipment. RHD250 ... 4000 42/68-165-EN... - Page 21 Connection pipe 1 1/2” DIN 2440 resp.1 1/2” schedule 80 pipe Pointing away from the actuator: max. 10° size “L” acc. to requirements. The pipe is not included in shipment. Pos: 8.32 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-165-EN RHD250 ... 4000...
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Page 22: Lever For Rhd1250
Connection pipe 2” DIN 2440 resp. 2” schedule 80 pipe size “L” Pointing away from the actuator: max. 10° acc. to requirements. The pipe is not included in shipment. Pos: 8.35 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHD250 ... 4000 42/68-165-EN... -
Page 23: Lever For Rhd4000
Connection pipe 2 1/2” DIN 2440 resp. 2 1/2” schedule 80 pipe Pointing away from the actuator: max. 10° size “L” acc. to requirements. The pipe is not included in shipment. Pos: 9 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-165-EN RHD250 ... 4000... -
Page 24: Electrical Connection
3. Push the cable through the cable gland and fasten with clamp (1). 4. Make sure that the shielding is touching the clamp and the electronic unit housing (2). Pos: 10.6 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHD250 ... 4000 42/68-165-EN... -
Page 25: Terminal Connection Diagrams
Pos: 10.9 /Technische Daten / Datenblatt/Aktorik/Antriebe/Linearantriebe/Allgemein/El. Anschluss mit separater Elektronik EBN853 (EBN861) @ 7\mod_1172049298312_3101.doc @ 69413 4.2.2 Analog / digital Important The electrical connection is provided by a plug on the actuator and the terminals on the electronic unit. Fig. 15 42/68-165-EN RHD250 ... 4000... -
Page 26: Profibus Dp
Electrical connection 4.2.3 PROFIBUS DP Fig. 16 Pos: 10.10 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHD250 ... 4000 42/68-165-EN... -
Page 27: Power Electronic Unit Ebs852 (Contrac) / Ebs862 (Contrac)
Pos: 10.12 /Technische Daten / Datenblatt/Aktorik/Antriebe/Linearantriebe/Allgemein/El. Anschluss mit separater Elektronik EBS852 (EBS862) @ 7\mod_1174895582718_3101.doc @ 74303 4.2.5 Analog / digital Important The electrical connection is provided by a plug on the actuator and the terminals on the electronic unit. Fig. 17 Pos: 11 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-165-EN RHD250 ... 4000... -
Page 28: Operation
Note that the actuator position may be changed accidentally by the repelling power of the valve when the brake is released! Press the hand wheel lock. Turn the handwheel to move the part-turn actuator to the desired position. Release the lock. Pos: 13 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHD250 ... 4000 42/68-165-EN... -
Page 29: Maintenance
Check gear wheels for wear; replace if necessary. Don’t drive the actuator during the oil check. Make sure that no chippings or other material get into the gearbox during the maintenance work. Pos: 14.5 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-165-EN RHD250 ... 4000... -
Page 30: Brake Adjustment
4. Make sure all the oil is out of the actuator. 5. Screw in and tighten the oil drain plug. 6. Fill the container with the proper volume of oil and tighten the venting plug. Pos: 14.10 /Wartung / Reparatur/Aktorik/Antriebe/Elektr. Schwenkantriebe/RHD250...4000/Schmiermittel @ 14\mod_1194255402968_3101.doc @ 135463 Ambient temperature Oil types... -
Page 31: Filling Capacity
Maintenance Pos: 14.12 /Überschriften/1.1/1-spaltig/D - F/Füllmengen @ 10\mod_1181654885484_3101.doc @ 104359 Filling capacity Pos: 14.13 /Wartung / Reparatur/Aktorik/Antriebe/Elektr. Schwenkantriebe/RHD250...4000/Füllmengen @ 14\mod_1194252836328_3101.doc @ 135415 Filling capacities RHD250 Installation position: IMB 3 IMB 6 IMB 7 IMV 5 IMV 6 / IMB 8... -
Page 32: Trouble Shooting
/ damper re-adjust the operating range Pos: 16.3 /Überschriften/1.1/1-spaltig/D - F/Elektrische Prüfwerte @ 10\mod_1181642679500_3101.doc @ 103909 Electrical test values Pos: 16.4 /Fehlermeldungen/Aktorik/Antriebe/RHD250...4000/Elektrische Prüfwerte @ 14\mod_1194261372640_3101.doc @ 135870 MCS 071 BA MCS 080 BA MC 090 BA MC 100 BA Winding resistance ±... -
Page 33: Technical Data
Power supply for motor and sensors Only via Contrac electronic unit (see data sheet of electronic unit). Pos: 18.4 /Überschriften/1.1/1-spaltig/S - U/Technische Daten RHD250 @ 14\mod_1194265807718_3101.doc @ 135943 Technical data RHD250 Pos: 18.5 /Technische Daten / Datenblatt/Aktorik/Antriebe/Schwenkantriebe/El. Schwenkantrieb RHD 250 (Contrac)/Regelantrieb @ 5\mod_1152865570078_3101.doc @ 34966... -
Page 34: Technical Data Rhd500
MCS 80 BA Sensors Position and temperature sensor always available. Data sheet EBN853: 10/68-8 27 Data sheet EBN861: 10/68-8.22 Data sheet EBS852: 10/68-8 24 Data sheet EBS862: 10/68-8.25 Pos: 18.11 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHD250 ... 4000 42/68-165-EN... -
Page 35: Technical Data Rhd4000
MC 100 BA MC 90 BA Sensors Position and temperature sensor always available. Data sheet EBN861:10/68-8.22 Data sheet EBN853: 10/68-8 27 Data sheet EBS862:10/68-8.25 Data sheet EBS852: 10/68-8 24 Pos: 19 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-165-EN RHD250 ... 4000... -
Page 36: Appendix
− Conforms with EMC directive 89/336/EEC. − Conforms with the machinery directive 2006/42/EC. By placing the CE mark on its devices, ABB Automation Products GmbH declares its conformance with these directives. Pos: 20.4 /Anhang/Aktorik/Allgemein/Hinweis zum Download-Bereich (Aktorik) @ 10\mod_1182172251781_3101.doc @ 107696... - Page 37 Which substances have had contact with the device? We hereby certify that the devices/parts shipped were cleaned and are free from any dangerous or poisonous materials. City, Date Signature and company stamp Pos: 21 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-165-EN RHD250 ... 4000...
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Page 38: Index
Wechsel ein-auf zweispaltig Pos: 22.3 /Inhaltsverzeichnis/Index @ 0\mod_1138784494500_3101.doc @ 3128 Lever for RHD1250 ... RHD2500 ......22 Actuator check ............12 Lever for RHD250 ............18 Adjusting the stops in dependence of the torque ..14 Lever for RHD4000 ..........23 Lever RHD500 ... RHD800 ........20 Adjusting the stops in dependence of the travel..14... - Page 39 Time until next maintenance is required....29 WEEE directive ............8 Pos: 22.4 /==== Wechsel zwei- auf einspaltig ==== @ 0\mod_1130421955859_3101.doc @ 3829 Wechsel ein-auf zweispaltig Pos: 23 /Rückseiten/Minden_Aktorik @ 2\mod_1151575081640_3101.doc @ 32243 ===== Ende der Stückliste ===== 42/68-165-EN RHD250 ... 4000...
- Page 40 ABB has Sales & Customer Support The Company’s policy is one of continuous product expertise in over 100 countries worldwide. improvement and the right is reserved to modify the information contained herein without notice. www.abb.com/instrumentation Printed in the Fed. Rep. of Germany (02.2008) ©...