Page 1
CDM Series ™ PRO Series ™ Two-Way Mobile Radios Detailed Service Manual 6881091C63-F...
Page 2
Foreword The information contained in this manual relates to all CDM Series and PRO Series models of Professional Series two-way mobile radios. This manual provides sufficient information to enable qualified service technicians to troubleshoot and repair a Professional Series two-way mobile radio to the component level.
Page 3
June 2010 8486207B08 (Low Band Range 2: 36–42 MHz) 8485908Z05 (Low Band Range 3: 42–50 MHz) 6881091C63-E Added new Motorola part number for parts with Sep. 2010 Fab IC from Texas. 6881091C63-F Added new tables in book: Table 3.6, 3.7, 4.6, 5.4 Aug.
Page 5
™ ™ CDM Series and PRO Series Two-Way Mobile Radios Detailed Service Manual Contents Section 1: Service Maintainability Section 2: Control Head Service Information Section 3: Controller Service Maintainability Section 4: VHF (136–174 MHz) 1–25 W Service Information Section 5: UHF Band 1 (403–470 MHz) 1–25 W Service Information Section 6: UHF Band 2 (450–512/527 MHz) 1–25W Service Information...
Section 1: i Section 1: Service Maintainability Table of Contents Chapter 1 Introduction 1.0 About this Manual .....................1:1-1 1.1 Scope ......................1:1-1 1.2 Organization ....................1:1-1 1.3 Conventions....................1:1-1 2.0 Warranty and Service Support................1:1-1 2.1 Warranty Period and Return Instructions ............1:1-2 2.2 After Warranty Period ..................1:1-2 2.3 Piece Parts Availability ................1:1-2 2.4 Replacement Parts Ordering ...............1:1-2 2.5 Technical Support..................1:1-3...
(available only in certain countries), and service/repair or spare parts support out of warranty. Any “return for exchange” or “return for repair” to an authorized Motorola Dealer must be accompanied by a Warranty Claim Form. Contact an authorized Motorola dealer for Warranty Claim Forms.
Warranty and Service Support Warranty Period and Return Instructions The terms and conditions of warranty are defined fully in the Motorola Dealer or Distributor or Reseller contract. These conditions may change from time to time, and the following subsections are for guidance purposes only.
Motorola provides technical support to assist dealers, distributors and self-maintained customers in resolving problems, if any, with their unit. When contacting Motorola Technical Support, keep the radio’s model number and the unit’s serial number handy. Technical support contact information is listed below.
Page 12
Section 1: 1-4 Radio Model Information Notes 6881091C63-F...
Section 1: 2-1 Chapter 2 MAINTENANCE Introduction This chapter of the manual describes: preventive maintenance • safe handling of CMOS devices • repair procedures and techniques • Preventive Maintenance The radios do not require a scheduled preventive maintenance program; however, periodic visual inspection and cleaning is recommended.
European Union’s Restriction of Hazardous Substances (ROHS) Directive 2002/95/EC and Waste Electrical and Electronic Equipment (WEEE) Directive 2002/96/EC. To maintain product compliance and reliability, use only the Motorola specified parts in this manual. 6881091C63-F...
When damaged parts are replaced, identical parts should be used. If the identical replacement component is not locally available, check the parts list for the proper Motorola part number and order the component from the nearest Motorola Radio Products and Solution Organization listed in Appendix A of this manual.
Section 1: 2-4 General Repair Procedures and Techniques To replace a chip component using a soldering iron: Select the appropriate micro-tipped soldering iron and apply fresh solder to one of the solder pads. Using a pair of tweezers, position the new chip component in place while heating the fresh solder.
Unless otherwise stated, resistances are in Ohms (K = 1000, M = 1,000,000), and • capacitances are in picofarads (pF), nanofarads (nF), or microfarads (µF). DC voltages are measured from point indicated to chassis ground using a Motorola DC • multimeter or equivalent. Transmitter measurements should be made with a 1.2 µH (microHenry) choke in series with the voltage probe to prevent circuit loading.
Page 18
Section 1: 2-6 Notes For All Schematics and Circuit Boards BWSELECT Signal to select between the Ceramic Filter Pairs Chip Enable Line CH ACT Channel Activity Indicator Signal (Fast Squelch) CH KP ID Control Head Keypad ID (Data) Lines CH REQUEST Control Head Request from Control Head µP Clock Signal CNTLVLTG...
Page 19
Notes For All Schematics and Circuit Boards Section 1: 2-7 GP x OUT ACC y General Purpose Input x from Accessory Connector Pin y GPIO General Purpose Input Output Lines HANDSET AUDIO Handset Audio Output HOOK Hang-up Switch Input HSIO High Speed Clock In / Data Out First Intermediate Frequency Signal IGNITION CONTROL...
Page 20
Section 1: 2-8 Notes For All Schematics and Circuit Boards OPT PTT PTT from Option Board PA PWR SET ASFIC Output Voltage to set the Transmitter Power PA SWB Switches Supply Voltage for PA Current Control Circuitry PA SUPVLTG 13.2 V Supply Voltage of the Transmitter PA PCIC MOSBIAS 1 PA Bias Voltage for First Stage PRESC...
Page 21
Notes For All Schematics and Circuit Boards Section 1: 2-9 VCOBIAS 1 Switch Signal from Synthesizer VCOBIAS 2 Switch Signal from Synthesizer VCOMOD Modulation Signal into VCO VCTRL VCO Frequency Control Voltage VDDA Regulated 5V for Digital Circuitry in RF Section VOLTAGE SENSE Voltage Sense Line from LCD VOLUME...
Page 22
Section 1: 2-10 Notes For All Schematics and Circuit Boards Notes 6881091C63-F...
Table 3-1 lists the service tools recommended for working on the radio. While all of these items are available from Motorola, most are standard workshop equipment items, and any equivalent item capable of the same performance may be substituted for the item listed.
Page 24
Section 1: 3-2 Recommended Service Tools Motorola Part No. Description Application AARKN4081_ Programming Cable with Internal Programming cable with internal RIB that provides direct connection from computer to radio microphone connector AARKN4083_ Mobile Programming/Test Cable Connects radio to RIB (RLN4008_)
Recommended Test Equipment Section 1: 3-3 Motorola Part No. Description Application R1427_ Board preheater Reduces heatsink on multi-level boards R1453_ Digital readout solder station Digitally controlled soldering iron RLN4008_ Radio Interface Box Enables communications between radio and computer’s serial communications adapter...
Page 26
Section 1: 3-4 Recommended Test Equipment Motorola Part Description Characteristics Application Number S1339_ RF millivoltmeter 100 mV – 3 VRF. RF level measurements 10 kHz – 1.2 GHz S1348_ Programmable DC power 0 – 20 VDC, 0 – 5 A, current limited Bench supply for 7.5 V...
Page 27
Section 2: i Section 2: Control Head Service Information Table of Contents Chapter 1 Overview 1.0 CDM750 / PRO3100 Model (GCN6112_)............2:1-1 2.0 CDM1250 / PRO5100 Model (GCN6113_)............2:1-1 3.0 CDM1550 Series / PRO7100 Model (GCN6114_)..........2:1-2 4.0 Data Radio Series (GCN6116_) ...............2:1-2 Chapter 2 Theory of Operation 1.0 Introduction .......................2:2-1...
Page 28
Section 2: ii Chapter 3 Troubleshooting Charts 1.0 Control Head CDM750 / PRO3100 Troubleshooting Flow Charts....2:3-1 1.1 Troubleshooting Flow Chart for On/Off ............2:3-1 1.2 Troubleshooting Flow Chart for Microprocessor ........2:3-2 2.0 Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 Troubleshooting Flow Charts ................2:3-3 2.1 Troubleshooting Flow Chart for On/Off ............2:3-3 2.2 Troubleshooting Flow Chart for Microprocessor .........2:3-4...
LEDs to indicate radio status, and a 14-character Liquid Crystal Display (LCD) that displays alphanumerical information (for example, channel number or call address name). The radio uses a Motorola 68HC11E9 microprocessor to control the LEDs and LCD, and communicate with the host radio.
LEDs to indicate radio status, and a 14-character LCD that displays alphanumerical information (for example, channel number or call address name). The radio uses a Motorola 68HC11E9 microprocessor to control the LEDs and the LCD, and communicate with the host radio.
Microprocessor Circuit The control head uses the Motorola 68HC11E9 µP (U0831) to control the LEDs and to communicate with the host radio. RAM and ROM are contained within the µP. The µP generates its clock using the oscillator inside the µP along with a 8 MHz ceramic resonator (U0833) and R0920.
Section 2: 2-2 Control Head (CDM750 / PRO3100) The µP’s RAM is always powered to maintain parameters such as the last operating mode. This is achieved by maintaining 5V at µP, pin 25. Under normal conditions, when the radio is off, USW 5V is formed by FLT A+ running to D0822.
Control Head (CDM750 / PRO3100) Section 2: 2-3 An additional pair of analog lines and A/D µP ports (PE 3 – 2) are available to support a keypad microphone, connected to the microphone connector J0811. Any microphone key press is processed the same way as a key press on a control head.
µP will switch the radio off. Microprocessor Circuit The control head uses the Motorola 68HC11E9 µP (U0831) to control the LEDs and the LCD and to communicate with the host radio. RAM and ROM are contained within the µP itself.
Control Head (CDM1250 / PRO5100 / CDM1550 Series / PRO7100) Section 2: 2-5 The µP’s RAM is always powered to maintain parameters such as the last operating mode. This is achieved by maintaining 5V at µP pin 25. Under normal conditions, when the radio is off, USW 5V is formed by FLT A+ running to D0822.
Section 2: 2-6 Control Head (CDM1250 / PRO5100 / CDM1550 Series / PRO7100) An additional pair of analog lines and A/D µP ports (PE 3 – 2) is available to support a keypad microphone, connected to the microphone connector J0811. Any microphone key press is processed in the same way as a key press on the control head.
Control Head (CDM1250 / PRO5100 / CDM1550 Series / PRO7100) Section 2: 2-7 These voltages are required to drive the liquid crystals. The level of V5 can be measured by one of the µP’s analog-to-digital converters (U0831-20) via resistive divider R0975, R0976. To stabilize the display brightness over a large temperature range, the µP measures the temperature via analog-to- digital converter (U0831-18) using temperature sensor U0834.
Section 2: 2-8 Control Head (CDM1250 / PRO5100 / CDM1550 Series / PRO7100) 3.11 PassPort Trunking Controller Board (PTCB) PassPort is an enhanced trunking protocol developed by Trident Microsystems that supports wide-area dispatch networking. A network is formed by linking several trunked sites together to form a single system.
Section 2: 3-1 Chapter 3 TROUBLESHOOTING CHARTS Control Head CDM750 / PRO3100 Troubleshooting Flow Charts Troubleshooting Flow Chart for On/Off Radio does not turn on when On/Off/Volume Knob is pressed Check / Replace R0823 Pin TAB R0822 / VR0822 / = 5V? D0822 / C0822 Press and hold...
Page 40
Section 2: 3-2 Control Head CDM750 / PRO3100 Troubleshooting Flow Charts Troubleshooting Flow Chart for Microprocessor Power up alert tone sounds, but Volume knob does not operate and indicator does not light up EXTAL Check / Replace U0831 Pin 31 R0831 / U0833 / U0831 = 8.00 MHz? RESET...
Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 Troubleshooting Flow Charts Section 2: 3-3 Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 Troubleshooting Flow Charts Troubleshooting Flow Chart for On/Off Radio does not turn on when On/Off/Volume Knob is pressed Check / Replace R0823 Pin TAB...
Section 2: 3-4 Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 Troubleshooting Flow Charts Troubleshooting Flow Chart for Microprocessor Power up alert tone sounds, but Volume knob does not operate and indicator does not light up EXTAL Check / Replace U0831 Pin 31 R0831 / U0833 / U0831 = 8.00 MHz?
Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 Troubleshooting Flow Charts Section 2: 3-5 Troubleshooting Flow Chart for Display Power up alert tone sounds, Volume knob works, indicator/back light is on, but the display is blank V5 (against 5V) TP0973 between Check LCD Assembly -6V and -7V?
Section 2: 3-6 Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 Troubleshooting Flow Charts Troubleshooting Flow Chart for Back Light Power up alert tone sounds, Volume knob works, indicator lights up, display works, but back light does not turn on U0831 Pin 58 Check for short...
Page 45
Section 2: 4-1 Chapter 4 CONTROL HEAD PCBS, SCHEMATICS, AND PARTS LISTS Allocation of Schematics and Circuit Boards Table 2-1 Control Head CDM750 / PRO3100 Diagrams and Parts Lists PCB 8486146B07: Page: Main Board Top Side 2: 4-3 Main Board Bottom Side 2: 4-3 SCHEMATICS: Sheet 1 of 2...
Page 46
Section 2: 4-2 Allocation of Schematics and Circuit Boards Notes 6881091C63-F...
Control Head CDM750 / PRO3100 PCB 8486146B07, Schematics, and Parts Lists Section 2: 4-3 Control Head CDM750 / PRO3100 PCB 8486146B07, Schematics, and Parts Lists D0877 D0878 D0879 D0873 D0872 S0865 S0866 R0823 D0886 D0884 JU0853 JU0852 D0874 JU0854 D0871 D0875 D0876 S0864...
Page 48
Section 2: 4-4 Control Head CDM750 / PRO3100 PCB 8486146B07, Schematics, and Parts Lists J0801 CONTROL HEAD CONNECTOR VR0823 C0811 VR0811 C0810 C0843 C0813 470pF 5.6V R0811 470pF 470pF 470pF J0801-14 R0810 J0801-13 EXT_KP_COL J0811-10 EXT_KP_COL R0812 J0801-12 SCI_TX WARIS FLT_A+ J0811-1 FLT_A+...
Page 49
Control Head CDM750 / PRO3100 PCB 8486146B07, Schematics, and Parts Lists Section 2: 4-5 FLT_A+ D0885 INT_KP_COL D0886 green green R0867 R0866 D0884 D0888 green green R0861 D0881 D0887 green green INT_KP_ROW 1 P1 1 P1 S0861 S0865 Q0881 Q0885 5 P5 5 P5 4 P4...
Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 PCB 8486155B06, Schematics, and Parts Lists Section 2: 4-7 Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 PCB 8486155B06, Schematics, and Parts Lists D0879 D0880 D0877 S0854 U0834 H0971 R0823 S0853...
Page 52
Section 2: 4-8 Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 PCB 8486155B06, Schematics, and Parts Lists WARIS GM300 J0801 CONTROLHEAD J0801-14 CONNECTOR J0801-13 J0811 MICROPHONE J0801-12 SCI_TX CONNECTOR VR0811 J0801-11 P0801-1 C0808 82pF VR0812 J0801-10 P0801-2 R0811 5.6V Shown from Front Side C0810...
Page 53
Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 PCB 8486155B06, Schematics, and Parts Lists Section 2: 4-9 KEYPAD B LAYOUT SW0902 SW0910 SW0906 ROW1 SW0903 SW0908 SW0905 S0901 S0902 S0903 SWITCH SWITCH SWITCH ROW2 KEYPAD C LAYOUT R0901 SW0906 SW0904 SW0902...
Page 54
Section 2: 4-10 Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 PCB 8486155B06, Schematics, and Parts Lists BACKLIGHT GREEN BACKLIGHT RED Q0931 Q0933 FLT_A+ FLT_A+ D0969 D0973 D0977 D0981 D0985 D0931 D0935 D0939 D0943 D0947 D0951 D0955 D0965 D0961 R0931 R0941...
Page 55
Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 PCB 8486155B06, Schematics, and Parts Lists Section 2: 4-11 DISPLAY THE LCD IS PART OF HARDWARE KITS GLN7358A (EUR) AND GLN7359A (US) H0971 04B01 SED1526F0A U0971 RESET C0972 CH_KP_ID(0:7) C0971 R0973 TP0973 C0984...
Page 56
Not used in Control Head B C0975 2113743E20 100nF 16V J0801 0902636Y02 CONNECTOR FLEX 12 PIN R0859 0662057A89 47k 1/16W 5% * Motorola Depot Servicing only C0976 2113743E20 100nF 16V J0811 2864287B01 CONN TELCO 10 PIN JACK R0860 0662057A97 100k 1/16W...
Page 57
Section 3: i Section 3: Controller Service Maintainability Table of Contents Chapter 1 Theory of Operation 1.0 Controller Circuits .....................3:1-1 1.1 Overview......................3:1-1 1.2 General......................3:1-1 1.3 Radio Power Distribution ................3:1-2 1.4 Electronic ON/OFF ..................3:1-4 1.5 Emergency ....................3:1-4 1.6 Mechanical ON/OFF..................3:1-5 1.7 Ignition ......................3:1-5 1.8 Microprocessor Clock Synthesizer ..............3:1-5 1.9 Serial Peripheral Interface (SPI)..............3:1-6 1.10 SBEP Serial Interface..................3:1-7...
Page 58
Section 3: ii 5.0 Controller T11 Schematics and Parts Lists.............3:3-33 6.0 Controller T12 Schematics and Parts Lists.............3:3-39 7.0 Controller T12 Schematics and Parts Lists (8471224L04) ......3:3-46 8.0 Controller T6/T7 Schematics and Parts Lists (8471235L06) ......3:3-56 6881091C63-F...
MUX ICs, the On/Off circuit, and general purpose Input/Output circuitry. The controller uses the Motorola 68HC11FL0 microprocessor (U0101). The controller also has three external memory devices. These devices consist of a 32 kByte SRAM (U0122), a 512 kByte FLASH EEPROM (U0121), and a 16 kByte EEPROM (U0111).
Section 3: 1-2 Controller Circuits External To Synthesizer Microphone Internal Microphone 16.8 MHz Reference Clock Audio/Signaling from Synthesizer Architecture External Speaker Recovered Audio Audio ASFIC_CMP Internal from Synthesizer Speaker Section (5V_RF) µP Clock To RF Section SCI to Accessory & Control Head Digital Connector...
Page 61
Controller Circuits Section 3: 1-3 Transistor Q0681 and resistors R0681 / R0682 divide the regulated 9.3V down to about 6 volts. This voltage supplies the 5V regulator, located on the RF section. By reducing the supply voltage of the regulator, the power dissipation is divided between the RF section and the controller section. The voltage VSTBY, which is derived directly from the supply voltage by components R0621 and VR0621, is used to buffer the internal RAM.
Section 3: 1-4 Controller Circuits Electronic ON/OFF The radio has circuitry which allows radio software and/or external triggers to turn the radio on or off without direct user action (for example, automatic turn on when ignition is sensed and off when ignition is off).
Controller Circuits Section 3: 1-5 Mechanical ON/OFF This refers to the typical On/Off/Volume knob, located on the control head, and which turns the radio on and off. If the radio is turned off and the On/Off/Volume knob is pressed, line ON OFF CONTROL (J0401 pin 11) goes high and switches the radio’s voltage regulators on as long as the button is pressed.
Section 3: 1-6 Controller Circuits synthesizer is changed in small amounts if there is a possibility of harmonics of the clock source interfering with the desired radio receive frequency. The ASFIC CMP synthesizer loop uses C0245, C0246 and R0241 to set the switching time and jitter of the clock output.
Controller Circuits Section 3: 1-7 1.10 SBEP Serial Interface The SBEP serial interface allows the radio to communicate with the Customer Programming Software (CPS), or the Universal Tuner via the Radio Interface Box (RIB) or the cable with internal RIB. This interface connects to the microphone connector via control head connector (J0401-8) and to the accessory connector J0501-17 and comprises BUS+.
Section 3: 1-8 Controller Circuits 1.12 Normal Microprocessor Operation For this radio, the µP is configured to operate in one of two modes, expanded and bootstrap. In expanded mode the µP uses external memory devices to operate, whereas in bootstrap operation the µP uses only its internal memory.
Controller Circuits Section 3: 1-9 There are 8 analog-to-digital converter ports (A/D) on U0101. They are labeled within the device block as PE0-PE7. These lines sense the voltage level ranging from 0 to 5 V of the input line and convert that level to a number ranging from 0 to 255 which can be read by the software to take appropriate action.
Section 3: 1-10 Controller Board Audio and Signaling Circuits 1.15 Static Random Access Memory (SRAM) The SRAM (U0121) contains temporary radio calculations or parameters that can change very frequently, and which are generated and stored by the software during its normal operation. The information is lost when the radio is turned off.
Controller Board Audio and Signaling Circuits Section 3: 1-11 Transmit Audio Circuits Refer to Figure 3-3 for reference for the following sections. J0551 J0451 FLAT 31 IN/OUT TX RTN OPTION BOARD EXPANSION BOARD J0401 TX SND TX RTN TP0221 CONTROL HEAD FILTERS AND CONNECTOR PREEMPHASIS...
Page 70
Section 3: 1-12 Controller Board Audio and Signaling Circuits C0254 serves as a DC blocking capacitor. Multi switch U0251 controlled by ASFIC CMP port GCB4 selects either the external microphone input signal or the voice storage playback signal for entering the ASFIC CMP at pin 48.
Controller Board Audio and Signaling Circuits Section 3: 1-13 2.2.3 TX Secure Audio (Optional) The audio follows the normal transmit audio processing until it emerges from the ASFIC CMP TX SND pin (U0221-44), which is fed to the Secure board residing at option connector J0551-33. The Secure board contains circuitry to amplify, encrypt, and filter the audio.
Page 72
Section 3: 1-14 Controller Board Audio and Signaling Circuits 2.3.1 Sub-audible Data (PL/DPL) Sub-audible data implies signaling whose bandwidth is below 300 Hz. PL and DPL waveforms are used for conventional operation and connect tones for trunked voice channel operation. The trunking connect tone is simply a PL tone at a higher deviation level than PL in a conventional system.
Controller Board Audio and Signaling Circuits Section 3: 1-15 Receive Audio Circuits Refer to Figure 3-5 for reference for the following sections. ACCESSORY CONNECTOR FLT/FLAT RX AUDIO J0501 AUDIO SPKR + EXTERNAL SPKR - U0271 SPEAKER SPKR+ SPKR- CONTROLHEAD CONNECTOR INTERNAL SPEAKER J0401...
Page 74
Section 3: 1-16 Controller Board Audio and Signaling Circuits SQ DET is used to determine all audio mute / unmute decisions except for Conventional Scan. In this case CH ACT is a pre-indicator as it occurs slightly faster than SQ DET. 2.4.2 Audio Processing and Digital Volume Control The receiver audio signal enters the controller section from the IF IC on DISC AUDIO.
Page 75
Controller Board Audio and Signaling Circuits Section 3: 1-17 If the voltage is between 3.3 and 6.4 V, the device will be active but has its input (U0273-1/9) off. This is a mute condition which is used to prevent an audio pop when the PA is enabled. The SPK+ and SPK- outputs of the audio PA have a DC bias which varies proportionately with FLT A+ (U0271-7).
Section 3: 1-18 Controller Board Audio and Signaling Circuits Receive Signaling Circuits Refer to Figure 3-6 for reference for the following sections. DATA FILTER HSIO LIMITER AND DEEMPHASIS MICRO CONTROLLER DISC DET AUDIO ASFIC_CMP U0101 DISCRIMINATOR AUDIO U0221 FROM RF SECTION LSIO (IF IC) FILTER...
Controller Board Audio and Signaling Circuits Section 3: 1-19 The output of the generator is summed into the audio chain just after the RX audio de-emphasis block. Inside U0221 the tone is amplified and filtered, then passed through the 8-bit digital volume attenuator, which is typically loaded with a special value for alert tone audio.
Section 3: 2-1 Chapter 2 TROUBLESHOOTING CHARTS Troubleshooting Flow Chart for Controller Controller Check Press PTT. No RF Output Before replacing Power. Power Up Not able to MCU, check SPI Alert Tone program AUDIO Audio clock, SPI data, J0501 RF Board ICs at Audio PA and RF IC select Audio at Pin...
Section 3: 3-1 Chapter 3 CONTROLLER SCHEMATICS AND PARTS LISTS Allocation of Schematics and Circuit Boards Controller Circuits This chapter shows the schematics and the parts lists for the controller circuits. Voice Storage Facility The Voice Storage facility is an orderable option on all CDM and PRO models except the PassPort model (CDM1550•LS+), on which Voice Storage is a standard feature.
Page 82
Section 3: 3-2 Allocation of Schematics and Circuit Boards Table 3-3 Controller T6/T7/T9 Diagrams and Parts Lists Controller T6/T7/T9 used on PCB: T6/7 on 8486206B06 LB1, 40–60 W T6/7 on 8486207B05 LB2, 40–60 W T6/7 on 8486140B12 VHF, 25–45 W T6/7 on 8480643Z06 UHF B1, 25–40 W T6/7 on 8480645Z04 UHF B2, 25–40 W T7 on 8486172B07 VHF, 1–25 W...
Page 83
Allocation of Schematics and Circuit Boards Section 3: 3-3 Table 3-5 Controller T12 Diagrams and Parts Lists Controller T12 used on PCB: 8486140B15 VHF, 25–45 W LDMOS 8471234L02 VHF, 25–45 W LDMOS 8486127Z01 UHF B1, 25–40 W LDMOS 8471223L02 UHF B1, 25–45 W LDMOS 8486250Z02 UHF B2, 25–40 W LDMOS Parts List 3: 3-44...
Page 84
Section 3: 3-4 Allocation of Schematics and Circuit Boards Notes 6881091C63-F...
Page 111
Controller T6/T7/T9 Schematics and Parts Lists Section 3: 3-31 Controller T9 Parts List (8471224L01) Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No. Circuit Motorola C0302 2113945C31 CAP 0.1 UF C0494 2113945A05 CAP 470 PF...
Page 112
4816169H01 CRYSTAL 38.4KHZ R0115 0613952J01 RES 10K Ohm R0262 0613952J35 RES 270K Ohm R0592 0613952H25 RES 10 Ohm * Motorola Depot Servicing only R0117 0613952H87 RES 3900 Ohm R0265 0613952J10 RES 24K Ohm R0593 0613952J25 RES 100K Ohm R0121 0613952J25...
Page 117
Controller T11 Schematics and Parts Lists Section 3: 3-37 Controller T11 Parts List Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No. Circuit Motorola Description C0275 2311049A99 CAP, 47uF C0496 2113743L09 CAP, 470pF D0179...
Page 118
Section 3: 3-38 Controller T11 Schematics and Parts Lists * Motorola Depot Servicing only Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Reference designators with an asterisk indicate Part No. Part No. Part No. components which are not field-replaceable...
Page 119
Controller T12 Schematics and Parts Lists Section 3: 3-39 Controller T12 Schematics and Parts Lists OPT_PTT OPT_PTT BUS+ BUS+ RESET RESET CNTRL_AUDIO(0:7) CNTRL_AUDIO(0:7) GPIO(0:13) GPIO(0:13) SPI(0:10) SPI(0:10) P1 0102726B32 T2 0102727B24 MPT P2 0102726B66 T2 0102727B25 SELV/MDC P3 0102726B70 T3 0102727B40 MPT P4 0102726B86 T3 0102727B41 SELV/MDC P5 0102726B94...
Page 124
Section 3: 3-44 Controller T12 Schematics and Parts Lists Controller T12 Parts List Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No. Circuit Motorola Description C0277 2113945L25 1000pF C0508 2113945L17 470pF J0451 0916162H01 “FLEX CONNECTOR, SIDE”””...
Page 125
Controller T12 Schematics and Parts Lists Section 3: 3-45 Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No. R0183 0613952H89 4700 R0481 0613952G67 U0641 5164015H94 IC VOLTAGE RGTR R0184 0613952J17 R0482 0613952G67 U0651 5114014A07...
Page 126
Section 3: 3-46 Controller T12 Schematics and Parts Lists (8471224L04) Controller T12 Schematics and Parts Lists (8471224L04) REFERENCE NUMBER FROM 0001 to 0999 (please use 4 digits) REV T7 05.09.15 17. Februar 2000 Attention: There are two versions of controllers available, one for LDMOS PA CHASSIS and one for BIPOLAR PA CHASSIS OPT_PTT OPT_PTT...
Page 127
Controller T12 Schematics and Parts Lists (8471224L04) Section 3: 3-47 J0601-1 PAS UPVLT G J0601-2 J0601-3 VR0601 C0601 U0611 470pF LM2941 VOU T EXT_SWB+ 2 ON_OFF ADJ 1 C0603 R0611 GND2 10uF GND1 C0611 C0612 22uF 0.1uF R0612 4.7K E0631 57R01 FLT_A+ D0621...
Page 132
Section 3: 3-52 Controller T12 Schematics and Parts Lists (8471224L04) (8471224L04) Controller T12 Parts List Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No. Circuit Motorola Description C0226 2113945C31 CAP,FXD,.1UF,+10%,-10%,50V- C0265 2113945C31 CAP,FXD,.1UF,+10%,-10%,50V- C0470...
Page 133
Controller T12 Schematics and Parts Lists (8471224L04) Section 3: 3-53 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C0510 2113945L17 CAP,FXD,470PF,+5%,-5%,50V- C0622 2313960F30 CAP,FXD,47UF,+10%,- E0272 2415954H02 INDUCTOR BEAD CHIP EPP...
Page 134
Section 3: 3-54 Controller T12 Schematics and Parts Lists (8471224L04) Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. R0177 0613952H89 CER CHIP RES 4700 OHM 5% R0241 0613952J17...
Page 135
Controller T12 Schematics and Parts Lists (8471224L04) Section 3: 3-55 Circuit Motorola Description Part No. VR0151 4813977M11 DIODE,ZEN,MBZ5232,SM,SOT- 23,5.6V,10MA,.225W,ZEN,PB- FREE VR0501 4813979C11 DIODE,SUPR,QUAD 20 V ZEN, PB-FREE VR0503 4813979C11 DIODE,SUPR,QUAD 20 V ZEN, PB-FREE VR0504 4813977M36 DIODE,ZEN,MBZ5257,SM,SOT- 23,33V,10MA,.225W,ZEN,PB- FREE VR0505...
Page 136
Section 3: 3-56 Controller T6/T7 Schematics and Parts Lists (8471235L06)) Controller T6/T7 Schematics and Parts Lists (8471235L06)) REFERENCE NUMBER FROM 0001 to 0999 (please use 4 digits) REV T7 05.09.15 17. Februar 2000 Attention: There are two versions of controllers available, one for LDMOS PA CHASSIS and one for BIPOLAR PA CHASSIS OPT_PTT OPT_PTT...
Page 142
Section 3: 3-62 Controller T6/T7 Schematics and Parts Lists (8471235L06)) (8471235L06) Controller T6/T7 Parts List Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No. Circuit Motorola Description C0226 2113945C31 CAP,FXD,.1UF,+10%,-10%,50V- C0261 2113945C31 CAP,FXD,.1UF,+10%,-10%,50V- C0446...
Page 143
Controller T6/T7 Schematics and Parts Lists (8471235L06)) Section 3: 3-63 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C0508 2113945L17 CAP,FXD,470PF,+5%,-5%,50V- C0611 2314030J28 CAP,FXD,22UF,+10%,- D0660 4813978C02 PB FREE, NOT COMPLETELY...
Page 144
Section 3: 3-64 Controller T6/T7 Schematics and Parts Lists (8471235L06)) Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. R0175 0613952J01 CER CHIP RES 10K OHM 5% R0229 0613952H25 CER CHIP RES 10.0 OHM 5%...
Page 145
Controller T6/T7 Schematics and Parts Lists (8471235L06)) Section 3: 3-65 Circuit Motorola Description Part No. U0652 5114004A02 IC,SENSING CIR- CUIT,MC33064,SM,SO-8,1PER PKG,VTH 4.6 V, PB-FREE VR0151 4813977M11 DIODE,ZEN,MBZ5232,SM,SOT- 23,5.6V,10MA,.225W,ZEN,PB- FREE VR0501 4813979C11 DIODE,SUPR,QUAD 20 V ZEN, PB-FREE VR0503 4813979C11 DIODE,SUPR,QUAD 20 V ZEN,...
Page 146
Section 3: 3-66 Controller T6/T7 Schematics and Parts Lists (8471235L06)) Notes 6881091C63-F...
Page 147
Service Information Table of Contents Chapter 1 Model Charts and Technical Specifications 1.0 VHF (136–174 MHz) 1–25W Model Charts ............4:1-1 1.1 CDM Series Model Chart ................4:1-1 1.2 PRO Series Model Chart................4:1-2 2.0 Technical Specifications ...................4:1-2 Chapter 2 Theory of Operation 1.0 Introduction .......................4:2-1...
Page 148
Section 4: ii Chapter 4 VHF (136–174 MHz) 1–25 W PCBs, Schematics, and Parts Lists 1.0 Allocation of Schematics and Circuit Boards ........... 4:4-1 1.1 Controller Circuits ..................4:4-1 2.0 VHF (136–174 MHz) 1–25 W LDMOS PCB 8471235L04, Schematics, and Parts Lists ......................
Section 4: 2-1 Chapter 2 THEORY OF OPERATION Introduction This chapter provides a detailed theory of operation for the VHF circuits in the radio. For details of the theory of operation and troubleshooting for the associated controller circuits refer to the controller section of this manual.
Section 4: 2-2 VHF (136–174 MHz) 1–25W Receiver Front-End There are two 2-pole 44.85 MHz crystal filters in the high-IF section and 2 pairs of 455 kHz ceramic filters in the low-IF section to provide the required adjacent channel selectivity. The correct pair of ceramic filters for 12.5 or 25kHz channel spacing is selected via control line BWSELECT.
Page 155
VHF (136–174 MHz) 1–25W Transmitter Power Amplifier (PA) 25W Section 4: 2-3 for 20/25 kHz channel spacing or FL3111, FL3113/F3115 for 12.5 kHz channel spacing. These pairs are selectable via BWSELECT. The filtered output from the ceramic filters is applied to the limiter input pin of the IF IC (pin 14).
Section 4: 2-4 VHF (136–174 MHz) 1–25W Transmitter Power Amplifier Op-amp U3402-1 monitors the drain current of U3401 via resistor R3444 and adjusts the bias voltage of U3401 so that the current remains constant. The PCIC (U3501) provides a DC output voltage at pin 4 (INT) which sets the reference voltage of the current control loop.
VHF (136–174 MHz) 1–25W Frequency Synthesis Section 4: 2-5 Antenna Switch The antenna switch consists of two PIN diodes, D3471 and D3472. In the receive mode, both diodes are off. Signals applied at the antenna jack J3401 are routed, via the harmonic filter, through network L3472, C3474 and C3475, to the receiver input.
Section 4: 2-6 VHF (136–174 MHz) 1–25W Frequency Synthesis Reference Oscillator The reference oscillator (Y3263) contains a temperature compensated crystal oscillator with a frequency of 16.8 MHz. An analog-to-digital (A/D) converter internal to U3201 (LVFRAC-N) and controlled by the µP via serial interface (SRL) sets the voltage at the warp output of U3201 (pin 25) to set the frequency of the oscillator.
VHF (136–174 MHz) 1–25W Frequency Synthesis Section 4: 2-7 circuitry (D3201, C3202, C3203). This voltage multiplier is basically a diode capacitor network driven by two (1.05MHz) 180 degrees out of phase signals (U3201-14 and -15). Output LOCK (U3201-4) provides information about the lock status of the synthesizer loop. A high level at this output indicates a stable loop.
Section 4: 2-8 VHF (136–174 MHz) 1–25W Frequency Synthesis A steering line voltage (VCTRL) between 2.5V and 11V at varactor diode D3361 will tune the full TX frequency range (TXINJ) from 136 MHz to 174 MHz, and at varactor diode D3341 will tune the full RX frequency range (RXINJ) from 181 MHz to 219 MHz.
Section 4: 3-1 Chapter 3 TROUBLESHOOTING CHARTS Troubleshooting Flow Chart for Receiver (Sheet 1 of 2) START Bad SINAD Bad 20dB Quieting No Recovered Audio Check Controller Audio at (in the case of no audio) pin 8 of OR ELSE go to “B” U3101? Spray or inject 44.85MHz into XTAL Filter FL3101...
Page 162
Section 4: 3-2 Troubleshooting Flow Chart for Receiver Troubleshooting Flow Chart for Receiver (Sheet 2 of 2) Inject RF into J3401 Trace IF signal from C3035 to Q3101. IF Signal at Check for bad XTAL IF signal at Q3102 C3035? filter collector? Before replacing...
Page 163
Troubleshooting Flow Chart for 25 W Transmitter Section 4: 3-3 Troubleshooting Flow Chart for 25 W Transmitter (Sheet 1 of 3) START No power or low power when keyed Check if Pressure Pad closes S3440 Check Components between Current Q3441 and RF Output, >500mA &...
Page 164
Section 4: 3-4 Troubleshooting Flow Chart for 25 W Transmitter Troubleshooting Flow Chart for 25 W Transmitter (Sheet 2 of 3) Check PA Stages No power or low power when keyed DC Voltage If U3201 Pin 2 is high, at U3501 replace PCIC Pin 23 =0? Check Resistive Net-...
Troubleshooting Flow Chart for 25 W Transmitter Section 4: 3-5 Troubleshooting Flow Chart for 25 W Transmitter (Sheet 3 of 3 Check Final PA Stage Supply Voltage Bias 2 DC Voltage at Replace Q3441 TP3406? 1-4V Check Components ASFIC RF Voltage between ASFIC and U0221 Pin 6 Check FGU (U3301)
Section 4: 3-6 Troubleshooting Flow Chart for Synthesizer Troubleshooting Flow Chart for Synthesizer 5V at Check 5V U3201 pins 5, Start Regulator 20, 34 & 36 U3211, R3211 Visual Correct check of the Problem Board OK? Is 16.8MHz 16.8MHz Replace Signal at signal at U3201...
Troubleshooting Flow Chart for VCO Section 4: 3-7 Troubleshooting Flow Chart for VCO Low or no RF Signal Low or no RF Signal TX VCO RX VCO at input to PA at TP3001 Visual check Visual check Correct of board of board Problem Make sure U3211 is working...
Page 169
Section 4: 4-1 Chapter 4 VHF (136–174 MHZ) 1–25 W PCBS, SCHEMATICS, AND PARTS LISTS Allocation of Schematics and Circuit Boards Controller Circuits The VHF circuits are contained on the printed circuit board (PCB) which also contains the controller circuits. This chapter shows the schematics for the VHF circuits only. Refer to the controller section for details of the related controller circuits.
Page 170
Section 4: 4-2 Allocation of Schematics and Circuit Boards Table 4-3 VHF 1–25 W PCB 8486172B06 Diagrams and Parts Lists PCB 8486172B06: Page: Main Board Top Side 4: 4-22 Main Board Bottom Side 4: 4-23 SCHEMATICS Power Amplifier 1 – 25 W 4: 4-24 FRACN Synthesizer 4: 4-25...
Page 171
Allocation of Schematics and Circuit Boards Section 4: 4-3 Table 4-6 VHF 1–25 W PCB 8471235L06 Diagrams and Parts Lists PCB 8471235L06 : Page: Main Board Top Side 4: 4-47 Main Board Bottom Side 4: 4-48 SCHEMATICS Power Amplifier 1-25W 4: 4-49 FRACN Synthesizer 4: 4-50...
Page 172
Section 4: 4-4 Allocation of Schematics and Circuit Boards Notes 6881091C63-F...
Page 176
Section 4: 4-8 VHF (136–174 MHz) 1–25 W LDMOS PCB 8471235L04, Schematics, and Parts Lists VHF (136–174 MHz) 1–25 W LDMOS PCB 8471235L04 IF 6881091C63-F...
Page 177
VHF (136–174 MHz) 1–25 W LDMOS PCB 8471235L04, Schematics, and Parts Lists Section 4: 4-9 † – VHF 1 25 W PCB 8471235L04 Parts List Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No.
Page 178
Section 4: 4-10 VHF (136–174 MHz) 1–25 W LDMOS PCB 8471235L04, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. FL3114 9180468V06 SMD455KHZ 4 ELEMENT CER...
Page 179
Y3263 4816142H01 REFERENCE OSCILLATOR 8471235L04 WARIS MOBILE VHF 25W PCB * Motorola Depot Servicing only Reference designators with an asterisk indicate components which are not field-replaceable because they need to be calibrated with specialized factory equipment after installation. Radios in which these parts have been replaced in the field will be off frequency at temperature extremes.
Page 187
VHF (136–174 MHz) 1–25 W PCB 8486172B04, Schematics, and Parts Lists Section 4: 4-19 † – VHF 1 25 W PCB 8486172B04 Parts List Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No. Circuit...
Page 188
Section 4: 4-20 VHF (136–174 MHz) 1–25 W PCB 8486172B04, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. D3101 4880154K03 DUAL SCHOTTKY SOT23 L3363...
Page 189
4886182B01 VCTCXO 16.8MHz 2ppm TTSO5V * Y3261 Not Used 16.8MHz 75Z04 * Motorola Depot Servicing only Reference designators with an asterisk indicate components which are not field-replaceable because they need to be calibrated with specialized factory equipment after installation. 6881091C63-F...
Page 197
VHF (136–174 MHz) 1–25 W PCB 8486172B06, Schematics, and Parts Lists Section 4: 4-29 † – VHF 1 25 W PCB 8486172B06 Parts List Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No. Circuit...
Page 198
Section 4: 4-30 VHF (136–174 MHz) 1–25 W PCB 8486172B06, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. D3101 4880154K03 DIODE DUAL SCHOTTKY L3402...
Page 203
VHF (136–174 MHz) 1–25 W PCB 8486172B07, Schematics, and Parts Lists Section 4: 4-35 FL3115 9180469V04 U3111-1 FL3111 FL3113 9180468v04 9180469V03 1 IN 1 IN CNTL CNTL CNTL CNTL R3153 U3111-4 U3115-1 U3115-4 9V3_VHF_IF_1 R3151 BWSELECT_VHF_IF_1 R3114 BWSELECT 9V3_VHF_IF_2 U3115-3 R3104 U3115-2 U3111-2...
Page 204
Section 4: 4-36 VHF (136–174 MHz) 1–25 W PCB 8486172B07, Schematics, and Parts Lists † – VHF 1 25 W PCB 8486172B07 Parts List Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No. Circuit...
Page 205
VHF (136–174 MHz) 1–25 W PCB 8486172B07, Schematics, and Parts Lists Section 4: 4-37 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. D3003 4880154K03 DUAL SCHOTTKY SOT23 L3346...
Page 211
VHF (136–174 MHz) 1–25 W PCB 8486172B08, Schematics, and Parts Lists Section 4: 4-43 † – VHF 1 25 W PCB 8486172B08 Parts List Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No. Circuit...
Page 212
Section 4: 4-44 VHF (136–174 MHz) 1–25 W PCB 8486172B08, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. FL3114 9180468V06 CER FLTR 4EL 455 KHZ SMD...
Page 213
VCTCXO 16.8MHz 2ppm TTSO5V * Y3261 Not Used 16.8MHz 75Z04 * Motorola Depot Servicing only Reference designators with an asterisk indicate components which are not field-replaceable because they need to be calibrated with specialized factory equipment after installation. Radios in which these parts have been replaced in the field will be off frequency at temperature extremes.
Page 214
Section 4: 4-46 VHF (136–174 MHz) 1–25 W PCB 8486172B08, Schematics, and Parts Lists Notes 6881091C63-F...
Page 222
Section 4: 4-54 VHF (136–174 MHz) 1–25 W PCB 8471235L06 Schematics, and Parts Lists † – VHF 1 25 W PCB 8471235L06 Parts List Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No. Circuit...
Page 223
VHF (136–174 MHz) 1–25 W PCB 8471235L06 Schematics, and Parts Lists Section 4: 4-55 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C3231 2113945L49 CAP,FXD,.01UF,+5%,-5%,50V- C3316 2113944C18 CAP CER CHP 3.3PF 50V +/-...
Page 224
Section 4: 4-56 VHF (136–174 MHz) 1–25 W PCB 8471235L06 Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C3499 2111078B19 CAP CHIP RF 16 5 NPO 100V...
Page 225
VHF (136–174 MHz) 1–25 W PCB 8471235L06 Schematics, and Parts Lists Section 4: 4-57 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. R3011 0613952H89 CER CHIP RES 4700 OHM 5%...
Page 226
Section 4: 4-58 VHF (136–174 MHz) 1–25 W PCB 8471235L06 Schematics, and Parts Lists Circuit Motorola Circuit Motorola Description Description Part No. Part No. R3434 0613958H11 CER CHIP RES 2.7 OHM 5% SH3301 2602641Y03 SHIELD, ARIANE VCO 0805 T3001 2566506A01...
Page 227
Table of Contents Chapter 1 Model Charts and Technical Specifications 1.0 UHF Band 1 (403–470 MHz) 1–25 W Model Charts ........5:1-1 1.1 CDM Series Model Chart ................5:1-1 1.2 PRO Series Model Chart................5:1-2 2.0 Technical Specifications ...................5:1-2 Chapter 2 Theory of Operation 1.0 Introduction .......................5:2-1...
Page 228
Section 5: ii Chapter 4 UHF Band 1 (403–470 MHz) 1–25 W PCBs, Schematics, and Parts Lists 1.0 Allocation of Schematics and Circuit Boards ........... 5:4-1 1.1 Controller Circuits ..................5:4-1 2.0 UHF Band 1 (403–470 MHz) 1–25 W LDMOS PCB 8471224L03, Schematics, and Parts Lists................
Page 229
Section 5: 1-1 Chapter 1 MODEL CHARTS AND TECHNICAL SPECIFICATIONS UHF Band 1 (403–470 MHz) 1–25 W Model Charts CDM Series Model Chart CDM Series, UHF Band 1 (403–470 MHz) 1–25 W (Conventional, LTR/PassPort) Model Description AAM25RHC9AA1AN CDM750, 403–470 MHz, 1–25 W, 12.5/20/25 kHz AAM25RHD9AA2AN CDM1250, 403–470 MHz, 1–25 W, 12.5/20/25 kHz...
Page 230
Section 5: 1-2 Technical Specifications PRO Series Model Chart PRO Series, UHF Band 1 (403–470 MHz) 1–25 W Model Description LAM25RHC9AA1AN PRO3100, 403–470 MHz, 1–25 W, 12.5/20/25 kHz Ch Sp LAM25RHD9AA2AN PRO5100, 403–470 MHz, 1–25 W, 12.5/20/25 kHz Ch Sp LAM25RHF9AA5AN PRO7100, 403–470 MHz, 1–25 W, 12.5/20/25 kHz Ch Sp Item...
Page 231
Technical Specifications Section 5: 1-3 Transmitter *Frequencies Full Bandsplit UHF 403 470 MHz – – Channel Spacing 12.5/20/25 kHz Frequency Stability ±2.0 ppm (-30°C to +60°C, +25°° Ref.) Power 25 W – Modulation Limiting ±2.5 @ 12.5 kHz ±4.0 @ 20 kHz ±5.0 @ 25 kHz FM Hum &...
Page 233
Section 5: 2-1 Chapter 2 THEORY OF OPERATION Introduction This chapter provides a detailed theory of operation for the UHF circuits in the radio. For details of the theory of operation and troubleshooting for the associated controller circuits refer to the controller section of this manual.
Page 234
Section 5: 2-2 UHF Band 1 (403–470 MHz) 1–25 W Receiver Front-End There are two 2-pole 44.85 MHz crystal filters in the high-IF section and 2 pairs of 455 kHz ceramic filters in the low-IF section to provide the required adjacent channel selectivity. The correct pair of ceramic filters for 12.5 or 25 kHz channel spacing is selected via control line BWSELECT.
Page 235
UHF Band 1 (403–470 MHz) 1–25W Transmitter Power Amplifier (PA) 25 W Section 5: 2-3 Low Intermediate Frequency (IF) and Receiver Back-End The 44.85 high IF signal from the second IF amplifier feeds the IF IC (U3101) at pin1. Within the IF IC the 44.85 MHz high IF signal mixes with the 44.395 MHz second local oscillator (2nd LO) to produce the low IF signal at 455 kHz.
Page 236
Section 5: 2-4 UHF Band 1 (403–470 MHz) 1–25W Transmitter Power Amplifier (PA) 25 W First Power Controlled Stage The first stage (U4401) is a 20dB gain integrated circuit containing two LDMOS FET amplifier stages. It amplifies the RF signal from the VCO (TXINJ). The output power of stage U4401 is controlled by a DC voltage applied to pin 1 from the op-amp U4402-1, pin 1.
Page 237
UHF Band 1 (403–470 MHz) 1–25W Transmitter Power Amplifier (PA) 25 W Section 5: 2-5 Directional Coupler The directional coupler is a microstrip printed circuit, which couples a small amount of the forward power delivered by Q4441. The coupled signal is rectified by D4451. The DC voltage is proportional to the RF output power and feeds the RFIN port of the PCIC (U4501 pin 1).
Page 238
Section 5: 2-6 UHF Band 1 (403–470 MHz) 1–25 W Frequency Synthesis U4502 is a temperature-sensing device, which monitors the circuit board temperature in the vicinity of the transmitter driver and final devices, and provides a DC voltage to the PCIC (TEMP, pin 30) proportional to temperature.
Page 239
UHF Band 1 (403–470 MHz) 1–25 W Frequency Synthesis Section 5: 2-7 LOCK LOCK (U0101 PIN 56) DATA (U0101 PIN 100) DATA FREFOUT FREF (U0221 PIN 34) CLOCK (U0101 PIN 1) 6, 22, 33, 44 CSX (U0101 PIN 2) STEERING LINE MODIN MOD IN (U0221 PIN 40)
Page 240
Section 5: 2-8 UHF Band 1 (403–470 MHz) 1–25 W Frequency Synthesis Voltage Controlled Oscillator (VCO) The Voltage Controlled Oscillator (VCO) consists of the VCO/Buffer IC (VCOBIC, U4301), the TX and RX tank circuits, the external RX buffer stages, and the modulation circuitry. AUX3 (U4201 Pin 2) U4201 Pin 32 Prescaler Out...
Page 241
UHF Band 1 (403–470 MHz) 1–25 W Frequency Synthesis Section 5: 2-9 The external RX buffers (Q4332) are enabled by a high at U4201 pin 3 (AUX4) via transistor switch Q4333. In TX mode the modulation signal (VCOMOD) from the LVFRAC-N synthesizer IC (U4201 pin41) is applied modulation circuitry CR4321, R4321, R4322 and C4324, which modulates the TX VCO frequency via coupling capacitor C4321.
Page 242
Section 5: 2-10 UHF Band 1 (403–470 MHz) 1–25 W Frequency Synthesis Notes 6881091C63-F...
Page 243
Section 5: 3-1 Chapter 3 TROUBLESHOOTING CHARTS Troubleshooting Flow Chart for Receiver (Sheet 1 of 2) START Bad SINAD Bad 20dB Quieting No Recovered Audio Check Controller Audio at (in the case of no audio) pin 8 of OR ELSE go to “B” U3101? Spray or inject 44.85MHz into XTAL Filter FL3101...
Page 244
Section 5: 3-2 Troubleshooting Flow Chart for Receiver Troubleshooting Flow Chart for Receiver (Sheet 2 of 2) Inject RF into J4401 Trace IF signal from C3101 to IF Signal at signal at Q3102 Q3101. Check for C3101? collector? bad XTAL filter. Before replacing U3101, check U3101 voltages.
Page 245
Troubleshooting Flow Chart for 25 W Transmitter Section 5: 3-3 Troubleshooting Flow Chart for 25 W Transmitter (Sheet 1 of 3) START No power or low power when keyed Check if Pressure Pad closes S5440 Check Components between Current Q4441 and RF Output, >500mA &...
Page 246
Section 5: 3-4 Troubleshooting Flow Chart for 25 W Transmitter Troubleshooting Flow Chart for 25 W Transmitter (Sheet 2 of 3) Check PA Stages No power or low power when keyed DC Voltage If U4201 Pin 2 is high, at U4501 replace PCIC Pin 23 =0? Check Resistive...
Page 247
Troubleshooting Flow Chart for 25 W Transmitter Section 5: 3-5 Troubleshooting Flow Chart for 25 W Transmitter (Sheet 3 of 3 Check Final PA Stage Supply Voltage Bias 2 DC Voltage at Replace Q4441 TP4406? 1-4V Check Components ASFIC RF Voltage between ASFIC and U0221 Pin 6 Check FGU (U4301)
Page 248
Section 5: 3-6 Troubleshooting Flow Chart for Synthesizer Troubleshooting Flow Chart for Synthesizer Start Check 5V at U4201 Regulator pins 5, 20, 34 U4211 & 36 Visual Correct check of the Problem Board Check D4201, C4202, C4203, & C4206 16.8MHz 16.8MHz Replace signal at...
Page 249
Troubleshooting Flow Chart for VCO Section 5: 3-7 Troubleshooting Flow Chart for VCO Low or no RF Signal Low or no RF Signal TX VCO RX VCO at input to PA at TP4003 Visual check Visual check Correct of board of board Problem Make sure Synthesizer is...
Page 250
Section 5: 3-8 Troubleshooting Flow Chart for PassPort Troubleshooting Flow Chart for PassPort Troubleshooting in PassPort mode must be completed in conventional mode. If any issues related to the option board are discovered, the PassPort board should be replaced. Start Check Radio Operation on a Non-PassPort Zone with a Conventional Personality without...
Page 251
Section 5: 4-1 Chapter 4 UHF BAND 1 (403–470 MHZ) 1–25 W PCBS, SCHEMATICS, AND PARTS LISTS Allocation of Schematics and Circuit Boards Controller Circuits The UHF circuits are contained on the printed circuit board (PCB) which also contains the controller circuits.
Page 252
Section 5: 4-2 Allocation of Schematics and Circuit Boards Table 5-3 UHF Band 1 1–25 W PCB 8485670Z03 Diagrams and Parts Lists PCB 8485670Z03: Page: Main Board Top Side 5: 4-19 Main Board Bottom Side 5: 4-20 SCHEMATICS Power Amplifier 1 – 25 W 5: 4-21 FRACN Synthesizer 5: 4-22...
Page 253
UHF Band 1 (403–470 MHz) 1–25 W LDMOS PCB 8471224L03, Schematics, and Parts Lists Section 5: 4-3 UHF Band 1 (403–470 MHz) 1–25 W LDMOS PCB 8471224L03, Schematics, and Parts Lists J0451 R4221 C0251 R0257 C4210 R4224 R4223 C0212 FL3114 Y3102 C4231 C4242...
Page 256
Section 5: 4-6 UHF Band 1 (403–470 MHz) 1–25 W LDMOS PCB 8471224L03, Schematics, and Parts Lists † – UHF B1 25 40 W PCB 8471224L03 Parts List Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No.
Page 257
UHF Band 1 (403–470 MHz) 1–25 W LDMOS PCB 8471224L03, Schematics, and Parts Lists Section 5: 4-7 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C4510 2113944C45 100pF...
Page 258
UHF Band 1 (403–470 MHz) 1–25 W LDMOS PCB 8471224L03, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Description Description * Motorola Depot Servicing only Part No. Part No. Reference designators with an asterisk indicate R4424 0613958H11 2.7 Ohm Y4262...
Page 259
UHF Band 1 (403–470 MHz) 1–25 W PCB 8485670Z02, Schematics, and Parts Lists Section 5: 4-9 UHF Band 1 (403–470 MHz) 1–25 W PCB 8485670Z02, Schematics, and Parts Lists J0451 R4221 C0251 R0257 R4224 R4223 L4201 Y3102 C0212 C4213 FL3114 C4231 U3115 U0251...
Page 266
Section 5: 4-16 UHF Band 1 (403–470 MHz) 1–25 W PCB 8485670Z02, Schematics, and Parts Lists † UHF B1 1–25 W PCB 8485670Z02 Parts List Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No.
Page 267
UHF Band 1 (403–470 MHz) 1–25 W PCB 8485670Z02, Schematics, and Parts Lists Section 5: 4-17 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C4506 2113741F33 2200pF L4301...
Page 268
Circuit Motorola Description Part No. R4428 0662057A58 2400 Ohm R4429 0662057A59 2700 Ohm * Motorola Depot Servicing only R4431 0662057C51 Reference designators with an asterisk indicate R4432 0662057C51 components which are not field replaceable R4441 0662057A87 39K Ohm because they need to be calibrated with...
Page 269
UHF Band 1 (403–470 MHz) 1–25 W PCB 8485670Z03, Schematics, and Parts Lists Section 5: 4-19 UHF Band 1 (403–470 MHz) 1–25 W PCB 8485670Z03, Schematics, and Parts Lists J0451 R4221 C0251 R0257 C4210 C4225 C4221 R4224 C0211 C4289 C0212 C4213 R4223 FL3114...
Page 276
Section 5: 4-26 UHF Band 1 (403–470 MHz) 1–25 W PCB 8485670Z03, Schematics, and Parts Lists † UHF B1 1–25 W PCB 8485670Z03 Parts List Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No.
Page 277
UHF Band 1 (403–470 MHz) 1–25 W PCB 8485670Z03, Schematics, and Parts Lists Section 5: 4-27 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C4504 2113741F49 10nF L4006...
Page 278
TCXO 16.8MHZ R4423 0662057A87 39K Ohm R4424 0662057C13 2.7 Ohm R4425 0662057C13 2.7 Ohm * Motorola Depot Servicing only R4426 0662057C13 2.7 Ohm Reference designators with an asterisk indicate R4427 0662057C13 2.7 Ohm components which are not field replaceable R4428...
Page 279
UHF Band 1 (403–470 MHz) 1–25 W PCB 8471224L04, Schematics, and Parts Lists Section 5: 4-29 UHF Band 1 (403–470 MHz) 1–25 W PCB 8471224L04, Schematics, and Parts Lists Q4411 D4401 Q4422 R4424 J0501 R4425 R4404 C4434 R4426 C0603 R4427 C0484 C4441 R4592...
Page 284
Section 5: 4-34 UHF Band 1 (403–470 MHz) 1–25 W PCB 8471224L04, Schematics, and Parts Lists WARISMOBILE UHF_IF FL3115 CFWC455F 1 IN C3154 0.1uF C3158 C3153 C3157 0.1uF 0.1uF 0.1uF U3111-1 MC74HC4066 FL3113 CFUCJ455F FL3111 CFWC455G OUT 2 OUT 2 CNTL CNTL CNTL...
Page 285
UHF Band 1 (403–470 MHz) 1–25 W PCB 8471224L04, Schematics, and Parts Lists Section 5: 4-35 C4212 .018uF U4211 LP2951 5V_UHF_FN_1 5V_UHF_FN_2 IN_5V_RF_REG_UHF_FN_1 4.97 VDC OUTPUT IN_5V_RF_REG (SOURCE) INPUT 6.68 VDC ERROR FEEDBACK SENSE SHUTDOWN C4211 C4215 10.87 VDC C4213 C4216 5V_TAP 2.2uF...
Page 286
Section 5: 4-36 UHF Band 1 (403–470 MHz) 1–25 W PCB 8471224L04, Schematics, and Parts Lists † UHF 1–25 W PCB 8471224L04 Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No. Circuit...
Page 287
UHF Band 1 (403–470 MHz) 1–25 W PCB 8471224L04, Schematics, and Parts Lists Section 5: 4-37 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C4221 2113944F13 CAP,CHIP,.01UF,+5%,-5%,50V- C4289 2113945C31 CAP,FXD,.1UF,+10%,-10%,50V-...
Page 288
Section 5: 4-38 UHF Band 1 (403–470 MHz) 1–25 W PCB 8471224L04, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C4501 2113945L33 CAP,FXD,2200PF,+5%,-5%,50V- FL3114...
Page 289
UHF Band 1 (403–470 MHz) 1–25 W PCB 8471224L04, Schematics, and Parts Lists Section 5: 4-39 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. R3130 0613952H42 CER CHIP RES 51.0 OHM 5%...
Page 290
Section 5: 4-40 UHF Band 1 (403–470 MHz) 1–25 W PCB 8471224L04, Schematics, and Parts Lists Circuit Motorola Description Part No. VR4471 4813977M11 DIODE,ZEN,MBZ5232,SM,SOT- 23,5.6V,10MA,.225W,ZEN,PB- FREE Y3101 4802245J84 XTAL 44.395MHZ, 3RD OT, SMD Y3102 9186145B02 CER.DISCR. CDBCA455CX36-TC Y4262 4816142H01 REFERENCE OSCILLATOR †...
Page 291
Table of Contents Chapter 1 Model Charts and Technical Specifications 1.0 UHF Band 2 (450–512/527 MHz) 1–25 W Model Charts .........6:1-1 1.1 CDM Series Model Chart ................6:1-1 1.2 PRO Series Model Chart................6:1-2 2.0 Technical Specifications ...................6:1-2 Chapter 2 Theory of Operation 1.0 Introduction .......................6:2-1...
Page 292
Section 6: ii Chapter 4 UHF Band 2 (450–512/527 MHz) 1–25 W PCBs, Schematics, and Parts Lists 1.0 Allocation of Schematics and Circuit Boards ........... 6:4-1 1.1 Controller Circuits ..................6:4-1 2.0 UHF Band 2 (450–512/527 MHz) 1–25 W PCB 8485671Z03, Schematics, and Parts Lists ....................
Page 293
Section 6: 1-1 Chapter 1 MODEL CHARTS AND TECHNICAL SPECIFICATIONS UHF Band 2 (450–512/527 MHz) 1–25 W Model Charts CDM Series Model Chart CDM Series, UHF Band 2 (450–512 MHz) 1–25 W (Conventional, LTR/PassPort) Model Description AAM25SHC9AA1AN CDM750, 450–512 MHz, 1–25 W, 12.5/20/25 kHz AAM25SHD9AA2AN CDM1250, 450–512 MHz, 1–25 W, 12.5/20/25 kHz...
Section 6: 2-1 Chapter 2 THEORY OF OPERATION Introduction This chapter provides a detailed theory of operation for the UHF circuits in the radio. For details of the theory of operation and troubleshooting for the associated controller circuits refer to the controller section of this manual.
Section 6: 2-2 UHF Band 2 (450–512/527 MHz) 1–25W Receiver Front-End There are two 2-pole 44.85 MHz crystal filters in the high-IF section and 2 pairs of 455 kHz ceramic filters in the low-IF section to provide the required adjacent channel selectivity. The correct pair of ceramic filters for 12.5 or 25 kHz channel spacing is selected via control line BWSELECT.
UHF Band 2 (450–512/527 MHz) 1–25 W Transmitter Power Amplifier (PA) 25 W Section 6: 2-3 Low Intermediate Frequency (IF) and Receiver Back-End The 44.85 high IF signal from the second IF amplifier feeds the IF IC (U3101) at pin 1. Within the IF IC the 44.85 MHz high IF signal mixes with the 44.395 MHz second local oscillator (2nd LO) to produce the low IF signal at 455 kHz.
Section 6: 2-4 UHF Band 2 (450–512/527 MHz) 1–25 W Transmitter Power Amplifier (PA) 25 W First Power Controlled Stage The first stage (U5401) is a 20 dB gain integrated circuit containing two LDMOS FET amplifier stages. It amplifies the RF signal from the VCO (TXINJ). The output power of stage U5401 is controlled by a DC voltage applied to pin 1 from the op-amp U5402-1, pin 1.
UHF Band 2 (450–512/527 MHz) 1–25 W Transmitter Power Amplifier (PA) 25 W Section 6: 2-5 Directional Coupler The directional coupler is a microstrip printed circuit, which couples a small amount of the forward power delivered by Q5441. The coupled signal is rectified by D5451. The DC voltage is proportional to the RF output power and feeds the RFIN port of the PCIC (U5501 pin 1).
Section 6: 2-6 UHF Band 2 (450–512/527 MHz) 1–25 W Frequency Synthesis U5502 is a temperature-sensing device, which monitors the circuit board temperature in the vicinity of the transmitter driver and final devices, and provides a DC voltage to the PCIC (TEMP, pin 30) proportional to temperature.
Section 6: 2-8 UHF Band 2 (450–512/527 MHz) 1–25 W Frequency Synthesis Voltage Controlled Oscillator (VCO) The Voltage Controlled Oscillator (VCO) consists of the VCO/Buffer IC (VCOBIC, U5301), the TX and RX tank circuits, the external RX buffer stages, and the modulation circuitry. AUX3 (U5201 Pin 2) U5201 Pin 32 Prescaler Out...
UHF Band 2 (450–512/527 MHz) 1–25 W Frequency Synthesis Section 6: 2-9 The external RX buffers (Q5332) are enabled by a high at U5201 pin 3 (AUX4) via transistor switch Q5333. In TX mode the modulation signal (VCOMOD) from the LVFRAC-N synthesizer IC (U5201 pin41) is applied modulation circuitry CR5321, R5321, R5322 and C5324, which modulates the TX VCO frequency via coupling capacitor C5321.
Page 306
Section 6: 2-10 UHF Band 2 (450–512/527 MHz) 1–25 W Frequency Synthesis Notes 6881091C63-F...
Section 6: 3-1 Chapter 3 TROUBLESHOOTING CHARTS Troubleshooting Flow Chart for Receiver (Sheet 1 of 2) START Bad SINAD Bad 20dB Quieting No Recovered Audio Check Controller Audio at (in the case of no audio) pin 8 of OR ELSE go to “B” U3101? Spray or inject 44.85MHz into XTAL Filter FL3101...
Page 308
Section 6: 3-2 Troubleshooting Flow Chart for Receiver Troubleshooting Flow Chart for Receiver (Sheet 2 of 2) Inject RF into J5401 Trace IF signal from C3101 to IF Signal at signal at Q3102 Q3101. Check for C3101? collector? bad XTAL filter. Before replacing U3101, check U3101 voltages.
Page 309
Troubleshooting Flow Chart for 25 W Transmitter Section 6: 3-3 Troubleshooting Flow Chart for 25 W Transmitter (Sheet 1 of 3) START No power or low power when keyed Check if Pressure Pad closes S5440 Check Components between Current Q5441 and RF Output, >500mA &...
Page 310
Section 6: 3-4 Troubleshooting Flow Chart for 25 W Transmitter Troubleshooting Flow Chart for 25 W Transmitter (Sheet 2 of 3) Check PA Stages No power or low power when keyed DC Voltage If U5201 Pin 2 is high, at U5501 replace PCIC Pin 23 =0? Check Resistive...
Troubleshooting Flow Chart for 25 W Transmitter Section 6: 3-5 Troubleshooting Flow Chart for 25 W Transmitter (Sheet 3 of 3 Check Final PA Stage Supply Voltage Bias 2 DC Voltage at Replace Q5441 TP5406? 1-4V Check Components ASFIC RF Voltage between ASFIC and U0221 Pin 6 Check FGU (U5301)
Troubleshooting Flow Chart for VCO Section 6: 3-7 Troubleshooting Flow Chart for VCO Low or no RF Signal Low or no RF Signal TX VCO RX VCO at input to PA at TP5003 Visual check Visual check Correct of board of board Problem Make sure Synthesizer is...
Section 6: 3-8 Troubleshooting Flow Chart for PassPort Troubleshooting Flow Chart for PassPort Troubleshooting in PassPort mode must be completed in conventional mode. If any issues related to the option board are discovered, the PassPort board should be replaced. Start Check Radio Operation on a Non-PassPort Zone with a Conventional Personality without...
Page 315
Section 6: 4-1 Chapter 4 UHF BAND 2 (450–512/527 MHZ) 1–25 W PCBS, SCHEMATICS, AND PARTS LISTS Allocation of Schematics and Circuit Boards Controller Circuits The UHF circuits are contained on the printed circuit board (PCB) which also contains the controller circuits.
Page 316
Section 6: 4-2 Allocation of Schematics and Circuit Boards Notes 6881091C63-F...
Page 317
UHF Band 2 (450–512/527 MHz) 1–25 W PCB 8485671Z03, Schematics, and Parts Lists Section 6: 4-3 UHF Band 2 (450–512/527 MHz) 1–25 W PCB 8485671Z03, Schematics, and Parts Lists J0451 R5221 C0251 R0257 C5210 1 16 C5213 C0212 L5221 R5223 FL3114 Y3102 R0256...
Page 324
Section 6: 4-10 UHF Band 2 (450–512/527 MHz) 1–25 W PCB 8485671Z03, Schematics, and Parts Lists † UHF B2 1–25 W PCB 8485671Z03 Parts List Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No.
Page 325
UHF Band 2 (450–512/527 MHz) 1–25 W PCB 8485671Z03, Schematics, and Parts Lists Section 6: 4-11 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C5032 2113740F25 8.2pF C5289 2113743E20 0.1uF...
Page 326
Section 6: 4-12 UHF Band 2 (450–512/527 MHz) 1–25 W PCB 8485671Z03, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. L5008 2462587T23 470nH Q3151...
Page 328
Section 6: 4-14 UHF Band 2 (450–512/527 MHz) 1–25 W PCB 8485671Z03, Schematics, and Parts Lists Notes 6881091C63-F...
Page 329
Chapter 1 Model Charts and Technical Specifications 1.0 Low Band Range 1 (29.7–36 MHz) Model Charts ..........7:1-1 1.1 CDM Series Model Chart ................7:1-1 1.2 PRO Series Model Chart ................7:1-1 2.0 Low Band Range 2 (36–42 MHz) Model Charts ..........7:1-2 2.1 CDM Series Model Chart................7:1-2 2.2 PRO Series Model Chart ................7:1-2...
Page 330
Section 7: ii Chapter 3 Troubleshooting Charts 1.0 Troubleshooting Flow Chart for Receiver ............7:3-1 2.0 Troubleshooting Flow Chart for Transmitter .............7:3-3 3.0 Troubleshooting Flow Chart for Synthesizer.............7:3-4 4.0 Troubleshooting Flow Chart for VCO..............7:3-5 Chapter 4 Low Band PCBs, Schematics, and Parts Lists 1.0 Allocation of Schematics and Circuit Boards ............7:4-1 1.1 Controller Circuits ..................7:4-1 2.0 Low Band Range 1 (29.7–36 MHz) PCBs, Schematics, and Parts Lists ..7:4-5...
Page 331
Section 7: 1-1 Chapter 1 MODEL CHARTS AND TECHNICAL SPECIFICATIONS Low Band Range 1 (29.7–36 MHz) Model Charts CDM Series Model Chart CDM Series, Low Band Range 1 (29.7–36 MHz) Model Description AAM25BKC9AA1AN CDM750, 29.7 36 MHz, 40–60 W, 20 kHz –...
Page 332
Section 7: 1-2 Low Band Range 2 (36–42 MHz) Model Charts Low Band Range 2 (36–42 MHz) Model Charts CDM Series Model Chart CDM Series, Low Band Range 2 (36–42 MHz) Model Description AAM25CKC9AA1AN CDM750, 36–42 MHz, 40–60 W, 20 kHz AAM25CKD9AA2AN CDM1250, 36–42 MHz, 40–60 W, 20 kHz...
Page 333
Low Band Range 3 (42–50 MHz) Model Charts Section 7: 1-3 Low Band Range 3 (42–50 MHz) Model Charts CDM Series Model Chart CDM Series, Low Band Range 3 (42–50 MHz) Model Description AAM25DKC9AA1AN CDM750, 42–50 MHz, 40–60 W, 20 kHz AAM25DKD9AA2AN CDM1250, 42–50 MHz, 40–60 W, 20 kHz...
Page 334
Section 7: 1-4 Technical Specifications Technical Specifications Data is specified for +25°C unless otherwise stated. General Specifications Channel Capacity CDM750 CDM1250/PRO5100 CDM1550 Power Supply 13.2 Vdc (10.8 – 15.6 Vdc) Dimensions: H x W x D (in./mm) 40–60 W: CDM750 2.32 in.
Page 335
Technical Specifications Section 7: 1-5 Transmitter Low Band *Frequencies Full Bandsplit Low Band 1 29.7 36.0 MHz – – Low Band 2 36.0 42.0 MHz – Low Band 3 42.0 50.0 MHz – Channel Spacing 12.5/20/30 kHz Frequency Stability ±5 ppm (-30°C to +60°C, +25°...
Page 336
Section 7: 1-6 Technical Specifications Receiver Low Band Audio Response +1 to -3 dB TIA/EIA box (300 3000Hz @ 20/25 kHz – (300 2550Hz @12.5 kHz) – Conducted Spurious Emission -57 dBm <1 GHz -47 dBm >1 GHz *Availability subject to the laws and regulations of individual countries. For Low Band models only, both 20 kHz and 25 kHz channel spacings give the same maximum system deviation of 5 kHz;...
Page 337
Section 7: 2-1 Chapter 2 THEORY OF OPERATION Introduction This chapter provides a detailed theory of operation for the low band circuits in the radio. For details of the theory of operation and troubleshooting for the associated controller circuits refer to the controller section of this manual.
Page 338
Section 7: 2-2 Low Band Receiver Front-End There are two 2-pole 10.7 MHz crystal filters in the high-IF section and two switched pairs of 455 kHz ceramic filters in the low-IF section to provide the required adjacent channel selectivity. The second IF at 455 kHz is mixed, amplified and demodulated in the IF IC.
Page 339
Low Band Receiver Front-End Section 7: 2-3 When the blanker switches turn “on” to mute the IF signal, they momentarily change the impedance of resonant circuits L1104 and L1105 from high to very low. This abrupt impedance change, if presented to the high-Q crystal filter FL1102, would cause ringing of the filter response, stretching an otherwise narrow impulse into a long and audible output waveform.
Page 340
Section 7: 2-4 Low Band Transmitter Power Amplifier (PA) 60 W If the repetition rate of noise impulses is so rapid that the noise blanker can no longer blank them individually, as indicated by a large increase in high-frequency content at the output of Q1604, stage Q1607 amplifies this level and turns on level detector Q1609.
Page 341
Low Band Transmitter Power Amplifier (PA) 60 W Section 7: 2-5 Driver Stage The next stage is an LDMOS device (Q1401) providing a gain of 13 dB. This device requires a positive gate bias and a quiescent current flow for proper operation. The voltage of the line MOSBIAS_1 is set during transmit mode by the PCIC pin 24, and fed to the gate of Q1401 via resistors R1402, R1447, R1449, R1458, R1459, and R1463.
Page 342
Section 7: 2-6 Low Band Transmitter Power Amplifier (PA) 60 W Power Control The transmitter uses the Power Control IC (PCIC, U1503) to control the power output of the radio. A differential DC amplifier U1502-1 compares the voltage drop across current-measuring resistor R1409, which is proportional to the transmitter final stage DC current, with the voltage drop across resistors R1508 and R1535, which is proportional to the current through transistor Q1503.
Page 343
Low Band Frequency Synthesis Section 7: 2-7 Low Band Frequency Synthesis The frequency synthesizer subsystem, shown in Figure 7-3, consists of the reference oscillator crystal (Y1201), the Low Voltage Fractional-N synthesizer (LVFRAC-N, U1201), and the receive and transmit VCOs and buffers (Q1303 through Q1308 and associated components). LOCK LOCK (U0101 PIN 56) DATA (U0101 PIN 100)
Page 344
Section 7: 2-8 Low Band Frequency Synthesis In order to generate a high voltage to supply the phase detector (charge pump) output stage at pin VCP (U1201 pin 47), a capacitive voltage multiplier circuit (CR1202 and C1209) generates a voltage of 13 volts DC.
Page 345
Low Band Frequency Synthesis Section 7: 2-9 The VCOs, together with Fractional-N synthesizer U1201, generates the required frequencies for transmit and receive modes. The TRB line (U1201, pin 2) determines which VCO/buffer circuit is to be enabled. A high level on TRB will turn on the transistors in U1378 to turn on via R1376, applying the 8.3 volt VSF source to the receiver VCO and first buffer.
Page 346
Section 7: 2-10 Low Band Frequency Synthesis To reduce synthesizer lock time when new frequency data has been loaded into the synthesizer the magnitude of the loop current is increased by enabling the IADAPT (U1201-45) for a certain software programmable time (Adapt Mode). The adapt mode timer is started by a low to high transition of the CSX line.
Page 347
Section 7: 3-1 Chapter 3 TROUBLESHOOTING CHARTS Troubleshooting Flow Chart for Receiver (Sheet 1 of 2) START Bad SINAD Bad 20dB Quieting No Recovered Audio Audio at pin 8 Check Controller (in the case of no audio). of U1103? Or else go to “B” Spray or inject 10.7MHz into XTAL Filter FL1102.
Page 348
Section 7: 3-2 Troubleshooting Flow Chart for Receiver (Sheet 2 of 2) Troubleshooting Flow Chart for Receiver Inject RF into J1401 Trace IF signal IF Signal IF signal at from C1036 to at pin 2 of Q1106 Q1106. Check for U1051 collector? bad XTAL filter.
Page 349
Troubleshooting Flow Chart for Transmitter Section 7: 3-3 Troubleshooting Flow Chart for Transmitter START No or Low Power Out Check Pressure Pad Safety and/or Switch Switch Circuitry > 1 A < 1 A DC Voltage @Drains of CURRENT Q1402 & Q1403 Look for <<18V pp...
Page 350
Section 7: 3-4 Troubleshooting Flow Chart for Synthesizer Troubleshooting Flow Chart for Synthesizer 5V at Check 5V U1201 pins Start Regulator U1250, 5, 13, 20, 34 L1201 & R1201 & 36 Visual Check CR1202, Correct C1209-11, check of the Problem Board OK? C1229, &...
Page 351
Troubleshooting Flow Chart for VCO Section 7: 3-5 Troubleshooting Flow Chart for VCO RX VCO TX VCO LOW OR NO RF SIGNAL LOW OR NO RF SIGNAL AT INPUT TO PA AT U1051 VISUAL CHECK VISUAL CHECK CORRECT OF BOARD OF BOARD PROBLEM MAKE SURE SYNTHESIZER IS...
Page 353
Section 7: 4-1 Chapter 4 LOW BAND PCBS, SCHEMATICS, AND PARTS LISTS Allocation of Schematics and Circuit Boards Controller Circuits The low band circuits are contained on the printed circuit board (PCB) which also contains the controller circuits. This chapter shows the schematics for the low band circuits only. Refer to the controller section for details of the related controller circuits.
Page 354
Section 7: 4-2 Allocation of Schematics and Circuit Boards Table 7-2 Low Band Range 2 Diagrams and Parts Lists Main Board (Top Side & Bottom Side): Page: PCB 8486207B05 7: 4-28 & 7: 4-29 PCB 8486207B07: 7: 4-30 & 7: 4-31 PCB 8486207B08: 7: 4-32 &...
Page 355
Allocation of Schematics and Circuit Boards Section 7: 4-3 Table 7-3 Low Band Range 3 Diagrams and Parts Lists Main Board (Top Side & Bottom Side) Page: PCB 8485908Z02 7: 4-66 & 7: 4-67 PCB 8485908Z04 7: 4-68 & 7: 4-69 PCB 8485908Z05 7: 4-70 &...
Page 356
Section 7: 4-4 Allocation of Schematics and Circuit Boards Notes 6881091C63-F...
Page 357
Low Band Range 1 (29.7–36 MHz) PCBs, Schematics, and Parts Lists Section 7 : 4-5 Low Band Range 1 (29.7–36 MHz) PCBs, Schematics, and Parts Lists J0451 C0255 R0256 L1107 GNDB GNDA C1024 C0212 C0256 C0254 Y1101 R1131 L1008 R1113 R0269 C1131 C0261...
Page 370
Section 7 : 4-18 Low Band Range 1 (29.7–36 MHz) PCBs, Schematics, and Parts Lists Y1202 16.8MHz TTS05V FN0:NP C1252 .018uF VCNTL R1222 U1250 Comment: The NOISE_BLNKR line is required because it LP2951 IN_5V_RF_REG_FRACN_1 5V_FRACN_1 5V_FRACN_2 FN0:NP is routed through the FracN from the Controller. IN_5V_RF_REG INPUT OUTPUT...
Page 371
Low Band Range 1 (29.7–36 MHz) PCBs, Schematics, and Parts Lists Section 7 : 4-19 † Low Band R1 PCB 8486206B06 Parts List Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No. Circuit Motorola...
Page 372
Section 7 : 4-20 Low Band Range 1 (29.7–36 MHz) PCBs, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C1484 2113741F33 2200pF CR1314 4880154K03...
Page 374
Section 7 : 4-22 Low Band Range 1 (29.7–36 MHz) PCBs, Schematics, and Parts Lists † Low Band R1 PCB 8486206B08 Parts List Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No. Circuit Motorola...
Page 375
Low Band Range 1 (29.7–36 MHz) PCBs, Schematics, and Parts Lists Section 7 : 4-23 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C1035 2113740F50 CAP, 91pF C1147...
Page 376
Section 7 : 4-24 Low Band Range 1 (29.7–36 MHz) PCBs, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C1466 2113741A45 CAP, .01uF C1611 2113743E20 CAP, 0.1uF...
Page 377
Low Band Range 1 (29.7–36 MHz) PCBs, Schematics, and Parts Lists Section 7 : 4-25 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. Q0177 4880048M01 DTC144EKA R0105 0662057A97...
Page 378
Section 7 : 4-26 Low Band Range 1 (29.7–36 MHz) PCBs, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. R1111 0662057A17 RES, 47 R1222...
Page 379
VCO SHIELD Y1202 NOTPLACED - U0101 5102226J56 MC68HC11FL0 U0111 5102463J64 EEPROM U0121 5186137B01 FLASH ROM * Motorola Depot Servicing only U0122 5185748L01 SRAM U0141 5113805A30 REMUX Reference designators with an asterisk indicate U0211 5183222M49 MC3403 components which are not field-replaceable...
Page 380
Section 7 : 4-28 Low Band Range 2 (36–42 MHz) PCBs, Schematics, and Parts Lists Low Band Range 2 (36–42 MHz) PCBs, Schematics, and Parts Lists J0451 C0251 R0256 C0211 L1107 GNDB GNDA C1024 C0212 C0256 Y1101 R1131 L1008 U0251 R1113 C1131 U0211...
Page 394
Section 7 : 4-42 Low Band Range 2 (36–42 MHz) PCBs, Schematics, and Parts Lists Y1202 TTS05V 16.8MHz FN0:NP C1252 .018uF VCNTL R1222 U1250 FN0:NP LP2951 IN_5V_RF_REG_FRACN_1 5V_FRACN_1 5V_FRACN_2 COMMENT: THE NOISE_BLNKR LINE IS REQUIRED BECAUSE IT OUTPUT 1 IS ROUTED THROUGH THE FracN FROM THE CONTROLLER. IN_5V_RF_REG INPUT FEEDBACK...
Page 395
Low Band Range 2 (36–42 MHz) PCBs, Schematics, and Parts Lists Section 7 : 4-43 Low Band Range 2 PCB 8486207B05 Parts Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description List Part No. Part No. Part No. Circuit Motorola...
Page 396
Section 7 : 4-44 Low Band Range 2 (36–42 MHz) PCBs, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C1142 2113743E20 CAP, 0.1uF C1304...
Page 397
Low Band Range 2 (36–42 MHz) PCBs, Schematics, and Parts Lists Section 7 : 4-45 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C1607 2113740F51 CAP, 100pF E1403...
Page 398
Section 7 : 4-46 Low Band Range 2 (36–42 MHz) PCBs, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. R0121 0662057A97 100K R0269 0662057A41...
Page 399
RES, 0 Y1202 NOT PLACED R1441 NOT PLACED R1513 0662057C76 RES, 1.1K R1636 0662057A42 RES, 510 * Motorola Depot Servicing only R1442 0662057B47 RES, 0 R1514 0662057A97 RES, 100K R1637 0662057A59 RES, 2.7K Reference designators with an asterisk indicate R1443...
Page 400
Section 7 : 4-48 Low Band Range 2 (36–42 MHz) PCBs, Schematics, and Parts Lists Low Band Range 2 PCB 8486207B07 Parts Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description List Part No. Part No. Part No. C0254 2113743E20 CAP, 0.1uF...
Page 401
Low Band Range 2 (36–42 MHz) PCBs, Schematics, and Parts Lists Section 7 : 4-49 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C1034 2113740F51 CAP, 100pF C1148 2113743E20 CAP, 0.1uF...
Page 402
Section 7 : 4-50 Low Band Range 2 (36–42 MHz) PCBs, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C1465 2113928E01 CAP, 1uF C1612...
Page 403
Low Band Range 2 (36–42 MHz) PCBs, Schematics, and Parts Lists Section 7 : 4-51 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. Q0183 4880048M01 DTC144EKA R0107 Not Placed...
Page 404
Section 7 : 4-52 Low Band Range 2 (36–42 MHz) PCBs, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. R1114 0662057A64 RES, 4.3K R1307...
Page 405
*Y1201 4880114R04 CRYSTAL, 16.8 MHZ SH1302 2680473U01 VCO SHIELD Y1202 Not Placed U0101 5102226J56 MC68HC11FL0 * Motorola Depot Servicing only U0111 5102463J64 EEPROM Reference designators with an asterisk indicate U0121 5186137B01 FLASH ROM components which are not field-replaceable U0122 5185748L01...
Page 406
Section 7 : 4-54 Low Band Range 2 (36–42 MHz) PCBs, Schematics, and Parts Lists Low Band Range 2 PCB 8486207B08 Parts Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description List Part No. Part No. Part No. C0262 2113740F49...
Page 407
Low Band Range 2 (36–42 MHz) PCBs, Schematics, and Parts Lists Section 7 : 4-55 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C1010 2113740F46 CAP CHIP REEL CL1 +/-30...
Page 408
Section 7 : 4-56 Low Band Range 2 (36–42 MHz) PCBs, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C1335 2113740F19 CAP CHIP REEL CL1 +/-30 4...
Page 409
Low Band Range 2 (36–42 MHz) PCBs, Schematics, and Parts Lists Section 7 : 4-57 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C1607 2113740F51 CAP CHIP REEL CL1 +/-30...
Page 410
Section 7 : 4-58 Low Band Range 2 (36–42 MHz) PCBs, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. L1604 2483411T45 INDUCTOR CHIP SHIELDED...
Page 411
Low Band Range 2 (36–42 MHz) PCBs, Schematics, and Parts Lists Section 7 : 4-59 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. R0642 6.60076E+75 RES CHIP FILM 7500 1 1/8...
Page 412
4809939C05 TSTR DUAL NPN/PNP UMH Y1201 4880114R04 CRYSTAL 16.8 MHZ R1604 0662057A49 CHIP RES 1000 OHMS 5% * Motorola Depot Servicing only R1605 0662057B10 CHIP RES 330K OHMS 5% U1051 5108278X01 MINICKTS DBM ADE-1H-1 Reference designators with an asterisk indicate...
Page 413
Low Band Range 2 (36–42 MHz) PCBs, Schematics, and Parts Lists Section 7 : 4-61 Low Band Range 2 PCB 8486207B11 Parts Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description List Part No. Part No. Part No. C0293 2314030J26...
Page 414
Section 7 : 4-62 Low Band Range 2 (36–42 MHz) PCBs, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C1139 2113945L49 CAP, .01uF C1312 2113945L49 CAP, .01uF...
Page 415
Low Band Range 2 (36–42 MHz) PCBs, Schematics, and Parts Lists Section 7 : 4-63 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. CR1202 4802233J09 DIODE TRIPLE SOT25-RH...
Page 416
Section 7 : 4-64 Low Band Range 2 (36–42 MHz) PCBs, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. R0212 0613958D85 RES, 7500 R0543...
Page 431
Low Band Range 3 (42–50 MHz) PCBs, Schematics, and Parts Lists Section 7 : 4-79 Y1202 16.8MHz TTS05V FN0:NP C1252 .018uF VCNTL Comment: The NOISE_BLNKR line is required because it is routed through the FracN from the Controller. R1222 U1250 FN0:NP LP2951 IN_5V_RF_REG_FRACN_1...
Page 432
Section 7 : 4-80 Low Band Range 3 (42–50 MHz) PCBs, Schematics, and Parts Lists † Low Band R3 PCB 8485908Z02 Parts List Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No. Circuit Motorola...
Page 433
Low Band Range 3 (42–50 MHz) PCBs, Schematics, and Parts Lists Section 7 : 4-81 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C1505 2113741F25 1000pF D1502 4813833C02...
Page 435
Low Band Range 3 (42–50 MHz) PCBs, Schematics, and Parts Lists Section 7 : 4-83 † Low Band R3 PCB 8485908Z04 Parts List Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No. Circuit Motorola...
Page 436
Section 7 : 4-84 Low Band Range 3 (42–50 MHz) PCBs, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C1033 2113740F47 CAP, 68pF C1151...
Page 437
Low Band Range 3 (42–50 MHz) PCBs, Schematics, and Parts Lists Section 7 : 4-85 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C1468 2113741A45 CAP, .01uF C1614...
Page 438
Section 7 : 4-86 Low Band Range 3 (42–50 MHz) PCBs, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. Q0185 4880048M01 DTC144EKA R0108 0662057A57 RES, 2.2K...
Page 439
Low Band Range 3 (42–50 MHz) PCBs, Schematics, and Parts Lists Section 7 : 4-87 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. R1115 0662057A75 RES, 12K R1308...
Page 440
CRYSTAL, 16.8 MHZ SH1302 2680473U01 VCO SHIELD Y1202 NOTPLACED U0101 5102226J56 MC68HC11FL0 U0111 5102463J64 EEPROM * Motorola Depot Servicing only U0121 5186137B01 FLASH ROM Reference designators with an asterisk indicate U0122 5185748L01 SRAM components which are not field-replaceable U0141 5113805A30...
Page 441
Low Band Range 3 (42–50 MHz) PCBs, Schematics, and Parts Lists Section 7 : 4-89 Low Band Range 3 PCB 8485908Z05 Parts Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description List Part No. Part No. Part No. C0262 2113740F49...
Page 442
Section 7 : 4-90 Low Band Range 3 (42–50 MHz) PCBs, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C1011 2113740F48 CAP CHIP REEL CL1 +/-30...
Page 443
Low Band Range 3 (42–50 MHz) PCBs, Schematics, and Parts Lists Section 7 : 4-91 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C1343 2113740F15 CAP CHIP REEL CL1 +/-30...
Page 444
Section 7 : 4-92 Low Band Range 3 (42–50 MHz) PCBs, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C1611 2113743E26 CAP CHIP .10 UF 10%...
Page 445
Low Band Range 3 (42–50 MHz) PCBs, Schematics, and Parts Lists Section 7 : 4-93 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. L2000 2415429H47 CHIP INDUCTOR Q1306...
Page 446
Section 7 : 4-94 Low Band Range 3 (42–50 MHz) PCBs, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. R0642 0660076E75 RES CHIP FILM 7500 1 1/8...
Page 447
CHIP RES 1000 OHMS 5% U1051 5108278X01 MIXER MINICIRCUITS ADE- R1605 0662057B10 CHIP RES 330K OHMS 5% * Motorola Depot Servicing only R1606 0662057B02 CHIP RES 150K OHMS 5% U1101 5102463J52 MC74HC4066D QUAD ANA- Reference designators with an asterisk indicate...
Page 448
Section 7 : 4-96 Low Band Range 3 (42–50 MHz) PCBs, Schematics, and Parts Lists Low Band Range 3 PCB 8485908Z08 Parts Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description List Part No. Part No. Part No. C0293 2314030J26...
Page 449
Low Band Range 3 (42–50 MHz) PCBs, Schematics, and Parts Lists Section 7 : 4-97 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C1144 2113945C31 CAP, .1uF C1318 2113945L49 CAP, .01uF...
Page 450
Section 7 : 4-98 Low Band Range 3 (42–50 MHz) PCBs, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. CR1310 4875058M01 DIODE VARACTOR L1102...
Page 451
Low Band Range 3 (42–50 MHz) PCBs, Schematics, and Parts Lists Section 7 : 4-99 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. R0223 0613952J12 RES, 30K R0591...
Page 453
Service Information Table of Contents Chapter 1 Model Charts and Technical Specifications 1.0 VHF (136–174 MHz) 25–45 W Bipolar Model Charts........8:1-1 1.1 CDM Series Model Chart ................8:1-1 1.2 PRO Series Model Chart................8:1-2 2.0 Technical Specifications ...................8:1-2 Chapter 2 Theory of Operation 1.0 Introduction .......................8:2-1...
Page 454
Chapter 8: ii Chapter 4 VHF (136–174 MHz) 25–45 W Bipolar PCBs, Schematics, and Parts Lists 1.0 Allocation of Schematics and Circuit Boards ........... 8:4-1 1.1 Controller Circuits ..................8:4-1 2.0 VHF (136–174 MHz) 25–45 W Bipolar PCB 8486140B12, Schematics, and Parts Lists ....................
Page 455
Section 8: 1-1 Chapter 1 MODEL CHARTS AND TECHNICAL SPECIFICATIONS VHF (136–174 MHz) 25–45 W Bipolar Model Charts CDM Series Model Chart CDM Series, VHF (136–174 MHz) 25–45 W Bipolar Model Description AAM25KKC9AA1AN CDM750, 136–174 MHz, 25–45 W, 12.5/20/25 kHz AAM25KKD9AA2AN CDM1250, 136–174 MHz, 25–45 W, 12.5/20/25 kHz...
Page 456
Section 8: 1-2 Technical Specifications PRO Series Model Chart PRO Series, VHF (136–174 MHz) 25–45 W Bipolar Model Description LAM25KKC9AA1AN PRO3100, 136–174 MHz, 25–45 W, 12.5/20/25 kHz Ch Sp LAM25KKD9AA2AN PRO5100, 136–174 MHz, 25–45 W, 12.5/20/25 kHz Ch Sp LAM25KKF9AA5AN PRO7100, 136–174 MHz, 25–45 W, 12.5/20/25 kHz Ch Sp Item Description...
Page 457
Technical Specifications Section 8: 1-3 Transmitter *Frequencies – Full Bandsplit – Channel Spacing 12.5/20/25 kHz Frequency Stability ±2.0 ppm (-30°C to +60°C, +25° Ref.) Power 25–45 W ±2.5 @ 12.5 kHz Modulation Limiting ±4.0 @ 20 kHz ±5.0 @ 25 kHz -40 dB @ 12.5 kHz FM Hum &...
Section 8: 2-1 Chapter 2 THEORY OF OPERATION Introduction This chapter provides a detailed theory of operation for the VHF circuits in the radio. For details of the theory of operation and troubleshooting for the associated controller circuits refer to the controller section of this manual.
Section 8: 2-2 VHF (136–174 MHz) 25–45 W Bipolar Receiver Front-End There are two 2-pole 44.85 MHz crystal filters in the 1st IF section and 2 pairs of 455 kHz ceramic filters in the 2nd IF section to provide the required adjacent channel selectivity. The correct pair of ceramic filters for 12.5 or 25 kHz channel spacing is selected via control line BWSELECT.
VHF (136–174 MHz) 25–45 W Bipolar Transmitter Power Amplifier (PA) 45 W Section 8: 2-3 are selectable via BWSELECT. The filtered output from the ceramic filters is applied to the limiter input pin of the IF IC (pin 14). The IF IC contains a quadrature detector using a ceramic phase-shift element (Y3102) to provide audio detection.
Section 8: 2-4 VHF (136–174 MHz) 25–45 W Bipolar Transmitter Power Amplifier (PA) 45 W simultaneously varies the bias of two FET stages within U3401. This biasing point determines the overall gain of U3401 and therefore its output drive level to Q3421, which in turn controls the output power of the PA.
VHF (136–174 MHz) 25–45 W Bipolar Frequency Synthesis Section 8: 2-5 R3474 and the current sink, to ground. Both diodes are forward biased into conduction. The transmitter RF from the directional coupler is routed via D3471 to the harmonic filter and antenna jack.
Section 8: 2-6 VHF (136–174 MHz) 25–45 W Bipolar Frequency Synthesis controlled by the µP via serial interface (SRL) sets the voltage at the warp output of U3201 (pin 25) to set the frequency of the oscillator. The output of the oscillator (U3262 pin 3) is applied to pin 23 (XTAL1) of U3201 via R3263 and C3235.
VHF (136–174 MHz) 25–45 W Bipolar Frequency Synthesis Section 8: 2-7 Output LOCK (U3201-4) provides information about the lock status of the synthesizer loop. A high level at this output indicates a stable loop. IC U3201 provides the 16.8 MHz reference frequency at pin 19.
Section 8: 2-8 VHF (136–174 MHz) 25–45 W Bipolar Frequency Synthesis A steering line voltage (VCTRL) between 2.5 volts and 11 volts at varactor diode D3361 tune the full TX frequency range (TXINJ) from 136 MHz to 174 MHz, and varactor diode D3341 tunes the full RX frequency range (RXINJ) from 181 MHz to 219 MHz.
Section 8: 3-1 Chapter 3 TROUBLESHOOTING CHARTS Troubleshooting Flow Chart for Receiver (Sheet 1 of 2) START Bad SINAD Bad 20dB Quieting No Recovered Audio Check Controller Audio at (in the case of no audio) pin 8 of OR ELSE go to “B” U3101? Spray or inject 44.85MHz into XTAL Filter FL3101...
Section 8: 3-2 Troubleshooting Flow Chart for Receiver Troubleshooting Flow Chart for Receiver (Sheet 2 of 2) Inject RF into J3401 Trace IF signal from C3035 to Q3101. IF Signal at Check for bad XTAL IF signal at Q3102 C3035? filter collector? Before replacing...
Troubleshooting Flow Chart for 45 W Transmitter Section 8: 3-3 Troubleshooting Flow Chart for 45 W Transmitter (Sheet 1 of 2) START No power or low power when keyed Current Check Components between >500mA & <5A >5A increase Q3441 and RF Output, Antenna when keyed? Switch D3471,D3472 <500mA...
Page 470
Section 8: 3-4 Troubleshooting Flow Chart for 45 W Transmitter Troubleshooting Flow Chart for 45 W Transmitter (Sheet 2 of 2) Check PA Stages No power or low power when keyed Pin 3 Voltage 0.51 Check Voltage at Pin 2 & 3 of U3401 Replace U3401 * Voltage at Pin 1?
Troubleshooting Flow Chart for Synthesizer Section 8: 3-5 Troubleshooting Flow Chart for Synthesizer 5V at Check 5V U3201 pins 5, Start Regulator 20, 34 & 36 U3211, R3211 Visual Correct check of the Problem Board OK? Is 16.8MHz 16.8MHz Replace Signal at signal at U3201...
Section 8: 3-6 Troubleshooting Flow Chart for VCO Troubleshooting Flow Chart for VCO Low or no RF Signal Low or no RF Signal TX VCO RX VCO at input to PA at TP3001 Visual check Visual check Correct of board of board Problem Make sure U3211 is working...
Page 473
Section 8: 4-1 Chapter 4 VHF (136–174 MHZ) 25–45 W BIPOLAR PCBS, SCHEMATICS, AND PARTS LISTS Allocation of Schematics and Circuit Boards Controller Circuits The VHF circuits are contained on the printed circuit board (PCB) which also contains the controller circuits.
Page 474
Section 8: 4-2 Allocation of Schematics and Circuit Boards Notes 6881091C63-F...
Page 475
VHF (136–174 MHz) 25–45 W Bipolar PCB 8486140B12, Schematics, and Parts Lists Section 8: 4-3 VHF (136–174 MHz) 25–45 W Bipolar PCB 8486140B12, Schematics, and Parts Lists R3242 C3240 C0251 R0257 J0451 R3221 R3224 C3210 L3201 C3226 C3231 C0212 R3223 FL3114 Y3102 U0251...
Page 481
VHF (136–174 MHz) 25–45 W Bipolar PCB 8486140B12, Schematics, and Parts Lists Section 8: 4-9 FL3115 9180469V04 U3111-1 FL3111 FL3113 9180468v04 9180469V03 1 IN 1 IN CNTL CNTL CNTL CNTL R3153 U3111-4 U3115-1 U3115-4 9V3_VHF_IF_1 R3151 BWSELECT_VHF_IF_1 R3114 BWSELECT 9V3_VHF_IF_2 U3115-3 U3115-2 R3104...
Page 482
Section 8: 4-10 VHF (136–174 MHz) 25–45 W Bipolar PCB 8486140B12, Schematics, and Parts Lists † VHF 25–45 W PCB 8486140B12 Parts List Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No. Circuit Motorola...
Page 483
VHF (136–174 MHz) 25–45 W Bipolar PCB 8486140B12, Schematics, and Parts Lists Section 8: 4-11 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. D3361 4805649Q13 VCTR 1SV228 SOT23...
Page 484
Section 8: 4-12 VHF (136–174 MHz) 25–45 W Bipolar PCB 8486140B12, Schematics, and Parts Lists * Motorola Depot Servicing only Circuit Motorola Description Reference designators with an asterisk indicate Part No. components which are not field-replaceable R3463 0662057D04 15kK 1/10W 5%...
Page 485
VHF (136–174 MHz) 25–45 W Bipolar PCB 8486140B13, Schematics, and Parts Lists Section 8: 4-13 VHF (136–174 MHz) 25–45 W Bipolar PCB 8486140B13, Schematics, and Parts Lists R3242 D3221 Q3221 C0251 R0257 J0451 R3221 R3224 C3210 C0211 L3201 C3226 C3231 C0212 C3213 R3223...
Page 488
Section 8: 4-16 VHF (136–174 MHz) 25–45 W Bipolar PCB 8486140B13, Schematics, and Parts Lists † VHF 25–45 W PCB 8486140B13 Parts List Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No. Circuit Motorola...
Page 489
VHF (136–174 MHz) 25–45 W Bipolar PCB 8486140B13, Schematics, and Parts Lists Section 8: 4-17 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C3496 2111078B33 HQ 43pF 5%...
Page 491
Table of Contents Chapter 1 Model Charts and Technical Specifications 1.0 UHF Band 1 (403–470 MHz) 25–40 W Bipolar Model Charts ......9:1-1 1.1 CDM Series Model Chart ................9:1-1 1.2 PRO Series Model Chart................9:1-2 2.0 Technical Specifications ...................9:1-2 Chapter 2 Theory of Operation 1.0 Introduction .......................9:2-1...
Page 492
Section 9: ii Chapter 4 UHF Band 1 (403–470 MHz) 25–40 W Bipolar PCBs, Schematics, and Parts Lists 1.0 Allocation of Schematics and Circuit Boards ........... 9:4-1 1.1 Controller Circuits ..................9:4-1 2.0 UHF Band 1 (403–470 MHz) 25–40 W Bipolar PCB 8480643Z06, Schematics, and Parts Lists ....................
Page 493
Section 9: 1-1 Chapter 1 MODEL CHARTS AND TECHNICAL SPECIFICATIONS UHF Band 1 (403–470 MHz) 25–40 W Bipolar Model Charts CDM Series Model Chart CDM Series, UHF (403–470 MHz) 25–40 W Bipolar (Conventional, LTR/PassPort) Model Description AAM25RKC9AA1AN CDM750, 403–470 MHz, 25–40 W, 12.5/20/25 kHz AAM25RKD9AA2AN CDM1250, 403–470 MHz, 25–40 W, 12.5/20/25 kHz...
Page 494
Section 9: 1-2 Technical Specifications PRO Series Model Chart PRO Series, UHF (403–470 MHz) 25–40 W Bipolar Model Description LAM25RKC9AA1AN PRO3100, 403–470 MHz, 25–40 W, 12.5/20/25 kHz Ch Sp LAM25RKD9AA2AN PRO5100, 403–470 MHz, 25–40 W, 12.5/20/25 kHz Ch Sp LAM25RKF9AA5AN PRO7100, 403–470 MHz, 25–40 W, 12.5/20/25 kHz Ch Sp Item Description...
Page 495
Technical Specifications Section 9: 1-3 Transmitter UHF 403–470 MHz *Frequencies – Full Bandsplit 12.5/20/25 kHz Channel Spacing Frequency Stability ±2.0 ppm (-30°C to +60°C, +25° Ref.) 25–40 W Power ±2.5 @ 12.5 kHz ±4.0 @ 20 kHz Modulation Limiting ±5.0 @ 25 kHz -40 dB @ 12.5 kHz FM Hum &...
Page 497
Section 9: 2-1 Chapter 2 THEORY OF OPERATION Introduction This chapter provides a detailed theory of operation for the UHF circuits in the radio. For details of the theory of operation and troubleshooting for the associated controller circuits refer to the controller section of this manual.
Page 498
Section 9: 2-2 UHF Band 1 (403–470 MHz) 25–40 W Bipolar Receiver Front-End The 2-pole 44.85 MHz crystal filters in the 1st IF section and two pairs of 455 kHz ceramic filters in the 2nd IF section provide the required adjacent channel selectivity. The correct pair of ceramic filters for 12.5 or 25 kHz channel spacing is selected via control line BWSELECT.
Page 499
UHF Band 1 (403–470 MHz) 25–40 W Bipolar Transmitter Power Amplifier (PA) 40W Section 9: 2-3 2nd IF signal is amplified and filtered by an external pair of 455 kHz ceramic filters (FL3112, FL3114) for 20/25 kHz channel spacing or FL3111 and FL3113/F3115 for 12.5 kHz channel spacing. These pairs are selectable via BWSELECT.
Page 500
Section 9: 2-4 UHF Band 1 (403–470 MHz) 25–40 W Bipolar Transmitter Power Amplifier (PA) 40W the PCIC pin4(U4501). The control voltage simultaneously varies the bias of two FET stages within U4401. This biasing point determines the overall gain of U4401 and therefore its output drive level to Q4421, which in turn controls the output power of the PA.
Page 501
UHF Band 1 (403–470 MHz) 25–40 W Bipolar Frequency Synthesis Section 9: 2-5 Harmonic Filter Inductors L4491, L4492, L4493 and capacitors C4448, C4493,C4494, C4496 and C4498 form a low-pass filter to attenuate harmonic energy from the transmitter. R4491 is used to drain any electrostatic charges that might otherwise build up on the antenna.
Page 502
Section 9: 2-6 UHF Band 1 (403–470 MHz) 25–40 W Bipolar Frequency Synthesis In applications where less frequency stability is required the oscillator inside U4201 is used along with an external crystal Y4261, varactor diode D4261, C4261, C4262 and R4262. In this case, Y4262, R4263, C4235 and C4251 are not used.
Page 503
UHF Band 1 (403–470 MHz) 25–40 W Bipolar Frequency Synthesis Section 9: 2-7 The serial interface (SRL) is connected to the µP via the data line DATA (U4201-7), clock line CLK (U4201-8), and chip enable line CSX (U4201-9). Voltage Controlled Oscillator (VCO) The Voltage Controlled Oscillator (VCO) consists of the VCO buffer IC (VCOBIC, U4301), the TX and RX tank circuits, the external RX buffer stages, and the modulation circuits.
Page 504
Section 9: 2-8 UHF Band 1 (403–470 MHz) 25–40 W Bipolar Frequency Synthesis The external RX buffers (Q4332) are enabled by a high at U4201 pin 3 (AUX4) via transistor switch Q4333. In TX mode the modulation signal (VCOMOD) from the LVFRAC-N synthesizer IC (U4201 pin41) is applied to the modulation circuits CR4321, R4321, R4322 and C4324.
Page 505
Section 9: 3-1 Chapter 3 TROUBLESHOOTING CHARTS Troubleshooting Flow Chart for Receiver (Sheet 1 of 2) START Bad SINAD Bad 20dB Quieting No Recovered Audio Check Controller Audio at (in the case of no audio) pin 8 of OR ELSE go to “B” U3101? Spray or inject 44.85MHz into XTAL Filter FL3101...
Page 506
Section 9: 3-2 Troubleshooting Flow Chart for Receiver Troubleshooting Flow Chart for Receiver (Sheet 2 of 2) Inject RF into J4401 Trace IF signal from C3101 to IF Signal at signal at Q3102 Q3101. Check for C3101? collector? bad XTAL filter. Before replacing U3101, check U3101 voltages.
Page 507
Troubleshooting Flow Chart for 40W Transmitter Section 9: 3-3 Troubleshooting Flow Chart for 40W Transmitter START No power Is Vctrl Is Q4573 Check Check there? MOSBIAS_ ASFIC Change Q4573 Check voltage Check on pin 4 U4501 Check PCIC PCIC_MOSBIAS_ Check R4422-5 and go back to top Check voltage Are D4471 &...
Page 508
Section 9: 3-4 Troubleshooting Flow Chart for Synthesizer Troubleshooting Flow Chart for Synthesizer Check 5V 5V at U4201 Start Regulator pins 5, 20, 34 U4211 & 36 Visual Check D4201, Correct check of the C4202, C4203, & Problem Board OK? C4206 Is 16.8MHz 16.8MHz...
Page 509
Troubleshooting Flow Chart for VCO Section 9: 3-5 Troubleshooting Flow Chart for VCO Low or no RF Signal Low or no RF Signal TX VCO RX VCO at input to PA at TP4003 Visual check Visual check Correct of board of board Problem Make sure Synthesizer is...
Page 510
Section 9: 3-6 Troubleshooting Flow Chart for PassPort Troubleshooting Flow Chart for PassPort Troubleshooting in PassPort mode must be completed in conventional mode. If any issues related to the option board are discovered, the PassPort board should be replaced. Start Check Radio Operation on a Non-PassPort Zone with a Conventional Personality without...
Page 511
Section 9: 4-1 Chapter 4 UHF BAND 1 (403–470 MHZ) 25–40 W BIPOLAR PCBS, SCHEMATICS, AND PARTS LISTS Allocation of Schematics and Circuit Boards Controller Circuits The UHF circuits are contained on the printed circuit board (PCB) which also contains the controller circuits.
Page 512
Section 9: 4-2 Allocation of Schematics and Circuit Boards Notes 6881091C63-F...
Page 513
UHF Band 1 (403–470 MHz) 25–40 W Bipolar PCB 8480643Z06, Schematics, and Parts Lists Section 9: 4-3 UHF Band 1 (403–470 MHz) 25–40 W Bipolar PCB 8480643Z06, Schematics, and Parts Lists J0451 R0257 R4222 R4221 C0251 C4210 C4241 C0256 C4225 C3145 R4223 C4221...
Page 520
Section 9: 4-10 UHF Band 1 (403–470 MHz) 25–40 W Bipolar PCB 8480643Z06, Schematics, and Parts Lists † UHF B1 25–40 W PCB 8480643Z06 Parts List Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No.
Page 521
UHF Band 1 (403–470 MHz) 25–40 W Bipolar PCB 8480643Z06, Schematics, and Parts Lists Section 9: 4-11 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C4053 2113740F32 16pF...
Page 522
Section 9: 4-12 UHF Band 1 (403–470 MHz) 25–40 W Bipolar PCB 8480643Z06, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. L4303 2460593C01 RESONATOR...
Page 524
Section 9: 4-14 UHF Band 1 (403–470 MHz) 25–40 W Bipolar PCB 8480643Z06, Schematics, and Parts Lists Notes 6881091C63-F...
Page 525
Table of Contents Chapter 1 Model Charts and Technical Specifications 1.0 UHF Band 2 (450–512/520 MHz) 25–40 W Bipolar Model Charts ....10:1-1 1.1 CDM Series Model Chart ................10:1-1 1.2 PRO Series Model Chart................10:1-2 2.0 Technical Specifications .................10:1-2 Chapter 2 Theory of Operation 1.0 Introduction .....................10:2-1...
Page 526
Section 10: ii Chapter 4 UHF Band 2 (450–512/520 MHz) 25–40 W Bipolar PCBs, Schematics, and Parts Lists 1.0 Allocation of Schematics and Circuit Boards ..........10:4-1 1.1 Controller Circuits ..................10:4-1 2.0 UHF Band 2 (450–512/520 MHz) 25–40 W Bipolar PCB 8480645Z04, Schematics, and Parts Lists................
Section 10: 2-1 Chapter 2 THEORY OF OPERATION Introduction This chapter provides a detailed theory of operation for the UHF circuits in the radio. For details of the theory of operation and troubleshooting for the associated controller circuits refer to the controller section of this manual.
Section 10: 2-2 UHF Band 2 (450–512/520 MHz) 25–40 W Bipolar Receiver Front-End The two 2-pole 44.85 MHz crystal filters in the high-IF section and two pairs of 455 kHz ceramic filters in the low-IF section provide the required adjacent channel selectivity. The correct pair of ceramic filters for 12.5 or 25 kHz channel spacing is selected via control line BWSELECT.
Page 533
UHF Band 2 (450–512/520 MHz) 25–40 W Bipolar Transmitter Power Amplifier (PA) 40W Section 10: 2-3 pairs are selectable via BWSELECT. The filtered output from the ceramic filters is applied to the limiter input pin of the IF IC (pin 14). The IF IC contains a quadrature detector using a ceramic phase-shift element (Y3102) to provide audio detection.
Section 10: 2-4 UHF Band 2 (450–512/520 MHz) 25–40 W Bipolar Transmitter Power Amplifier (PA) 40W In receive mode, the voltage control line is at ground level and turns off Q5473, which in turn switches off the biasing voltage to U5401. Pre-Driver Stage The next stage is a 13dB gain LDMOS device (Q5421) which requires a positive gate bias and a quiescent current flow for proper operation.
UHF Band 2 (450–512/520 MHz) 25–40 W Bipolar Frequency Synthesis Section 10: 2-5 Harmonic Filter Inductors L5491, L5492, and L4493 along with capacitors C5448, C5493, C5494, C5496, and C5498 form a low-pass filter to attenuate harmonic energy from the transmitter. Resistor R5491 drains any electrostatic charges that might otherwise build up on the antenna.
Section 10: 2-6 UHF Band 2 (450–512/520 MHz) 25–40 W Bipolar Frequency Synthesis In applications where less frequency stability is required, the oscillator inside U5201 is used along with external crystal Y5261, varactor diode D5261, C5261, C5262, and R5262. In this case, Y5262, R5263, C5235 and C5251 are not used.
UHF Band 2 (450–512/520 MHz) 25–40 W Bipolar Frequency Synthesis Section 10: 2-7 The serial interface (SRL) is connected to the µP via data line DATA (U5201-7), clock line CLK (U5201-8), and chip enable line CSX (U5201-9). Voltage Controlled Oscillator (VCO) The voltage controlled oscillator (VCO), shown in Figure 10-4, consists of a VCO buffer IC (VCOBIC, U5301), TX and RX tank circuits, external RX buffer stages, and modulation circuits.
Section 10: 2-8 UHF Band 2 (450–512/520 MHz) 25–40 W Bipolar Frequency Synthesis The external RX buffers (Q5332) are enabled by a high at U5201, pin 3 (AUX4) via transistor switch Q5333. In TX mode, the modulation signal (VCOMOD) from the LVFRAC-N synthesizer IC (U5201, pin 41) is applied to the modulation circuits CR5321, R5321, R5322, and C5324.
Section 10: 3-1 Chapter 3 TROUBLESHOOTING CHARTS Troubleshooting Flow Chart for Receiver (Sheet 1 of 2) START Bad SINAD Bad 20dB Quieting No Recovered Audio Check Controller Audio at (in the case of no audio) pin 8 of OR ELSE go to “B” U3101? Spray or inject 44.85MHz into XTAL Filter FL3101...
Section 10: 3-2 Troubleshooting Flow Chart for Receiver Troubleshooting Flow Chart for Receiver (Sheet 2 of 2) Inject RF into J5401 Trace IF signal from C3101 to IF Signal at signal at Q3102 Q3101. Check for C3101? collector? bad XTAL filter. Before replacing U3101, check U3101 voltages.
Troubleshooting Flow Chart for 40 W Transmitter Section 10: 3-3 Troubleshooting Flow Chart for 40 W Transmitter START No power Is Vctrl Check Is Q5573 Check there? MOSBIAS_2 ASFIC Change Q4573 Check voltage Check Check on U5501, pin 4 PCIC_MOSBIAS_1 PCIC Check R5422-5 and go back to top...
Troubleshooting Flow Chart for VCO Section 10: 3-5 Troubleshooting Flow Chart for VCO Low or no RF Signal Low or no RF Signal TX VCO RX VCO at input to PA at TP5003 Visual check Visual check Correct of board of board Problem Make sure Synthesizer is...
Section 10: 3-6 Troubleshooting Flow Chart for PassPort Troubleshooting Flow Chart for PassPort Troubleshooting in PassPort mode must be completed in conventional mode. If any issues related to the option board are discovered, the PassPort board should be replaced. Start Check Radio Operation on a Non-PassPort Zone with a Conventional Personality without...
Page 545
Section 10: 4-1 Chapter 4 UHF BAND 2 (450–512/520 MHZ) 25–40 W BIPOLAR PCBS, SCHEMATICS, AND PARTS LISTS Allocation of Schematics and Circuit Boards Controller Circuits The UHF circuits are contained on the printed circuit board (PCB) which also contains the controller circuits.
Page 546
Section 10: 4-2 Allocation of Schematics and Circuit Boards Notes 6881091C63-F...
Page 547
UHF Band 2 (450–512/520 MHz) 25–40 W Bipolar PCB 8480645Z04, Schematics, and Parts Lists Section 10: 4-3 UHF Band 2 (450–512/520 MHz) 25–40 W Bipolar PCB 8480645Z04, Schematics, and Parts Lists R5221 R0257 J0451 C0251 C5241 C0212 C5213 R5223 FL3114 Y3102 U3115 U0251...
Page 554
Section 10: 4-10 UHF Band 2 (450–512/520 MHz) 25–40 W Bipolar PCB 8480645Z04, Schematics, and Parts Lists † UHF B2 25–40 W PCB 8480645Z04 Parts List Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No.
Page 555
UHF Band 2 (450–512/520 MHz) 25–40 W Bipolar PCB 8480645Z04, Schematics, and Parts Lists Section 10: 4-11 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C5052 2113740F49 82pF...
Page 556
Section 10: 4-12 UHF Band 2 (450–512/520 MHz) 25–40 W Bipolar PCB 8480645Z04, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. L5008 2462587T23 470nH...
Page 558
Section 10: 4-14 UHF Band 2 (450–512/520 MHz) 25–40 W Bipolar PCB 8480645Z04, Schematics, and Parts Lists Notes 6881091C63-F...
Page 559
Table of Contents Chapter 1 Model Charts and Technical Specifications 1.0 VHF (136–174 MHz) 25–45 W LDMOS Model Charts ........11:1-1 1.1 CDM Series Model Chart ................11:1-1 1.2 PRO Series Model Chart................11:1-2 2.0 Technical Specifications .................11:1-2 Chapter 2 Theory of Operation 1.0 Introduction .....................11:2-1...
Page 560
Section 11: ii Chapter 4 VHF (136–174 MHz) 25–45 W LDMOS PCBs, Schematics, and Parts Lists 1.0 Allocation of Schematics and Circuit Boards ..........11:4-1 1.1 Controller Circuits ..................11:4-1 2.0 VHF (136–174 MHz) 25–45 W LDMOS PCB 8486140B15, Schematics, and Parts Lists11:4-3 4.0 VHF (136–174 MHz) 25–45 W LDMOS PCB 8471234L02, Schematics, and Parts Lists11:4-13...
Section 11: 1-1 Chapter 1 MODEL CHARTS AND TECHNICAL SPECIFICATIONS VHF (136–174 MHz) 25–45 W LDMOS Model Charts CDM Series Model Chart CDM Series, VHF (136–174 MHz) 25–45 W LDMOS Model Description AAM25KKC9AA1AN CDM750, 136–174 MHz, 25–45 W Conv Pref (LDMOS) AAM25KKD9AA2AN CDM1250, 136–174 MHz, 25–45 W Conv Pref (LDMOS)
Section 11: 2-1 Chapter 2 THEORY OF OPERATION Introduction This chapter provides a detailed theory of operation for the VHF circuits in the radio. For details of the theory of operation and troubleshooting for the associated controller circuits refer to the controller section of this manual.
Section 11: 2-2 VHF (136–174 MHz) 25–45 W LDMOS Receiver Front-End There are two 2-pole 44.85 MHz crystal filters in the 1st IF section and 2 pairs of 455 kHz ceramic filters in the 2nd IF section to provide the required adjacent channel selectivity. The correct pair of ceramic filters for 12.5 or 25kHz channel spacing is selected via control line BWSELECT.
VHF (136–174 MHz) 25–45W LDMOS Transmitter Power Amplifier (PA) 45 W Section 11: 2-3 The IF IC contains a quadrature detector using a ceramic phase-shift element (Y3102) to provide audio detection. Internal amplification provides an audio output level of 120 mV rms (at 60% deviation) from U3101 pin 8 (DISCAUDIO) which is fed to the ASFIC_CMP (U0221) pin 2 (part of the Controller circuits).
Section 11: 2-4 VHF (136–174 MHz) 25–45W LDMOS Transmitter Power Amplifier (PA) 45 W output causes the DC voltage from the PCIC to fall, and U3402-1 adjusts the bias voltage for a lower drain current to lower the gain of the stage. In receive mode the DC voltage from PCIC pin 23 (RX) turns on Q3442, which in turn switches off the biasing voltage to U3401.
VHF (136–174 MHz) 25–45 W LDMOS Frequency Synthesis Section 11: 2-5 Harmonic Filter Components L3512 – L3515 and C3564 – C3568 form a nine-pole Chebychev low-pass filter and attenuate harmonic energy of the transmitter. R3545 is used to drain electrostatic charge that might otherwise build up on the antenna.
Section 11: 2-6 VHF (136–174 MHz) 25–45 W LDMOS Frequency Synthesis Reference Oscillator The reference oscillator (Y3262) contains a temperature compensated crystal oscillator with a frequency of 16.8 MHz. An analog-to-digital (A/D) converter internal to U3201 (LVFRAC-N) and controlled by the µP via serial interface (SRL) sets the voltage at the warp output of U3201 (pin 25) to set the frequency of the oscillator.
VHF (136–174 MHz) 25–45 W LDMOS Frequency Synthesis Section 11: 2-7 In order to generate a high voltage to supply the phase detector (charge pump) output stage at pin VCP (U3201-47), a voltage of 13 VDC is being generated by the positive voltage multiplier circuits (D3201, C3202, C3203).
Section 11: 2-8 VHF (136–174 MHz) 25–45 W LDMOS Frequency Synthesis RF output is routed from U3301, pin 12 (PRESC_OUT), via a low-pass filter, to U3201, pin 32 (PREIN). A steering line voltage (VCTRL) between 2.5 volts and 11 volts at varactor diode D3361 tune the full TX frequency range (TXINJ) from 136 MHz to 174 MHz, and varactor diode D3341 tunes the full RX frequency range (RXINJ) from 181 MHz to 219 MHz.
Section 11: 3-1 Chapter 3 TROUBLESHOOTING CHARTS Troubleshooting Flow Chart for Receiver (Sheet 1 of 2) START Bad SINAD Bad 20dB Quieting No Recovered Audio Check Controller Audio at (in the case of no audio) pin 8 of OR ELSE go to “B” U3101? Spray or inject 44.85MHz into XTAL Filter FL3101...
Page 574
Section 11: 3-2 Troubleshooting Flow Chart for Receiver Troubleshooting Flow Chart for Receiver (Sheet 2 of 2) Inject RF into J3401 Trace IF signal from C3035 to Q3101. IF Signal at Check for bad XTAL IF signal at Q3102 C3035? filter collector? Before replacing...
Page 575
Troubleshooting Flow Chart for 45 W Transmitter Section 11: 3-3 Troubleshooting Flow Chart for 45 W Transmitter (Sheet 1 of 3) START No power or low power when keyed Check if pressure pad closes S3440 Check components be- Measure tween Q3441 and RF supply >4A >500mA &...
Page 576
Section 11: 3-4 Troubleshooting Flow Chart for 45 W Transmitter Troubleshooting Flow Chart for 45 W Transmitter (Sheet 2 of 3) Check PA stages No power or low power when keyed DC voltage If U3201 pin 2 is high, at U3501 replace PCIC pin 23 =0? Check resistive...
Page 577
Troubleshooting Flow Chart for 45 W Transmitter Section 11: 3-5 Troubleshooting Flow Chart for 45 W Transmitter (Sheet 3 of 3) Check final PA stage Supply Voltage Bias 2 DC voltage at Replace Q3441 TP3406? 1-4V Check components ASFIC RF voltage between ASFIC and U0221 pin 6 Check FGU (U3301)
Section 11: 3-6 Troubleshooting Flow Chart for Synthesizer Troubleshooting Flow Chart for Synthesizer 5V at Check 5V U3201 pins 5, Start Regulator 20, 34 & 36 U3211, R3211 Visual Correct check of the Problem Board OK? Is 16.8MHz 16.8MHz Replace Signal at signal at U3201...
Troubleshooting Flow Chart for VCO Section 11: 3-7 Troubleshooting Flow Chart for VCO Low or no RF Signal Low or no RF Signal TX VCO RX VCO at input to PA at TP3001 Visual check Visual check Correct of board of board Problem Make sure U3211 is working...
Page 581
Section 11: 4-1 Chapter 4 VHF (136–174 MHZ) 25–45 W LDMOS PCBS, SCHEMATICS, AND PARTS LISTS Allocation of Schematics and Circuit Boards Controller Circuits The VHF circuits are contained on the printed circuit board (PCB) which also contains the controller circuits.
Page 582
Section 11: 4-2 Allocation of Schematics and Circuit Boards Notes 6881091C63-F...
Page 583
VHF (136–174 MHz) 25–45 W LDMOS PCB 8486140B15, Schematics, and Parts Lists Section 11: 4-3 VHF (136–174 MHz) 25–45 W LDMOS PCB 8486140B15, Schematics, and Parts Lists J0451 C3240 C0251 R0257 R3221 C0256 C3222 C3221 C3210 R3224 L3201 R3242 R3222 C0211 C3226 C3231...
Page 589
VHF (136–174 MHz) 25–45 W LDMOS PCB 8486140B15, Schematics, and Parts Lists Section 11: 4-9 FL3115 CFWC455F 9180469V04 OUT 2 U3111-1 U3111-4 U3115-1 U3115-4 FL3113 FL3111 9180468v04 9180469V03 CFWC455G CFUCJ455F 1 IN 1 IN CNTL CNTL CNTL CNTL R3153 MC74HC4066 MC74HC4066 MC74HC4066 MC74HC4066...
Page 590
Section 11: 4-10 VHF (136–174 MHz) 25–45 W LDMOS PCB 8486140B15, Schematics, and Parts Lists † VHF 25–45 W PCB 8486140B15 Parts List Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No. Circuit Motorola...
Page 591
VHF (136–174 MHz) 25–45 W LDMOS PCB 8486140B15, Schematics, and Parts Lists Section 11: 4-11 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. D3402 4813833C02 DUAL 70V '5B' COMM CATH...
Page 592
0680194M18 51 OHMS 5% 1W R3474 0680194M18 51 OHMS 5% 1W R3475 0662057A73 10K OHMS 5% * Motorola Depot Servicing only R3501 0662057A69 6800 OHM 5 1/8W Reference designators with an asterisk indicate R3502 0662057A87 39K OHMS 5% components which are not field-replaceable...
Page 593
VHF (136–174 MHz) 25–45 W LDMOS PCB 8471234L02, Schematics, and Parts Lists Section 11: 4-13 VHF (136–174 MHz) 25–45 W LDMOS PCB 8471234L02, Schematics, and Parts Lists R3242 J0451 C0251 R0257 R3221 C3210 R3224 L3232 C3226 C0212 C3213 R3223 FL3114 Y3102 C3255 C3227...
Page 599
VHF (136–174 MHz) 25–45 W LDMOS PCB 8471234L02, Schematics, and Parts Lists Section 11: 4-19 FL3115 CFWC455F 9180469V04 OUT 2 MC74HC4066 MC74HC4066 MC74HC4066 FL3111 FL3113 CFWC455G CFUCJ455F 9180469V03 9180468v04 1 IN 1 IN CNTL CNTL CNTL CNTL R3153 U3115-4 U3111-1 U3111-4 U3115-1 MC74HC4066...
Page 600
Section 11: 4-20 VHF (136–174 MHz) 25–45 W LDMOS PCB 8471234L02, Schematics, and Parts Lists VHF PCB 8471234L02 Parts List Circuit Motorola Part Circuit Motorola Part Circuit Motorola Part Description Description Description Circuit Motorola Part Description C3124 2113944M30 CAP 33 PF...
Page 601
VHF (136–174 MHz) 25–45 W LDMOS PCB 8471234L02, Schematics, and Parts Lists Section 11: 4-21 Circuit Motorola Part Circuit Motorola Part Circuit Motorola Part Circuit Motorola Part Description Description Description Description C3512 2113945L25 CAP 1000 PF FL3101 9180112R16 44.85 MHZ XTAL FILTER...
Page 602
RES 3600 OHM Y3263 4816142H01 XTAL OSC 16.8 MHZ R3407 0613958H18 RES 5.1 OHM R3518 0671463L01 RES 0.01 OHM * Motorola Depot Servicing only R3408 0613952J17 RES 47K OHM R3525 0613958H11 RES 2.7 OHM Reference designators with an asterisk indicate R3411 0613952H70...
Page 603
Table of Contents Chapter 1 Model Charts and Technical Specifications 1.0 UHF Band 1 (403–470 MHz) 25–40 W LDMOS Model Charts.......12:1-1 1.1 CDM Series Model Chart ................12:1-1 1.2 PRO Series Model Chart................12:1-2 2.0 Technical Specifications .................12:1-2 Chapter 2 Theory of Operation 1.0 Introduction .....................12:2-1...
Page 604
Section 12: ii Chapter 4 UHF Band 1 (403–470 MHz) 25–40 W LDMOS PCBs, Schematics, and Parts Lists 1.0 Allocation of Schematics and Circuit Boards ..........12:4-1 1.1 Controller Circuits ..................12:4-1 2.0 UHF Band 1 (403–470 MHz) 25–40 W LDMOS PCB 8486127Z01, Schematics, and Parts Lists................
Section 12: 2-1 Chapter 2 THEORY OF OPERATION Introduction This chapter provides a detailed theory of operation for the UHF circuits in the radio. For details of the theory of operation and troubleshooting for the associated controller circuits refer to the controller section of this manual.
Section 12: 2-2 UHF Band 1 (403–470 MHz) 25–40 W LDMOS Receiver Front-End There are two 2-pole 44.85 MHz crystal filters in the high-IF section and 2 pairs of 455 kHz ceramic filters in the low-IF section to provide the required adjacent channel selectivity. The correct pair of ceramic filters for 12.5 or 25 kHz channel spacing is selected via control line BWSELECT.
UHF Band 1 (403–470 MHz) 25–40 W LDMOS Transmitter Power Amplifier (PA) 40W Section 12: 2-3 Low Intermediate Frequency (IF) and Receiver Back-End The 44.85 high IF signal from the second IF amplifier feeds the IF IC (U3101) at pin1. Within the IF IC the 44.85 MHz high IF signal mixes with the 44.395 MHz second local oscillator (2nd LO) to produce the low IF signal at 455 kHz.
Section 12: 2-4 UHF Band 1 (403–470 MHz) 25–40 W LDMOS Transmitter Power Amplifier (PA) 40W First Power Controlled Stage The first stage (U4401) is a 20dB gain integrated circuit containing two LDMOS FET amplifier stages. It amplifies the RF signal from the VCO (TXINJ). The output power of stage U4401 is controlled by a DC voltage applied to pin 1 from Q4473.
UHF Band 1 (403–470 MHz) 25–40 W LDMOS Frequency Synthesis Section 12: 2-5 DC path from PASUPVLTG, through L4437, D4471, L4472, D4472, L4473, R4496 and the current sink, to ground. Both diodes are forward biased into conduction. The transmitter RF from the directional coupler is routed via D4471 to the harmonic filter and antenna jack.
Section 12: 2-6 UHF Band 1 (403–470 MHz) 25–40 W LDMOS Frequency Synthesis Reference Oscillator The reference oscillator (Y4262) contains a temperature compensated crystal oscillator with a frequency of 16.8 MHz. An analog-to-digital (A/D) converter internal to U4201 (LVFRAC-N) and controlled by the µP via serial interface (SRL) sets the voltage at the warp output of U4201 pin 25 to set the frequency of the oscillator.
UHF Band 1 (403–470 MHz) 25–40 W LDMOS Frequency Synthesis Section 12: 2-7 In order to generate a high voltage to supply the phase detector (charge pump) output stage at pin 47 VCP (U4201-47), a voltage of 13 VDC is being generated by the positive voltage multiplier circuitry (D4201, C4202, C4203).
Section 12: 2-8 UHF Band 1 (403–470 MHz) 25–40 W LDMOS Frequency Synthesis a low enables RX tank and RX output (pin 8). A sample of the signal from the enabled output is routed from U4301 pin 12 (PRESC_OUT), via a low-pass filter, to pin 32 of U4201 (PREIN). A steering line voltage (VCTRL) between 3.0V and 10.0V at varactor diode CR4311 will tune the full TX frequency range (TXINJ) from 403 MHz to 470 MHz, and at varactor diodes CR4301, CR4302 and CR4303 will tune the full RX frequency range (RXINJ) from 358 MHz to 425 MHz.
Section 12: 3-1 Chapter 3 TROUBLESHOOTING CHARTS Troubleshooting Flow Chart for Receiver (Sheet 1 of 2) START Bad SINAD Bad 20dB Quieting No Recovered Audio Check Controller Audio at (in the case of no audio) pin 8 of OR ELSE go to “B” U3101? Spray or inject 44.85MHz into XTAL Filter FL3101...
Page 618
Section 12: 3-2 Troubleshooting Flow Chart for Receiver Troubleshooting Flow Chart for Receiver (Sheet 2 of 2) Inject RF into J4401 Trace IF signal from C3101 to IF Signal at signal at Q3102 Q3101. Check for C3101? collector? bad XTAL filter. Before replacing U3101, check U3101 voltages.
Page 619
Troubleshooting Flow Chart for 40 W Transmitter Section 12: 3-3 Troubleshooting Flow Chart for 40 W Transmitter (Sheet 1 of 2) START No power or low power when keyed Check if Pressure Pad closes S5440 Put in pressure pad Check Components between Current Q4441 and RF Output, >500mA &...
Page 620
Section 12: 3-4 Troubleshooting Flow Chart for 40 W Transmitter Troubleshooting Flow Chart for 40 W Transmitter (Sheet 2 of 2) Check PA Stages Check Check MOSBIAS_2/ ASFIC MOSBIAS_3 Check Check PCIC_MOS PCIC BIAS_1 Change D4471 & Are D4471 & D4472 D4472 OK? Change...
Section 12: 3-6 Troubleshooting Flow Chart for VCO Troubleshooting Flow Chart for VCO Low or no RF Signal Low or no RF Signal TX VCO RX VCO at input to PA at TP4003 Visual check Visual check Correct of board of board Problem Make sure Synthesizer is...
Troubleshooting Flow Chart for PassPort Section 12: 3-7 Troubleshooting Flow Chart for PassPort Troubleshooting in PassPort mode must be completed in conventional mode. If any issues related to the option board are discovered, the PassPort board should be replaced. Start Check Radio Operation on a Non-PassPort Zone with a Conventional Personality without...
Page 625
Section 12: 4-1 Chapter 4 UHF BAND 1 (403–470 MHZ) 25–40 W LDMOS PCBS, SCHEMATICS, AND PARTS LISTS Allocation of Schematics and Circuit Boards Controller Circuits The UHF circuits are contained on the printed circuit board (PCB) which also contains the controller circuits.
Page 626
Section 12: 4-2 Allocation of Schematics and Circuit Boards Notes 6881091C63-F...
Page 627
UHF Band 1 (403–470 MHz) 25–40 W LDMOS PCB 8486127Z01, Schematics, and Parts Lists Section 12: 4-3 UHF Band 1 (403–470 MHz) 25–40 W LDMOS PCB 8486127Z01, Schematics, and Parts Lists R4221 J0451 C0251 R0257 C4210 R4224 C0211 L4201 C0212 C4213 R4223 FL3114...
Page 634
Section 12: 4-10 UHF Band 1 (403–470 MHz) 25–40 W LDMOS PCB 8486127Z01, Schematics, and Parts Lists † UHF B1 25–40 W PCB 8486127Z01 Parts List Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No.
Page 635
UHF Band 1 (403–470 MHz) 25–40 W LDMOS PCB 8486127Z01, Schematics, and Parts Lists Section 12: 4-11 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C4031 2113740F30 13pF...
Page 636
Section 12: 4-12 UHF Band 1 (403–470 MHz) 25–40 W LDMOS PCB 8486127Z01, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. J0551 0905505Y04 FLEX CONNECTOR...
Page 644
Section 12: 4-20 UHF Band 1 (403–470 MHz) 25–40 W LDMOS PCB 8471223L02, Schematics, and Parts Lists FL3115 CFWC455F 9180469V04 OUT 2 MC74HC4066 MC74HC4066 MC74HC4066 FL3111 FL3113 CFWC455G CFUCJ455F 9180469V03 9180468v04 1 IN 1 IN CNTL CNTL CNTL CNTL R3153 U3115-4 U3111-1 U3111-4...
Page 645
UHF Band 1 (403–470 MHz) 25–40 W LDMOS PCB 8471223L02, Schematics, and Parts Lists Section 12: 4-21 UHF B1 25–40 W PCB 8471223L02 Parts List Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No.
Page 646
Section 12: 4-22 UHF Band 1 (403–470 MHz) 25–40 W LDMOS PCB 8471223L02, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C4459 2113944F01 CAP 100 PF...
Page 647
RES 10K OHM R4496 0613959Y47 RES 82 OHM R4323 0613952J25 RES 100K OHM R4497 0613959Q42 RES 51 OHM * Motorola Depot Servicing only R4331 0613952H33 RES 22 OHM R4501 0613952H75 RES 1200 OHM Reference designators with an asterisk indicate R4341 0613952G67...
Page 648
Section 12: 4-24 UHF Band 1 (403–470 MHz) 25–40 W LDMOS PCB 8471223L02, Schematics, and Parts Lists Notes 6881091C63-F...
Page 649
Table of Contents Chapter 1 Model Charts and Technical Specifications 1.0 UHF Band 2 (450–512/520 MHz) 25–40 W LDMOS Model Charts....13:1-1 1.1 CDM Series Model Chart ................13:1-1 1.2 PRO Series Model Chart................13:1-2 2.0 Technical Specifications .................13:1-2 Chapter 2 Theory of Operation 1.0 Introduction .....................13:2-1...
Page 650
Section 13: ii Chapter 4 UHF Band 2 (450–512/520 MHz) 25–40 W LDMOS PCBs, Schematics, and Parts Lists 1.0 Allocation of Schematics and Circuit Boards ..........13:4-1 1.1 Controller Circuits ..................13:4-1 2.0 UHF Band 2 (450–512/520 MHz) 25–40 W LDMOS PCB 8486250Z02, Schematics, and Parts Lists................
Section 13: 2-1 Chapter 2 THEORY OF OPERATION Introduction This chapter provides a detailed theory of operation for the UHF circuits in the radio. For details of the theory of operation and troubleshooting for the associated controller circuits refer to the controller section of the manual.
Section 13: 2-2 UHF Band 2 (450–512/520 MHz) 25–40 W LDMOS Receiver Front-End The two 2-pole 44.85 MHz crystal filters in the high-IF section and two pairs of 455 kHz ceramic filters in the low-IF section provide the required adjacent channel selectivity. The correct pair of ceramic filters for 12.5 or 25 kHz channel spacing is selected via control line BWSELECT.
UHF Band 2 (450–512/520 MHz) 25–40 W LDMOS Transmitter Power Amplifier (PA) 40 W Section 13: 2-3 20/25 kHz channel spacing, or FL3111 and FL3113/F3115 for 12.5 kHz channel spacing. These pairs are selectable via BWSELECT. The filtered output from the ceramic filters is applied to the limiter input pin of the IF IC (pin 14).
Section 13: 2-4 UHF Band 2 (450–512/520 MHz) 25–40 W LDMOS Transmitter Power Amplifier (PA) 40 W First Power Controlled Stage The first stage (U5401) is a 20 dB gain integrated circuit containing two LDMOS FET amplifier stages. It amplifies the RF signal from the VCO (TXINJ). The output power of stage U5401 is controlled by a DC voltage applied to pin 1 from Q5473.
UHF Band 2 (450–512/520 MHz) 25–40 W LDMOS Transmitter Power Amplifier (PA) 40 W Section 13: 2-5 Antenna Switch The antenna switch consists of two PIN diodes, D5471 and D5472. In the receive mode, both diodes are off. Signals applied at the antenna jack J5401 are routed, via the harmonic filter, through network L5472, C5474 and C5475, to the receiver input.
Section 13: 2-6 UHF Band 2 (450–512/520 MHz) 25–40 W LDMOS Frequency Synthesis UHF Band 2 (450–512/520 MHz) 25–40 W LDMOS Frequency Synthesis The synthesizer subsystem shown in Figure 13-3, consists of the reference oscillator (Y5261 or Y5262), the Low Voltage Fractional-N synthesizer (LVFRAC-N, U5201), and the Voltage Controlled Oscillator (VCO).
Section 13: 2-8 UHF Band 2 (450–512/520 MHz) 25–40 W LDMOS Frequency Synthesis AUX3 (U5201 Pin2) U5201 Pin 32 Prescaler Out TRB IN Pin 20 Pin 19 Pin 12 Pin7 Rx-SW TX/RX/BS Pin13 Tx-SW Switching Network LO RF INJECTION Presc (U5201 Pin28) Matching Vcc-Superfilter...
Page 663
UHF Band 2 (450–512/520 MHz) 25–40 W LDMOS Frequency Synthesis Section 13: 2-9 reference signal. The reference signal is generated by dividing down the signal of the reference oscillator (Y5261 or Y5262). The output signal of the phase detector is a pulsed DC signal routed to the charge pump. The charge pump outputs a current at U5201, pin 43 (IOUT).
Page 664
Section 13: 2-10 UHF Band 2 (450–512/520 MHz) 25–40 W LDMOS Frequency Synthesis Notes 6881091C63-F...
Section 13: 3-1 Chapter 3 TROUBLESHOOTING CHARTS Troubleshooting Flow Chart for Receiver (Sheet 1 of 2) START Bad SINAD Bad 20 dB Quieting No Recovered Audio Check Controller Audio at (in the case of no audio) pin 8 of OR ELSE go to “B” U3101? Spray or inject 44.85 MHz into XTAL Filter FL3101...
Section 13: 3-2 Troubleshooting Flow Chart for Receiver Troubleshooting Flow Chart for Receiver (Sheet 2 of 2) Inject RF into J5401 Trace IF signal from C3101 to IF Signal at signal at Q3102 Q3101. Check for C3101? collector? bad XTAL filter. Before replacing U3101, check U3101 voltages.
Troubleshooting Flow Chart for 40 W Transmitter Section 13: 3-3 Troubleshooting Flow Chart for 40 W Transmitter START No power Check if Pressure Pad closes S5440 Check Check Is Vctrl MOSBIAS_2/ Is Q5473 ASFIC there? MOSBIAS_3 Change Q5473 Check voltage Check Check on pin 4, U5501...
Troubleshooting Flow Chart for VCO Section 13: 3-5 Troubleshooting Flow Chart for VCO Low or no RF Signal Low or no RF Signal TX VCO RX VCO at input to PA at TP5003 Visual check Visual check Correct of board of board Problem Make sure Synthesizer is...
Section 13: 3-6 Troubleshooting Flow Chart for PassPort Troubleshooting Flow Chart for PassPort Troubleshooting in PassPort mode must be completed in conventional mode. If any issues related to the option board are discovered, the PassPort board should be replaced. Start Check Radio Operation on a Non-PassPort Zone with a Conventional Personality without...
Page 671
Section 13: 4-1 Chapter 4 UHF BAND 2 (450–512/520 MHZ) 25–40 W LDMOS PCBS, SCHEMATICS, AND PARTS LISTS Allocation of Schematics and Circuit Boards Controller Circuits The UHF circuits are contained on the printed circuit board (PCB) which also contains the controller circuits.
Page 672
Section 13: 4-2 Allocation of Schematics and Circuit Boards Notes 6881091C63-F...
Page 673
UHF Band 2 (450–512/520 MHz) 25–40 W LDMOS PCB 8486250Z02, Schematics, and Parts Lists Section 13: 4-3 UHF Band 2 (450–512/520 MHz) 25–40 W LDMOS PCB 8486250Z02, Schematics, and Parts Lists R5221 C0251 R0257 J0451 C5210 R5224 C0212 C5213 R5223 FL3114 Y3102 C5231...
Page 680
Section 13: 4-10 UHF Band 2 (450–512/520 MHz) 25–40 W LDMOS PCB 8486250Z02, Schematics, and Parts Lists † UHF B2 25-40 W PCB 8486250Z02 Parts List Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Part No. Part No. Part No.
Page 681
UHF Band 2 (450–512/520 MHz) 25–40 W LDMOS PCB 8486250Z02, Schematics, and Parts Lists Section 13: 4-11 Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. C5053 2113740F23 6.8pF...
Page 682
Section 13: 4-12 UHF Band 2 (450–512/520 MHz) 25–40 W LDMOS PCB 8486250Z02, Schematics, and Parts Lists Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola Description Description Description Description Part No. Part No. Part No. Part No. L5053 2462587N43 15nH...
Page 684
Section 13: 4-14 UHF Band 2 (450–512/520 MHz) 25–40 W LDMOS PCB 8486250Z02, Schematics, and Parts Lists Notes 6881091C63-F...
Page 685
Some replacement parts, spare parts, and/or product information can be ordered directly. While parts may be assigned with a Motorola part number, this does not guarantee that they are available from Motorola Radio Products and Solutions Organization (RPSO). If no Motorola part number is assigned, the part is normally not available from Motorola, or is not a user-serviceable part.
Page 686
Appendix: A-2 Parts Identification Parts Identification Radio Products and Solutions Organization* (United States and Canada) 1-800-422-4210 Product Customer Service Radio Products and Solutions Organisation (United States and Canada) 1-800-927-2744 *The Radio Products and Solutions Organization (RPSO) was formerly known as the Radio Products Services Division (RPSD) and/or the Accessories and Aftermarket Division (AAD).